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The coming global oil crisis implies that alternatives to the conventional distillation
plants based on fossil fuels must be developed. Solar energy can be used to distill, or
purify water. Solar distillation is an often overlooked method for providing potable water
to coastal, poverty stricken nations with abundant amounts of solar energy available. Solar
distillation is a rapidly growing field of research. A distiller is designed to take advantage of
the solar energy available in these regions.
A solar-distillation device consists of a roof of glass over a blackened pan filled with
salty or impure water. The pan rests on an insulated pad. The sun evaporates the water,
and air circulation carries the resulting water vapour to the glass roof, where it condenses.
The condensed vapour, or distilled water, runs into troughs along the edge of the pan.
Solar distillation has been used experimentally to remove salt from ocean water.
The model of solar water distillation system is fabricated and then it has been
experimented to distill water. The different water samples are taken and the distillation
process has been observed. Readings of temperature and output of distilled water is noted
at intervals of one hour. The thermal analysis of the system is carried out to calculate
various thermal losses and instantaneous efficiency of the system. The TDS and pH of
water samples are tested before and after the distillation, to know that the system has
actually distilled the water and reduced the TDS.
During this process, factors that will optimize single day productivity have been
explored.
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CHAPTER – 1
INTRODUCTION
Today fresh water demand is increasing continuously, because of the industrial
development, intensified agriculture, improvement of standard of life and increase of the
world population. Only about 3 % of the world water is potable and this amount is not
evenly distributed on the earth. On deserts and islands where underground water is not
readily obtainable and the cost of shipping the places is high it is worthwhile to take into
consideration of producing potable water from saline water, using solar energy that is in
abundance in deserts.
Large quantities of fresh water are required in many parts of the world for
agricultural, industrial and domestic uses. Lack of fresh water is a prime factor in inhibiting
regional economic development. The oceans constitute an inexhaustible source of water
but are unfit for human consumption due to their salt content, in the range of 3 % to 5 %.
Seawater and sometimes brackish water distillation constitute an important option for
satisfying current and future demands for fresh water in arid regions. Distillation is now
successfully practiced in numerous countries in the Middle East, North Africa, southern and
western US, and southern Europe to meet industrial and domestic water requirements.
The supply of drinking water is a growing problem for most parts of the world.
More than 80 countries, which between them have 40 % of the world’s population, are
being suffered from this problem. In order to solve this problem, new drinking water
sources should be discovered and new water distillation techniques be developed. In many
countries, fossil fuel burning water distillation systems are currently used. These systems
can range up to 10 ton/day in capacity. The main water distillation or purification methods
are distillation, reverse osmosis and electrodialysis. For bigger systems, reverse osmosis
and electrodialysis are more economical, but for smaller ones, simple solar stills could be
preferred because of their low costs. These days, in a number of countries including West-
Indian Islands, Kuwait, Saudi Arabia, Mexico and Australia, this type of distillation units
exist.
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take into consideration to make a new technology sustainable. As we begin the 21st
century, we must look towards cleaner sources of energy. Fossil fuel resources will soon
be expired due to our rate of consumption. Cleaner energies such as natural gas, solar
power, and photovoltaic technology must be integrated into distillation technology.
Solar distillation is a process where solar energy is used to distill fresh water from
saline, brackish water for drinking purposes, charging of the batteries and medical
appliances, etc. In recent years distillation of water has been one of the most important
technological works undertaken in many countries. Many areas in Middle East and
elsewhere have little or no natural water supplies which can be used for human
consumption and, hence, depend heavily on water produced by distillation. Several
methods of solar water distillation are known. Many workers indicate that the utilization of
solar energy for water distillation is becoming more attractive as the cost of energy is
continuously increases. Solar distillation is particularly important for locations where solar
intensity is high and there is a scarcity of fresh water. The methods of solar water
distillation are classified according to the way in which solar energy is used; the best-
known method is the direct use of solar energy.
Small production systems as solar stills can be used if fresh water demand is low
and the land is available at low cost. High fresh water demands make industrial capacity
systems necessary. These systems consist of a conventional seawater distillation plant
coupled to a thermal solar system. This technology is known as indirect solar distillation.
Many small size systems of direct solar distillation and several pilot plants of indirect solar
distillation have been designed and implemented. Nevertheless, in 1996 solar distillation
was only 0.02 % of desalted water production.
Another advantage of distillation is that it will never run out its raw material,
because the facility is located right next to the ocean, and the ocean is so vast. Because of
this, distillation is a drought-proof resource that is constantly able to produce fresh water
regardless of the amount of rainfall. This is a great advantage if the distillation process is
located in an agricultural area.
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CHAPTER – 2
LITERATURE REVIEW
2.1 The Science of Solar Energy
Solar energy is radiant energy that is produced by the sun. Every day the sun
radiates, or sends out, an enormous amount of energy. The sun radiates more energy in
one second than people have used since the beginning of time!
