ECB Priority IV

1. General information

Introduction of 750W oil pump motor

ECB Number : ECB APFF 1896
Priority : IV
Applicable to : ZS and ZS+ units
PGC : 48G – 48TA – 48TB - 487
Responsible person : Sergio Pais

2. Document overview
This document describes the following:
1. General information ........................................................................................................................................................ 1
2. Document overview ........................................................................................................................................................ 1
3. Safety first ...................................................................................................................................................................... 2
4. Document Information and History ................................................................................................................................. 2
5. Subject ........................................................................................................................................................................... 3
6. Reason for this ECB ....................................................................................................................................................... 3
7. Description ..................................................................................................................................................................... 3
8. Application ...................................................................................................................................................................... 3
9. Required parts ................................................................................................................................................................ 5
10. Planning ordering parts at ASC ...................................................................................................................................... 6
11. Reimbursement criteria .................................................................................................................................................. 6
12. Reporting ........................................................................................................................................................................ 6
13. Safety precautions .......................................................................................................................................................... 7

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3. Safety first

4. Document Information and History

Edition Date Description Author

00 16/09/2015 First Edition VTF-SP

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5. Subject
This ECB is to inform the field that the oil pump motor can be upgraded from 370 watt (Siemens) to a 750 watt (WEG).

6. Reason for this ECB

We received reports from oil pump motor failures when the unit was working in extreme conditions. Low ambient
temperature (thick oil which resulted in high motor power). Therefore it was decided to enlarge the motor power from 370
watt to 750 watt.
The new oil pump motor has been implemented in airpower production as from serial number APF193939

7. Description
The new motor is interchangeable with the previous motor.

8. Application
Applicable for
 ZS18-30, ZS37-75, ZS90-160
 ZS18-45+VSD
 ZS37-75+VSD
 ZS90-132+
 ZS90-160+VSD
When replacing the motor, the fuses and overload settings have to be adapted according to the below list.

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 9. Required parts

 For ZS18-30, ZS37-75, ZS18-45+VSD, ZS37-75+VSD :

Fuse
Hz V Motor part A F15 Fuse pn Quantity Overload pn Oil pump
number Setting number
8L/min

50/60 200 1635 0913 05 3,16/3,58 3.9 1089 9168 62 3 1089 9512 68 1623449800
60 220 1635 0913 05 3.25 3.6 1089 9168 62 3 1089 9512 68 1623449800
50 230 1635 0913 05 2.74 3.0 1089 9168 62 3 1089 9512 68 1623449800
50 400 1635 0913 01 1.58 1.7 1089 9332 55 3 1089 9512 93 1623449800
50 500 1635 0913 03 1.26 1.4 1089 9332 55 3 1089 9512 93 1623449800
50 690 1635 0913 02 0.913 1.0 1089 9332 82 3 1089 9512 93 1623449800
60 380 1635 0913 04 1.65 1.8 1089 9332 55 3 1089 9512 93 1623449800

60 440-460 1635 0913 01 1.4 1.5 1089 9332 55 3 1089 9512 93 1623449800
60 575 1635 0913 03 1.09 1.2 1089 9332 55 3 1089 9512 93 1623449800

 For ZS90-160, ZS90-132+, ZS90-160+VSD :

Fuse
Hz V Motor part A F15 Fuse pn Quantity Overload pn Oil pump
Setting number
number
20L/min

50 400 1635 0913 01 1.58 1.7 1089 9332 55 3 1089 9512 93 1623607800
50 500 1635 0913 03 1.26 1.4 1089 9332 55 3 1089 9512 93 1623607800
50 690 1635 0913 02 0.913 1.0 1089 9332 82 3 1089 9512 93 1623607800
60 380 1635 0913 04 1.65 1.8 1089 9332 55 3 1089 9512 93 1623607800
60 440-460 1635 0913 01 1.4 1.5 1089 9332 55 3 1089 9512 93 1623607800

60 575 1635 0913 03 1.09 1.2 1089 9332 55 3 1089 9512 93 1623607800

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  For ZS-IB (ZS units where the interface box is installed):

Hz V Motor part A F15 Setting Overload pn

number

50/60 200 1635 0913 05 3,16/3,58 3.9 1089 9551 17

60 220 1635 0913 05 3.25 3.6 1089 9551 17
50 230 1635 0913 05 2.74 3.0 1089 9551 17
50 400 1635 0913 01 1.58 1.7 1089 9551 16
50 500 1635 0913 03 1.26 1.4 1089 9551 34
50 690 1635 0913 02 0.913 1.0 1089 9551 34
60 380 1635 0913 04 1.65 1.8 1089 9551 16
60 440-460 1635 0913 01 1.4 1.5 1089 9551 16
60 575 1635 0913 03 1.09 1.2 1089 9551 34

50/60 200 1635 0913 05 3,16/3,58 3.9 1089 9551 17

10. Planning ordering parts at ASC

Parts are available in ASC

11. Reimbursement criteria

Following costs can be claimed through normal monthly warranty reporting within the normal warranty period.
1. The price of the motor, fuses and overload relay (at transfer price)
2. 1,5 hours of labour

12. Reporting
All units subject to this ECB must be reported in WAnT system mentioning ECB APFF 1896

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13. Safety precautions

The operator must employ safe working practices and observe all related local work safety requirements and regulations.
• Maintenance must only be performed by authorised, trained and specialised personnel.
• Before maintenance, repair work, adjustment or any other non-routine checks, stop the compressor, switch off the
voltage, press the emergency button and depressurise the compressor. In addition, the power insolating switch must
be opened and locked.
• Use only the correct tools for maintenance and repair work.
• All maintenance work shall only be undertaken when the machine has cooled down.
• A warning sign bearing a legend such as ‘Work in progress; do not start’ shall be attached to the starting equipment.
• Persons switching on remotely controlled machines shall take adequate precautions to ensure that there is no one
checking or working on the machine. To this end, a suitable notice shall be affixed to the remote start equipment.
• Close the compressor air outlet valve before connecting or disconnecting a pipe.
• Before removing any pressurized component, effectively isolate the machine from all sources of pressure and relieve
the entire system of pressure.
• Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts and exposed
openings with a clean cloth, paper or tape.
• Make sure that no tools, loose parts or rags are left in or on the machine.
• All regulating and safety devices shall be maintained with due care to ensure that they function properly. They may
not be put out of action.
• Always wear the following personal protective equipment: Work clothing, safety shoes, safety goggles, ear protection
and safety gloves when there is a cutting risk or a risk for a heat injury.

The safety guidelines are described in the instruction “Risk Assessment ZS55+ maintenance” with publication nr 2946 9098
01 (available on the Business Portal in the section Safety, Quality and Environment/Safety/Safety Risk Assessment).

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