D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE...

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Product: TRACK-TYPE TRACTOR

Model: D3C TRACK-TYPE TRACTOR 1PJ00578
Configuration: D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWERED BY 3204 ENGINE

Disassembly and Assembly

3204 VEHICULAR ENGINE SUPPLEMENT FOR D3C & D3C SA TRACTORS A
Media Number -SENR3803-00 Publication Date -01/04/1988 Date Updated -11/10/2001

Engine Oil Cooler, Support And Bypass Valve

SMCS - 1314-010; 1378

Remove And Install Engine Oil Cooler, Support And Bypass

Valve
1. Remove the plate assembly from the right side of the engine compartment.

2. Drain the coolant from the cooling system.

3. Drain the oil from the oil cooler.

4. Loosen the hose clamp, and disconnect hose (1) from the oil cooler.

5. Remove hose (2) from the oil cooler and the elbow on the timing gear cover.

6. Remove 10 bolts (3), cover (4) and the core assembly from the oil cooler support.

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7. Remove cover (4) and the gasket from core assembly (5).

Make note that it is between the fifth and sixth plate.

8. Remove divider (6) from core assembly (5).

Typical Example

9. Remove six bolts (7) and support (8) from the engine.

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10. Remove O-ring seals (9) from support (8).

11. Remove plug (13), spring (11) and valve (10) from support (8). Remove O-ring seal (12) from the
plug.

NOTE: The following steps are for installing the oil cooler, support and bypass valve.

12. Install O-ring seal (12) on plug (13). Install valve (10), spring (11) and plug (13) in support (8).
Put O-ring seals (9) in position in support (8).

13. Put support (8) in position on the engine, and install six bolts (7).

14. Install the divider between the fifth and sixth plates from the flange and on the end opposite from
the extra hole in the flange. The hole does not have the same spacing as the other holes. Install the
divider with the boss on the divider on the other end, the holes from the divider must be installed
evenly around the circumference of the plates so the cover will make a correct seal when it is
installed.

15. Install the gasket and cover (4) on the core. Install the gasket with the indexing point toward the
rear of the engine and in the up position. Put the core assembly and cover (10) in position on the
support, and install 10 bolts (13). Tighten the bolts to a torque of 31 ± 4 N·m (23 ± 3 lb.ft.).

16. Put hose (1) in position on cover (4), and tighten the clamp that holds it in place. Install hose (2),
and tighten the hose clamps.

17. Check the oil level in the engine. Fill the engine with oil to the correct level if necessary. See the
Maintenance Guide.

18. Fill the cooling system with coolant to the correct level. See the Maintenance Guide.

19. Install the plate assembly on the right side of the engine compartment.

Copyright 1993 - 2019 Caterpillar Inc. Mon Sep 9 01:03:09 UTC+0700 2019
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