Method Statement For Air Leak Test For HVAC Duct System Light Test

ORIGINATING COMPANY: DOCUMENT NUMBER:
RENCO-KAT
PROJECT: KE01-A1-000-RK-M-TT-0002-000
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
CONTRACT DESCRIPTION:
SIS BUILDING CONSTRUCTION PROJECT
AGIP KCO CONTRACT NO: CONTRACTOR’S HOLDS SHEET NO.

JOB NO: 1 OF 17
2007-0757 N/A
DOCUMENT TITLE: CONTRACTOR’S DOCUMENT NUMBER:
METHOD STATEMENT FOR AIR LEAK TEST FOR HVAC

DUCT SYSTEM (LIGHT TEST)
ABSTRACT:
This method statement is the document detailing how HVAC
Ducting system are tested (Light Test) for KEP SIS (Kashagan
Experimental Program – Satellite Instrument Station) Building
(Oil, Gas & Sulphur) Construction Project
C01 17.11.2008 Issued for Construction AHD A.Dhakan D.Belpassi

P01 21.10.2008 Issued for Review AHD A.Dhakan D.Belpassi
REV DATE REASON FOR ISSUE PREPARED CHECKED APPROVED COMPANY
REVISION DESCRIPTION SHEET
RENCO-KAT CONSTRUCTION&ENGINEERING
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct system (Light Test)
Rev. C01, November 2008
Page 2 of 24
Rev. Para. Revision Description

P01 - Issued for Review
C01 - Issued for Construction
Hold
Para. Description of Hold
No.
KE01-A1-000-RK-M-TT-0002-000
Page 3 of 24
AGIPKCO
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM
RENCO-KAT METHOD STATEMENT FOR AIR LEAK

TEST FOR HVAC DUCT SYSTEM (LIGHT TEST)
KE01-A1-000-RK-M-TT-0002-000 rev C01
November 2008
KE01-A1-000-RK-M-TT-0002-000
Page 4 of 24
LIST OF CONTENTS
1.0 PURPOSE.........................................................................................................................................................................5
2.0 SCOPE.............................................................................................................................................................................5
3.0 REFERENCES :.............................................................................................................................................................5
4.0 DEFINITIONS AND ABBREVIATIONS.....................................................................................................................6
5.0 ROLES AND RESPONSIBILITIES.............................................................................................................................6
6.0 HSE..................................................................................................................................................................................7
7.0 METHODOLOGY.........................................................................................................................................................7
8.0 QUALITY ASSURANCE AND CONTROL PROCEDURE......................................................................................8
9.0 ATTACHMENTS............................................................................................................................................................8
1 REQUEST FOR INSPECTION...................................................................................................................................... 8
2 RISK ASSESSMENT................................................................................................................................................... 8
3 Attachment from SMACNA (HVAC DUCT CONSTRUCTION STANDARDS)..........................................................8
KE01-A1-000-RK-M-TT-0002-000
Page 5 of 24
1.0 PURPOSE
The purpose of the method statement is to describe the method of testing HVAC Duct
system for air leak (by light test) that will be performed in the scope of SIS buildings at
Kashagan Field Development Project Finishing of Satellite Instrument Shelter Buildings (Oil,
Gas & Sulphur). This statements made shall be followed by Supervisors and Foremen
without omissions.
2.0 SCOPE
The Method Statement defines the methodology of carrying out air leak test by light in HVAC
Duct system related to Satellite Instrument Shelter Buildings (Oil, Gas, Sulphur).
3.0 REFERENCES :
Functional Specification for HVAC and Building Utility
KE01.A0.690.KD.C.SF.0001.000
Industrial Building Areas
KE01-A1-690-KD-C-SP-0012-000 Ductwork Specification
KE01-A1-690-KD-C-SP-0006-000 Dampers Specification
KE01-A1-690-KD-C-SP-0009-000 Air terminal devices specification
KE01-A1-690-KD-C-SP-0016-000 Sound attenuator specification
KE01-A1-690-KD-C-SF-0007-000-F02 Specification Oil area buildings
KE01-A1-690-KD-C-SF-0009-000-F02 Specification Gas area buildings
Technical specification buildings electric substation and