Where does the energy come from that constantly radiate from the sun? It comes
from within the sun itself. Like other stars, the sun is a big ball of gases—mostly hydrogen
and helium atoms. The hydrogen atoms in the sun’s core combine to form helium and
generate energy in a process called nuclear fusion.
During nuclear fusion, the sun’s extremely high pressure and temperature cause
hydrogen atoms to come apart and their nuclei (the central cores of the atoms) to fuse or
combine. Four hydrogen nuclei fuse to become one helium atom. But the helium atom
contains less mass than the four hydrogen atoms that fused. Some matter is lost during
nuclear fusion. The lost matter is emitted into space as radiant energy.
It takes millions of years for the energy in the sun’s core to make its way to the
solar surface, and then just a little over eight minutes to travel the 93 million miles to
earth. The solar energy travels to the earth at a speed of 186,000 miles per second, the
speed of light.
Only a small portion of the energy radiated by the sun into space strikes the earth,
one part in two billion. Yet this amount of energy is enormous. Every day enough energy
strikes the United States to supply the nation’s energy needs for one and a half years!
Where does all this energy go? About 15 percent of the sun’s energy that hits the
earth is reflected back into space. Another 30 percent is used to evaporate water, which,
lifted into the atmosphere, produces rainfall. Solar energy also is absorbed by plants, the
land, and the oceans. The rest could be used to supply our energy needs.
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2.2 Solar Energy and the Environment
Using solar energy produces no air or water pollution, and it is a free and widely
available energy source. Manufacturing the photovoltaic cells to harness that energy,
however, consumes silicon and produces some waste products. In addition, large solar
thermal farms can harm desert ecosystems if not properly managed. Most people agree,
however, that solar energy, if it can be harnessed economically, is one of the most viable
energy sources for the future.
Using solar energy has proved to offer a lot of economic and environmental
benefits which contribute to a healthy and secure future at the end of the day. Let us take
a walk down the solar path and understand its nature.
Sun light is the best natural resource that is converted into electricity. Rather than
using expensive natural gas, oil, coal or wood for meeting energy requirements, you can
save on a huge amount of money and electricity by utilizing the renewable solar energy.
Solar energy is tapped by thermal devices or various technologies so as to conserve power
and utilize it to serve a wide variety of purposes. Solar energy may be used for industrial
production, material testing, smelting, to heat up water, cook food, distill and disinfect
water for drinking purposes, and much more.
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2.3 Solar Radiation
Several solar parameters are used to describe the position of the sun at a specified
location, date and time and to make calculations regarding the rate of solar radiation
striking the earth at a specified location.
Some of those parameters are solar declination, solar hour angle, solar
latitude angle, zenith angle, & azimuth angle.
Solar declination (δ) is the angle between the sun’s rays and a plane passing
through the equator. This is illustrated in Figure 4.6.
The solar declination depends only on the day of the year. The declination is also
equal to the latitude at which the sun is directly overhead at solar noon on the given day.
The declination is positive when the sun is directly overhead north of the equator
(December 21 through June 21) and it is negative when the sun is directly overhead
south of the equator (June 21 through December 21). The solar declination, δ , can be
calculated from the equation:
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δ = (23.45) sin [360 (284 + n)/365]
The variation of δ throughout the year is shown in Figure 4.6. The solar declination
has a maximum value of + 23.45° on June 21 and a minimum value of – 23.45° on
December 21.
Hour Angle (ω), is a measure of the position of the sun relative to solar noon at a
given time at any given location on the earth. The hour angle, ω, is zero when the sun is
directly overhead (local solar noon). It is negative before local solar noon and is positive
in the afternoon. The hour angle changes by 15° each hour, or one degree in 4 minutes.
Fig. 2.2, The declination angle (δ), latitude ( Ø ) and hour angle ( ω) for point P
Solar Latitude Angle (Ø) is the angle made by the radial line joining the location
to the center of the earth with the projection of the line on the equatorial plane.
7
Solar Altitude Angle (α)is the angle between the sun’s rays and a horizontal
plane. When the sun is just rising or setting, the altitude angle is zero. When the sun is
directly overhead, the altitude angle is 90°.
Zenith Angle ( θz ), is the angle between the beam of the sun and the vertical. In
other words, it is the vertical angle between the sunrays and the line perpendicular to the
horizontal plane through the point.
Azimuth Angle ( Az ), is the horizontal angle measured from north to the horizontal
projection of the sun rays.
Fig. 2.3, The Zenith angle (θz), the altitude angle (α), and the Azimuth Angle
(Az) of the Sun when view from point P on the Earth’s surface.
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2.4 Solar Insolation
Solar insolation is the total solar radiation received on earth surface on particular
time.
2.5.1 Turbidity
The standard unit is that which is produced by one milligram of finely divided silica
(fuller’s earth) in one liter of distilled water.
9
2.5.2 Total Dissolved Solids - TDS
"Dissolved solids" refer to any minerals, salts, metals, cat ions or anions dissolved
in water. This includes anything present in water other than the pure water (H 20)
molecule and suspended solids. (Suspended solids are any particles/substances that are
neither dissolved nor settled in the water, such as wood pulp.)
