ZXMW pr10 S400amps500

Microwave Product Support Dept.
ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide

Internal Use Only▲
Only ▲
ZXMW PR10 S400&S500 (V2.00)

Fast Installation Guide
ZTE CORPORATION
ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide Microwave Product Support Dept.
Only ▲
LEGAL INFORMATION
By accepting this certain document of ZTE CORPORATIN you agree to the following terms. If you do not
agree to the following terms, please notice that you are not allowed to use this document.
Copyright © 20 1 1 ZTE CORPORA

Copyright CORPORATION.
TION. Any
Any rights not express
expressly
ly granted
granted herein are reserve
reserved.
d. This
document contains proprietary information of ZTE CORPORATION. Any reproduction, transfer, distribution,
use or disclosure of this document or any portion of this document, in any form by any means, without the
prior written consent of ZTE CORPORATION is prohibited.
and are registered trademarks of ZTE CORPORATION. ZTE’s company name,

name, logo and product
names referenced herein are either trademarks or registered trademarks of ZTE CORPORATION. Other
product and company names mentioned herein may be trademarks or trade names of their respective
owners. Without the prior written consent of ZTE CORPORATION or the third party owner thereof, anyone’s
access to this document should not be construed as granting, by implication, estopped or otherwise, any
license or right to use any marks appearing in the document.
The design of this product complies with requirements of environmental protection and personal security.
This product shall be stored, used or discarded in accordance with product manual, relevant contract or
laws and regulations in relevant country (countries).
This document is provided “as is” and “as available” . Information contained in this document is subject to
continuous update without further notice due to improvement and update of ZTE CORPORATION’s products
and technologies.
ZTE CORPORATION
Address: NO. 55
Hi-tech Road South
ShenZhen
P.R.China
518057
Website: http://dms.zte.com.cn
Email: http://TSM.Aftersales@zte.com.cn
All Rights reserved, No Spreading abroad without Permission of ZTE

Only ▲
LEGAL INFORMATION
By accepting this certain document of ZTE CORPORATIN you agree to the following terms. If you do not
agree to the following terms, please notice that you are not allowed to use this document.
Copyright © 20 1 1 ZTE CORPORA

Copyright CORPORATION.
TION. Any
Any rights not express
expressly
ly granted
granted herein are reserve
reserved.
d. This
document contains proprietary information of ZTE CORPORATION. Any reproduction, transfer, distribution,
use or disclosure of this document or any portion of this document, in any form by any means, without the
prior written consent of ZTE CORPORATION is prohibited.
and are registered trademarks of ZTE CORPORATION. ZTE’s company name,

name, logo and product
names referenced herein are either trademarks or registered trademarks of ZTE CORPORATION. Other
product and company names mentioned herein may be trademarks or trade names of their respective
owners. Without the prior written consent of ZTE CORPORATION or the third party owner thereof, anyone’s
access to this document should not be construed as granting, by implication, estopped or otherwise, any
license or right to use any marks appearing in the document.
The design of this product complies with requirements of environmental protection and personal security.
This product shall be stored, used or discarded in accordance with product manual, relevant contract or
laws and regulations in relevant country (countries).
This document is provided “as is” and “as available” . Information contained in this document is subject to
continuous update without further notice due to improvement and update of ZTE CORPORATION’s products
and technologies.
ZTE CORPORATION
Address: NO. 55
Hi-tech Road South
ShenZhen
P.R.China
518057
Website: http://dms.zte.com.cn
Email: http://TSM.Aftersales@zte.com.cn

Only ▲
Revision History
Product Version Document Version Serial Number Reason for Revision
V2.00 R1.0 None First published
Modify the reviewed

V2.00 R1.1 None
problems
Modify the reviewed
V2.00 R1.2 None
problems
Author
Document
Date Prepared by Reviewed by Approved by
Version
2010-7-15 R1.0 Zhang Juan Wang Yi, Xue Bin, Wang Jue Guo Chaohong
2010-8-20 R1.1 Zhang Juan Alwin Joshua Guo Chaohong
2010-8-20 R1.2 Zhang Juan Song Wei Guo Chaohong

Only ▲
Applicable to: installation engineers
Proposal:
Proposal: Before reading this document, it is recommended to understand the following knowledge
and skills
SEQ Knowledge and skills Reference material
Know engineering installation basics of

