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Phs DW Rev22
Phs DW Rev22
G0101 – I
TECHNICAL SPECIFICATIONS
dated October 2018, Rev.22
Produced by
LTF
a division of SpA
Via Cremona 10 - 24051 Antegnate (BG) - ITALY
Tel. +39 363 94901 (15 linee R.A.) Fax +39 363 914770 E-Mail: ltf@ltf.it
In cooperation with
Istituto Nazionale di Ricerca Metrologica (INRIM) - Italy
(formerly Istituto di Metrologia "G. Colonnetti" (IMGC) of the National Research Council (CNR))
TECHNICAL SPECIFICATIONS
dated October 2018, Rev.22
CONTENTS
1. DOCUMENT SUBJECT...................................................................................................Page 3
6. SUPPLIES .....................................................................................................................Page 18
6.1 Electric power supply ..................................................................................Page 18
6.2 Pneumatic supply ........................................................................................Page 18
8. BIBLIOGRAPHY ...........................................................................................................Page 20
HARDNESS STANDARDISATION
File: PSH DW_rev22.doc GALILEO
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No. G0101 – I
TECHNICAL SPECIFICATIONS
dated October 2018, Rev.22
MACHINE
1. DOCUMENT SUBJECT
This document describes the main technical features of a system for macrohardness
tests designed by the Istituto Nazionale di Ricerca Metrologica (INRIM) Turin, Italy
(formerly Istituto di Metrologia "G. Colonnetti" (IMGC) of the National Research Council
(CNR)), to make a reference equipment according to ISO and ASTM Standards: the
system is produced by LTF Spa in cooperation with INRIM.
• functional features;
• acquired references;
• Metrological performances.
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2. REFERENCE STANDARDS
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3. EQUIPMENT DESCRIPTION
Undoubtedly hardness has a special and unique position among the different
metrological values of industrial interest because unlike other parameters, such as force,
energy, etc., it is not directly involved with the main parameters of the International System
(Length, Mass, Time, Electric Power). In other words, the availability (or the referibility) of
the SI standard units, is a necessary condition, but not sufficient to establish a hardness
reference. With regard to hardness, to this initial premise we must add a reference
dissemination system an industrial level: in practice, the hardness scales are transferred
typically by means of reference samples, consisting of calibrated blocks used to check the
industrial hardness testers.
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For this reason, considering what has been mentioned above, a primary system
requires configuration and design choices which grant:
The technical solutions described on the following pages are suitable for reaching
these targets, as shown from the result already achieved in the previous developments
(see paragraph 5).
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3.3 Composition
The system consists of two main units, which are strictly interrelated:
• measurement station
This is the core of the entire system and consists essentially of a hardness tester with
enhanced metrological performances, both concerning accuracy and stability over time.
The support structure, based on a three-column frame, is developed so that it is
symmetrical with respect to the penetration axis and stable in every phase of the cycle,
and so to avoid hyperstatic conditions, wherever possible.
The measuring system of the Rockwell indentation depth in mainly based on the laser
measuring system described here below. It widely falls within the tolerances required by
the ISO 6508-3 Standards (typically 4 times better).
The test load application mechanism operates with direct weights with a load
frame guide through pneumostatic bearings. The system can generate the following test
loads, with uncertainty values much inferior to what prescribed by the relevant
Standards (normally 5 times less than the Standard requirements).
➢ total loads:
• 147.1 N, 294.2 N and 441.3 N, for superficial Rockwell tests;
• 588.4 N, 980.7 N and 1471 N, for standard Rockwell tests;
• 9.807 N 2, 19.61 N 2, 98.07 N, 196.1 N, 294.2 N, 490.3 N, 588.4 N and 980.7 N, for Vickers
1
tests;
• 49.03 N, 61.29 N, 98.07 N, 153.2 N, 245.2 N, 294.2 N, 306.5 N, 612.9 N, 980.7 N and
1839N for Brinell 1 tests.
1
For the Vickers and Brinell scales the system can generate the indentations which must then be measured
using an optional suitable measurement device (see point 7.b).
2
optional
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The laser interferometer used to measure the indentation depth has a resolution of
0.01 µm and an uncertainty value of less than 20 ppm.
The penetration speed adjustment field ranges from 1 µm/s to 800 µm/s.
These features make the system very flexible also for research, as required for a
national metrological reference. Fig. 2 illustrates the measurement station. Fig. 5 reports a
summary mechanical diagram (under resting conditions).
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This unit, located next to the measurement station, is dedicated to controlling the test
cycle, data acquisition and processing, display, printing and filing of test results, as well as
any interfacing with a laboratory management information system.
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The system is designed for use in a laboratory environment, with the following limits
for environmental conditions:
▪ temperature: 21 ± 2 °C
▪ Relative humidity: 30 – 70 %, without condensation.
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The operator has selected the test parameters as the Standard to be used, as well
as the scale, the indenter, the number of tests on each block, the sizes block, the positions
on the block where generate the indentations, the operative procedure with the indication
of all times and speeds of the test cycle; the operator has also set the correct load and pre-
load. In order to position the block on the table at beginning and at the end of the test, there
is a very easy procedure that allows to avoid any damage to the indenter. The settling tests
are then performed and thus the valid tests are established during the set-up phase.
