DATE – 15/06/2019

GDK 11
INCLINE TRAINING REPORT
SCCL

SUBMITTED BY

• NITESH PARIHAR 117MN0679

• CHINTAN GEHLOT 117MN0647
• SAMBODHI MANNA 117MN0660
• AKSHAT SHUKLA 117MN0674
• JAGABANDHU NAYAK 117MN0725
• KAMLESH KUMAR SAHOO 717MN1036
1 INTRODUCTION
GDK 11 Incline mine is located in the north central part of Ramagundam area, lies between
north latitude 180 41’ 30” and 180 41’ 10” and east longitude 790 32’58” and 790 34’54”. The full dip of
the seams is 1 in 8 to 1 in 10 in the direction of N 600 E .

This mine was opened on 15-02-1979. Production started from 25-09-1985. Total mine take area
is 9.01 Sq km with an idea to develop only No.1 seam by long wall method. 8 No of long wall panels
were developed with Road headers, and extracted with 3 Units.

In the year 1998 regrouping of mines took place and GDK 6B IGM was formed having two
sections namely GDK 6B and GDK11A section. Again GDK 11A section of GDK 6B IGM was renamed
as GDK 11 Incline in the year 2009 while annexing the some property of GDK 6B section to RG-OC III
extension project.

At GDK 11 Incline four numbers of seams are existing namely 1, 2, 3 & 4. At present Depillaring
with Continuous Miner Technology is under progress in No.1 seam. In No. 2 Seam there are no workings
as the quality is not good and declared as opencastable reserves,No.3 seam is being worked by
development with LHD (912) and No. 4 Seam is being worked by Depillaring with sand stowing LHD
(811).

Over the surface area, 3 No. of tanks, a seasonal nallah called Jallaram Vagu, PWD road, 3
villages namely Singareddypalli, Dubbapalli and Chandanapur Harijan vada are existing.

Two No's Man riding chair car systems:

1. From surface to 31L of 2 seam(1.4 km

2. In 35 tunnel 32L/2S to 24L/4S (0.250km).

Two No's man riding Chair-lift systems:

1. In No.3 Seam from 25L/0D/4S To 36BL/25D/3S (1.14 km)

2. In No.1 Seam from 33L/MID To 41L/6ID (1.00km)

Salient Features of GDK 11 Incline

• Mine started on : 15-02-1979

• Production started on : 25-09-1985
• No of Continuous Miner units :1
• No of BG units :1
• No of LHD (811) :2
• Gradient of the Mine : 1 in 8 to 10
 • Gassiness of the mine : Degree - I
• Mine area : 9.01 sq Km
• Grade of the coal is : G-9
• Balance Reserves : 99 MT

• Introduction of Technologies:

Long wall Technology : 1991

Blasting Gallery Method : 2002
Continuous Miner Technology : 2008
Depillaring with Hydraulic
Sand Stowing by LHD (811 model) : 2011

MEN TRANSPORTATION

At the entrance of incline , there is Gyrometric trolley which will

transport workers to underground. The main purpose of Gmt is to reduce the time for
travelling and increase efficiency of workers.

Gmt will transport persons from surface to 30 level of seam 2. From that place we can go
to seam 1 , 3 and 4 .

From 30 level, there is tunnel which will connect seam 1 and 2 , and at the end of tunnel
there is chair lift which will used for travelling(distance more than 1 km).

From level 30 we can go to seam 3 and 4 by using gmt 2 at 31 level. In the seam 3 there is
chair lift which is used for distance more than 1km.

About The Workable Seams(As on 31.03.2018)

Extractable
Parting Thickness
Seam RMR Grade Reserves Method of Working
(m) (m)
(MT)

Development and
1
- 5.0 - 6.0 51 G10 16.7 depillaring with CM
Seam
Technology
 2 15.28 to
5.0 41 G11 14.20 Presently not working
Seam 22.64

3 49.71 to Development with

8.0 -10.0 50.40 G8 55.37
Seam 71.25 LHD

4 8.15 to Development with

3.0 42 G7 13.50
Seam 13.17 LHD

total G9 99.77

Details of outlets:

(a) Inclines
Description Length Connected to
Gradient
(m)

Main Incline 400 1 in 5 1 Seam

Man Way 400 1 in 5 1 Seam

III entry 300 1 in 4 1 Seam

(b) Air shaft:

Sl. No. Number/ name Diameter Depth Seams
of the shaft connected
(m) (m) Purpose
with the
shaft