1 None
communication equipment
2 Know
Know safety
safety prec
precaut
aution
ions
s during
during inst
install
allati
ation
on None
None
Follow-up document: After read this document, you may need the following information
SEQ Reference material Information
This manual specifies the commissioning regulations of ZXMW

PR10 S400&S500 product, guarantee and improve installation
ZXMW PR10 S400&S500(V2.00)
1 quality, unifies the commissioning procedure, as well as
Microwave Project Commissioning Guide
regulates and guides the on-site commissioning by
commissioning personnel.
This manual describes the precondition and safety
ZXMW PR10 S400&S500(V2.00)
2 points,General test conditions and instruments and Test
Microwave Acceptance Test Manual
items including test information and test procedures.

ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide
Content
1 Precautions………………………………………………………………………………… .1
2 Tools and Auxiliary Material ………………………………………………………………2
2-1 Tools………………………………………………………………………… ………2
2-2 Equipment Modules…………………………………………………………………… 4
2-3 Project Auxiliary Material…………………………………………………… ……5
3 Interface……………………………………………………………………………………. 6
3-1 ODU & Hybrid Coupler Interface …………………………………………………6
3-2 IDU Interface…………………………………………………………….………….7
4 Installation Modes of Outdoor Unit Equipment…………………………………….. 8
4-1 Direct Installation………...……………………………………….…….……….… 8
4-2 Remote Installation…………………………………………….….…….………… 9
5 Changing the polarization direction of the antenna…………………………………. .. 10
6 Installing 11-38GHz ODU ………………………………………………………. …….. .11
6-1 1+0 Direct Installation……………………………………………………………11
6-2 1+1 Direct Installation……………………………………………………………12
6-3 1+0 Remote Installation ……………………………………………………….. .. 14
6-4 1+1 Remote Installation… ………………………… ………………… ………..15
7 Installing 7-8GHz ODU ……………………………………………………………..……20
7-1 Installing the ODU Installation Bracket …………………………………………20
7-2 1+0 Remote Installation ……………………………………………………….. .. 21
7-3 1+1 Remote Installation… ………………………… ………………………….. . 22
All Rights reserved, No Spreading abroad without Permission of ZTE -I-

Content
8 Installing ODU Cables …………………………………………………………………….23
8-1 Installing the ODU PGND Cable … .……………………………………………23
8-2 Installing the IF Cable … .……………………………………………………… 24
8-3 Installing the IF Cable - Making Waterproof Curves………………………….25
8-4 Grounding the IF Cable - Grounding Points …………………………………...26
8-5 Grounding the IF Cable - Installing the Grounding Clip ……………………….27
9 Installing the Indoor Unit Equipment ………………………………………..……..……28
9-1 Installation Flow of Indoor Unit Equipment ……... ………... ………...……….28
9-2 Installing the Rack ………..………..………..………..……… ..… ……..……….29
9-3 Installing the IDU………...………...……...………....……….... ….……………...30
9-4 Installing the I/O Board………..………..……..…………..………..….…..….…31
9-5 Installing the DDF Distribution Box………...………...………...……..…...…..32
10 Installing the Indoor Unit Equipment Cables…………………………..……...…….33
10-1 Installing Power Cables…..………..……..………..………..………..……..….33
10-2 Installing IF Cables………..…...………....….…………....……….... ………...34
10-3 Installing 75Ω E1 Cables………..………….…...……....………...…...……….35
10-4 Installing 120Ω E1 Cables………...………...…..………...…...….……...….....36
Appendix………………………………………………………………………...….…..…….37
A-1 Terminating the IF Cable with Connectors ………... ………...….……..……….37
A-2Waterproofing Outdoor Connectors…….… ...……..…… ..………...….……... .38
All Rights reserved, No Spreading abroad without Permission of ZTE -II-

1 Precautions
1-1 Precautions
Note
This document aims a t providing simple and distinctive guidelines for hardware installation. For details on the
installation operation steps, refer to the Installation Guide delivered in the form of CD-ROM along with the equipment.
Danger
Thunderstorm
High voltage and AC operations, or operations on an iron tower and a mast on a thunderstorm day are prohibited.
Danger
Working at Heights
When working at heights, prevent objects from falling down.
Danger
Hoisting Heavy Objects
When heavy objects are hoisted, do not stand or walk under the boom or the objects.
Caution
Microwave
Strong radio frequency can harm the human body. Do not stay too close to the antenna in the emitting direction of the
antenna when the microwave communication equipment is working. Before installing or maintaining an antenna on the
iron tower or the mast installed with more than one antenna, avoid the strong radiation from the other antennas.
Caution
IF Cable
Before installing or removing an IF cable, turn off the ODU power switch.
All Rights reserved, No Spreading abroad without Permission of ZTE -1-

