A

B
C
D
KEY BAT PWR

1
SWITCH
KEY/IGN
KEY START

4
KEY IGN

2
(SHIELD/020)
C
KEY ACC (CAN L/905,GREEN)
B

(SHIELD/020)
SHIELD (SHIELD/020) (CAN H/904, YELLOW)
C A

(CAN L/905, GREEN)

8
8

(CAN L/905)

(CAN H/904, YELLOW)

CAN L B (SHIELD/020)
CAN H (CAN H/904) C

3 31 30 29
A (CAN L/905,GREEN)
SHIELDED B
(CAN H/904, YELLOW)
CABLE A
(D BLU, 18 GA GXL)
GAUGE

FUL LVL FUL LVL

12
1
6

DASH GND DASH GND (BLK, 18 GA GXL)

5
2
3 2

GAGE PWR GAGE PWR (RED, 18 GA GXL)

5 4

ENG STOP LT ENG STOP LT (ORG, 18 GA GXL)

TRANS TMP SW (D BLU, 18 GA GXL)

3 4 5
TRANS TMP SW

6 22 13
D1

ENG WARN LT ENG WARN LT (ORG, 18 GA GXL)

WAIT TO START LT WAIT TO START LT (WHT, 18 GA GXL)
ECM IGN ECM IGN (ORG, 18 GA GXL)

6 7 8

21 20 28
D2

HORN PWR HORN PWR

HORN HORN

7 11
3
HORN
2
(RED, 18 GA GXL)
(RED, 18 GA GXL)
(RED, 18 GA GXL)
(RED, 18 GA GXL)

GND FAULT

17

7
7

PRK BRK SOL

ENG STOP

PRK BRK SOL

16
ENG WARN
MAIN DASH PANEL

DASH PANEL HARNESS

STR CRB STR CRB
TRANS TMP WRN
WAIT TO START

STEER/SWAY PWR
STR AW STR AW

10 8 9
TRAN/BRK PWR TRAN/BRK PWR

23
DCLUTCH IN

ST RLY ST RLY

14
7

STEER/SWAY PWR
4
3

6
9

7
6
3

7
4
3

6
1

SHIFT PWR 1 SHIFT PWR 1

TILT UP
2
10

5
2

TILT DN
PARK BRAKE

DCLUTCH
STEER MODE

AUX A
AUX B
ACC MOD GND DASH GND

15 25 26 27 18 19 24

CONNECTOR 1 SHEET 4

6
6

DPF REGEN

DEF (OPT)

HEST (OPT)

120 OHM

A
B

A
B
C

C
CAN TERMINATOR

AUX A
AUX B
TILT UP
TILT DN
KEY IGN

DCLUTCH

GND FAULT
DCLUTCH IN

PRK BRK SOL

ACC MOD GND
A
B
C
REGEN HARNESS

REGEN FORCE SW REGEN FORCE SW

5
5

REGEN INH SW REGEN INH SW

(SHIELD/020)

REGEN DIS LAMP REGEN DIS LAMP

DPF SOOT LAMP DPF SOOT LAMP
(CAN L/905,GREEN)

HEST LAMP HEST LAMP

(CAN H/904, YELLOW)

PLUGGED DEF LAMP

SHIFTER GND PLUGGED
REGEN PWR REGEN PWR
1 2 3 4 5 6 7 8
N
F4
F3
F2
F1

R3
R2
R1
GEAR

CAB
E4, E3
E4, E2
E4, E1
E6, E3
E5, E3
E5, E2
E5, E1

SEE SHEET 3
NO SOLENOIDS INGAUGED
TRANSMISSION LEGEND

ACTIVATED TRANS SOLENOIDS

4

4
SW3
SW1

TL943C S/N THH00150 & After

TL642C S/N THG00150 & After
F

1
4
N

TRANS SOL Y1
2
3

TRANS SOL
TRANS SOL Y3
TRANS SOL Y6
PRK BRK SOL
TRANS SOL Y5
REVERSE SOL
SHIFTER

PLUGGED
2
3

1
4
N

PLUGGED
F

SHIFT PWR 1
KEY SW SIG
SW4

PLUGGED
1 2 3 4 5 6 7 8 9 10 11 12
SW2

3
3

TILT UP
TILT DN
26 27

TRANS SOL Y1
TRANS SOL Y3
TRANS SOL Y5
TRANS SOL
SHIFT PWR 1
KEY SW SIG
REVERSE SOL
PRK BRK SOL
1 3 5 4 8 7 2 9

TRANS SOL Y6
6

ON-IDLE
IVR
THR SGN/915 THR SGN/915
CAB CONTROL HARNESS

THR RTN/914 THR RTN/914

THR SUP/911 THR SUP/911
IVS IVS
SHIFTER GND ON-IDLE
WILLIAMS
CONTROLS

SP ACCY PWR IVR

A B C D E F
THROTTLE

REGEN FORCE SW
2
2

REGEN INH SW
30 31 14 15 13 29 12 17 18 19

PLUGGED 3 87a
TWIST
12 TURNS
PER FOOT

TRAN/BRK PWR TRAN/BRK PWR 1 30

REVERSE REVERSE 4 87
RELAY

REVERSE SOL 5 86
REGEN DIS LAMP
REVERSE

SHIFTER GND 2 85
DPF SOOT LAMP
HEST LAMP
11 10 20 21 22

STAB/TILT PWR PLUGGED 3 87a

25

SHIFTER GND 1 30

TRANS TMP SW TRANS TMP SW 4 87

SP BAT PWR KEY START 5 86
REGEN PWR SHIFTER GND 2 85
TEST RELAY
WARN LIGHT

23 16 28

CONNECTOR 2 SHEET 4

AC CLUTCH
24
1

RED
2

STAB/TILT PWR
TILT
SP BAT PWR

AC CLUTCH

STD JOY PWR YEL

SP ACCY PWR

1
SHIFTER GND

SPEED

STAB/TILT PWR
DT06-4S

SHIFTER GND
TILT UP
TILT DN TILT UP RED
1 2 3 4
UP
TILT

ROLLER OPTION

STD JOY PWR BLK

GRY
SHIFTER HARNESS

STD JOY PWR

TL642C

TO TILT ON JOYSTICK

TILT DN BLU
JOYSTICK

TILT
SEE

STANDARD

DOWN

PLUGGED PLUG
PLUGGED PLUG
1 2 3 4 5 6
SHEET 2

A
B
C
D

Sheet 1 of 6
31200830

June 5, 2012 - E
Electrical Schematic
TL642C & TL943C
 A
B
C
D
KEY BAT PWR

1
SWITCH
KEY/IGN
KEY START

4
KEY IGN

2
(SHIELD/020)
C
KEY ACC (CAN L/905,GREEN)

(SHIELD/020)
B
SHIELD (SHIELD/020) (CAN H/904, YELLOW)
C A

(CAN L/905, GREEN)

8
8

(CAN L/905)

(CAN H/904, YELLOW)

CAN L B (SHIELD/020)
CAN H (CAN H/904) C

3 31 30 29
A (CAN L/905,GREEN)
SHIELDED B
(CAN H/904, YELLOW)
CABLE A
(D BLU, 18 GA GXL)
FUL LVL FUL LVL

12
GAUGE

1
6

DASH GND DASH GND (BLK, 18 GA GXL)

5
2
3 2

GAGE PWR GAGE PWR (RED, 18 GA GXL)

5 4

ENG STOP LT ENG STOP LT (ORG, 18 GA GXL)

TRANS TMP SW (D BLU, 18 GA GXL)

3 4 5
TRANS TMP SW

6 22 13
D1

ENG WARN LT ENG WARN LT (ORG, 18 GA GXL)

WAIT TO START LT WAIT TO START LT (WHT, 18 GA GXL)
ECM IGN ECM IGN (ORG, 18 GA GXL)

6 7 8

21 20 28
D2

HORN PWR HORN PWR

HORN HORN

7 11
3
(RED, 18 GA GXL)

HORN
2
(RED, 18 GA GXL)
(RED, 18 GA GXL)
(RED, 18 GA GXL)

GND FAULT

17

7
7

DASH PANEL HARNESS

PRK BRK SOL
ENG STOP

PRK BRK SOL

16
ENG WARN
MAIN DASH PANEL

STR CRB STR CRB

TRANS TMP WRN
WAIT TO START

STEER/SWAY PWR
STR AW STR AW

10 8 9
TRAN/BRK PWR TRAN/BRK PWR

23
DCLUTCH IN

ST RLY ST RLY

14
7

STEER/SWAY PWR
4
3

6
1

7
4
3

6
1

SHIFT PWR 1 SHIFT PWR 1

TILT UP
2

TILT DN
PARK BRAKE

DCLUTCH
STEER MODE

AUX A
AUX B

CONNECTOR 1 SHEET 4
ACC MOD GND DASH GND

15 25 26 27 18 19 24

6
6

120 OHM

A
B

A
B
C

C
CAN TERMINATOR

AUX A
AUX B
TILT UP
TILT DN
KEY IGN

DCLUTCH

GND FAULT
DCLUTCH IN

PRK BRK SOL

ACC MOD GND
A
B
C

REGEN FORCE SW

5
5

REGEN INH SW
(SHIELD/020)

REGEN DIS LAMP

DPF SOOT LAMP
(CAN L/905,GREEN)

HEST LAMP
(CAN H/904, YELLOW)