For each block, the operator must just enter the relative data on the keyboard and
then, for each test, position the block on the anvil and press a button on the keyboard: the
entire test cycle (application of the pre-load and load and removing them, indentation depth
measurement, hardness calculation, application of any correction, calculation of average
hardness and block uniformity) is performed by the system with an absolutely automated
process.
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At the end of each test cycle, the system monitor displays the relative result, while at
the end of the set test cycle, the monitor displays the results of the calibration operation
and the relative outcome based on the uniformity requirements of the ISO Standards.
There are available several graphs in each test between applied load and time,
development and time, speed indenter and time.
The system is equipped with a set of manual controls to drive the servo-mechanism
(speed adjustment, start, stop) as well as signal LEDs (limit switch status, reaching specific
position of the load frame, emergency signals), all located on the control panel of the
control and processing unit, for manual control of the measurement station. These
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As required by Standards, the system has been designed to be checked with a direct
method. In particular:
the load application mechanism can be checked using calibrated dynamometers with
an appropriate degree of accuracy, placing the dynamometer under the indenter
handle instead of the anvil, in an easy and fast way, without having to disassemble
any other part of the system;
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VNIIFTRI
National Metrological GAL-INDENT Reference Metrological System for 2009
diamond Rockwell and Vickers indenters
Institute of Russia - MOSCOW
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We are also in a position to offer following optional after sale service for HSM system:
installation, commissioning, training course. All can be quoted along with the machine and
are performed through the following stages:
a) The Customer can effect a test of the machine performances in LTF’s Laboratory;
b) metrological characterization upon the HRC and HR15N and HV30 scales (others on
request) of the system c/o LTF by IN.RI.M. (formerly Metrological Institute G.
Colonnetti, Italy (IMGC));
c) transport of the system for installation at Customer’s site;
d) installation and commissioning of the system at Customer’s site with training for two
of Customer’s technicians, for a total duration of five -ten days depending on the
Customer’s request;
Operation Manual and Technical Manual, with mechanical and electrical schemes of the
machine, will be available in English language.
6. SUPPLIES
The system requires a pneumatic power supply with pressure ranging between 6 and
9 bars with 30 Nl/min. The air supplied must be clean, dry and not lubricated. An Air
Power Supply System is available as optional.
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Unless specifically indicated in the offer, the standard supply does not include the
following parts and/or services:
a) reference Rockwell, Vickers and Brinell indenters (see point 3.3.1) as well as other
special indenters, not mentioned in this document;
b) optional Reference Metrological System for the measurement of Vickers and Brinell
indentations (Gal-Vision system) in general quoted separately in order to establish the
version and the correct accessories;
c) spare parts; due to stability overtime and high characteristic of the system, no spare
part needs for a period of 5 years; at any rate, the main components as laser, computer,
I/O boards, actuators, indenters, load cell, micro-switch, air bearings are available as
ex-stock supply or in any case within six (6) months of placing the order.
d) hardware and software connection to any laboratory local information network;
e) accident-prevention devices and protection units;
f) any software personalization as modification of printing formats, language, etc.);
g) source lists and software development environment.
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8. BIBLIOGRAPHY
/1/ BARBATO G., DESOGUS S., LEVI R.: “Design studies and characteristic
description of the standard dead-weight hardness tester of the Istituto di Metrologia
«G. Colonnetti»”, VDI-Berichte No. 308, 1978, 97-103.
/2/ BARBATO G., DESOGUS S. “Realizzazione di alcune scale di durezza presso
l’Istituto di Metrologia «G. Colonnetti» di Torino”, Ingegneria Meccanica 1979, N° 4,
81-84.
/3/ BARBATO G., PETIK F.: “Comparison between the hardness scales maintained at
the IMGC, Torino and OMH, Budapest”. Bulletin OIML No.82, March 1981, 12-21.
/4/ BARBATO G.: “Investigation on the uncertainties of hardness measurement”,
Bulletin OIML No.91, June 1983, 3-12.
/5/ BARBATO, G., GORI, G.: "Metrological references in Hardness Measurement: a
necessary background for industrial Quality Assurance", Proceedings of the 5 th
Congreso Nacional de Metrologia Industrial, Zaragoza, 13-15 November 1991.
/6/ SMITH J., BARBATO G., DESOGUS S., GERMAK A.: “Advances in Hardness
Reference Scales”, IMEKO XIII, 1994.
/7/ BARBATO G., PETIK F.: “Metrological involvement in the definition and
dissemination of hardness scales”, IMEKO XIII, 1994.
/8/ BARBATO G., DESOGUS S., GERMAK A.: “Report on the results obtained in the
comparison of the HRC scales maintained at ETCA, IMGC and MPA NRW”,
Technical Report IMGC R382.
9. LIST OF PICTURES
Picture 1 Direct weight hardness tester
Picture 2 Measurement station
Picture 3 The Software: a few examples during the test cycle
Picture 4 Measurement station mechanical diagram (at rest)
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Picture 1 - Direct weight hardness tester with the integrated Gal-Vision System
(optional)
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Note the indenter I, the frame S of the indenter guided by the pneumostatic bearings G1 and G2,
and supported by means of runners B by the external frame E, hung by means of the flexible hinge
F and the load cell K to the electro-mechanical lifting system J mounted on the fixed frame H. The
weight pack L, supported under resting conditions by the frame S on the blocks N, during
penetration is transferred by means of kinematic supports M and Q, on the frame S of the indenter
with lowering of the frame. The reference block O resets on the fixed anvil A.