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RT Film Interpretation PDF
RT Film Interpretation PDF
TGI-NDE02.00 1 of 33
Technical Guideline Expiration:
None
Supersedes Revision
Technical Guideline:
Nondestructive Examination
Radiographic Film Interpretation TGI-NDE02.00 Rev. 0 1
TABLE OF CONTENTS
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Technical Guideline TGI-NDE02.00 Page 3 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 4 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
5.2.1.2 Maintain the Jacobs NDE program and all Technical Guidelines for
NDE methods and techniques, in compliance with all current
requirements of the latest codes or standards, including applicable
addenda.
5.2.1.3 Develop and administer written and practical examinations in
accordance with Jacobs written practice (Technical Guidelines TGI-
NDE-01) for all NDE methods and techniques that the Jacobs NDE
program consists of.
5.2.1.4 Provide training and guidance to all Jacobs NDE personnel in the
execution of their assigned duties.
5.2.1.5 Develop and administer training programs and classroom instruction,
when application, for Jacobs NDE personnel, or others that may
seek such training.
5.2.1.6 Administer the requirements for annual Visual Acuity Examinations
for all Jacobs NDE personnel.
5.2.2 QA/QC Administrative Assistant - Responsibilities shall include, but not be limited
to:
5.2.2.1 Maintaining the training, education, qualification and certification
records of all Jacobs NDE personnel, in a current and validated
manner.
5.2.2.2 Maintain the NDE Experience Logs and the Visual Acuity
Examination records for all Jacobs NDE personnel in a current and
valid manner.
5.2.3 The inspector reports to the QA/QC Supervisor and the Manager QA/QC. The
Inspector is responsible for execution of the requirements of this Technical
Guideline. Responsibilities shall include, but not be limited to:
5.2.3.1 Reviewing radiographs and supporting documentation for
compliance with the criteria of the referencing code or standard, and
this Technical Guideline.
5.2.3.2 Verifying the qualifications and certifications of NDE personnel
engaged in performing and evaluating the NDE examination.
5.2.3.3 Verifying the acceptability of the NDE method and technique and
approval, when required by engineering and/or client specifications.
5.2.3.4 Auditing the performance of NDE examinations for compliance with
the requirements of the referencing code or standard.
5.2.3.5 Maintaining the records required by this Technical Guideline.
5.2.3.6 Maintaining current and validated Qualification and Certification
Records.
5.2.3.7 Maintaining current and validated annual Visual Acuity Examination
Records.
5.2.3.8 Reporting on the results of NDE Examinations.
5.2.4 The NDE Technician may be an employee, or under the direction of Jacobs as a
subcontractor, or may be an employee, or under the direction of the
Vendor/Supplier. When an employee of Jacobs, the NDE Technician will report
directly to the QA/QC Supervisor and the Manager of QA/QC. Responsibilities
shall include, but not be limited to:
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 5 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 6 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 7 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 8 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
F= D2 + L2
D= distance from source of radiation to weld or object being
radiographed, inches
d= distance from source side of weld or object being
radiographed to the film, inches.
Note 1 D and d shall be determined at the
approximate center of the area of interest.
Note2 On double wall technique, the source side of
the object is dependent on the viewing
technique as shown in Figure 1 of
Attachment 6.
5.3.4.5 IQI SELECTION
(a) Materials - IQIs shall be selected from either the same alloy
material group or grade as identified in Attachment 3 or from an
alloy material group or grade with less radiation absorption than
the material being radiographed.
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 9 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 10 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 11 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 12 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 13 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 14 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 15 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 16 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 17 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 18 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 19 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 20 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
Applicable QA The radiographic procedure employed to make the exposures shall have been reviewed and approved by Jacobs
Manual or P.O. prior to start of RT activities.
Each film permanently identified with job number and or heat number, weld or weld seam ID, manufacturer’s
5.3.5.7 (a)
name or symbol and date of examination.