PLUGGED
SHIFTER GND
REGEN PWR
1 2 3 4 5 6 7 8

SEE SHEET 3
N
F4
F3
F2
F1

R3
R2
R1
GEAR

CAB
E4, E3
E4, E2
E4, E1
E6, E3
E5, E3
E5, E2
E5, E1

NO SOLENOIDS INGAUGED
TRANSMISSION LEGEND

ACTIVATED TRANS SOLENOIDS

4

4
SW3
SW1

TL642C S/N THL00150 & After

TL943C S/N SXH00150 & After
F

1
4
N

TRANS SOL Y1
2
3

TRANS SOL
TRANS SOL Y3
TRANS SOL Y6
PRK BRK SOL
TRANS SOL Y5
REVERSE SOL
SHIFTER

PLUGGED
2
3

1
4
N

PLUGGED
F

SHIFT PWR 1
KEY SW SIG
SW4

PLUGGED
1 2 3 4 5 6 7 8 9 10 11 12
SW2

3
3

TILT UP
TILT DN
26 27

TRANS SOL Y1
TRANS SOL Y3
TRANS SOL Y5
TRANS SOL
SHIFT PWR 1
KEY SW SIG
REVERSE SOL
PRK BRK SOL
1 3 5 4 8 7 2 9

TRANS SOL Y6
6

ON-IDLE
IVR
CAB CONTROL HARNESS

THR SGN/915 THR SGN/915

THR RTN/914 THR RTN/914
THR SUP/911 THR SUP/911
IVS IVS
SHIFTER GND ON-IDLE
WILLIAMS
CONTROLS

SP ACCY PWR IVR

A B C D E F
THROTTLE

REGEN FORCE SW
2
2

REGEN INH SW
30 31 14 15 13 29 12 17 18 19

PLUGGED 3 87a
TWIST
12 TURNS
PER FOOT

TRAN/BRK PWR TRAN/BRK PWR 1 30

REVERSE REVERSE 4 87
RELAY

REVERSE SOL 5 86
REGEN DIS LAMP
REVERSE

SHIFTER GND 2 85
DPF SOOT LAMP
HEST LAMP
11 10 20 21 22

STAB/TILT PWR PLUGGED 3 87a

25

SHIFTER GND 1 30

TRANS TMP SW TRANS TMP SW 4 87

SP BAT PWR KEY START 5 86
REGEN PWR SHIFTER GND 2 85
TEST RELAY
WARN LIGHT

23 16 28

CONNECTOR 2 SHEET 4

AC CLUTCH
24
1

RED
2

STAB/TILT PWR
TILT
SP ACCY PWR
SP BAT PWR

AC CLUTCH
SHIFTER GND

STD JOY PWR YEL

1
SPEED

STAB/TILT PWR
DT06-4S

SHIFTER GND
TILT UP
TILT DN TILT UP RED
1 2 3 4
UP
TILT

ROLLER OPTION

STD JOY PWR BLK

GRY
SHIFTER HARNESS

STD JOY PWR

TO TILT ON JOYSTICK

TILT DN BLU
JOYSTICK

TILT
SEE

STANDARD

DOWN

PLUGGED PLUG
PLUGGED PLUG
1 2 3 4 5 6
TL642C
SHEET 2

A
B
C
D

Sheet 1 of 6
31200830

June 5, 2012 - C
Electrical Schematic
TL642C & TL943C
 8 7 6 5 4 3 2 1
BEACON WORKLIGHTS
1
2 2
3 3 STOP LT
OPTIONS VEC WORKLIGHT/ 4 STOPLIGHT
BEACON S/W LT PWR SWITCH
WIPER HEATER/BLOWER
F1 20 WIPER PWR IF EQUIPPED
A 5
F5 20 HEATER PWR 6 DOME/BCN GND
B

87a

87a
30

87
86
85

30

87
86
85
KEY ACC STOP LT STOP LT
AUX ELECTRICS C

1 3
BCN PWR BCN PWR BCN PWR

GREEN-4
F7 10
D
F8 10 D FAN PWR DOME
E
1 1 F6 30 DOME LT DOME LT DOME LT DOME LT LIGHT
F

4 6 2
LIGHTS BCN/FAN

A
2 2 CAB LT PWR CAB LT PWR CAB LT PWR
G
S/W LT PWR S/W LT PWR S/W LT PWR

87a

87a
30

87
86
85

30

87
86
85
3 3 H
BCN LT
D D
AUX ELEC1

A B
SW1 86 WORK LT WORK LT DOME/BCN GND BEACON
A

8
4 4 HEATER GND

87a
30

87
86
85
OPTION (15A) OPTION (25A) B
CAB LT GND CAB LT GND CAB LT GND
C CAB LTS

7 5
DOME/BCN GND DOME/BCN GND DOME/BCN GND LEFT

A B
87a

87a
30

87
86
85

30

87
86
85
5 D CAB LT GND

BLUE-3
5 6 6 AUX ELEC2 AUX ELEC PWR
E
SW1 87A CAB LIGHTS
F
7 7

87a
30

87
86
85
SW2 86 CAB LTS
F4
F3

F2
G

A B
SW2 87A CAB LT GND RIGHT
H
25
15

5
BLACK-1 GRAY-2
H G F E D C B A H G F E D C B A
OPTIONS
FUSE LEGEND
F1 20A WIPER PWR
WINDSHIELD
F2 5A 5A ROOF WIPER PWR
M
OPT PWR 1

OPT GND 1
DASH BLOWER HEATER WASHER
15A OPT 2

AUX SW GND

OPT PWR 2

PLUGGED
QC GND
25A OPT GND
15A OPT 2 GND
5A ROOF WIPER GND

OPT GND 2
D FAN GND
5A ROOF WIPER PWR

OPT PWR 3
OPT PWR 4
25A OPT

WIPER MOTOR
F3 15A 15A OPTION PWR 2 FAN MOTOR VALVE MOTOR
F4 25A 25A OPTION PWR M
F5 20A HEATER/BLOWER PWR M M M
WIPER
AUX SW GND

F6 30A LIGHT PWR 1 2 3 4 5 6 7 8 9 10

SIDESHIFT

PLUGGED
PLUGGED
PLUGGED

F7 10A BEACON PWR H

SW2 87A

SW1 87A
SW2 86

SW1 86
SWING

LW
EXTRA

F8 10A DASH FAN PWR B

MAST

HEATER GND
HTR CNTRL B

HEATER PWR
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY

EMPTY
A B A B C D
AUX

WIPER HI
WIPER LO

WASHER

WIPER PWR

WASHER
WIPER PARK
WIPER HI
WIPER LO

EMPTY
EMPTY
WIPER PARK
ELECTRIC 1 2 3 4 5 6 7 8 9 10 11 12
OPTION

HEATER HI
D FAN GND

HEATER MED

HEATER GND
D FAN PWR

HEATER LOW
SWING

AUX SW GND
PLUGGED
PLUGGED
PLUGGED
SW2 86

SW1 86
EXTRA
SW2 87A

MAST
SW1 87A
SIDESHIFT

25A OPT GND

15A OPT 2 GND

C C
25A OPT
15A OPT 2

ROOF WIPER
MOTOR
OPTION

M
25 A
A
B
A
OPTION 2 B

D FAN PWR D FAN PWR

A B C D E F
HEATER PWR HEATER PWR
WIPER PWR WIPER PWR
15 A
5A ROOF WIPER GND
5A ROOF WIPER PWR

HEATER GND HEATER GND

8K OHM
D FAN GND D FAN GND
PLUGGED PLUGGED
HTR TEMP
BLOWER

(RED)
ENCLOSED CAB A B C

OPTION A/C SWITCH M H

RESISTOR LOCATED
L B
APPROX 10" BEHIND
AUX ELEC PWR

C
HEATER TEMP SWITCH

HEATER GND

HEATER PWR
HTR CNTRL A
CONNECTION IN

24 KOHM,1W
ENCLOSED CAB

HEATER PWR
FAN SW C
RLY 87 A OPTIONS HARNESS
25A OPT GND B CONDENSER FANS
(ON ROOF)
M 17A M

(RED/WHITE)

(BLACK)
A 87
86 85
30

B THERMOSTATIC
B
QUICK CONNECT SWITCH A/C PRESSURE SWITCH
1
AC CLUTCH PRS SW AC SW
2 SEE SHEET 1 ~
3
AC SW
AUX RLYS PWR

4
25A OPT GND

a
6
5 87
A/C
25A OPT

86 85
30 RELAY
7

25A OPT GND

AUX RLYS PWR

A A
OPT PWR 1

OPT PWR 2
OPT PWR 3
OPT PWR 4

OPT GND 1
OPT GND 2
SIDESHIFT

QC PWR 1
QC PWR 2
PLUGGED

QC GND 5
QC GND 7

WORK LT
KEY ACC

STOP LT
SWING
EXTRA

MAST

6 5 19 17 15 8 10 12 14 16 18 7 9 11 13 2 1 4 3

OPTIONS HARNESS

CONNECTOR 3 SHEET 4
LIGHTS, HEATER, A/C, WIPERS - IF EQUIPPED

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THG00150 & After Electrical Schematic
TL943C S/N THH00150 & After 31200830
Sheet 2 of 6
June 5, 2012 - E
 8 7 6 5 4 3 2 1
BEACON WORKLIGHTS
1
2 2
3 3 STOP LT
OPTIONS VEC WORKLIGHT/
4 STOPLIGHT
BEACON
S/W LT PWR SWITCH
WIPER HEATER/BLOWER
F1 20 WIPER PWR IF EQUIPPED
A
F5 20 HEATER PWR 6 5 DOME/BCN GND
B

87a

87a
30

87
86
85

30

87
86
85
KEY ACC STOP LT STOP LT
AUX ELECTRICS C

1 3
BCN PWR BCN PWR BCN PWR

GREEN-4
F7 10
D
F8 10 D FAN PWR DOME
E
1 1 F6 30 DOME LT DOME LT DOME LT DOME LT LIGHT
F

4 6 2
LIGHTS BCN/FAN

A
2 2 CAB LT PWR CAB LT PWR CAB LT PWR
G
S/W LT PWR S/W LT PWR S/W LT PWR

87a

87a
30

87
86
85

30

87
86
85
3 H
3 BCN LT
D D
AUX ELEC1

A B
SW1 86 WORK LT WORK LT DOME/BCN GND BEACON
A

8
4 4 HEATER GND

87a
30

87
86
85
OPTION (15A) OPTION (25A) B
CAB LT GND CAB LT GND CAB LT GND
C CAB LTS

7 5
DOME/BCN GND DOME/BCN GND DOME/BCN GND LEFT

A B
87a

87a
5

30

87
86
85

30

87
86
85
D CAB LT GND

BLUE-3
5 6 6 AUX ELEC2 AUX ELEC PWR
E
SW1 87A CAB LIGHTS
7 F
7

87a
30

87
86
85
SW2 86 CAB LTS
F4
F3

F2
G

A B
SW2 87A CAB LT GND RIGHT
H
25
15

5
BLACK-1 GRAY-2
H G F E D C B A H G F E D C B A
OPTIONS
FUSE LEGEND
F1 20A WIPER PWR
WINDSHIELD
F2 5A 5A ROOF WIPER PWR
DASH BLOWER HEATER M WASHER
OPT PWR 1