In general, the total dissolved solids concentration is the sum of the cat ions
(positively charged) and anions (negatively charged) ions in the water.
Parts per Million (ppm) is the weight-to-weight ratio of any ion to water. Conductivity is
usually about 100 times the total cat ions or anions expressed as equivalents. Total
dissolved solids (TDS) in ppm usually range from 0.5 to 1.0 times the electrical
conductivity.
Some dissolved solids come from organic sources such as leaves, silt, plankton, and
industrial waste and sewage. Other sources come from runoff from urban areas, road salts
used on street during the winter, and fertilizers and pesticides used on lawns and farms.
Dissolved solids also come from inorganic materials such as rocks and air that may
contain calcium bicarbonate, nitrogen, iron phosphorous, sulfur, and other minerals. Many
of these materials form salts, which are compounds that contain both a metal and a
nonmetal. Salts usually dissolve in water forming ions. Ions are particles that have a
positive or negative charge. Water may also pick up metals such as lead or copper as they
travel through pipes used to distribute water to consumers.
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potassium, chlorides and sodium. These ions have little or no short-term effects, but toxic
ions (lead arsenic, cadmium, nitrate and others) may also be dissolved in the water.
Taste/Health High TDS results in undesirable taste which could be salty, bitter, or
metallic. It could also indicate the presence of toxic minerals. The
EPA's recommended maximum of TDS in water is 500mg/L (500ppm).
Filter Test your water to make sure the filter system has a high rejection
performance rate and know when to change your filter (or membrane) cartridges.
Hardness High TDS indicates Hard water, which causes scale buildup in pipes
and valves, inhibiting performance.
Aquaculture A constant level of minerals is necessary for aquatic life. The water in
an aquarium should have the same levels of TDS and pH as the fish
and reef's original habitat.
Hydroponics TDS is the best measurement of the nutrient concentration in
hydroponics’ solution.
Pools and Spas TDS levels must be monitored to prevent maintenance problems.
Commercial High TDS levels could impede the functions of certain applications.
/Industrial
Unpleasant levels from tap water, aquifers or mountain springs. 300-500 PPM
The EPA's maximum contamination level. 500 PPM
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How can we reduce or remove the TDS in water?
2. Reverse Osmosis (R.O.) (extremely high reduction and great tasting water )
The indicator for acidity or alkalinity, or basic, is known as the pH value. A pH value
of 7 means a substance is neutral. The lower value indicates acidity, and a higher value is
a sign of alkalinity.
Basically, the pH value determines whether water is hard or soft. The pH of pure
water is 7. In general, water with a pH lower than 7 is considered acidic, and with a pH
greater than 7, basic. The normal range for pH in surface water systems is 6.5 to 8.5 and
for groundwater systems 6 to 8.5. Alkalinity is a measure of the capacity of the water to
resist a change in pH that would tend to make the water more acidic. The measurement
of alkalinity and pH is needed to determine the corrosiveness of the water.
In general, water with a low pH (< 6.5) could be acidic, soft, and corrosive.
Therefore, the water could contain metal ions such as iron, manganese, copper, lead, and
zinc...or, on other words, elevated levels of toxic metals. This can cause premature
damage to metal piping, and have associated aesthetic problems such as a metallic or
sour taste, staining of laundry, and the characteristic "blue-green" staining of sinks and
drains. More importantly, there are health risks associated with these toxins. The primary
way to treat the problem of low pH water is with the use of a neutralizer. The neutralizer
feeds a solution into the water to prevent the water from reacting with the household
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plumbing or contributing to electrolytic corrosion. A typical neutralizing chemical is soda
ash. Neutralizing with soda ash, however, increases the sodium content of the water.
Water with a pH > 8.5 could indicate that the water is hard. Hard water does not
pose a health risk, but can cause aesthetic problems. These problems include an alkali
taste to the water (making that morning coffee taste bitter!), formation of a deposit on
dishes, utensils, and laundry basins, difficulty in getting soaps and detergents to lather,
and formation of insoluble precipitates on clothing.
While the ideal pH level of drinking water should be between 6 - 8.5, the human
body maintains pH equilibrium on a constant basis and will not be affected by water
consumption. For example our stomachs have a naturally low pH level of 2 which is
beneficial acid that helps us with food digestion.
For public supplies, the water should generally free from odour, i.e. the threshold
number should be 1 and should never exceed 3.
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2.6 Water Distillation
Easy access to clean, uncontaminated water is an integral part of daily life. Its
impact on agriculture, industry, overall health, and well-being is impossible to ignore. The
majority of water on Earth, excluding some rainwater, is contaminated with impurities
and/or chemical substances. Therefore it cannot be used for agriculture, industry, and
daily human consumption.
Fresh water is a necessity for the sustenance of life and also the key to man’s
prosperity. It is generally observed that in some arid, semi-arid and coastal areas which
are thinly populated and scattered, one or two family members are always busy in
bringing fresh water from a long distance.