2 Tools and Auxiliary Material Microwave Product Support Dept.
2-1 Tools
Crowbar: to open boxes Hammer: To open boxes Flat screwdriver: to open boxes
Side cutting pliers: to cut cables and Cross screwdriver: to fasten bolts. Do
Wrenches: to fix poles and antennas
cable ties Do not damage cables not damage equipments during
on the tower
during operation. operation.
Long nose pliers: to make feeder cable

Adjustable wrench: to fix poles and Flat nose pliers: to make cables. Do
connectors. Do not damage feeder
antennas on the tower. not damage cables.
cable.
Crimping pliers: to crimp and

Files: to trim the cable core when Wire stripping pliers: to strip and cut assemble cable connectors. Pay
assembling cable connectors Wires. attention to crimping force and do not
damage connectors.
Multimeter: to measure voltage and

Cutter: to make cable connectors. Do
Allen wrench: to fasten allen bolts on resistance and test short or open of
not damage the cable core during
equipments connectors. Please pay attention to
operation.
polarities.
Safety belt: to be used while working Safety helmet: to be used in outdoor

Manual winch: to lift equipments on the tower. Make sure the locking operation and while working on the
ring is firm and stable. tower

2-1 Tools
Pulley and ropes (lifting rope and pilot

Wrench: to lift equipments. Confirm Interphone: to be used during antenna
rope): to lift equipments including
the spindle is not loose to prevent alignment. Check the performance
pole, antenna, hybrid, ODU and IF
accidents during lifting. and battery before alignment.
cable.
Compass: to measure azimuth during Soldering iron and soldering tin: to

Impact dill: to drill holes. Decide hole
antenna installation. Please keep away solder cable connectors. Preheat the
position before drilling
from magnetic filed such as tower. iron for 2~3 minutes before soldering.
Spirit level: to check vertical and

Antistatic gloves and antistatic wrist
horizontal error such as in rack Cleaner: to clear the sites after
strap: to be used during indoor
installation and antenna polarization installation
installation.
adjustment.

2-2 Equipment Modules
1+0 only 16E1 IDU
1+0 only 16E1+Ethernet IDU
Pole ZXMW PR10 S400 IDU
1+0 Expandable 16E1 IDU
1+0 Expandable 16E1+Ethernet IDU
1+0 Expandable 32E1 IDU
1+1 Protected 16E1 IDU
1+1 Protected 16E1+Ethernet IDU
1+1 Protected 32E1 IDU
Antenna ZXMW PR10 S500 IDU
7GHz～8GHz ODU 13GHz～38GHz ODU
7/8GHz Hybrid 13GHz～38GHz Hybrid

2-3 Project Auxiliary Material
Ground Cable IF Cable DB44 Connector
75Ω E1 Cable 75Ω E1 Cable Connector 120Ω E1 Cable
Power Supply Cable Waterproof insulation tape PVC tape
Tie N Type Connector L Type Connector

3 Interface Microwave Product Support Dept.
3-1 ODU & Hybrid Coupler Interface
7GHz ~ 8GHz ODU Interface 11GHz ~ 38GHz ODU Interface
BNC Connector
Grounding
Cable Interface
Coaxial type-N
Coaxial type-N
Connector BNC
Connector
Grounding Cable Interface Connector
Functions of ODU Interface
Interface Type Function
BNC Connector AGC level monitoring
Grounding cable interface System grounding
Coaxial type-N Connector Connected to IDU
11GHz~38GHz Hybrid Coupler Interface 11GHz~38GHz Hybrid Coupler Interface
Main Spur Track Interface
Waveguide
Interface
Antenna Antenna
Interface Interface Auxiliary
Spur Track
Interface