5.3.4.13 (f) The dimensional map of marker placement, when applicable
5.3.3.1 (c) Number of radiographs (exposures).
5.3.3.1 (d) X-Ray machine focal spot size or isotope physical source size.
5.3.3.1 (e) Base material type and thickness, weld thickness, and weld reinforcement thickness, as applicable.
5.3.3.1 (f) Minimum source-to-object distances.
5.3.3.1 (g) Maximum distance from source side of object to the film.
5.3.3.1 (h) & (i) Film manufacturer, type/designation and number of films in each holder/cassette
5.3.3.1 (j) & (k) Single-or double-wall exposure and Single- or double-wall viewing.
Part 2 – Verify that the technique set-up used is in accordance with ASME Code Status
5.3.4.3 (a) Ensure that the single-wall exposure is used, whenever practical
5.3.4.3 d, f, g, h Verify full coverage of the weld. Check for the proper number of exposures for each technique used
5.3.4.3 e.1 & 5.3.4.9
(a)
Check for Source-Side IQI except, when inaccessibility prevents hand placement
5.3.4.9 (c) If film side IQI is used, verify the use of the letter “F”
5.3.4.4 Verify Geometric Unsharpness calculations & ensure applicable code compliance.
Attachment 3 Verify the IQI is the proper material for the weld and base metal being examined
5.3.4.6 (a) & (b) Verify the IQI is the proper size for the weld, with or without reinforcement (Table 3)
5.3.4.7 (a) & 5.3.4.8 Verify the IQI sensitivity level of the 2T hole or designated wire for all exposures and when
(a) applicable, verify equivalent sensitivity.
5.3.4.9, 5.3.4.10 & Check for proper number of IQIs and IQI location. If separate bock is used, verify compliance with
5.3.4.11 paragraphs 5.3.4.9 (b) (1), 5.3.4.9 (b) (2), and 5.3.4.9 (b) (3).
5.3.4.13 (a) Ensure that location markers are placed on the part and per paragraph 5.3.4.13 (a)
5.3.4.13 (f) Ensure the existence of map if inaccessibility prevents location marker placement.
5.3.5.5 (a) Verify density of area of interest to be within paragraph 5.3.5.5 (a), (b), and (c) limits
5.3.5.5 (b) Density of the weld area to be within -15% to +30% of IQI density. (Without Shim)
5.3.5.5 (c) Density of the weld area to be within -15% of IQI density to a max of 4.0 With Shim
Part 3 – Verify that the radiographic film meets the ASME Code requirements Status
5.3.5.1 Verify acceptability of Viewing facilities and film viewer with variable light control
5.3.5.2 Check for calibrated densitometer, step wedge comparison film, & Verification log
5.3.5.4 Check film for artifacts, fogging, or other blemishes in the area of interest.
5.3.5.6 Check for excessive backscatter radiation (light “B” image is unacceptable)
5.3.7 Verify that each weld is dispositioned correctly per the applicable code acceptance criteria
Part 4 – Verify that the radiographic evaluation meets the applicable ASME Code Status
5.3.6.1 (a) Check for a listing of each radiograph location
5.3.6.1 (b) Ensure that all welds examined have been properly Evaluated and dispositioned
5.3.6.1 (c) Check for name of the radiographer performing the interpretation
5.3.6.1 (c) Check for date of the evaluation.
I II III
Examiner/Technician (Print Name) & (Signature) (Level) (Date)
Page 1 of 1
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 21 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
I II III
Examiner/Technician (Print Name) & (Signature) (Level) (Date)
Page 1 of __
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 22 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
1.0 Penetrameter) shall be selected from either the same alloy material group or grade as identified
below or from an alloy materials group with a lower radiation absorption (lower material group
number) than the material being radiographed.
1.1 Material Group 03 IQI (Lowest Material Group Number):
IQI shall be made of magnesium or magnesium shall be the predominant alloying
constituent. Use of all alloys of which magnesium is the predominant alloying
constituent. Acceptable alternate uses; IQIs of this material group are acceptable
for use on welds or materials of all other group numbers if proper IQI sensitivity is
obtained.