OPT GND 1
WIPER MOTOR
15A OPT 2

AUX SW GND

OPT PWR 2

PLUGGED
QC GND
25A OPT GND
15A OPT 2 GND
5A ROOF WIPER GND

OPT GND 2
D FAN GND
5A ROOF WIPER PWR

OPT PWR 3
OPT PWR 4
25A OPT

F3 15A 15A OPTION PWR 2 FAN MOTOR VALVE MOTOR

F4 25A 25A OPTION PWR M
F5 20A HEATER/BLOWER PWR M M M
AUX SW GND

WIPER
F6 30A LIGHT PWR 1 2 3 4 5 6 7 8 9 10
SIDESHIFT

PLUGGED
PLUGGED
PLUGGED
SW2 87A

SW1 87A

F7 10A BEACON PWR H

SW2 86

SW1 86
SWING
EXTRA

LW
MAST

F8 10A DASH FAN PWR B

P

HEATER GND
HTR CNTRL B

HEATER PWR
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY

EMPTY
A B A B C D
AUX

WIPER HI

WIPER HI
ELECTRIC

WIPER LO

WIPER LO

WASHER

WIPER PWR

WASHER
EMPTY
EMPTY
WIPER PARK

WIPER PARK
1 2 3 4 5 6 7 8 9 10 11 12
OPTION

HEATER HI
D FAN GND

HEATER MED

HEATER GND
D FAN PWR

HEATER LOW
25A OPT GND
15A OPT 2 GND
SWING

AUX SW GND
PLUGGED
PLUGGED
PLUGGED
SW2 86

SW1 86
EXTRA
SW2 87A

MAST
SW1 87A
SIDESHIFT

C C
25A OPT
15A OPT 2

ROOF WIPER
MOTOR
OPTION

M
25 A
A
B
A
OPTION 2 B

D FAN PWR D FAN PWR

A B C D E F
HEATER PWR HEATER PWR
WIPER PWR WIPER PWR
15 A

HEATER GND HEATER GND

8K OHM
D FAN GND D FAN GND
5A ROOF WIPER PWR
5A ROOF WIPER GND

PLUGGED PLUGGED
HTR TEMP
BLOWER

(RED)
ENCLOSED CAB A B C

OPTION A/C SWITCH M H

RESISTOR LOCATED
L B
APPROX 10" BEHIND
AUX ELEC PWR

C
HEATER TEMP SWITCH

HTR CNTRL A
HEATER GND

HEATER PWR
CONNECTION IN

24 KOHM,1W
ENCLOSED CAB

HEATER PWR
FAN SW C
RLY 87 A OPTIONS HARNESS
25A OPT GND B CONDENSER FANS
(ON ROOF)
M 17A M
A 87

(RED/WHITE)
86 85
30

(BLACK)
B THERMOSTATIC
B
QUICK CONNECT SWITCH A/C PRESSURE SWITCH
1
AC CLUTCH PRS SW AC SW
2 SEE SHEET 1 ~
3
AC SW
AUX RLYS PWR

4
25A OPT GND

a
6
5 87
A/C
25A OPT

86 85
30 RELAY
7

25A OPT GND

AUX RLYS PWR

A A
OPT PWR 1

OPT PWR 2
OPT PWR 3
OPT PWR 4

OPT GND 1
OPT GND 2
SIDESHIFT

QC PWR 1
QC PWR 2
PLUGGED

QC GND 5
QC GND 7

WORK LT
KEY ACC

STOP LT
SWING
EXTRA

MAST

6 5 19 17 15 8 10 12 14 16 18 7 9 11 13 2 1 4 3

OPTIONS HARNES
CONNECTOR 3 SHEET 4 LIGHTS, HEATER, A/C, WIPERS - IF EQUIPPED

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THL00150 & After Electrical Schematic
TL943C S/N SXH00150 & After 31200830
Sheet 2 of 6
June 5, 2012 - C
 8 7 6 5 4 3 2 1

CONNECTOR PIN TAGNAME DESCRIPTION TYPE

1 KEY IGN IGNITION POWER INPUT 1 5 EXC TILT +5 ANALOG EXCITATION VOLTAGE POWER OUTPUT
2 ACC MOD GND ACCESSORY MODULE GROUND POWER INPUT 2 TILT SIG A FORK TILT SIGNAL A ANALOG INPUT
3 TRIG JOYSTICK TRIGGER FOR DE-CLUTCH DIGITAL INPUT 3 TILT GND ANALOG GROUND POWER OUTPUT
4 DCLUTCH IN TRANSMISSION DE-CLUTCH INPUT DIGITAL INPUT 4 5 EXC AUX +5 ANALOG EXCITATION VOLTAGE POWER OUTPUT
5 DI2 SPARE DIGITAL INPUT DIGITAL INPUT 5 AUX SIG A AUX HYD SIGNAL A ANALOG INPUT
6 ROLLER SEL ROLLER / JOYSTICK SELECT DIGITAL INPUT 6 AUX GND ANALOG GROUND POWER OUTPUT
D J1 (BLACK)
7 TILT UP TILT UP VALUE DIGITAL OUTPUT
J2 (GREY)
7 TILT SIG B FORK TILT SIGNAL B ANALOG INPUT
D
8 TILT DN TILT DOWN VALVE DIGITAL OUTPUT 8 AUX SIG B AUX HYD SIGNAL B ANALOG INPUT
9 AUX A AUX HYD VALVE A DIGITAL OUTPUT 9 CAN H/904 CANBUS HIGH SERIAL I/O
10 AUX B AUX HYD VALVE B DIGITAL OUTPUT 10 CAN L/905 CANBUS LOW SERIAL I/O
11 DCLUTCH TRANSMISSION DE-CLUTCH OUTPUT DIGITAL OUTPUT 11 TX RS-232 TRANSMIT SERIAL OUTPUT
12 GND FAULT GND RLY FAULT SIG DIGITAL OUTPUT 12 RX RS-232 RECEIVE SERIAL INPUT

CAN SHIELD
CAN L/905 1
DCLUTCH IN SEE SHEET 1
CAN H/904 JUMPER2 IGN
2
DCLUTCH IN TILT UP
1
KEY IGN
3
4 TILT DN NOTE: FOR BASE MACHINE
2
3
TILT UP JUMPER
5
DCLUTCH OR FAILED ACCESSORY
AUX A
4 TILT DN
SEE SHEET 1 6
AUX B
MODULE ONLY
DCLUTCH 7
5 ACC MOD GND
6 AUX A 8
JUMPER PK BRK SOL
AUX B 9
7 PLUGGED
ACC MOD GND 10
8 JUMPER2 GND FAULT
PLUGGED 9
PK BRK SOL 11
PLUGGED
PLUGGED 10 PLUGGED 12
GND FAULT 11
GND FAULT
PLUGGED 12
PLUGGED

C C

KEY IGN KEY IGN

5
1

ACC MOD GND

2 3 4 5 6 7 8 9 10 11 12

TRIG TRIG 6
DCLUTCH IN TILT SIG A
3
J1 (BLACK)

DI2 TILT GND 2

ROLLER SEL TILT SIG B 4
TILT UP
ACCY. MODULE

5 EXC TILT 1
TILT DN
AUX A PLUGGED
7
AUX B PLUGGED
8
DCLUTCH
GND FAULT
TL943C
OPTIONAL
5 EXC TILT PROPORTIONAL AUX.
1 2 3 4 5 6 7 8 9 10 11 12

TILT SIG A PADDLE

TILT GND
5 EXC AUX 5 EXC AUX
1
AUX SIG A AUX SIG A 3
J2 (GREY)

AUX GND AUX GND 2

TILT SIG B
AUX SIG B AUX SIG B 4 FORK TILT AND PROPORTION AUX
CAN H/904 KEY IGN 5 ON JOYSTICK W/ DE-CLUTCH TRIGGER
CAN L/905 ROLLER SEL
6
TX
RX

B B
1 2 3 4

ANALYZER

A A

ACCESSORY MODULE

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THG00150 & After Electrical Schematic
TL943C S/N THH00150 & After 31200830
Sheet 3 of 6
June 5, 2012 - E
 8 7 6 5 4 3 2 1

CONNECTOR PIN TAGNAME DESCRIPTION TYPE

1 KEY IGN IGNITION POWER INPUT 1 5 EXC TILT +5 ANALOG EXCITATION VOLTAGE POWER OUTPUT
2 ACC MOD GND ACCESSORY MODULE GROUND POWER INPUT 2 TILT SIG A FORK TILT SIGNAL A ANALOG INPUT
3 TRIG JOYSTICK TRIGGER FOR DE-CLUTCH DIGITAL INPUT 3 TILT GND ANALOG GROUND POWER OUTPUT
4 DCLUTCH IN TRANSMISSION DE-CLUTCH INPUT DIGITAL INPUT 4 5 EXC AUX +5 ANALOG EXCITATION VOLTAGE POWER OUTPUT
5 DI2 SPARE DIGITAL INPUT DIGITAL INPUT 5 AUX SIG A AUX HYD SIGNAL A ANALOG INPUT
6 ROLLER SEL ROLLER / JOYSTICK SELECT DIGITAL INPUT 6 AUX GND ANALOG GROUND POWER OUTPUT
D J1 (BLACK)
7 TILT UP TILT UP VALUE DIGITAL OUTPUT
J2 (GREY)
7 TILT SIG B FORK TILT SIGNAL B ANALOG INPUT
D
8 TILT DN TILT DOWN VALVE DIGITAL OUTPUT 8 AUX SIG B AUX HYD SIGNAL B ANALOG INPUT
9 AUX A AUX HYD VALVE A DIGITAL OUTPUT 9 CAN H/904 CANBUS HIGH SERIAL I/O
10 AUX B AUX HYD VALVE B DIGITAL OUTPUT 10 CAN L/905 CANBUS LOW SERIAL I/O
11 DCLUTCH TRANSMISSION DE-CLUTCH OUTPUT DIGITAL OUTPUT 11 TX RS-232 TRANSMIT SERIAL OUTPUT
12 GND FAULT GND RLY FAULT SIG DIGITAL OUTPUT 12 RX RS-232 RECEIVE SERIAL INPUT