KE01-A1-690-KD-C-ST-9501-000
compressor house
KE00.KPD.CIO.GL.0001.000 Guidelines for HVAC Codes and Standards
KE01.A0.690.KD.C.HF.0040.001 HVAC Legend and Symbols
KE01-A1-000-RK-M-TT-0001-000 Method Statement for Installation of HVAC System
KE01-A1-000-RK-Q-QC-0010-000 Inspection and Test Plan for Installation of HVAC System
KE01-00-000-AK-H-PR-0601-000 HSE Plan
KE01-A1-000-RK-Q-QC-0001-000 Contract Quality Plan
Building Regulations: Heating, Ventilation and Air

SniP RoK 4.02-05-2001
Conditioning
American Society of Heating, Refrigeration and Air

ASHRAE
Conditioning Engineers (1997 Handbook Fundamentals,
2000 HVAC Systems and Equipment)
KE01-A1-000-RK-M-TT-0002-000
Page 6 of 24
Chartered Institute of Building Services Engineers

CIBSE
(Publication B3: Ductwork)
Heating and Ventilating Contractors Association (United Kingdom); publications including the
following:
NFPA 90A/90B National Fire Protection Association
UL Underwriters Laboratories
4.0 DEFINITIONS AND ABBREVIATIONS

Company AGIP KCO
Contractor RENCO-KAT
HSE Health, Safety & Environment
PPE Personal Protective Equipment.
TRIC Toolbox Talk Risk Identification Card
TBT Toolbox Talk
5.0 ROLES AND RESPONSIBILITIES
Project Manager : Has ultimate responsibility of compliance of work to, relevant

methodologies, standards, specifications listed, while assuring adequate organization
resources to conduct the work.
QA/QC Manager : Responsible for controlling and directing the activities complying with
the quality requirements given in the references. He reports to the Project Manager.
HSE Manager: Responsible for the maintaining of the HSE Plan and management system. He
reports to the Project Manager.
Construction Manager: Shall plan the work schedule and coordinate with project manager for
the methodology and resources required to conduct the work. And he ensures that Project
safety Procedures are being implemented.
Site QC Inspector: Shall perform first line inspections and follow it with developing and
implementing Inspection Requests in accordance with Construction priorities. Accompany Agip
KCO Inspectors to carry out routine Inspections when requested.
Supervisor: shall be responsible for Inspection of the HVAC system to ensure quality and
confirm compliance with project documents and specifications. Timely delivery of the material to
site and ensure the work is progressing according to the schedule. Provide technical directions
and monitor "checkout test" associated with pre-commissioning. Evaluate shipping damage to
HVAC materials and recommend corrective action. He reports to construction manager. Shall
ensure that the work crew under his supervision shall work according to safety standards.
Foreman: He is directly in charge of the crew, equipments and material being used to conduct
the work. He shall ensure that all work performed under his supervision shall be performed
according to approved project HSE procedures.
KE01-A1-000-RK-M-TT-0002-000
Page 7 of 24
6.0 HSE
 All work shall be carried out in accordance to AGIP KCO and Renco-KAT safety regulations
& policies.
 Team coordination shall be implemented by the work supervisor.
 All personnel related to work shall wear PPE.
 Valid certification of all lifting equipment will be verified prior to operation.
 All personnel involved in HVAC installation shall be competent enough and well conversant
with the works to be carried out.
 When working at height, safety harness with double lanyard shall be fixed with approved
safety life line, and man lift/scaffolding shall be used.
 Scaffolding shall be erected/approved/dismantled under supervision of scaffolding
supervisor.
 If lifelines are used, it will be designed to withstand a load of 2275 Kg per person attached
to the line.
 Only two persons may be attached to a lifeline at any time. After implementation, a lifeline
needs to be inspected on a regular basis.
 AKCO HSE must be notified if a lifeline is going to be used.
 All man lifts / trucks / cranes to be inspected & approved for use on site.
 All lifting equipments /tackle to be inspected & certified prior to use and shall adhere to
AKCO color coding procedure
 TRIC & TBT to be conducted prior to start of work.
 Continuous HSE coverage to be available.
7.0 METHODOLOGY
 To verify whether duct is free of the air leak - smoke test, light test or leakage test as per
code ASHRAE can be used.
 By SMACNA “HVAC Duct Construction Standards” - testing of low pressure ducts for
leakage is untested (see attachment 3). Because ducts are low pressure can be used
light test to verify connection of the elements duct, prior start insulation. The points of
leakage if found any shall be sealed with approved sealing material.
Follow following sequence:

 Duct prepared – all openings to be closed;
 To be provided temporary earthing protection for duct;
KE01-A1-000-RK-M-TT-0002-000
Page 8 of 24
 To provide the light – inside the duct, access door dampers cab be used;
 Source of the light inside the duct – can be simple lamp 100-200W, portable with
protection
 Mechanic, flexible cable (30m-50m) and possibility to switch ON/OFF;
 The lights inside the room where testing to be carried out shall be switched off at the
time of test.
 Scaffolding will be provided to access the ducts
 Total darkness shall be maintained at test area during the test.
 Check at every joint – the light from outside shall not be visible.
 If any defects found, the point shall be marked and then rectified/sealed after finishing
the test
 After rectification, the test to be repeated;
 Test to be done for each section of the duct (supply and return duct);
8.0 QUALITY ASSURANCE AND CONTROL PROCEDURE

Request for Inspection (RFI) shall be submitted to QA/QC section prior to commencing the
installation work as per ITP KE01-A1-000-RK-Q-QC-0010-000. The supervisor in coordination
with the QA/QC inspector shall inspect all the necessary requirements prior to carrying out light
test, thus ensuring the readiness of the work.
 Check all Applicable Documents & Specifications available & are approved.
 Inspection of Tools and Equipment.
 Check all arrangements done for carrying out light test.
9.0 ATTACHMENTS
10.0 Request for Inspection
11.0 Risk Assessment
12.0 Attachment from SMACNA (HVAC DUCT CONSTRUCTION STANDARDS)
KE01-A1-000-RK-M-TT-0002-000
Page 9 of 24
ATTACHMENT 1
REQUEST FOR INSPECTION

KE01-A1-000-RK-M-TT-0002-000
Page 10 of 24

ЗАПРОС НА ПРОВЕДЕНИЕ ИНСПЕКЦИИ
Client: AGIP KCO Contractor: Contract No. RFI No.
Заказчик: АДЖИП ККО Подрядчик: № контракта. № ЗНИ
Project: Location/Местонахождение: Date:
KASHAGAN DEVELOPMENT EXPERIMENTAL PROGRAM Дата:
Karabatan/ Карабатан
Проект: Проект разработки восточного месторождения Кашагана
Discipline: ITP No. : Hold Point  ITP activity code:

Дисциплина: № ППТ: Witness Point  Код деятельности ППТ:
Description of inspection:
Описание инспекции:
INSPECTION DATE INSPECTION TIME LOCATION/AREA Ref. DOCs / DWGs