1 Air shaft 6 80 Only 1 Seam Intake

airway

2 Air shaft 6 190 Up to 3S Top Return

airway
Technology Wise Production

Annual Target: 9,00,000 T for the year 2017-18

Men on roll: 1420

Seam Technology Target Achieved up REMARKS

to

1 Seam Depillaring with

4,00,000 T 4,69,264 T
Continuous Miner

3 Seam 912 LHD (4 Units) 4,00,000 T 1,17,005 T

4 Seam 811 LHD (2 Units) 1,00,000 T 75,028 T

Total 9,00,000 T 6,61,297

Material transoportation
• For material such as cement cuttable wire mess and wire mess, roof bolts etc are
transported by wagon(train ).
• For coal transporation there is a belt conveyer which will transport material from
underground to surface.
• Specification of belt conveyer : Belt angle = 16 degree (coal will not come out)
Iller and iller form at angle of 20 to 30 degree which
Will rotate so that heat will not produce.
Iller to iller distance is 1.2 to 1.5 m
Lock out at 250 m
To cross belt , there are cross over bridge

Seam 1 mining machinery

Continuous Miner : 1 No.(not start until water spraying ) , boom cut , gathering
arm and chain conveyer at tail
Ram Cars : 2 Nos. (15 t capacity each , )
Roof bolters : 2 Nos.
Feeder breaker : 1 No.
 Multi Utility Vehicle/FBL 10 : 1 No.
Load Centre : 1 No.

• SCCL entered in to contract with M/s Caterpillar (Bucyrus -DBT) to introduce

Continuous Miner at GDK 11 Incline.
• CM was introduced in No.1 seam during Dec-2008 and successfully completed
development and depillaring of eight Panels and ninth panel No.A-2 is under
progress.

List of Equipment And Price

TOTAL
Qty BASIC
SL. BASIC
ITEM DESCRIPTION in PRICE PER
NO. PRICE IN
Nos. UNIT IN USD
USD

1 DBT 30M - NP Continuous Miner Origin - 1 2,644,149.39 2,644,149.39

USA - 1No.

DBT FBR 15 Flameproof Diesel Coal

2 Hauler including Diesel Fuel Pods Origin - 2 899,240.80 1798481.6
Australia - 2 nos.

3 DBT/Fletcher Twin Boom CHDDR Roof 1 933,983.64 933983.64

Bolter Origin - USA/RSA - 1 No.

4 DBT 7MFBH - 48A Feeder Breaker Origin 1 652,716.31 652716.31

- USA 1 No.

Electrical Package including Transformer,

5 5 Outlet Power Center, Cables, Couplers. 1 798,410.72 798410.72
Spare Cables and IS Communication
Equipment Origin: UD - 1 Set

Special Tools, Equipment and

6 Documentation Origin - USA, UK, 1 185,102.89 185102.89
Australia/ RSA - 1 Set

Total Price for Equipment supply with 7,012,844.55

payment at FOB Delivery
Water transportation

• For seam1 , location =27D/81 L

• AREA =3.2M^2
• Velocity=3.2m^2
• Quantity=768m^3/min
• WET=28.5degree , dbt=29.5degree
• Relative humidity=93%
• One motor=190 HP Transport water from 81L(Sump) to 58L where two
motors are there of HP 240 which will transport water to surface.
• 26D/81L 2 motors,40HP and 125 HP both required priming but not 190
HP as they are old.

CM Year wise Production Details

Year Production (T)

2008-09 27,320

2009-10 2,42,804

2010-11 4,86,142

2011-12 4,51,812

2012-13 3,40,905

2013-14 6,27,074

2014 -15 4,77,220

2015-16 3,92,571

2016-17 4,14,626

2017-18 4,69,264

Support system

• For the support of roof, roof bolts are used which is used to bind the coal to hard rock.
 • For side support, glass reinforced fibre plastic bolts are used which can be cut by
continuous miner whose picks are made up of tnguston carbide wich will be damaged
by iron bolts
• If height of the gallery is more than 3.5m than 3 bolts are used otherwise 2 bolts are
used in staggering position.
• Lenth of iron bolts and grp bolts are1.8 or 2.4 m depending on the location and
diameter is 22 mm.
• At junction higher stress are there so more bolts are used ,
• Capacity of grp bolts are 6 tonnes
• Tiscog is used in junction in development whose base is iron and top is wooden
sleeper .
• Capacity of tiscog is 40 tonnes
• Location of weak and strong can also be determined by rode tapping which produce
different sound
• Wire mess and cuttable wiremess are used to stop falling of weak coal pieces on
workers.