3 Interface Microwave Product Support Dept.
3-2 IDU Interface
ZXMW PR10 S400 IDU Interface
EOW Call Button
Modem Ethernet
IF
Status LED Interface Traffic Power
EDI Interface
System Interface Interface Connector Fuse
Status LED Interface
ODU
Status LED
System Power
Reset Button On/Off
NMS LAN
Interface
NMS LA
Interface
DSC
Interface
EOW
Interface
ZXMW PR10 S500 IDU Interface
DSC
Interface
EOW Call Power IF
Ethernet ODU
Button EOW Interface On/Off Interface Status LED
EDI Interface
Interface
Alarm/Maint NMS LA
Status LED Interface Ground
Traffic
Interface Power Fuse
System MU
Connector
Reset Button Status LED
Interface
NMS LAN
Interface

4 Installation Modes of Outdoor
Unit Equipment Internal Use Only▲
4-1 Direct Installation
1+0 Unprotected only for 11 to 38GHz ODU 1+1 Protected only for 11 to 38GHz ODU

4 Installation Modes of Outdoor
Unit Equipment Internal Use Only▲
4-2 Remote Installation
1+0 Unprotected Remote Installation (for 7 – 1+0 Unprotected Remote Installation (for 11 –
8GHz ODU) 38GHz ODU)
1+1 Protected Remote Installation (for 7 – 8GHz 1+1 Protected Remote Installation (for 11 –
ODU) 38GHz ODU)

5 Changing the polarization
direction of the antenna Internal Use Only▲
5-1 Changing the polarization direction of the antenna
CAUTION
The antennas are available in multiple types. This procedure for changing the antenna polarization direction
is provided for reference only. In actual installation, follow the instructions packed with the antenna.
Changing the polarization direction of the antenna
1
2
1 Loosen the fastening screws to allow the feeder boom to rotate freely.
2 Rotate the feeder boom 90 degrees to the left or right.
3 Tighten the fixing screws and apply glue around the screws.
Single-polarized antenna-vertically polarized Single-polarized antenna-horizontally polarized
Feeder Boom
Fastening Screw

6 Installing 11-38GHz ODU Microwave Product Support Dept.
6-1 1+0 Direct Installation
Note
The following describes the procedure for installing the ODU on the antenna. The procedure for installing
the ODU on the ODU adapter is similar.
Applying the appropriate lubricant
Apply the appropriate quantity of lubricant on the

gasket of the feed boom and the surface of the
waveguide near the gasket.
Installing the ODU on the antenna Remove the

protective caps.
Hole for guide PIN Keep the polarization indicator on the ODU
1 pointing to the polarization direction of the antenna.
Insert guide pin on the hole of the bracket to set the

2 position of screws
Guide PIN
Screws
O Ring
Screws
Align the flange of ODU with that of the

ODU 3 antenna
ODU Flange
Note Antenna Flange
Vertical polarization Horizontal polarization

ODU
Plate marked with V Plate marked with H
UP UP
Antenna
Fasten the four M6 screws to fix ODU on the

4 antenna bracket

6-2 1+1 Direct Installation
Note
The following describes the procedure for installing the hybrid coupler on the antenna.
CAUTION
§ The hybrid couplers are available in multiple types. This procedure for installing the hybrid coupler is provided for
reference only. In actual installation, follow the instructions packed with the hybrid coupler.
§ By default, the hybrid coupler applies vertical polarization. If horizontal polarization is required, change the
polarization direction of the hybrid coupler.
According to the request change Hybrid Coupler polarization to Horizontal polarization
Loosen the two screws on the polarization chip,

1 and rotate the antenna connection unit
2 Adjust the polarization direction, and then fasten the screws
Guide Pin
Hybrid Coupler
Vertical polarization
Screw
Antenna Connection Unit

Horizontal polarization
Install Hybrid Coupler on the Antenan
Use M5 screws to install the bracket and the Check the polarization direction, and use M6 screws to install the
1 handle on the hybrid coupler.
2 Hybrid coupler on the antenna.
Flat Washer M6 Screw

Handle
M5 Head Cap Screw Guide PIN
M5x12(10ea)
Antenna Hybrid Coupler
Bracket
Hybrid
Coupler
O Ring Short Plate
Bracket

6-2 1+1 Direct Installation (continued)
Installing the ODU on the hybrid coupler
1 Insert the O-Ring into the two ODU ports on the Hybrid coupler and move the short plate
Move the short plate
ODU Port O Ring
2 Install the two ODUs on the combiner respectively, and fix each ODU with four screws
ODU
O Ring
O Ring
ODU