Considering the increasing demand on water all over the world and the water
resources depletion, sea-water and/or brackish-water distillation are considered, in fact, as
a contemplated principle to realize, in order to obtain soft or drinking water. Progress in
distillation has been made to the point where industrial units have been set up using
energy with a high cost price of a produced water cubic meters. In spite of having a low
efficiency, solar distillation proved to be a process of soft-water production, economically
an important solar deposit and where rainfall is rare or mostly absent. However, in the
case of coastal countries, an important groundwater resource, mostly brackish, is available
and where solar distillation can be an adequate solution to face the increasing demand on
soft water. The aim of our work is to study the energetic global efficiency of a solar still
with a greenhouse effect, which is dependent on the temperature difference between the
brine and the inner side of the glass, on the climate and geometric parameters and on
14
those related to the brine. A theoretical study has been carried out in order to set up
equations governing the performance system as well as parameters influencing solar-still
efficiency. By knowing equations governing the inner and the outer heat transfer and
through experimental models, we can, by mathematical simulation, set up an adequate
solar still and elaborate a mathematical model, being able to meet distilled-water demand
and where efficiency can reach acceptable values.
The dirty water is heated to the boiling point and thus vaporizes
It becomes steam, while other substances remain in solid state, in boiler.
Steam is then directed into a cooler where it cools down and returns to liquid
water
The end result is water, purified of additional substances found in it before
distillation.
15
In a worst case scenario, you can distill water with an ordinary household pot
and two pot lids. Boil water in a pot covered with the first lid. After a while, you'll see
that the water in the pot vaporizes, and condenses on the lid (this is distilled water).
Now replace the lid with the second lid, and turn the first one vertically, so that all
condensed water collects at one point, and then pour it into a cup. Meanwhile, more
distilled water condenses on the second pot lid, so just repeat the above steps again ...
until you have a full cup.
Distillation will remove from water almost anything, even heavy metals,
poisons, bacteria and viruses. However, it does not remove substances that have
boiling points at a lower temperature than water. Some of these substances are oils,
petroleum, alcohol and similar substances, which in most cases don't mix with water.
Also, remember that substances removed from water remain in the boiler, so you'll
need to clean it up every once in a while.
Distillation: The saline water is evaporated using thermal energy and the resulting
steam is collected and condensed as final product.
Vapour Compression: Here water vapour from boiling water is compressed
adiabatically and vapour gets superheated. The superheated vapour is first cooled to
saturation temperature and then condensed at constant pressure. This process is
derived by mechanical energy.
Reverse Osmosis: Here saline water is pushed at high pressure through special
membranes allowing water molecules pass selectively and not the dissolved salts.
Electro-dialysis: Here a pair of special membranes, perpendicular to which there
is an electric field are used and water is passed through them. Water does not pass
through the membranes while dissolved salts pass selectively.
We can operate distillation for sea water from which salinity is closer to 35 g/l, or
for brackish water having salinity between 1 and 10 g/l. However, there is a
16
thermodynamic problem relied to the source of water to be desalinated, where efficiency
is different. We therefore notice that brackish water, for its salinity, requires less energy
for its distillation than that required by sea water, which means that efficiency is different.
For this reason, there are processes of distillation being used which are classified into two
groups:
Table 2.3, Comparison Of Energy Quantities Used For Brackish Water And Sea-
Water Distillation
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2.10 Would a solar still suit your needs?
Human beings need 1 or 2 litres of water a day to live. The minimum requirement
for normal life in developing countries (which includes cooking, cleaning and washing
clothes) is 20 litres per day (in the industrialized world 200 to 400 litres per day is typical).
Yet some functions can be performed with salty water and a typical requirement for
distilled water is 5 litres per person per day. Therefore 2m² of still are needed for each
person served.
Solar stills should normally only be considered for removal of dissolved salts from
water. If there is a choice between brackish ground water or polluted surface water, it will
usually be cheaper to use a slow sand filter or other treatment device. If there is no fresh
water then the main alternatives are desalination, transportation and rainwater collection.
Unlike other techniques of desalination, solar stills are more attractive, the smaller
the required output. The initial capital cost of stills is roughly proportional to capacity,
whereas other methods have significant economies of scale. For the individual household,
therefore, the solar still is most economic.
In many parts of the world, fresh water is transported from another region or
location by boat, train, truck or pipeline. The cost of water transported by vehicles is
typically of the same order of magnitude as that produced by solar stills. A pipeline may
be less expensive for very large quantities.
18
ready-made collection surfaces exist (such as house roofs) these may provide a less
expensive source for obtaining clean water.
Solar distillation is used to supply small communities with soft water, where
drinking water is hardly existent. Solar distillation has been used since many centuries.
Mouchot has reported that the Arab alchemists are the first to have set up, in 1551,
apparatus for water distillation. The French chemist Lavaoisier has used, in 1862, wide
glass lenses, to concentrate solar rays to distillate water being inside the flasks. The first
conventional solar still is appeared in 1872 near Las Salinas (north of Chile). The model
has been made up by Carlos Wilson, a Swedish engineer, with a glazed surface spread
over 5000 m2; it worked till only 1910, because of a major problem relied to the rapid
accumulation of salts in the basin, requiring then a regular cleaning of the still.