CAN SHIELD
CAN L/905 1
DCLUTCH IN SEE SHEET 1
CAN H/904 JUMPER2 IGN
2
DCLUTCH IN TILT UP
1
KEY IGN
3
4 TILT DN NOTE: FOR BASE MACHINE
2
3
TILT UP JUMPER
5
DCLUTCH OR FAILED ACCESSORY
AUX A
4 TILT DN
SEE SHEET 1 6
AUX B
MODULE ONLY
DCLUTCH 7
5 ACC MOD GND
6 AUX A 8
JUMPER PK BRK SOL
AUX B 9
7 PLUGGED
ACC MOD GND 10
8 JUMPER2 GND FAULT
PLUGGED 9
PK BRK SOL 11
PLUGGED
PLUGGED 10 PLUGGED 12
GND FAULT 11
GND FAULT
PLUGGED 12
PLUGGED

C C

KEY IGN KEY IGN

5
1

ACC MOD GND

2 3 4 5 6 7 8 9 10 11 12

TRIG TRIG 6
DCLUTCH IN TILT SIG A
3
J1 (BLACK)

DI2 TILT GND 2

ROLLER SEL TILT SIG B 4
TILT UP
ACCY. MODULE

5 EXC TILT 1
TILT DN
AUX A PLUGGED
7
AUX B PLUGGED
8
DCLUTCH TL943C
GND FAULT

5 EXC TILT
1 2 3 4 5 6 7 8 9 10 11 12

TILT SIG A
TILT GND
5 EXC AUX 5 EXC AUX
1
AUX SIG A AUX SIG A 3
J2 (GREY)

AUX GND AUX GND 2

TILT SIG B
AUX SIG B AUX SIG B 4 OPTIONAL FORK TILT AND PROPORTION AUX
CAN H/904 KEY IGN 5 ON JOYSTICK W/ DE-CLUTCH TRIGGER
CAN L/905 ROLLER SEL
6
TX
RX

B B
1 2 3 4

ANALYZER

A A

ACCESSORY MODULE

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THL00150 & After Electrical Schematic
TL943C S/N SXH00150 & After 31200830
Sheet 3 of 6
June 5, 2012 - C
 8 7 6 5 4 3 2 1
1
TO CAB ASSEMBLY AIR TEMP 2
SENSOR
(OPT)
REVERSE
TAIL LIGHT HORN
ALARM A/C QC DIVERTOR (OPT)
BU STOP TAIL CONNECTOR 1 CONNECTOR 2 CONNECTOR 3 COMPRESSOR 1 2 A B C D E F VALVE
TO CAB CONTROL HARNESS SHEET 1 TO OPTIONS HARNESS SHEET 2 AUXILIARY
TO DASH PANEL HARNESS SHEET 1
M ELECTRIC

PLUGGED
A S LT RT TM

PLUGGED
PLUGGED
AIR TEMP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AIR RTN

ORG
RED

BLU
BLK

YEL
A B

GRN
RED
BLK
(-)

SHIFT PWR 1

TRANS SOL Y1

SHIFT PWR 1

THR SUP/911

QC PWR 1
OPT PWR 1

OPT GND 1
KEY IGN

HORN

TILT DN
DCLUTCH
ECM IGN

KEY IGN

AC CLUTCH

TILT DN
ECM IGN

AC CLUTCH
SWING
REVERSE

ON-IDLE
DASH GND

ACC MOD GND

PLUGGED

PRK BRK SOL 2

SHIFTER GND

IVS

QC PWR 2
OPT PWR 2

AUX ELEC GND

OPT GND 2
TILT UP

REGEN DIS LAMP

DPF SOOT LAMP
HEST LAMP

TILT UP
KEY ACC

STR CRB

AUX B

CAN L/905

TRANS SOL Y5

THR SGN/915

KEY ACC

QC GND 5
KEY BAT PWR

GAGE PWR
HORN PWR

TRAN/BRK PWR

TRANS SOL Y6

TRAN/BRK PWR

SP BAT PWR
SP ACCY PWR

STAB/TILT PWR

IVR

AUX RLYS PWR

CAN H/904

TRANS SOL Y3

THR RTN/914

OPT PWR 3
QC GND 7
OPT PWR 4
FUL LVL

PRK BRK SOL

REVERSE SOL

TRANS SOL
STR AW

TRANS TMP SW

REGEN FORCE SW
REGEN INH SW
KEY START

TRANS TMP SW
ST RLY

GND FAULT
AUX A

WAIT TO START
ENG WARN LT
ENG STOP LT

STOP LT
WORK LT
EXTRA

SIDESHIFT

MAST

SP GND 1
HORN
REVERSE
LT GND

AC CLUTCH GND
SP BAT PWR
SP ACCY PWR
STEER/SWAY PWR
A B C D
1 2 3 4
A B C D E F
D D

REVERSE

LT GND
STOP LT
WORK LT

PLUGGED
SIGNAL RTN
SIGNAL PWR
AIR/MAF SIGNAL

VAT SIGNAL

QC PWR 1
QC PWR 2
AUX ELEC GND

PLUGGED
QC GND 5
QC GND 7

ORG
RED

BLU
YEL
BLK
CAN
CABLE

A B C D E F
VEC POWER AND VEC GROUND
SHOWN ON PAGE 6 (D2).
A C A C POWER DIST

SWING
PLUGGED

AUX ELEC GND

MAST
SIDESHIFT

EXTRA
BLACK-6 GRAY-5 VEC
DASH GND
A
F2 5 ALT EXC
B
ACCY-2 IGNITION-2 F5 15 SP ACCY PWR
C
AUX RLYS PWR
GREEN-4

F6 10
D
87a

87a
30

87
86
85

30

87
86
85

OPT GND 1
E
KEY ACC
F
F1 15 TRAN/BRK PWR
G
OPT GND 2
IGNITION-1 ACCY-1 H

SP CAB GND 1
87a

87a
30

87
86
85

30

87
86
85

A
SP CAB GND 1
B
SP GND 1
C
AC CLUTCH GND
D
BLUE-3

AUX ELEC GND

C E
LT GND C
F16

F15

F13

F10
F14
F11
F12
F8
F3

F4
F9

F7

F
STR/FUL GND
G
ACC MOD GND
20

20
20
10

10
25

15
10

10
15
25
20

PRK BRK SOL 2

BLACK-1 GRAY-2 DCLUTCH
CAB DASH CONTROLS
TO ENGINE HARNESS

H G F E D C B A H G F E D C B A

REGEN DIS LAMP

1
REGEN FORCE SW A 87
OPT PWR 1

SHEET 6
KEY IGN
SHIFTER GND
OPT PWR 2

ECU IGN/012

ECU BAT/022

ENG GND
SP BAT PWR

GAGE PWR

HORN PWR
STEER/SWAY PWR

STAB/TILT PWR
KEY BAT PWR
ECU GND/050
OPT PWR 3

OPT PWR 4

2 TRANSMISSION DECLUTCH
REGEN INH SW 86
3 85 RELAY
DPF SOOT LAMP 30
4
ECM IGN
5
HEST LAMP
6

STR/FUL GND

PRK BRK SOL

B B

ACC MOD GND

PROPOR- 2
VLV GND ANT STL SIG ANTI-STALL VALVE
TIONAL 1 AUX A
HYD. VLV GND
AUX. 2 CAN
VALVE 1 AUX B CABLE
VLV GND TWIST 12 TURNS/FOOT
2
TILT-ON
1
TILT UP
JOYSTICK VLV GND
WAIT TO START LT

AIR/MAF SIGNAL
TILT DN

TRANS TMP SW
VALVE
1
TRANS SOL Y1

TRANS SOL Y3

TRANS SOL Y5

TRANS SOL Y6
REVERSE SOL
ENG WARN LT

PRK BRK SOL

ECU GND/050
ENG STOP LT

THR SGN/915
THR SUP/911

THR RTN/914

SIGNAL PWR
ECU BAT/022
ECU IGN/012

SIGNAL RTN

VAT SIGNAL
TRANS SOL
KEY START
CAN H/904
CAN L/905

STR AW
ENG GND

ALL WHEEL 1

ALT EXC

ON-IDLE
STEER STR/FUL GND
ST RLY

MODE 2
VALVE STR CRB

IVR
IVS
CRAB 1
STR/FUL GND
2

B
STR/FUL GND
FUEL
SNDR FUL LVL 20 7 8 1 2 13 5 14 15 16 4 19 21 22 25 26 3 28 6 10 11 12 30 31 9 17 27 29 18 23 24
A
ACC MOD GND

POWER DISTRIBUTION CONNECTOR 4

TO ENGINE HARNESS CONNECTOR X653 SHEET 6
GND FAULT

FUSE/BREAKER LEGEND
VLV GND

F1 15A TRANS/PARK BRK PWR

F2 5A ALTERNATOR EXCITE
A F3 10A ENGINE ECU IGN PWR A
F4 10A GAGE (INST PANEL) PWR A 87
GROUND FAULT
F5 15A SPARE ACCESSORY PWR 85 86 RLY
30
F6 10A AUX ELECTRIC PWR
F7 15A HORN PWR
F8 25A SPARE BATTERY PWR
F9 25A ENGINE ECU BAT PWR
F10 10A STEER/SWAY PWR
F11 10A R. AXLE STAB/TILT PWR
F12 15A KEY BATTERY PWR
F13 20A OPTIONS POWER 3
F14
F15
20A
20A
OPTIONS POWER 4
OPTIONS POWER 1
CHASSIS HARNESS
F16 20A OPTIONS POWER 2