Blasting Gallery Technology:

• At GDK11 Incline BG Method was started on 29.12.2002 and panel No. BG-K3 is under
extraction.
• In BG Panel , 7 faces are there i.e. 44L , 44A , 44B , 45L, 45A , 45B, 46L, 46 were
extracted . Each distance in development is 50m.
• Girder with hydraulic support is used in BG for support whose capacity is 40 ton.
• Girder to girder distances is 1.5m for normal and 1 m for weak roof.
• At junction 8 leg of hydraulic support .
• Roof bolts are also used as a primary support.
• Cable bolting is also used upto 9m .
• for strata monitoring , dual height tell tail are used whose scale 1 for 0 to 3m and scale 2
for 3 to 8 m
• In cable bolting 8m in coal and 1 m for rock drilling is done.
• Gallery height and width is 3m and 4.8m.
• 9m drilling is done for ring hole at a distance of 30ncm .
• Jump drills are used with 1.1mdrill rod.
• Total 4 lhds are used and 2 armoured chain conveyer at 44L AND 46L.
 • In each hole 3.78kg of explosives are used (powergel).
• Goaf to juction, convergence rod are used at a distance of 10m . each level 3 rod are
maintained.
• 1.5m length of face is extracted in each blast.
• Each blast 500 ton coal is extracted .
• 2000t /per day
• Piston length of hudraulic support is 1.2m.
• 1 level = 2 tell tail , 1 load cell , 5 stress cell
Details of Nitrogen Plant
• Basic Cost : Rs. 1.5 Crores
• Supplier : M/s. Veecon-IPA
Gastechnik Ltd, New Delhi

• Capacity :800 Nm3/Hr.

• Nitrogen Purity :99.50%
• Operating Pressure of Nitrogen :5 kg /cm2

Components of N2 Plant
1. AIR COMPRESSOR

• Make : Chicago Pneumatic

• Model : 2HN4T-47/28
• Type : Reciprocating,4 Cylinder, Double acting,
Two stage, Non- Lubricated

• FAD : 2150 cfm

• Speed : 750 RPM Working
• Pressure : 7.8 Kg/cm2

2. COMPRESSOR MOTOR

• Make : BHEL
• Type : Three Phase Squirrel Cage Induction Motor
• Capacity : 360 KW
• Speed : 739 RPM
• Supply V : 3 Phase, 3.3 KV 50 Hz
• Current : 84 A
3. HT POWER PANEL

• Make : Kirloskar Electric Co.Ltd., Mysore

• Type : 3.3kv,400 Amps, 13.12 KA, Indoor Two Panel Switch
Board.

• Contactor Type : Vaccum Contactor, Model: MVC-400L

4. COOLING WATER CIRCULATING PUMP AND MOTOR (MONOBLOC)

• Make : Kirloskar Brothers Ltd., Dewas, Gujarat

• Type : KDC-1537-1
• Impeller Dia : 178 mm
• Head : 31 m
• Discharge : 26 lps

5. Motor Details

• Type : 3 Phase Induction Motor

• KW/HP : 11 / 15
• FLC : 21.5 Amps
• Volts : 415 V, 3 Phase, 50 Hz
• Connection : Delta
• Insulation :F

Mine Ventilation

3 Lakh cft /min : 3Nos. Always Two are under Operation, One is stand-bye.

Ventilation Fan Details:

Description Fan 1 Fan 2 Fan 3

Make Voltas Voltas Voltas

3 Lakh cft 3 Lakh cft 3 Lakh cft

Fan Capacity
(8500 m3/min) (8500 m3/min) (8500 m3/min)

Motor Kirloskar Crompton greaves Kirloskar

Motor Capacity 225 KW 250 KW 250 KW

Water Gauge 68mm 68mm 68mm

Amperage 48 A 38 A 32 A

No. of Blades 8 8 8

Blade Angle 12.5o 15 o 15o

No. of Belts Poly V- Belt 8 8

Fan Speed(rpm) 742 675 743

Isolation stopping For seam 1

• It is used for separating panel which is already extracted from other developed panel.
• For prepation of this , 1m cavity is made in coal, 15 cm for stone and 30 cm for shale.
• It is also used for ventilation purpose.
• It is made by bricks and cement.

4 Seam

In 4 seam, so far 4 nos. of Depillaring Panels were completed with Sand stowing using
LHDs and fifth Panel No.4SS-4 is under progress.

Sand Stowing Plant Details:

• Sand bunker capacity : 500 m3
• Water tanker capacity : 1.5 Lakh Gallons
• H/L Ratio : 1 in 5.7
• No. of Stowing Ranges :1