In 1920, Kaush has used a metallic reflector to concentrate solar rays. Pasteur has
used, in 1928, many concentrators to focus solar rays in order to heat water through a
boiler. At the beginning of the thirties, Trifinov has proposed a cylindrical still. Abbot has,
in 1938, used cylindrical and parabolic reflectors, to concentrate solar rays and where the
overall is conveyed in tubes filled with water. Maria Telkshas, in 1945, discovered a new
type of solar still called “spherical still”, used by the American marines: about 200,000 of
this model have been used during the world war. As there was a drought, just after the
war, they used solar distillation as an alternate solution to the problem. Cooper has, in
1969, proposed a simulation to analyze efficiency of green-house solar still .
Since the 1970s, many other types of solar stills have been elaborated and studied,
from which we can quote: multiple-effect solar still, steeped plate or steeped solar still,
wick solar still or multiple-wick solar still and the combined solar still–green house.
Many countries have then approached solar still, like Algeria, Australia, Chile,
Greece, India, Tunisia and USA.
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2.12 Types of Solar Water Distillation System
They have two or more compartments. The condensing surface of the lower
compartment is the floor of the upper compartment. The heat given off by the condensing
vapour provides energy to vaporize the feed water above. Efficiency is therefore greater
than for a single-basin still typically being 35% or more but the cost and complexity are
correspondingly higher.
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2.12.2 Wick stills
In a wick still, the feed water flows slowly through a porous, radiation-absorbing
pad (the wick). Two advantages are claimed over basin stills. First, the wick can be tilted
so that the feed water presents a better angle to the sun (reducing reflection and
presenting a large effective area). Second, less feed water is in the still at any time and so
the water is heated more quickly and to a higher temperature.
Simple wick stills are more efficient than basin stills and some designs are claimed to cost
less than a basin still of the same output.
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Fig. 2.6, Hybrid Solar Still
Rainwater collection. By adding an external gutter, the still cover can be used for
rainwater collection to supplement the solar still output.
Greenhouse-solar still. The roof of a greenhouse can be used as the cover of a still.
Supplementary heating. Waste heat from an engine or the condenser of a
refrigerator can be used as an additional energy input.
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2.13 Design Objectives For An Efficient Solar Still
1. Climatic Parameters
I. Solar Radiation
II. Ambient Temperature
III. Wind Speed
IV. Outside Humidity
V. Sky Conditions
2. Design Parameters
I. Single slope or double slope
II. Glazing material
III. Water depth in Basin
IV. Bottom insulation
V. Orientation of water distillation system
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VI. Inclination of glazing
VII. Spacing between water and glazing
VIII. Type of solar water distillation system
3. Operational parameters
I. Water Depth
II. Preheating of Water
III. Salinity of Water
IV. Rate of Algae Growth
V. Input Water supply arrangement (continuously or in batches)
Solar stills have got major advantages over other conventional distillation/ water
purification/ de-mineralization systems as follows:
Solar water distillers do not boil the water, bringing to temp. of 100° Celsius, this has two
effects,
Not killing bacteria that may and will be present in ’moist’ conditions, because they
are not sterilized with hot steam or with a disinfectant.
Heat speeds up chemical reactions, breaking down some chemical compounds out
of water that can only be accomplished with high temperatures over 190 F.
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2.17 Problems Associated With Solar Stills
Poor fitting and joints, which increase colder air flow from outside into the still.
Cracks, or breakage of glass.
Growth of algae and deposition of dust, bird droppings etc. To avoid these, still
must be cleaned regularly.
Damage to the blackened absorbing surface over time.
Accumulation of salt on the bottom, which needs to be removed periodically.
The saline water in the still is too deep, or dries out.
Piped or well water is impractical. Such areas include remote locations or during
power outages.
In areas that frequently lose power, solar stills can provide an alternate source of
clean water. A large use of solar stills is
In developing countries where the technology to effectively distill large quantities of
water has not yet arrived..
Another application for solar stills is survival. Simple solar stills can be created using
basic elements from camping gear and the environment. Stills for survival would
generally be the pit type since they are the simplest to produce. Moisture from the
ground can be extracted but to increase the available moisture, water must be
added inside or along the edges of the still. Where no water sources are readily
available, urine or shredded vegetation can be used inside the pit. However
makeshift solar stills often do not provide enough water for long-term survival, but
can prevent dehydration for short periods of time
25
CHAPTER-3
As we made the solar still for study purpose, we have kept the area of the still as 1
m2, so that we can evaluate the output and the efficiency on per m2 basis.
The length and width of the still inner tray are taken as 1440mm X 700 mm
respectively, according to the economy of material.