1.2 Material Group 02 IQI (Higher Group Number than 03):
IQI shall be made of aluminum or aluminum shall be the predominant alloying
constituent. Use of all alloys of which aluminum is the predominant alloying constituent.
Acceptable alternate uses; IQIs of this material group are acceptable for use on
welds or materials of group numbers 01, 1, 2, 3, 4, and 5 if proper IQI sensitivity is
obtained.
1.3 Material Group 01 IQI (Higher Group Number than 03 & 02):
IQI shall be made of titanium or titanium shall be the predominant alloying constituent.
Use of all alloys of which titanium is the predominant alloying constituent. Acceptable
alternate uses; IQIs of this material group are acceptable for use on welds or
materials of group numbers 1, 2, 3, 4, and 5 if proper IQI sensitivity is obtained.
1.4 Material Group 1 IQI (Higher Group Number than 03, 02, & 01):
IQI shall be made of carbon steel or type 300 series stainless steel. Use of all carbon
steel, all low-alloy steels, and all stainless steels. Acceptable alternate uses; IQIs of
this material group are acceptable for use on welds or materials of group numbers
2, 3, 4, and 5 if proper IQI sensitivity is obtained.
1.5 Material Group 2 IQI (Higher Group Number than 03, 02, 01, and 1):
IQI shall be made of aluminum bronze or (Alloy No. 623) or nickel-aluminum bronze
(Alloy No. 630) or equivalent. Use on all aluminum bronze and all nickel-aluminum
bronze. Acceptable alternate uses; IQIs of this material group are acceptable for
use on welds or materials of group numbers 3, 4, and 5 if proper IQI sensitivity is
obtained.
1.6 Material Group 3 IQI (Higher Group Number than 03, 02, 01, 1 and 2):
IQI shall be made of nickel-chromium-iron alloy (UNS No. N06600) (Inconel). Use on all
nickel-chromium-iron alloy. Acceptable alternate uses; IQIs of this material group
are acceptable for use on welds or materials of group numbers 4 and 5 if proper
IQI sensitivity is obtained.
1.7 Material Group 4 IQI (Higher Group Number than 03, 02, 01, 1, 2, and 3):
IQI shall be made of 70 to 30 nickel-copper Alloy (Monel) or equivalent. Use on nickel,
copper, all nickel-cooper series, or copper nickel series of alloys, and all brasses
(copper-zinc alloys). Group 4 IQIs may be used ion leaded brasses also. Acceptable
alternate uses; IQIs of this material group are acceptable for use on welds or
materials of group number 5 if proper IQI sensitivity is obtained.
Note: It is the user's responsibility to verify with their supervisor that they are using the correct and/or most current
revision of this document.
Technical Guideline TGI-NDE02.00 Page 23 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
1.8 Material Group 5 IQI (Higher Group Number than 03, 02, 01, 1, 2, 3, and 4):
IQI shall be made of bronze alloy. Use on tin bronzes including gunmetal and valve
bronze, leaded tin bronzes.
Note: Material Group No. 1 IQIs are acceptable to use on welds or materials in Material Group
Numbers 2, 3, 4, and 5.