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THG00150 & After Electrical Schematic
TL943C S/N THH00150 & After 31200830
Sheet 4 of 6
June 5, 2012 - E
 8 7 6 5 4 3 2 1
1
TO CAB ASSEMBLY AIR TEMP 2
SENSOR

REVERSE
TAIL LIGHT HORN
ALARM A/C QC DIVERTOR (OPT)
CONNECTOR 1 CONNECTOR 2 COMPRESSOR 1 2 A B C D E F VALVE
BU STOP TAIL
TO CAB CONTROL HARNESS SHEET 1 CONNECTOR 3 AUXILIARY
TO DASH PANEL HARNESS SHEET 1
TO OPTIONS HARNESS SHEET 2 ELECTRIC
M

PLUGGED
A S LT RT TM

PLUGGED
PLUGGED
AIR TEMP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

AIR RTN

ORG
RED

BLU
YEL
BLK
A B

GRN
RED
BLK
(-)

SHIFT PWR 1

TRANS SOL Y1

SHIFT PWR 1

THR SUP/911

QC PWR 1
OPT PWR 1

OPT GND 1
KEY IGN

HORN

TILT DN
DCLUTCH

AC CLUTCH

TILT DN

AC CLUTCH
SWING
REVERSE

ON-IDLE
DASH GND

ACC MOD GND

PLUGGED

PRK BRK SOL 2

SHIFTER GND

IVS

QC PWR 2
OPT PWR 2

AUX ELEC GND

OPT GND 2
TILT UP

REGEN DIS LAMP

DPF SOOT LAMP
HEST LAMP

TILT UP
KEY ACC

CAN L/905

TRANS SOL Y5
STR CRB

AUX B

THR SGN/915

KEY ACC

QC GND 5
KEY BAT PWR

GAGE PWR
HORN PWR
STEER/SWAY PWR

TRAN/BRK PWR

SHIELD /020

TRANS SOL Y6

TRAN/BRK PWR

SP BAT PWR
SP ACCY PWR

STAB/TILT PWR

SP BAT PWR

IVR

AUX RLYS PWR

CAN H/904

TRANS SOL Y3

THR RTN/914

OPT PWR 3
QC GND 7
OPT PWR 4
FUL LVL

PRK BRK SOL

REVERSE SOL

TRANS SOL
STR AW

TRANS TMP SW

REGEN FORCE SW
REGEN INH SW

TRANS TMP SW
KEY START

ST RLY

GND FAULT
AUX A

WAIT TO START
ENG WARN LT
ENG STOP LT

KEY START

STOP LT
WORK LT
EXTRA

SIDESHIFT

MAST
REVERSE
LT GND

SP ACCY PWR
A B C D

SP BAT PWR
1 2 3 4

AC CLUTCH GND
SP GND 1
A B C D E F

HORN
D D

PLUGGED
REVERSE

LT GND
STOP LT
WORK LT

ORG
QC PWR 1

RED

BLU
QC PWR 2
AUX ELEC GND

PLUGGED
QC GND 5
QC GND 7

YEL
BLK
SIGNAL RTN
SIGNAL PWR
AIR/MAF SIGNAL

VAT SIGNAL
CABLE

A B C D E F
VEC POWER AND VEC GROUND
SHOWN ON PAGE 6 (D2).
A C A C POWER DIST
BLACK-6 GRAY-5 VEC

SWING
PLUGGED

AUX ELEC GND

MAST
SIDESHIFT

EXTRA
DASH GND
A
F2 5 ALT EXC
B
ACCY-2 IGNITION-2 F5 15 SP ACCY PWR
C
AUX RLYS PWR
GREEN-4

F6 10
D
87a

87a
30

87
86
85

30

87
86
85

OPT GND 1
E
KEY ACC
F
F1 15 TRAN/BRK PWR
G
OPT GND 2
IGNITION-1 ACCY-1 H

SP CAB GND 1
87a

87a
30

87
86
85

30

87
86
85

A
SP CAB GND 1
B
SP GND 1
C
AC CLUTCH GND
D
BLUE-3

AUX ELEC GND

E
C LT GND C
F16

F15

F13

F10
F14
F11
F12
F8
F3

F4
F9

F7

F
STR/FUL GND
G
ACC MOD GND
20

20
25

20
10

10
25

15
10

10
15
20

PRK BRK SOL 2

BLACK-1 GRAY-2 DCLUTCH
H G F E D C B A H G F E D C B A
(HRC ENGINE HARNESS)
CAB DASH CONTROLS

REGEN DIS LAMP

1
REGEN FORCE SW
OPT PWR 1

A
KEY IGN

87
SHIFTER GND
OPT PWR 2

ECU IGN/012

ECU BAT/022

ENG GND
SP BAT PWR

GAGE PWR

HORN PWR
STEER/SWAY PWR

STAB/TILT PWR
KEY BAT PWR
ECU GND/050
OPT PWR 3

OPT PWR 4

2 TRANSMISSION DECLUTCH
REGEN INH SW 86
3 85 RELAY
DPF SOOT LAMP 30
4
PLUGGED
5
HEST LAMP
6

STR/FUL GND

PRK BRK SOL

B B

12 TURNS
PER FOOT
TWIST
2
VLV GND
PROPORTIONAL 1 AUX A
HYDRALIC AUX. 2 VLV GND CABLE
VALVE AUX B
1

2
VLV GND
TILT-ON TILT UP
1
JOYSTICK VLV GND
WAIT TO START LT

AIR/MAF SIGNAL
VALVE TILT DN

TRANS TMP SW
1
TRANS SOL Y1

TRANS SOL Y3

TRANS SOL Y5

TRANS SOL Y6
REVERSE SOL
ENG WARN LT

PRK BRK SOL

ECU GND/050
ENG STOP LT

THR SGN/915
THR SUP/911

THR RTN/914

SIGNAL PWR
ECU BAT/022
ECU IGN/012

SIGNAL RTN
SHIELD /020

VAT SIGNAL
TRANS SOL
CAN H/904

STR AW
PLUGGED

CAN L/905

ENG GND

ALL WHEEL 1

ALT EXC

ON-IDLE
STEER STR/FUL GND
ST RLY

MODE 2
VALVE STR CRB

IVR
IVS
CRAB 1
STR/FUL GND
2

B
STR/FUL GND
FUEL
SNDR FUL LVL 20 7 8 1 2 13 5 14 15 16 4 19 21 22 25 26 3 28 6 10 11 12 30 31 9 17 27 29 18 23 24
A

POWER DISTRIBUTION CONNECTOR 4

ACC MOD GND
GND FAULT

FUSE/BREAKER LEGEND TO ENGINE HARNESS CONNECTOR X932 SHEET 6

VLV GND

F1 15A TRANS/PARK BRK PWR

F2 5A ALTERNATOR EXCITE

A F3
F4
10A
10A
ENGINE ECU IGN PWR
GAGE (INST PANEL) PWR A 87
A
GROUND FAULT
F5 15A SPARE ACCESSORY PWR 85 86 RLY
30
F6 10A AUX ELECTRIC PWR
F7 15A HORN PWR
F8 25A SPARE BATTERY PWR
F9 25A ENGINE ECU BAT PWR
F10 10A STEER/SWAY PWR
F11 10A R. AXLE STAB/TILT PWR
F12 15A KEY BATTERY PWR
F13 20A OPTIONS POWER 3
20A OPTIONS POWER 4
CHASSIS HARNESS
F14
F15 20A OPTIONS POWER 1
F16 20A OPTIONS POWER 2

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THL00150 & After Electrical Schematic
TL943C S/N SXH00150 & After 31200830
Sheet 4 of 6
June 5, 2012 - C
 8 7 6 5 4 3 2 1

A4E2 ECU
J2 CONNECTOR

X929 BU 1 X929 BU G EIC 2

INJECTOR CYLINDER 4 RETURN
X923 OR 2 X923 OR H INJECTOR CYLINDER 4
INJECTOR CYLINDER 4

X928 GN 3 X928 GN F INJECTOR CYLINDER 3 RETURN

X922 WH 4 X922 WH E INJECTOR CYLINDER 3
INJECTOR CYLINDER 3

X927 YL 1 X927 YL C INJECTOR CYLINDER 2 RETURN

D X921 PK 2 X921 PK D INJECTOR CYLINDER 2 D
INJECTOR CYLINDER 2

X926 GY 3 X926 GY B INJECTOR CYLINDER 1 RETURN

X920 BR 4 X920 BR A INJECTOR CYLINDER 1
INJECTOR CYLINDER 1 INTERNAL EXTERNAL
(ROCKER
COVER)
1 EIC 1
BARAMETRIC
2
PRESSURE SENSOR
3 R747 GY 34 BARAMETRIC PRESS SIGNAL

1 N940 BU 47 IMP POWER SUPPLY (5V)

INTAKE MANIFOLD N941 YL
2 57 IMP RETURN
PRESSURE SENSOR TRANS SOL E1
3 N746 PK 4 IMP SIGNAL
TRANSMISSION LEGEND E1

A B
ENG GND
TRANS SOL E2
1 E2

A B
FUEL RAIL GEAR ACTIVATED TRANS SOLENOIDS ENG GND

TRANSMISSION
2 Y946 BU 37 FRP SENSOR SIGNAL
PRESSURE SENSOR TRANS SOL E3
3 F1 E5, E1 E3

A B
ENG GND
F2 E5, E2 TRANS SOL E4 CONNECT TO ENGINE HARNESS
1 E4 ON PAGE 6 (D5).