26
CHAPTER – 4
The pure water is be obtained by distillation in the simplest solar water distillation
system, generally known as the “basin type solar water distillation system’. It is shown
schematically in fig. 4.1. Such solar water distillation systems have been operated for
farm and community use in several countries. It consists of a blackened basin containing
saline water at a shallow depth, over which is a transparent air tight cover that encloses
completely the spaces above the basin. It has a roof-like shape. The cover, which is of
glass, is sloped towards a collection trough. Solar radiation passes through the cover and
is absorbed and converted into heat in the black painted aluminium surface. Impure water
in the basin or tray is heated and the vapour produced is condensed to purified water on
the cooler interior of the glass roof. The transparent glass transmits nearly all radiation
falling on it and absorbs very little; hence it remains cool enough to condense the water
vapour. The condensed water flows down the sloping roof and is collected in collecting
channel. Saline water can be replaced in the operation by either continuous operation or
by batches. Although there are numerous configurations of basin type units, their basic
theory is identical. The basin type solar water distillation system has produced distilled
water at a cost per unit of product lower than other types of solar equipment.
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4.2ComponentsOf Single Effect Solar Water Distillation System
1. Outer tray
4. Condensate Channel
5. Sealing Gasket
6. Insulation
8. Stand
28
4.3 Fabrication of the components
4.3.1 OUTER TRAY: Outer tray is made of 18 gauge G.I. sheet, as per the dimensions
shown in the drawing, by cutting and bending and then joining by welding.
29
Chart 4.1, Flow Process Chart for Outer Tray
ACTIVITY: SUMMARY
MANUFACTURING OUTER TRAY ACTIVITY PRESENT PROPOSED SAVING
LOCATION: OPERATION 5
METHOD: INSPECTION 6
OPERATOR: TRANSPORT 1
CHECKED BY: DELAY 0
APPROVED BY: STORAGE 2
5 INSPECTION
6 CUTTING
7 INSPECTION
8 BENDING
9 INSPECTION
10 WELDING
11 INSPECTION
12 GRINDING
13 INSPECTION
14 TO STORAGE
TOTAL 5 6 1 0 2
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4.3.2 INNER BLACKENED TRAY: Inner blackened tray is made of aluminium, and it is
painted with heat absorbing black paint on the inner side, on which water will be resting.
31
Chart 4.2, Flow Process Chart for Inner Tray
ACTIVITY: SUMMARY
MANUFACTURING INNER TRAY ACTIVITY PRESENT PROPOSED SAVING
LOCATION: OPERATION 5
METHOD: INSPECTION 6
OPERATOR: TRANSPORT 1
CHECKED BY: DELAY 0
APPROVED BY: STORAGE 2
5 INSPECTION
6 CUTTING
7 INSPECTION
8 BENDING
9 INSPECTION
10 WELDING
11 INSPECTION
12 GRINDING
13 INSPECTION
14 TO STORAGE
TOTAL 5 6 1 0 2
32
4.3.3GLAZING: For glazing, Toughened Glass is used, which is fitted in aluminium frame.
33
Chart 4.3, Flow Process Chart for Glazing
ACTIVITY: SUMMARY
MANUFACTURING GLAZING ACTIVITY PRESENT PROPOSED SAVING
LOCATION: OPERATION 4
METHOD: INSPECTION 5
OPERATOR: TRANSPORT 1
CHECKED BY: DELAY 0
APPROVED BY: STORAGE 2
3 TO HACKSAW M/C
4 MARKING
5 INSPECTION
6 CUTTING
7 INSPECTION
8 DRILLING
9 INSPECTION
10 ASSEMBLY
11 INSPECTION
12 TO STORAGE
TOTAL 4 5 1 0 2
34
4.3.4 CONDENSATE CHANNEL: Condensate channel is made of aluminium. It is
screwed on the inner side of the frame of the glazing, to collect the condensed water from
the inner side of glass.
35
Chart 4.4, Flow Process Chart for Condensate Channel
ACTIVITY: SUMMARY
MANUFACTURING CONDENSATE ACTIVITY PRESENT PROPOSED SAVING
CHANNEL
LOCATION: OPERATION 5
METHOD: INSPECTION 6
OPERATOR: TRANSPORT 1
CHECKED BY: DELAY 0
APPROVED BY: STORAGE 2
4 MARKING
5 INSPECTION
6 CUTTING
7 INSPECTION
8 DRILLING
9 INSPECTION
10 BENDING
11 INSPECTION
12 JOINING
13 INSPECTION
14 TO STORAGE
TOTAL 5 6 1 0 2
36
4.3.5 STAND: Stand is used to support the still above ground level.
37
Chart 4.5, Flow Process Chart for Stand
ACTIVITY: SUMMARY
MANUFACTURING STAND ACTIVITY PRESENT PROPOSED SAVING
LOCATION: OPERATION 4
METHOD: INSPECTION 5
OPERATOR: TRANSPORT 1
CHECKED BY: DELAY 0
APPROVED BY: STORAGE 2
5 INSPECTION
6 CUTTING
7 INSPECTION
8 WELDING
9 INSPECTION
10 GRINDING
11 INSPECTION
12 TO STORAGE
TOTAL 4 5 1 0 2
38
4.3.6 SEALING GASKET: Sealing gasket of rubber is used, to provide sealing between
the glazing frame and the upper bent face of G.I. tray.