TABLE 1
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 24 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
TABLE 2
Set A Set B
Wire Diameter, in. Wire Identify Wire Diameter, in. Wire Identify
0.0032 1 0.010 6
0.004 2 0.013 7
0.005 3 0.016 8
0.0063 4 0.020 9
0.008 5 0.025 10
0.010 6 0.032 11
Set C Set D
Wire Diameter, in. Wire Identify Wire Diameter, in. Wire Identify
0.032 11 0.100 16
0.040 12 0.126 17
0.050 13 0.160 18
0.063 14 0.200 19
0.080 15 0.250 20
0.100 16 0.320 21
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Technical Guideline TGI-NDE02.00 Page 25 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
TABLE 3
IQI SELECTION
Up to 0.25, inclusive 12 5 10 4
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 26 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
TABLE 4
10 15 5
12 17 7
15 20 10
17 25 12
20 30 15
25 35 17
30 40 20
35 50 25
40 60 30
50 70 35
60 80 40
80 120 60
100 140 70
120 160 80
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Technical Guideline TGI-NDE02.00 Page 27 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 28 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 29 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
The following tables list the maximum weld reinforcement permitted by referencing code section:
1.0 Maximum Allowable Reinforcement for ASME Section I (PW-35). The thickness of the weld
reinforcement on each face shall not exceed the following:
2.0 Maximum Allowable Reinforcement for ASME Section VIII [UW-35 (d)]. The thickness of the
weld reinforcement on each face shall not exceed the following:
3.0 ASME Section IX. The thickness on which the IQI is based is the nominal single wall thickness
plus the estimated weld reinforcement.
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 30 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
General Notes:
• For double welded butt joint, this limitation on reinforcement given above shall apply
separately to both inside and outside surfaces of the joint.
• For single welded but joints, the reinforcement limits given above shall apply to the
outside surface of the joint only.
• The thickness of weld reinforcement shall be based on the thickness of the thinner of the
materials being joined.
• The weld reinforcement thickness shall be determined from the higher of the abutting
surfaces involved.
5.0 Maximum Allowable Reinforcement for ASME B31.3 (Table 341.3.2)
General Notes:
• For groove welds, height is the lesser of the measurement made from the surfaces of the
adjacent components; both reinforcement and internal protrusion are permitted in a weld.
• For welds in aluminum alloy only, internal protrusion shall not exceed the following values:
(a) For thickness ≤5/64” Max. Reinforcement shall be 1/16”.
(b) For thickness ≥5/64” and ≤1/4” Max. Reinforcement shall be 3/32”.
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revision of this document.
Technical Guideline TGI-NDE02.00 Page 31 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 32 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
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Technical Guideline TGI-NDE02.00 Page 33 of 33
Nondestructive Examination Radiographic Film Interpretation Rev. 0, 5-Mar-04
ATTACHMENT 7
Schedule Extra XX
Schedule Strong
Strong