A B
OIL PRESSURE J844 GY 46 OIL PRESSURE SENSOR PWR (5V) ENG GND
2 C246 BK 56 OIL PRESSURE SENSOR RETURN F3 E5, E3
SENSOR TRANS SOL E5
3 994 GY 35 OIL PRESSURE SENSOR SIGNAL E5

A B
F4 E6, E3 ENG GND

R1 E4, E1 TRANS SOL E6

E6

A B
COOLANT TEMP 1 955 BU ENG GND
9 COOLANT TEMP SIGNAL
SENSOR 2 R2 E4, E2
C TRANS TMP SW C

250 F

A B
R3 E4, E3 ENG GND

N NO SOLENOIDS INGAUGED
INTAKE MANIFOLD 1 C967 BU 19 IMT SIGNAL
TEMP SENSOR 2

STRT AID NEG CABLE BATTERY CABLES

ENGINE FUEL 1 F421 YL 10 ENGINE FUEL TEMP SIGNAL
TEMP SENSOR 2 CAB GND CABLE

TO POD GND TO CAB GND

CRANKSHAFT SPEED/ 1 996 GN 44 SPEED SENSOR POWER (8V)

MAIN B+
EPDM - BLK 2/0AWG

MAIN B-
1 1
TIMING SENSOR 2 E965 BU 38 CRANK SPEED/TIME SENS SIG
POD GND CAB GND

1
* *
EXTRA BATTERY MAIN BATTERY

PUMP/CAM SPEED 1 ALT GND CABLE

SENSOR 2 P920 BR 39 PUMP/CAM SPEED SENS SIG
TO POD GND TO ALT GND STUD

1
B+ TERM

B+ TERM
B- TERM

B- TERM
1

B+ TERM
EPDM - BLK 2AWG
1 1

EPDM - BLK 2/0AWG

EPDM + RED 2/0AWG

EPDM + RED 2/0AWG

EPDM - BLK 2/0AWG

POD GND ALT GND

EPDM + RED 2/0AWG

FUEL PUMP 1 Y950 YL 69 FUEL PUMP SOLENOID PWM SIG
SOLENOID 2 Y951 PU 70 FUEL PUMP SOLENOID RETURN ENG GND CABLE
NEG BTTY
TO POD GND TO ENG GND STUD
CABLE 1
EPDM - BLK 2AWG
1

POD GND ENG GND

ELECTRONIC STRT AID POS CABLE

B WASTEGATE
1
2
M795 WH
C211 BK
24 WASTEGATE PWM SIGNAL
14 WASTEGATE RETURN STRT GND CABLE B
ACTUATOR

A 101 RD 53 BAT+ (FOR COMMS ADAPTER)

TO POD GND TO POD GND TO STRT GND STUD
EPDM - BLK 2/0AWG EPDM - BLK 2AWG
B 229 BK 54 BAT- (FOR COMMS ADAPTER) 1 1 1
C POD GND POD GND STRT GND
D 944 OR 28 DATA LINK POSITIVE
DIAGNOSTIC
CONNECTOR (9 PIN) E 945 BR 20 DATA LINK NEGATIVE TO STRT PWR
F F712 GY 31 J1939- EPDM + RED 2/0AWG
G F711 GN 30 J1939+
1

H STRT PWR
POSITIVE BATTERY CABLE
J
TO PWR BUSSBAR
1 J844 GY 46 5 VOLT SENSOR SUPPLY EPDM + RED 2/0AWG
EXHAUST 2 C246 BK 56 SENSOR RETURN
1

BACK PRESSURE 3 K443 PK 16 VALVE POSITION SENSOR SIGNAL PWR BUSS

POSITIVE BATTERY CABLE
VALVE 4 R884 WH 48 EXHAUST BACK PRES VLV RTN
5 R663 YL 58 EXHAUST BACK PRES VLV RTN

1
2
NRS VALVE 3 K446 PU
4 Y765 GN
6 Y764 YL
15 NRS VALVE POSITION SENSOR
32 NRS VALVE RETURN
40 NRS VALVE SUPPLY

NRS TEMP 1 N736 GN 8 NRS TEMPERATURE SENSOR

SENSOR 2

A NRS INTAKE
1 N940 BU
N941 YL
47 ENG 5 VOLT SENSOR SUPPLY 2 A
PRESSURE SENSOR 2 57 ENG 0 VOLT SENSOR RETURN 2
3 N735 BU 6 NRS INTAKE PRESSURE SENSOR

NOTE:
1 ONLY USED CONNECTIONS SHOWN
NRS OUTLET
2 PINS SHOWN ARE NOT IN NUMERICAL
PRESSURE SENSOR
3 N737 PU 7 NRS OUTLET PRESSURE SENSOR ORDER

POWER UNIT

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THG00150 & After Electrical Schematic
TL943C S/N THH00150 & After 31200830
Sheet 5 of 6
June 5, 2012 - E
 8 7 6 5 4 3 2 1

A4E2 ECU
J2 CONNECTOR

X929 BU 1 X929 BU G
EIC 2
INJECTOR CYLINDER 4 RETURN
X923 OR 2 X923 OR H INJECTOR CYLINDER 4
INJECTOR CYLINDER 4

X928 GN 3 X928 GN F INJECTOR CYLINDER 3 RETURN

X922 WH 4 X922 WH E INJECTOR CYLINDER 3
INJECTOR CYLINDER 3

X927 YL 1 X927 YL C INJECTOR CYLINDER 2 RETURN

D X921 PK 2 X921 PK D INJECTOR CYLINDER 2 D
INJECTOR CYLINDER 2

X926 GY 3 X926 GY B INJECTOR CYLINDER 1 RETURN

X920 BR 4 X920 BR A INJECTOR CYLINDER 1
INJECTOR CYLINDER 1 INTERNAL EXTERNAL
(ROCKER
COVER)

BARAMETRIC
1 EIC 1
2
PRESSURE SENSOR
3 R747 GY 34 BARAMETRIC PRESS SIGNAL

1 N940 BU 47 IMP POWER SUPPLY (5V)

INTAKE MANIFOLD N941 YL
2 57 IMP RETURN
PRESSURE SENSOR TRANS SOL E1
3 N746 PK 4 IMP SIGNAL
TRANSMISSION LEGEND E1

A B
ENG GND
TRANS SOL E2
1 E2

A B
FUEL RAIL GEAR ACTIVATED TRANS SOLENOIDS ENG GND

TRANSMISSION
2 Y946 BU 37 FRP SENSOR SIGNAL
PRESSURE SENSOR TRANS SOL E3
3 F1 E5, E1 E3

A B
ENG GND
F2 E5, E2 TRANS SOL E4 CONNECT TO ENGINE HARNESS
1 E4

A B
J844 GY 46 OIL PRESSURE SENSOR PWR (5V)
OIL PRESSURE
2 C246 BK 56 OIL PRESSURE SENSOR RETURN F3 E5, E3
ENG GND ON PAGE 6 (D5).
SENSOR TRANS SOL E5
3 994 GY 35 OIL PRESSURE SENSOR SIGNAL E5

A B
F4 E6, E3 ENG GND

R1 E4, E1 TRANS SOL E6

E6

A B
COOLANT TEMP 1 955 BU ENG GND
9 COOLANT TEMP SIGNAL
SENSOR 2 R2 E4, E2
C TRANS TMP SW C

250 F

A B
R3 E4, E3 ENG GND

N NO SOLENOIDS INGAUGED
INTAKE MANIFOLD 1 C967 BU 19 IMT SIGNAL
TEMP SENSOR 2

STRT AID NEG CABLE BATTERY CABLES

ENGINE FUEL 1 F421 YL 10 ENGINE FUEL TEMP SIGNAL
TEMP SENSOR 2 CAB GND CABLE

TO POD GND TO CAB GND

CRANKSHAFT SPEED/ 1 996 GN 44 SPEED SENSOR POWER (8V)

MAIN B+
EPDM - BLK 2/0AWG

MAIN B-
1 1
TIMING SENSOR 2 E965 BU 38 CRANK SPEED/TIME SENS SIG
POD GND CAB GND

1
*
EXTRA BATTERY MAIN BATTERY

PUMP/CAM SPEED 1 ALT GND CABLE

SENSOR 2 P920 BR 39 PUMP/CAM SPEED SENS SIG
TO ENG GND TO ALT GND STUD

1
B+ TERM

B+ TERM
B- TERM

B- TERM
1

B+ TERM
EPDM - BLK 2AWG
1 1

EPDM - BLK 2/0AWG

EPDM + RED 2/0AWG

EPDM + RED 2/0AWG

EPDM - BLK 2/0AWG

POD GND ALT GND

EPDM + RED 2/0AWG

FUEL PUMP 1 Y950 YL 69 FUEL PUMP SOLENOID PWM SIG
SOLENOID 2 Y951 PU 70 FUEL PUMP SOLENOID RETURN ENG GND CABLE
NEG BTTY
TO POD GND TO ENG GND STUD
CABLE 1
EPDM - BLK 2AWG
1

POD GND ENG GND

ELECTRONIC STRT AID POS CABLE

B WASTEGATE
1
2
M795 WH
C211 BK
24 WASTEGATE PWM SIGNAL
14 WASTEGATE RETURN STRT GND CABLE B
ACTUATOR

A 101 RD 53 BAT+ (FOR COMMS ADAPTER)

TO POD GND TO POD GND TO STRT GND STUD
EPDM - BLK 2/0AWG EPDM - BLK 2AWG
B 229 BK 54 BAT- (FOR COMMS ADAPTER) 1 1 1
C POD GND POD GND STRT GND
D 944 OR 28 DATA LINK POSITIVE
DIAGNOSTIC
CONNECTOR (9 PIN) E 945 BR 20 DATA LINK NEGATIVE TO STRT PWR
F F712 GY 31 J1939- EPDM + RED 2/0AWG
G F711 GN 30 J1939+
1

H STRT PWR
POSITIVE BATTERY CABLE
J
TO PWR BUSSBAR
1 J844 GY 46 5 VOLT SENSOR SUPPLY EPDM + RED 2/0AWG
EXHAUST 2 C246 BK 56 SENSOR RETURN
1