4.3.7 INSULATION: Insulation is provided between outer and inner trays. 1” thick sheet
of PUF (Polyurethane Foam) is used as insulation material.
4.3.8 SUPPLY, DELIVERY& DRAINAGE SYSTEM: For filling the water in the tray, inlet
nipple is provided at the right top corner. Impure water is filled in the inner tray through
the pipe connecting the water tank and the inlet nipple.
For collecting the distilled water, a collector is made along with rubber nipple and it
is fitted beneath the condensate channel. A pipe is attached with nipple, which will carry
the distilled water up to the collecting vessel.
An outlet is provided at the bottom of the still to drain out the remaining impure
water and salt from the still.
39
Chart 4.6, Operation Process Chart
40
4.4 COSTING OF THE SOLAR STILL
Table 4.2Costing
5 mm thick
3 Aluminium window Frame 1.5” X 4450 mm 1 500
4 Aluminium Sheet 26 gauge, 6’ X 4’ 1 650
5 PUF Insulation Sheet 6’ X 4’ X 1” thick 1 400
6 Black Paint 500 ml 1 100
7 M.S. Angle 25mm X 4mm X7520 mm 1 700
8 M.S. Rod 10mm X10mm X 2970mm 1 300
9 M.S. Flat 25mm X 4mm X 740mm 1 100
9 Rubber Gasket 120” long 1 300
8 P.V.C. Pipe ½” X 10’ long 1 50
9 Hose Nipple ½” 2 15
10 Rubber Nipple ½” 2 15
11 P.V.C. Cock ½” 1 30
12 M-SEAL 90 grams 7 175
13 VETRA solution 1 50
14 Clamps - 4 100
15 Nuts & Bolts 20 40
16 Other - - 175
Total ` 7500
41
CHAPTER-5
TEST REPORT
42
CHAPTER – 6
THERMAL ANALYSIS
In this section a complete mathematical model that describes the processes in the
basin of the solar still is presented. These models will assist in determining the hourly
saturated vapor pressures of water and glass, the convective and evaporative losses
coefficients from the water surface to the glass, the distillate output and the instantaneous
efficiency of the still.
Tiwari et al. (1989) explained the fraction of solar flux at different components of
the still unit as shown in Figure 3.1 and mathematically expressed as:
43
Solar flux absorbed by the glass cover is
α'g = (1- Rg)αg
Solar flux lost by the ambient, through water and glass cover, will be
L = (1- αb ) (1- Rg)(1- αg ) )(1- Rw) (1- αw )
Where;
Qew is the heat which is utilized by solar still for obtaining m kg of distilled water per m2
per day;
Tw and Ta are the temperature of the water inside the still and ambient temperature
respectively;
L is the latent heat of vaporization;
mw is the daily output of the distillate.
44
The heat transfer occurs outside the still, from the glass cover and the bottom and
side insulation. Heat transfer within the still is referred to as internal heat transfer mode
which consists of radiation, convection and evaporation as shown in Figure 1.
Here, the calculation is shown for readings at 2 p.m. on date 23/04/2011, which are
shown in the results.
The external heat transfer, radiation and convection losses from the glass cover to
the outside atmosphere qg can be expressed as
45
Where,
hcg is forced convective heat transfer coefficient from the glass to ambient air.
hcg= 2.8 + 3.0v
= 2.8 + 3 (1.5)
= 7.3 W/m2K
So,
qg= qrg+ qcg
= 86.88 + 36.5
= 123.38 W/m2
The internal heat transfer mode, that is, the heat exchange from the water surface
to the glass cover inside the still unit is governed by radiation, convection and
evaporation. In this case, the water surface and the glass cover are considered as infinite
parallel planes. The rate of radiative heat transfer, qrw from the water surface to the glass
cover for these infinite parallel planes is given by
Heat transfer occurs across humid area in the distillation unit by free convection,
which is caused by the effect of buoyancy, due to density variation in the humid fluid,
which occurs due to the temperature gradient in the fluid. Hence, the rate of heat transfer
from the water surface to the glass cover, qcw by convection is the upward direction
through the humid fluid and can be estimated by
The convective loss coefficient from the water surface to the glass hcw is given as
46
hcw = 0.884 {(Tw – Tg)+ [(Pw – Pg) Tw ]/ (268.9 x 103 – Pw)}1/3
= 0.884 [((338-312)+ [(24295.95–6835.06) 338]/ (268.9 x 103 – 24295.95)}1/3
= 3.259 W/m2K
Where;
Pw and Pg are the saturation partial pressures of water at water temperature and glass
temperature, respectively.
The values of Pw and Pg (for the range of temperature 100°C - 900°C) can be
obtained from the expression
The rate of heat transfer per unit area from the water surface to the glass cover can be
obtained by qew = hew (Tw – Tg)
= 35.62(338-312)
= 926.02 W/m2
Where;
hew = 16.273 x 103 hcw (Pw – Pg) / (Tw – Tg)
= 16.273 x 103 x 3.259 [(24295.95-6835.06) / (338-312)]
= 35.62 W/m2K
47
Where,
S = Clear day average solar insolation on a surface perpendicular to incoming solar
radiation.