5 10S 10 20 30 STD 40 60 80 100 120 140 160
5S
.125 0.405 -- 0.035 0.049 0.049 -- 0.057 0.068 0.068 -- 0.095 0.095 -- -- -- -- --
.250 0.540 -- 0.049 0.065 0.065 -- 0.073 0.088 0.088 -- 0.119 0.119 -- -- -- -- --
.375 0.675 -- 0.049 0.065 0.065 -- 0.073 0.091 0.091 -- 0.126 0.126 -- -- -- -- --
.500 0.840 0.065 0.065 0.083 0.083 -- 0.095 0.109 0.109 -- 0.147 0.147 -- -- -- 0.188 0.294
.750 1.050 0.065 0.065 0.083 0.083 -- 0.095 0.113 0.113 -- 0.154 0.154 -- -- -- 0.219 0.308
1.000 1.315 0.065 0.065 0.109 0.109 -- 0.114 0.133 0.133 -- 0.179 0.179 -- -- -- 0.250 0.358
1.250 1.660 0.065 0.065 0.109 0.109 -- 0.117 0.140 0.140 -- 0.191 0.191 -- -- -- 0.250 0.382
1.500 1.900 0.065 0.065 0.109 0.109 -- 0.125 0.145 0.145 -- 0.200 0.200 -- -- -- 0.281 0.400
2.000 2.375 0.065 0.065 0.109 0.109 -- 0.125 0.154 0.154 -- 0.218 0.218 -- -- -- 0.344 0.436
2.500 2.875 0.083 0.083 0.120 0.120 -- 0.188 0.203 0.203 -- 0.276 0.276 -- -- -- 0.375 0.552
3.000 3.500 0.083 0.083 0.120 0.120 -- 0.188 0.216 0.216 -- 0.300 0.300 -- -- -- 0.438 0.600
3.500 4.000 0.083 0.083 0.120 0.120 -- 0.188 0.226 0.226 -- 0.318 0.318 -- -- -- -- --
4.000 4.500 0.083 0.083 0.120 0.120 -- 0.188 0.237 0.237 0.281 0.337 0.337 -- 0.438 -- 0.531 0.674
4.500 5.000 -- -- -- -- -- 0.247 -- -- 0.355 -- -- -- -- -- 0.710
5.000 5.563 0.109 0.109 0.134 0.134 -- 0.258 0.258 -- 0.375 0.375 -- 0.500 -- 0.625 0.750
6.000 6.625 0.109 0.109 0.134 0.134 -- 0.280 0.280 -- 0.432 0.432 -- 0.562 -- 0.719 0.864
7.000 7.625 -- -- -- -- -- 0.301 -- -- 0.500 -- -- -- -- -- 0.875
8.000 8.625 0.109 0.109 0.148 0.148 0.250 0.277 0.322 0.322 0.406 0.500 0.500 0.594 0.719 0.812 0.906 0.875
9.000 9.625 -- -- -- -- -- -- 0.342 -- -- 0.500 -- -- -- -- -- --
10.000 10.750 0.134 0.134 0.165 0.165 0.250 0.307 0.365 0.365 0.500 0.500 0.594 0.719 0.844 1.000 1.125 1.000
11.000 11.750 -- -- -- -- -- -- 0.375 -- -- 0.500 -- -- -- -- -- --
12.000 12.750 0.156 0.156 0.180 0.180 0.250 0.330 0.375 0.406 0.562 0.500 0.688 0.844 1.000 1.125 1.312 1.000
14.000 14.000 0.156 0.156 0.188 0.250 0.312 0.375 0.375 0.438 0.594 0.500 0.750 0.938 1.094 1.250 1.406 --
16.000 16.000 0.165 0.165 0.188 0.250 0.312 0.375 0.375 0.500 0.656 0.500 0.844 1.031 1.219 1.438 1.594 --
18.000 18.000 0.165 0.165 0.188 0.250 0.312 0.438 0.375 0.562 0.750 0.500 0.938 1.156 1.375 1.562 1.781 --
20.000 20.000 0.188 0.188 0.218 0.250 0.375 0.500 0.375 0.594 0.812 0.500 1.031 1.281 1.500 1.750 1.969 --
22.000 22.000 0.188 0.188 0.218 0.250 0.375 0.500 0.375 -- 0.875 0.500 1.125 1.375 1.625 1.875 2.125 --
24.000 24.000 0.218 0.218 0.250 0.250 0.375 0.562 0.375 0.688 0.969 0.500 1.219 1.531 1.812 2.062 2.344 --
26.000 26.000 -- -- 0.312 0.312 0.500 -- 0.375 -- -- 0.500 -- -- -- -- -- --
28.000 28.000 -- -- 0.312 0.312 0.500 0.625 0.375 -- -- 0.500 -- -- -- -- -- --
30.000 30.000 0.250 0.250 0.312 0.312 0.500 0.625 0.375 -- -- 0.500 -- -- -- -- -- --
32.000 32.000 -- -- 0.312 0.312 0.500 0.625 0.375 0.688 -- 0.500 -- -- -- -- -- --
34.000 34.000 -- -- 0.312 0.312 0.500 0.625 0.375 0.688 -- 0.500 -- -- -- -- -- --
36.000 36.000 -- -- 0.312 0.312 0.500 0.625 0.375 0.750 -- 0.500 -- -- -- -- -- --
38.000 38.000 -- -- -- -- -- -- 0.375 -- -- 0.500 -- -- -- -- -- --
40.000 40.000 -- -- -- -- -- -- 0.375 -- -- 0.500 -- -- -- -- -- --
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