ДАТА ИНСПЕКЦИИ ВРЕМЯ ИНСПЕКЦИИ МЕСТОНАХОЖДЕНИЕ Ссылка на Документы/ Чертежи
The above mentioned work activity has been final inspected and accepted.
Вышеуказанная работа была проинспектирована и принята.
RENCO-KAT/ CONSTRUCTION RENCO-KAT/ QA/QC RENCO-KAT / OTHER
Ренко-КАТ / ОТДЕЛ КОНТРОЛЯ
Ренко-КАТ/ СТРОИТЕЛЬНЫЙ ОТДЕЛ Ренко-КАТ / ДРУГИЕ
КАЧЕСТВА
Name Name Name
Имя Имя Имя
Date Date Date
Дата Дата Дата
Signature Signature Signature
Подпись Подпись Подпись
Validated by AKCO / CONSTRUCTION
Date &
Name: Signature:
Time:
Received by AKCO / QA-QC
Date &
Name: Signature:
Time:
RFI Acceptance & Inspection Result
ACCEPTED REJECTED
A) Work is not ready at the inspection time.

See AKCO comments B) Result of inspection is not acceptable. New
attached RFI shall be issued.
C) See AKCO comments attached.
AKCO / QA-QC
Date &
Name Signature
Time
KE01-A1-000-RK-M-TT-0002-000
Page 11 of 24

ЗАПРОС НА ПРОВЕДЕНИЕ ИНСПЕКЦИИ
PART “B”
Client: AGIP KCO Contractor: Contract No. RFI No.
Заказчик: АДЖИП ККО Подрядчик: № контракта. № ЗНИ
Project: Kashagan East Field Development Project Location/Местонахождение: Date:

Проект: Проект разработки восточного месторождения Кашагана Karabatan/ Карабатан Дата:
Comments:
………………………………………………………………………………………………………………
………………………………………………………………………………………………………………
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………………………………………………………………………………………………………………
………………………………………………………………………………………………………………
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………………………………………………………………………………………………………………
………………………………………………………………………………………………………………
………………………………………………………………………………………………………………
………………………………………………………………………………………………………………
AKCO / QA-QC
Date &
Name Signature
Time
RENCO-KAT / QA-QC
Date &
Name Signature
Time
KE01-A1-000-RK-M-TT-0002-000
Page 12 of 24
ATTACHMENT 2
RISK ASSESMENT
ФОРМА ОЦЕНКИ РИСКА

KE01-A1-000-RK-M-TT-0002-000
Page 13 of 24
RENCO Risk Assessment Worksheet

TASK/ACTIVITY PROJECT/LOCATION GENERAL HAZARD REPORT NO
TYPE
HVAC DUCT SYSTEM AIR LEAK KEPSIS/KARABATAN EQUIPMENT RA-027
TEST (LIGHT TEST)
RISK
RISK ASSESSMENT
ASSESSMENT
(NO CONTROLL)
(WITH OVER
S.N JOB STEP TARGET UNDESIRABLE EVENTS CONTROL MEASURES CONTROLL) ALL
SEVE LIKELIH SEVER LIKE RISK
RITY OOD RISK ITY LIHO
OD
 Proper PPE
 Make sure that have a correct foot
wear to suit the ground condition
P Slips , Trips & Falls due to poor
A house keeping in work area
3 B 3B  Job site must be kept clean and free 3 3B M
of obstruction in working areas
 Walk slowly if there are slippery or
Preparation and
1. uneven conditions
set up
 Proper PPE
P  Proper Training on manual handling
Back pain and body injuries due to 1 C IC 1 IB L
A  Prefer to mechanical means of
improper manual handling
manual handling
KE01-A1-000-RK-M-TT-0002-000
Page 14 of 24
RISK
RISK ASSESSMENT
ASSESSMENT
(NO CONTROLL)
(WITH OVER
S.N JOB STEP TARGET UNDESIRABLE EVENTS CONTROL MEASURES CONTROLL) ALL
SEVE LIKELIH SEVER LIKE RISK
RITY OOD RISK ITY LIHO
OD
 Wear full body harness (double
lanyard with shock absorbers) and
100% tie-off on heights.
 Adequate access and egress
Working at P Falling from height
2. 4 C 4C arrangements and suitable working 3 3B M
height A Falling objects
platforms at the place of work
 RA/Safety training awareness
 Necessary barricades and indication
at the ground level
 Always follow safe work practices
 Scaffolding shall be assembled by
certified worked and supervised
P Dropping tools and objects, 2 2 M according to the specific procedure
3.
Scaffolding use A dropping of the crew, Scaffolding  Toe- boards need to be used 1 1 M
collapse, overturn  Egress/Ingress points always need
to be assigned
 Always temporary power lines
needs to be attached to scaffolding
or working platform by a certified
electrician
4. Electric Shock P Electric shock due to cable 2 2 M  Illumination shall be arranged and 1 1 M
A damage, equipment and switch tested during day light
damages  There shall be qualified electrician
on site with quick access to
location.
KE01-A1-000-RK-M-TT-0002-000
KEP SIS Method Statement for Air Leak Test for HVAC Duct System (Light Test)
Rev.C01,November 2008
Page 15 of 24
KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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KE01-A1-000-RK-M-TT-0002-000
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Method Statement For Air Leak Test For HVAC Duct System Light Test