θz = Zenith Angle
= cos-1 (sin Ø sin δ + cos Ø cos δ cos ω)
Ø = Latitude angle
= 20.54° for Valsad
ω = Hour Angle (Angle of radiation due to time of day)
= 15° (Time – 12)
= 15° (14-12)
= 30°
δ = Solar declination angle
= (23.45) sin [360 (284 + 114)/365]
= 12.62 °
So,
θz = cos-1 (sin Ø sin δ + cos Ø cos δ cos ω)
= cos-1 (sin 20.54 sin 12.62 + cos 20.54 cos 12.62 cos 30)
= 29.77°
So,
I(t) = S Cos θz
= 1353 x cos 29.77
= 1174 W/m2
The thermal efficiency of solar still can be defined as the ratio of the amount of
thermal energy utilized to get a certain amount of distilled water to the incident solar
energy within a given time interval.
The instantaneous efficiency of the still unit, ηi , can be determined as follows:
ηi = 78.86 %
48
CHAPTER-7
Date: 23/04/2011
TDS (ppm) pH
BEFORE DISTILLATION 817 7.0
AFTER DISTILLATION 47.3 6.9
49
68 Ambient Temp.
65
66
64 62 Plate Temp.
61
62
60 Glass Temp.
57
58 55
Temperature. °C
56
54 52
52
50 48
48 46
46
44
42 39 39
40 38 38
37 37
38 36 36
36
34
34 35 35 35
32 33 34 34 34
33
30
09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00
Time
0.7 0.66
0.61
0.58
0.6
0.5
0.5 0.45 0.45
Output. litre
0.4
0.3
0.18
0.2
0.1
0.1
0
0
09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00
Time
50
7.2 Results for Saline water
Date: 26/04/2011
TDS (ppm) pH
BEFORE DISTILLATION 3380 7.1
AFTER DISTILLATION 385 7.0
51
68 Ambient Temp.
66 63
64 Plate Temp.
62 59
60 58 Glass Temp.
58
Temperature. °C
56 54
54 51
52 50
50
48
46 44
43
44
42
40 38 38 38
37 37 37
38 35 35
36
34 36 36
34 35 35
32 34 32
32 33
30
09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00
Time
0.7
0.61
0.6 0.57
0.55
0.5 0.47
0.4
Output. litre
0.4 0.35
0.3
0.2 0.16
0.09
0.1
0
0
09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00
Time
52
7.3 Results for Different Depths of Water In Still
We have tested the still by using different depths of water, and the output is
tabulated as below.
OUTPUT OF
DEPTH OF WATER DISTILLED
DATE SAMPLE
WATER
cm litre
23/04/2011 GECV Water 1 3.53
24/04/2011 GECV Water 1.5 3.1
25/04/2011 GECV Water 0.5 3.3
26/04/2011 Saline Water 1 3.2
27/04/2011 Saline Water 1.5 2.9
28/04/2011 Saline Water 0.5 3.0
53
CHAPTER-7
CONCLUSION
At the end of the project, we can conclude that we can easily distill saline water by
solar water distillation.
From the report and the results calculated, we conclude that
o The GECV Water is distilled and its TDS are reduced from 817 ppm to 47.3
ppm, and the daily output of distilled water is 3.53 liter for 1 cm depth in
tray.
o The saline water is distilled and its TDS are reduced from 3380 ppm to 385
ppm, and the daily output of distilled water is 3.2 liter for 1 cm depth in tray.
From the table 7.3, of output achieved with different depths of water, we can
conclude that the best depth of water for maximum output is 1 cm.
54
REFERENCES
Malik MAS, Tiwari GN, Kumar A, Sodha MS (1982). Solar Distillation. Pergamon press,
New York.
D. W. Medugu and L. G. Ndatuwong,( Accepted 16 September, 2009)Full Length
Research Paper “Theoretical analysis of water distillation using solar still” , Department
of Physics, Adamawa State University, Mubi – Nigeria.
G.D. Rai, (1988) ,Non Conventional Energy Sources, Khanna Publishers
Delyannis, E., and Belessiotis, V., 2001, ‘‘Solar Energy and Desalination,’’ in Advances in
Solar Energy, An Annual Review of Research and Development, Goswami, D. Y. (Ed),
14, American Solar Energy Society, Inc, Boulder, Colorado, pp. 287–330.
Kumar, S., and Tiwari, G. N., 1996, ‘‘Performance Evaluation of an Active Solar
Distillation System,’’ Energy (Oxford), 21, pp. 805–808.
Tiwari, G. N., Kumar, S., Sharma, P. B., and Khan, M. E., 1996, ‘‘Instantaneous Thermal
Efficiency of an Active Solar Still,’’ Applied Thermal Energy, 16, pp. 189–192.
55