6-3 1+0 Remote Installation
Note
By default, ODU is vertically polarized. T he polarization direction of ODU must be consistent with that of the
antenna, otherwise, the polarization direction should be adjusted. For operation details refer to 1 1+0 Direct
Installation
Before installation, The antenna is inst alled.
1 Install the ODU adapter at an appropriate position on the an tenna pole
Mounting Plate Assembly
CAUTION
Assembly’s jaws The flexible waveguide can be bent only within its maximum twist
angle and at the larger area side. The E-bend radius and H-bend radius
Rods(4) cannot be smaller than the minimum bending radius.
In the case of separate installation, the antenna must provide the

standard flange interface. If the existing interface is not a flange
interface, convert the interface type according to the antenna
instruction.
2 Take out the flexible waveguide Installing the flexible waveguide
Maximum twist Minimum E-bend Minimum H-bend

Frequency band
degree radius radius
7/8 GHz 249° 76 mm 152 mm
11 GHz 280° 64 mm 127 mm
13 GHz 330° 64 mm 115 mm
15 GHz 405° 52 mm 102 mm
18/23/26/32/38 GHz 465° 38 mm 76 mm
3 Use the flexible waveguide to connect the waveguide interface at the antenna with that at the ODU adapter
Keep the direction of the waveguide cavity of

the flexible waveguide consistent with that of
the adapter, and fix the flexible waveguide in a
proper position.
Twistable Flexible
Waveguide
Remove tap and connect waveguide here

1 Assemble the bracket and handle to the hybrid coupler
M5 Head Cap Screw
2 Assemble parts of pole mounting bracket used to mount the hybrid coupler
Truss
Mount Arm Mount

Holder
M12x200 Screw
3 Screw the Mount Arm and the Truss with the M6 × 25 Screw, Flat Washer (×2), Spring Washer (1), Nut, at four positions.
M6x25 Screw, Nut,Flat

Washer x 2Spring Washer
Mount Arm
Mount Arm
Truss
Truss

6-4 1+1 Remote Installation (continued)
4 Determine centre off set
Fit the guide pin of the hybrid coupler to the Guide Pin Hole of the Mount Arm, Install the HYB onto the
5
bracket with the M6 × 35 Screw, Flat Washer ( ×2), Nut (×2), at four positions,
Note
When either Main or Standby ODU is removed, attach the short plate over the ODU port. Tightening torque is 3.0
N·m ± 10%.
Hybrid
Coupler Hybrid
Coupler top
M6x35 Screw, Nut x 2,Flat
Washer x 2

6 Install the hybrid coupler to the mounting pole using the M12 x 200 Screw, Flat Washer, Nut
Pole
Mount Holder Pole Diameter:
ø50 to ø115mm
M12x200 Screw, Nut x 2,

Mount Holder Flat Washer x 2
M12x200 Screw, Nut x 2,

Flat Washer x 2
7 Adjust direction of the Bracket for Waveguide Port of the hybrid coupler orientation.
Double Nut tightening Determination of the

attachment direction.
After the installing direction of the

waveguide has been decided, tighten double
nuts.
Waveguide Port
Hybrid Coupler

8 Confirm the ODU Type, which is Master or Slave.
CAUTION
The same type must be installed onto the hybrid coupler
9 Install the ODU onto the hybrid coupler.
Note
The ODU should be attached by turning the plate marked “V” up position for both Main ODU and Standby ODU .

10 Connect the flexible waveguide (WG) to the ODU and fix the waveguide to the ODU with four (4) bolts.
Note
Before connecting the WG to the antenna, confirm which polarization is applied to the Master and Slave ODU.
Hybrid Coupler
Waveguide Port
Waveguide
O Ring

7-1 Installing the ODU Installation Bracket
Note
This operation is required only when the radio site needs to be configured with the lightning arrester.
1 Confirm there is no part missing.
2 Put the ODU installation bracket on the pole.
3 Tighten the fixing screws
4 The fixed ODU Installation Bracket as shown in the following figure.