BACK PRESSURE 3 K443 PK 16 VALVE POSITION SENSOR SIGNAL PWR BUSS

POSITIVE BATTERY CABLE
VALVE 4 R884 WH 48 EXHAUST BACK PRES VLV RTN
5 R663 YL 58 EXHAUST BACK PRES VLV RTN

1
2
NRS VALVE 3 K446 PU
4 Y765 GN
6 Y764 YL
15 NRS VALVE POSITION SENSOR
32 NRS VALVE RETURN
40 NRS VALVE SUPPLY

NRS TEMP 1 N736 GN 8 NRS TEMPERATURE SENSOR

SENSOR 2

A NRS INTAKE
1 N940 BU
N941 YL
47 ENG 5 VOLT SENSOR SUPPLY 2 A
PRESSURE SENSOR 2 57 ENG 0 VOLT SENSOR RETURN 2
3 N735 BU 6 NRS INTAKE PRESSURE SENSOR

1
NRS OUTLET
2
PRESSURE SENSOR
3 N737 PU 7 NRS OUTLET PRESSURE SENSOR

NOTE:
ONLY USED CONNECTIONS SHOWN
PINS SHOWN ARE NOT IN NUMERICAL
ORDER
POWER UNIT

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THL00150 & After Electrical Schematic
TL943C S/N SXH00150 & After 31200830
Sheet 5 of 6
June 5, 2012 - C
 8 7 6 5 4 3 2 1
X846
X639 X640 PUMP DISPLACEMENT MODULE
START 30A (SW), ECM 50A (SW), VEC 60A (CONT), BLK ALT GND
1 GND
WHT INJECTOR 1 H1 WHT INJECTOR 1 H1 BLACK GRAY MAIN 60A (CONT) GLOW 60A (CONT) VEC 60A (CONT)
16 A
WHT INJECTOR 1 L1 WHT INJECTOR 1 L1 BUSSMAN DIODE PACK 2 BUSSMANN DIODE PACK 1 RED CONNECTOR GREEN CONNECTOR VEC FUSE
32 B 150A X841
31
WHT INJECTOR 1 L2 WHT INJECTOR 1 L2
C
RELAY, POWER MODULE RELAY, POWER MODULE FUSE, POWER MODULE RED ALT PWR
1 TO STARTER B+

ANALOG +5V OUT

ANALOG +5V OUT

ANALOG GROUND

ANALOG GROUND
ANALOG INPUT 0

ANALOG INPUT 1

ANALOG INPUT 2
WHT INJECTOR 1 H2 WHT INJECTOR 1 H2

IGN PWR (7-33V)

DIGITAL INPUT 0
DIGITAL INPUT 1
DIGITAL INPUT 2
DIGITAL INPUT 3
PWM OUTPUT 0
PWM OUTPUT 1
PWM OUTPUT 2
PWM OUTPUT 3
PWM OUTPUT 4
PWM OUTPUT 5
1 D
EIC 1

CANBUS HIGH

ANALYZER RX
PARK BRAKE

CANBUS LOW
WHT INJECTOR 2 H1 WHT INJECTOR 2 H1

ANALYZER TX
17 E ALTERNATOR X116
WHT INJECTOR 2 L1 WHT INJECTOR 2 L1 VALVE BLK VEC GND
48 F A

GROUND
46
WHT INJECTOR 2 L2 WHT INJECTOR 2 L2
G INJECTOR BANK TRANSMISSION 5A 5A 5A 25A 5A
B VEC GND

D+
B+

W
WHT INJECTOR 2 H2 WHT INJECTOR 2 H2 BLK VEC GND
2 H SHEET 5 C

N/A

RL825-R
RL825-Y

EC241-D+
EC241-B+

EC241-W

EC241-GND
3 J

FC847-B+
RL864-B+

RL825-B+

FC847-R
RL864-R

FC847-Y
RL864-Y
1

1
2

1
2

1
RL864

RL825
56 K X115

CO865-J1

CO865-J2

10
11
12
10
11
12

10
11
12
RED VEC PWR 1

HV870
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
5 A

X262

MS892

MS878
VEC PWR

BUSSBAR

BUSBAR

BUSBAR
G

G
C
D

C
D

H
A
B

B
A

E
F

F
7 X641 B

BLK ENG GND

RED ALT EXCITE

RED VEC PWR 1
WHT FUEL MTR SUP WHT FUEL MTR SUP RED VEC PWR 2

RED VEC PWR 2

BRN TRANS SOL

DBL TRANS TEMP SW

15 1 C

BRN TRANS SOL Y1

ORG IGN

VIO ANTSTL SIG

YEL CAN1 H

ORN CCV IGN

BLK ENG GND

BLK ENG GND

BLK ENG GND

BLK ENG GND

BRN TRANS SOL Y5
BRN TRANS SOL Y6

ORG MAIN PWR

ORG ECM PWR

ORG ECM PWR
ORG ECM PWR
ORG GLOW PWR
BRN TRANS SOL Y3
GRN CAN1 L
WHT TX
GRN RX

BRN REVERSE SOL

VIO PRK BRK SOL

ORG START SOL

VIO MAIN RLY CTRL

ORN ST RLY
BLK ENG GND
VIO PRK BRK SOL

RED ALT PWR

BLK ALT GND

WHT FUEL MTR UNIT WHT FUEL MTR UNIT
60 2

ORG ECM PWR 1

ORN CCV IGN
ORN CCV IGN

ORG ECM IGN

BLK ENG GND

BLK ENG GND

ORG ECM PWR 3-5
ORG MAIN PWR

ORG ECM PWR

ORG ECM PWR

ORG ECM PWR

ORG MAIN RLY CTRL

VIO MAIN RLY CTRL

ORG ST RLY
WHT OIL PRS SW WHT OIL PRS SW
6 3 X655
26
WHT RL PRS SNS GND WHT RL PRS SNS GND
5
ORG START SOL
1 TO STARTER S TERMINAL

S868
WHT RL PRS SNS SIG WHT RL PRS SNS SIG
41 6
WHT RL PRS SNS SUP WHT RL PRS SNS SUP
11 7 X889

D 59
44
WHT CRNK SPD SIG +
WHT CRNK SPD SIG -
WHT CRNK SPD SIG +
WHT CRNK SPD SIG -
9
10
WHT REGEN DIS LAMP
WHT REGEN FORCE SW
1
2 CAB DASH CONTROLS
D

S884
SHIELD CRNK SPD SHLD WHT REGEN INH SW

S885
S867
45 11 3
TO CHASSIS HARNESS

S890
WHT CAM SPD SIG WHT CAM SPD SIG WHT DPF SOOT LAMP
14 4 4
28
WHT CAM SPD GND WHT CAM SPD GND
8
ORG ECM IGN
5
SHEET 4
WHT CAM SPD SUP WHT CAM SPD SUP WHT HEST LAMP
13 12 6
WHT CLT TMP GND WHT CLT TMP GND
58 13 S883
A [J2] 57
WHT CLT TMP SIG WHT CLT TMP SIG
14
WHT FUEL TMP GND WHT FUEL TMP GND BLK ENG GND
23 15 4
WHT FUEL TMP SIG WHT FUEL TMP SIG WHT TX
ECM CONNECTOR 38 16 3
PROG GRN RX

S897
WHT BOOST PRS SUP WHT BOOST PRS SUP
10 17 2
WHT BOOST PRS SIG WHT BOOST PRS SIG ORG IGN
40 18 1 X653
WHT BOOST PRS GND WHT BOOST PRS GND X866 ORG IGN
25 19 1

S871
WHT BOOST TMP SIG WHT BOOST TMP SIG PLUGGED
55 20 2
WHT EX GAS PRS SUP WHT EX GAS PRS SUP BLK GND
12 21 3
WHT EX GAS PRS GND WHT EX GAS PRS GND BLK ENG GND
27 22 4
WHT EH GAS PRS SIG WHT EH GAS PRS SIG VIO ANTSTL SIG
43 23 5
WHT EGM MOTOR POS WHT EGM MOTOR POS VIO PRK BRK SOL
50 29 6
WHT EGR MOTOR NEG WHT EGR MOTOR NEG VIO ENG WARN LT
35 30 7
WHT EGR POS SNS SUP WHT EGR POS SNS SUP WHT ENG STOP LT
9 33 8
WHT EGR POS SNS SIG WHT EGR POS SNS SIG RED ALT EXCITE
39 34 9
WHT EGR POS SNS GND WHT EGR POS SNS GND ORG THR SUP 911
24 35 10
WHT TVA MOTOR POS WHT TVA MOTOR POS GRN THR SGN 915
49 37 11
WHT TVA MOTOR NEG WHT TVA MOTOR NEG BLK THR RTN 914
34 38 12
WHT TVA POS SNS SUP WHT TVA POS SNS SUP ORN ST RLY
8 41 13
WHT TVA POS SNS SIG WHT TVA POS SNS SIG YEL CAN1 H
53 42 MS869 HI 14
37
WHT TVA POS SNS GND WHT TVA POS SNS GND
43 EIC 2 YEL CAN1 H
1
GRN CAN1 L
15
WHT ELEC WASTE GATE WHT ELEC WASTE GATE YEL CAN1 H VIO KEY START
4 27 2 16
WHT IGN YEL CAN1 H DBL TRANS TEMP SW

2 x 4 Buss Bar
18 28 7 17

GENERIC
19
WHT T3 TEMP SENSOR GND
25
YEL CAN1 H
8
VIO IVS SIG
18 TO CHASSIS HARNESS
20
WHT T3 TEMP SENSOR SIG
26
GRN CAN1 L
3
BRN TRANS SOL Y1
19 CONNECTOR 4 SHEET 4
ORG GLOW PLUG 1 GRN CAN1 L WHT WAIT TO START LT
21 61 4 20
ORG GLOW PLUG 2 GRN CAN1 L BRN REVERSE SOL
22 60 5 21
ORG GLOW PLUG 3 GRN CAN1 L BRN TRANS SOL Y3
29 58 6 22
ORG GLOW PLUG 4 BLK ON IDLE
30 57 23
33
S911
24
LO PLUGGED
24
BRN TRANS SOL
36 31 25
BRN TRANS SOL Y5
42 36 26
PLUGGED
47 39 27
BRN TRANS SOL Y6
51 40 28
RED ECM BATT + PLUGGED
52 44 29