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ORIGINATING COMPANY: DOCUMENT NUMBER:

AGIP KCO CONTRACT NO: CONTRACTOR’S HOLDS SHEET NO.

DOCUMENT TITLE: CONTRACTOR’S DOCUMENT NUMBER:

METHOD STATEMENT FOR AIR LEAK TEST FOR HVAC

C01 17.11.2008 Issued for Construction AHD A.Dhakan D.Belpassi

Rev. Para. Revision Description

RENCO-KAT METHOD STATEMENT FOR AIR LEAK

3.0 REFERENCES :.............................................................................................................................................................5

4.0 DEFINITIONS AND ABBREVIATIONS.....................................................................................................................6

5.0 ROLES AND RESPONSIBILITIES.............................................................................................................................6

8.0 QUALITY ASSURANCE AND CONTROL PROCEDURE......................................................................................8

KE01-A1-690-KD-C-SP-0006-000 Dampers Specification

KE01-A1-690-KD-C-SP-0009-000 Air terminal devices specification

KE01-A1-690-KD-C-SP-0016-000 Sound attenuator specification

KE01-A1-690-KD-C-SF-0007-000-F02 Specification Oil area buildings

KE01-A1-690-KD-C-SF-0009-000-F02 Specification Gas area buildings

Technical specification buildings electric substation and

KE00.KPD.CIO.GL.0001.000 Guidelines for HVAC Codes and Standards

KE01.A0.690.KD.C.HF.0040.001 HVAC Legend and Symbols

KE01-A1-000-RK-M-TT-0001-000 Method Statement for Installation of HVAC System

KE01-A1-000-RK-Q-QC-0010-000 Inspection and Test Plan for Installation of HVAC System

KE01-00-000-AK-H-PR-0601-000 HSE Plan

KE01-A1-000-RK-Q-QC-0001-000 Contract Quality Plan

Building Regulations: Heating, Ventilation and Air

American Society of Heating, Refrigeration and Air

Chartered Institute of Building Services Engineers

4.0 DEFINITIONS AND ABBREVIATIONS

5.0 ROLES AND RESPONSIBILITIES

Project Manager : Has ultimate responsibility of compliance of work to, relevant

Follow following sequence:

8.0 QUALITY ASSURANCE AND CONTROL PROCEDURE

REQUEST FOR INSPECTION

REQUEST FOR INSPECTION

Discipline: ITP No. : Hold Point  ITP activity code:

INSPECTION DATE INSPECTION TIME LOCATION/AREA Ref. DOCs / DWGs

A) Work is not ready at the inspection time.

REQUEST FOR INSPECTION

Project: Kashagan East Field Development Project Location/Местонахождение: Date:

ФОРМА ОЦЕНКИ РИСКА

RENCO Risk Assessment Worksheet

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