Note
Before Installing the ODU, you must conform the following is ok:
The antenna is installed
The ODU is hoisted to the installation platform, and is in good condition.
The ODU's type is consistent with that in the plan.
1 Put the ODU on the bracket as shown in the following figure.
Note
Put the sign V of ODU on the vertical position, and H
on the horizontal position
2 Tighten the four screws
ODU
Bracket
Coaxial Cable
Tighten Bolts(M5)

Note
Before Installing the ODU, you must conform the following is ok:
The antenna is installed
The ODU is hoisted to the installation platform, and is in good condition.
The ODU's type is consistent with that in the plan.
1 Put the ODU on the bracket as shown in the following figure.
Note
Put the sign V of ODU on the vertical position, and H
on the horizontal position
2 Tighten the four screws
Bolt
N Type
Antenan
Hybrid
Coupler
ODU1
ODU
Bracket Coaxial ODU2

Cable
Coaxial Cable
Tighten Bolts(M5) Pole

8 Installing ODU Cables Microwave Product Support Dept.
8-1 Installing the ODU PGND Cable
ODU PGND Cable
Connect the grounding

cable to the nearest
grounding point to ODU
of tower or grounding
copper busbar.
Remove the antirust
coating and oxide layer
before connecting ODU
grounding cable to the
tower grounding point.
Make waterproof and
antirust treatment to the
grounding point after
connecting.
Tower grounding point

8-2 Installing the IF Cable
CAUTION
§ Bind the IF cable first to prevent its type-N connector from being pulled.
§ Take waterproof measures (waterproof curves) for the part of the IF cable below the ODU and the part of
the IF cable outside the IDU room.
Do waterproof treatment to the ODU IF

cable connector.
When winding tape, the upper layer
should cover 2/3 of the layer under it.
Reserve IF cable of proper length

(5m~10m recommended) at the ODU
end. Make it into a circle and fix on
tower.
The feeder must have a waterproof

arch before entering an equipment
room.
Tie the cable every 1.0m~1.5m.

IF cables shall be lined and tied closely
together. Distance between ties should
be constant.

8-3 Installing the IF Cable - Making Waterproof Curves
IF Cable
ODU
IDU
Waterproof arch
Waterproof arch
Note
Coil the IF cable into a circle with a diameter of 0.6 m and bind it onto the mast after the IF cable passes the
waterproof curve under the ODU for future adjustment of the antenna position.

8-4 Grounding the IF Cable - Grounding Points
45º
45º
ODU
ODU
1 6 5
3
2
2
IDU IDU
1. The place about one meter away from the IF interface of the ODU
2. The place about 0.5 to 1 meter away from the cable entry of equipment room or outdoor cabinet
3. The place on the roof edge about one meter away from the turning point of the wiring ladder
4. The middle point of the cable (when the cable is longer than 60 meters)
5. The place on the roof edge about one meter away from the turning point of the wiring ladder (when the horizontal portion
of the cable on the roof-top is longer than 30 meters)
6. The middle point of the horizontal portion of the cable (when the horizontal portion on the roof-top is longer than 60
meters)
CAUTION
The grounding point depends on the installation mode and the length of the IF cable. Generally, the IF cable should be grounded
to a minimum of three points. When the IF cable is longer than 60 meters, add a grounding point for every extra 30 meters.
Antenna should be located in protective area of lightning arrester, and the area is a 45° arc area from the top of lightning
arrester. (This area may be 30° from the top according to technical agreement or project design requirements).
Lightening protection angle should meet the below requirements:
· For plain area: ≤45°
· For mountain or lightening area: ≤30°

8-5 Grounding the IF Cable - Installing the Grounding Clip
Selecting the installation position of the grounding clip and stripping off the cable sheath
Fixing the grounding clip and waterproofing it
The angle resulting from the grounding wire of the clip and the IF cable should not be larger than 15
degrees. When the IF cable is vertically routed, the grounding wire of the clip should be led
downwards.

9 Installing the Indoor Unit Equipment Microwave Product Support Dept.
9-1 Installation Flow of Indoor Unit Equipment
Start
Installing the Rack

Referring to P29
Installing the IDU
Referring to P30
Installing the I/O Board
Referring to P31
Installing the DDF Distribution Box
Referring to P32
Installing the Cables
Referring to P33~P36
End

9-2 Installing the Rack
Installation procedure Picture Inspection
1.2m
0.8m
Step 1: Confirm the rack

Confirm the rack position
installation position 1.0m according to the plan view of the
equipment room.
Fix the rack according to the

Step 2: Fix the rack
installation requirements.
Vertical error of racks (cable

Step 3: Check the stability racks, power cabinets) should
None
of the rack. not exceed 1‰ of the racks
height.
Ground the rack to the indoor