C C
BLK ECM GND 1 GRN AIR TMP
54 45 30
BLK AIR TMP RTN
46 31
47
BLK ENG GND
48
GRN CAN L 1

BLK ENG GND X643

49
X642 50
BLK ENG GND
1 GND
WHT T3 TEMP SENSOR GND BLK ENG GND
81 51
82
WHT T3 TEMP SENSOR SIG
52
BLK ENG GND 3/8" 2 AWG RING
ORG LAMBDA HEATING BLK ENG GND
7 53 X117
8 54
BLK VEC GND
1 GND
YEL CAN H 1

BLK VEC GND

9 55
10 56 X652
VIO LAMBDA SENSOR CURRENT PUMP
11 59 1
VIO LAMBDA CURRENT ADJUST
12 62 5
BLK LAMBDA SENSOR GND
13 32 2
14
ORG DPF PRS SENSOR SUPPLY VIO LAMBDA VOLTAGE NERNST
6 LAMBDA
ORG LAMBDA HEATING
15 3
ORG THR SUP 911 ORG ECM IGN
16 4
17
18
GRN AIR TMP
19
BLK AIR TMP RTN
20
21
GRY GLOW PLUG CNTL FEEDBACK
22
23

S872
X658
BLK DOC INLET TEMP SENSOR GND
24 2
25
VIO DOC INLET TEMP SENSOR SIGNAL
1 DOC INLET TEMP
26
27 X659
VIO DPF INLET TEMP SENSOR SIGNAL
29 1
30
VIO WATER IN FUEL SW BLK DPF INLET TEMP SENSOR GND
2 DPF INLET TEMP
31
32 X660
ORG DPF PRS SENSOR SUPPLY
33 1
34
BLK DPF PRS SENSOR GND
2 DPF PRS SENSOR
VIO DPF PRS SENSOR SIGNAL
35 3
BLK DPF PRS SENSOR GND
36
37 X661
BLK THR RTN 914 ORG ECM IGN
38 A
BLK ENG GND
39 B
GRY ISO-K
40 C

B B
BLK GLOW PLUG CNTL GND GRN CAN L 1
41 D
42
YEL CAN H 1
E DIAGNOSTIC (ENGINE)
WHT REGEN FORCE SW GRN CAN1 L
43 F
S912 YEL CAN1 H
44 G
S913
45 H
YEL CAN1 H
46 J
GRN CAN1 L
47
WHT REGEN DIS LAMP
48 X666
VIO WATER IN FUEL SW
49 1
WHT WAIT TO START LT ORG IGN
50
WHT ENG STOP LT BLK ENG GND
2 WATER IN FUEL SWITCH
51 3
VIO GLOW PLUG CNTL CMD
52
53 X668
ORG IGN VIO GLOW PLUG CNTL CMD
54 8
GRY GLOW PLUG CNTL FEEDBACK
55 3
BLK GLOW PLUG CNTL GND
K [J1]
56
S902 ORG GLOW PWR
5 GLOW PLUG CONTROLLER
57 4
VIO DPF PRS SENSOR SIGNAL ORG GLOW PLUG 1
58 2
YEL MAN REGEN INTERLOK - ORG GLOW PLUG 2
59 7
ECM CONNECTOR 60
GRN THR SGN 915 ORG GLOW PLUG 3
1
ORG GLOW PLUG 4
61 6
MAN REGEN INTERLOCK
62
VIO LAMBDA VOLTAGE NERNST RELAY
63 STARTER CONTROL
VIO LAMBDA SENSOR CURRENT PUMP RELAY
64 BLK GND 87
ORN ST RLY 87 4
65 4 YEL MAN REGEN INTERLOK 30
WHT REGEN INH SW ORN ST RLY 30 1
66 1 87a
S916 87a 3
67 3 ORN ST RLY 85
GRY ISO-K VIO KEY START 85 2
68 2 BLK GND 86
BLK GND 86 5
69 5 RL915
S917
70 RL914
71
72
73
WHT HEST LAMP
74
ORN CCV IGN
BLK ENG GND

75
VIO IVS SIG
76
77
78
BLK DOC INLET TEMP SENSOR GND
79
VIO DOC INLET TEMP SENSOR SIGNAL
80
X910

BLK DPF INLET TEMP SENSOR GND

83

A A
2
1

VIO DPF INLET TEMP SENSOR SIGNAL

84
85
BLK LAMBDA SENSOR GND CCV HEATER
VIO LAMBDA CURRENT ADJUST
86
87
88
89
90
91
VIO ENG WARN LT
92
93
94 WHT DPF SOOT LAMP
BLK ENG GND
28
ORG ECM PWR 5
5
ORG ECM PWR 3
3
ORG ECM PWR 1 S647
1
BLK ECM GND S909
2

ENGINE HARNESS
BLK ECM GND
4
BLK ECM GND
6
S645

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THG00150 & After Electrical Schematic
TL943C S/N THH00150 & After 31200830
Sheet 6 of 6
June 5, 2012 - E
 8 7 6 5 4 3 2 1
START 20A (SW), GLOW 50A (SW), VEC 60A (CONT),

ECU 30A (CONT) NO FUSE (CONT) VEC 60A (CONT),

GENERIC
BUSSMANN DIODE PACK 1 RED CONN GREEN CONN VEC FUSE

GENERIC GENERIC GENERIC

RELAY, POWER MODULE RELAY, POWER MODULE FUSE, POWER MODULE
GENERIC
PARK BRAKE VALVE GENERIC
ENGINE ALTERNATOR
TO TRANSMISSION HARNESS ALTERNATOR
X926

D+
B+
TO ENG GND

W
BLK ALT GND
D SHEET 5 1 D

EC918-D+
EC918-B+
FC917-B+
RL915-B+

RL916-B+
MS910

EC918-W

EC918-G
10
11
12

FC917-R
RL916-R

FC917-Y
RL915-Y

RL916-Y
RL915-R
G
C
D

H
A
B

E
F
HV921
1
2

1
2
3
4
5
6
7
8
9

1
2

1
2

1
RL915

RL916
150A X927

X923
RED ALT PWR
1 TO STARTER B+

BRN TRANS SOL E1

ORG ECU IGN

BLK ENG GND

BRN TRANS SOL E2

BLK ENG GND

BLK ENG GND

BLK COLD STRT AID

BLK ENG GND

BRN TRANS SOL E5
BRN TRANS SOL E6
BRN TRANS SOL E4
BRN TRANS SOL E3
VIO PRK BRK SOL

VIO PRK BRK SOL

BLU TRANS TMP SW

WHT STRT RLY

ORG ECU IGN

BLK COLD STRT AID
BUSSBAR

RED GLOW PWR

BLK ENG GND
BUSSBAR

ORG STRT SOL

WHT STRT RLY

RED ECU BAT

RED VEC PWR 1

RED ALT EXCITE

RED VEC PWR 2

BLK ALT GND

BUSSBAR

RED ALT PWR

X925
BLK VEC GND
A
B VEC GND
BLK VEC GND
C

X924
RED VEC PWR 1
A
B VEC PWR
RED VEC PWR 2
C

X928
ORG STRT SOL
1 TO STARTER SOL

AMBIENT TEMP SENSOR

S943
SN919

S938
S939
RED AMB SNR PWR
A
BLK AMB SNR RTN

GENERIC
B
WHT AMB SNR SIG
X922 C
BLK ECU GND
1
BLK ECU GND S944
2
BLK ECU GND
3

C 4
5 X946
C
YEL CAN H/904
6 A

S942
S941
7
RED ECU BAT GRN CAN L/905
B 120 OHM TERMINATOR
RED ECU BAT
8 C
BLK ECU GND
9
BLK ECU GND
10 X933
11
RED GLOW PWR
1 GLOW PLUG
12
13 X934
14
BLK ECU GND
1 TO POD GND
RED ECU BAT
15
RED ECU BAT
16 X936
17
S945 BLK VEC GND
1 TO POD GND
BLK VEC GND
18
19 X932
YEL CAN H/904 ORG ECU IGN ORG ECU IGN
20 1
GRN CAN L/905 S937
21 PLUGGED 2
SHIELD CAN SHIELD/020 PLUGGED
22 3
BLK ENG GND BLK ENG GND
23 4
TO ECM 24
S940 PLUGGED
5
VIO PRK BRK SOL
25 6
VIO ENG WARN LT
26 7
ORG ENG STOP LT
27 8
RED ALT EXCITE
28 9
BRN THR SUP/911
29 10
GRN THR SGN/915
30 11
B 31
YEL THR RTN/914
12 B
S949 WHT STRT RLY
32 13
BLK THR RTN/914 YEL CAN H/904
33 14
34
S947 GRN CAN L/905
15
TO CHASSIS HARNESS
35
ORG ON-IDLE S948 SHIELD CAN SHIELD/020
16 CONNECTOR 4 SHEET 4
BLU TRANS TMP SW
36 17
VIO IVS
37 18
BRN TRANS SOL E1
38 19
WHT WAIT TO START LT
39 20
ORG ECU IGN BRN TRANS SOL E4
40 21
BRN THR SUP/911 BRN TRANS SOL E3
41 22
RED AMB SNR PWR ORG ON-IDLE
42 23
PLUGGED
43 24
BRN TRANS SOL E2
44 25
VIO IVS BRN TRANS SOL E5
45 26
PLUGGED
46 27
BRN TRANS SOL E6
47 28
PLUGGED
48 29
PLUGGED
49 30
PLUGGED
50 31
51
52
53
GRN THR SGN/915
54
55
WHT AMB SNR SIG
56
A 57
BLK COLD STRT AID
A
58
VIO ENG WARN LT
59
ORG ENG STOP LT
60
61
62
WHT WAIT TO START LT
63
64

ENGINE HARNESS

8 7 6 5 4 3 2 1

TL642C & TL943C

TL642C S/N THL00150 & After Electrical Schematic
TL943C S/N SXH00150 & After 31200830
Sheet 6 of 6
June 5, 2012 - C