Step 4: Install rack grounding busbar.
grounding cable. Grounding cable shall be larger
than 16mm2.
Grounding in Rack Grounding Bar

9-3 Installing the IDU
Step 1: Take out IDU from Check if there is any damage in

appearance and if there is any
the antistatic bag.
missing part.
Step 2: Confirm the

installation position of
2 floating nuts are needed at
IDU on the rack. Install
each side. Corresponding nuts
floating nuts to the
of each side shall be horizontal.
corresponding holes on
the rack.
1. Installation holes
2. Floating nuts
There must be 1U space

Step 3: Install IDU between 2 equipments (IDU
and IDU, IDU and I/O board).
Step 4: Install IDU Connect the cable properly to

grounding cable the nearest grounding point.

9-4 Installing the I/O Board
Step 1: Confirm the

installation position of
2 floating nuts are needed at
IDU on the rack. Install
each side. Corresponding nuts
floating nuts to the
of each side shall be horizontal.
corresponding holes on
the rack.
1. Installation holes
2. Floating nuts
Step 2: Fix the I/O board to There must be 1U space

the rack and tighten the between 2 equipments (IDU
bolts. and IDU, IDU and I/O board).
Connect properly to the

Step 3: Install protective
None grounding point nearest to the I/
grounding cable
O board.

9-5 Installing the DDF Distribution Box
Step 1: Install the DDF

distribution box to the None None.
rack.
Step 2: Install grounding Connect the grounding cable

cable for DDF distribution properly to the grounding point
box. nearest to the box.

10 Installing the Indoor Unit
Equipment Cables
10-1 Installing Power Cables
Step 1: Strip the power

Do not damage wire core when
cable for 5mm~7mm at
stripping.
the end without connecter.
Test the power supply polarity

with a multimeter before
installation to avoid reverse.
Shut down power before
installing or taking off IDU
Step 2: Connect the
power cable,connect to fuse of
stripped wire into the
7A~10A. If there is no such fuse
power distribution box
in power cabinet, connect to the
and fasten the bolts. smallest one on the cabinet.
When connecting the power
cable, connect -48V and GND
wire separately at 2 ends of the
connector bar.
Nominal voltage for ZXMW

Step 3: Check the power
None PR10 is -48V. Acceptable
supply voltage
voltage range is -58V~-40V
Line power cables straightly

along the inner side of the rack.
Step 4: Line cables along
None Line power cables, signal
the rack to IDU.
cables and grounding cables
separately.
Step 5: Plug the connector

into the IDU power port Fix the connector tight.
and fasten the bolts.

Equipment Cables
10-2 Installing IF Cables
Line IF cables to the designed

Step 1: Line indoor IF
position according to the
cables
requirements.
Check the IF cable connectors

when installing IF cables
Step 2: Fix IF cables indoor. The cable should go
down straightly first and bend
smoothly after 50mm.

Equipment Cables
10-3 Installing 75Ω E1 Cables
Equipment default resistance is

Step 1: Plug the DB44
120Ω. If the connection is 75Ω
connector to E1 port on
mode, switch the resistance in
IDU panel.
the IDU.
Lay the power supply cable,

signal cable and grounding
Step 2: Lay the cables
cable separately according to
the specifications.
Measure the distance between

DDF and I/O board and cut
Step 3: Make E1 cable
proper length of cable.
connectors
After E1 connectors are made,
test with a multimeter.
Fix the cables with ties after

laying the cables. Cut the
redundant part of ties flat and
Step 4: Fix E1 cables neat.
Stick labels according to
Microwave Equipments Label
Specifications.

Equipment Cables
10-4 Installing 120Ω E1 Cables
Step 1:Plug DB44

Lay the power supply cable,
connector to the E1 port of
signal cable and grounding
IDU. Lay the cables along
cable separately according to
the rack to the DDF
the specifications.
distribution box.
Plug the wire into the DDF

Step 2: Plug the cable into distribution box only with a clamping
DDF distribution box pincer.
according to the wire Stick labels according to
sequence. Microwave Equipments Label
Specifications.

Appendix Microwave Product Support Dept.
A-1 Terminating the IF Cable with Connectors
Stripping off the cable sheath
16mm
Folding back the braided shield to cover clamp 1, and

Gliding the lock nut and clamp 1 over the cable
binding the braided shield by using clamp 2
Cutting the redundant part

Lock nut Clamp 1 Clamp 2
of the shielding layer
Stripping off the dielectric insulating layer Stripping off the dielectric insulating layer
6mm
Filing the core wire head into

an arc shape
Installing the body of the connector
Fixing the connector
Rotating to tighten the

Body of the connector lock nut 15N•m

ZXMW pr10 S400amps500

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Microwave Product Support Dept.

ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide

ZXMW PR10 S400&S500 (V2.00)

Copyright © 20 1 1 ZTE CORPORA

and are registered trademarks of ZTE CORPORATION. ZTE’s company name,

All Rights reserved, No Spreading abroad without Permission of ZTE

Copyright © 20 1 1 ZTE CORPORA

and are registered trademarks of ZTE CORPORATION. ZTE’s company name,

All Rights reserved, No Spreading abroad without Permission of ZTE

Product Version Document Version Serial Number Reason for Revision

V2.00 R1.0 None First published

Modify the reviewed

2010-8-20 R1.1 Zhang Juan Alwin Joshua Guo Chaohong

2010-8-20 R1.2 Zhang Juan Song Wei Guo Chaohong

All Rights reserved, No Spreading abroad without Permission of ZTE

Applicable to: installation engineers

SEQ Knowledge and skills Reference material

Know engineering installation basics of

SEQ Reference material Information

This manual specifies the commissioning regulations of ZXMW

All Rights reserved, No Spreading abroad without Permission of ZTE

2 Tools and Auxiliary Material ………………………………………………………………2

2-1 Tools………………………………………………………………………… ………2

2-2 Equipment Modules…………………………………………………………………… 4

2-3 Project Auxiliary Material…………………………………………………… ……5

3-1 ODU & Hybrid Coupler Interface …………………………………………………6

3-2 IDU Interface…………………………………………………………….………….7

4 Installation Modes of Outdoor Unit Equipment…………………………………….. 8

4-1 Direct Installation………...……………………………………….…….……….… 8

4-2 Remote Installation…………………………………………….….…….………… 9

5 Changing the polarization direction of the antenna…………………………………. .. 10

6 Installing 11-38GHz ODU ………………………………………………………. …….. .11

6-1 1+0 Direct Installation……………………………………………………………11

6-2 1+1 Direct Installation……………………………………………………………12

6-3 1+0 Remote Installation ……………………………………………………….. .. 14

6-4 1+1 Remote Installation… ………………………… ………………… ………..15

7 Installing 7-8GHz ODU ……………………………………………………………..……20

7-1 Installing the ODU Installation Bracket …………………………………………20

7-2 1+0 Remote Installation ……………………………………………………….. .. 21

7-3 1+1 Remote Installation… ………………………… ………………………….. . 22

All Rights reserved, No Spreading abroad without Permission of ZTE -I-

8 Installing ODU Cables …………………………………………………………………….23

8-1 Installing the ODU PGND Cable … .……………………………………………23

8-2 Installing the IF Cable … .……………………………………………………… 24

8-3 Installing the IF Cable - Making Waterproof Curves………………………….25

8-4 Grounding the IF Cable - Grounding Points …………………………………...26

8-5 Grounding the IF Cable - Installing the Grounding Clip ……………………….27

9 Installing the Indoor Unit Equipment ………………………………………..……..……28

9-1 Installation Flow of Indoor Unit Equipment ……... ………... ………...……….28

9-2 Installing the Rack ………..………..………..………..……… ..… ……..……….29

9-3 Installing the IDU………...………...……...………....……….... ….……………...30

9-4 Installing the I/O Board………..………..……..…………..………..….…..….…31

9-5 Installing the DDF Distribution Box………...………...………...……..…...…..32

10 Installing the Indoor Unit Equipment Cables…………………………..……...…….33

10-1 Installing Power Cables…..………..……..………..………..………..……..….33

10-2 Installing IF Cables………..…...………....….…………....……….... ………...34

10-3 Installing 75Ω E1 Cables………..………….…...……....………...…...……….35

10-4 Installing 120Ω E1 Cables………...………...…..………...…...….……...….....36

A-1 Terminating the IF Cable with Connectors ………... ………...….……..……….37

A-2Waterproofing Outdoor Connectors…….… ...……..…… ..………...….……... .38

All Rights reserved, No Spreading abroad without Permission of ZTE -II-

All Rights reserved, No Spreading abroad without Permission of ZTE -1-

Long nose pliers: to make feeder cable