Shelter Installation Manual-Body Part Installation - R1.1

Shelter Installation Manual
Body Part Installation

Shelter Installation Manual Internal Use Only▲
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ZTE CORPORATION
Address: NO. 55
Hi-tech Road South
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P.R.China
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ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. I

Revision History
Product Version Document Version Serial Number Reason for Revision

1.0 R1.0 First published
1.0 R1.1 Structure modification
Author
Prepared
Date Document Version Reviewed by Approved by
by
2010-09-10 R1.0 Ouyang Wang Qing, Zhou
Tong Lixin
Ming Ronghua
2010-11-20 R1.1 Zhang
Xianghong, Zhou
Zhang Jun Tong Lixin
Ronghua, Xia
Mingbo, Tao Feng
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. II

Applicable to: Shelter Installation Technicians
Proposal: Before reading this document, you had better have the following knowledge and skills.
SEQ Knowledge and skills Reference material
1
2
3
Follow-up document: After reading this document, you may need the following information
SEQ Reference material Information
1 Shelter Acceptance Specification and Report Acceptance specification and requirement
2 Shelter Installation Inspection Checklist Quality control points of shelter installation
3
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. III
About This Document
Summary
Chapter Description
1 Safety Instructions Instructions of safety and symbols
2 Shelter Installation Preparations Pre-conditions before shelter installation
3 Shelter Installation Flow Detailed flow of shelter installation
4 Shelter Installation Detailed installing methods of shelter body part
5 Installation of Power Cables and Installing flow and notice of wires and cables
Ground Cables
6 Installation of Corollary Installing flow of shelter corollary equipment
Equipment
7 Installation of External Cables How to install external cables
8 Installation of Alarm System and How to install alarm system and background system
Background System
9 Check and Acceptance of Inspection items and methods after shelter installed
Shelter Installation
AppA Concrete Foundation Design Drawing of shelter concrete foundation
Diagrams
AppB XXX Project An example of shelter electrical layout
1900x1900x2700 Electrical Layout
AppC XXX Project An example of shelter cable tray layout
1900x1900x2700 Cable Ladder
Layout
AppD Shelter Installation Tools Tools and apparatus used in shelter installation
and Apparatus
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. IV

TABLE OF CONTENTS
1 Safety Instructions ......................................................................................... 1

1.1 Safety Instructions ............................................................................................ 1
1.2 Safety Signs ..................................................................................................... 1
2 Shelter Installation Preparations ................................................................... 2

2.1 Checking Installation Environment .................................................................... 2
2.1.1 Checking Shelter Foundation............................................................................ 2
2.1.2 Checking Site Environment............................................................................... 3
2.1.3 Checking Power Supply .................................................................................... 3
2.1.4 Checking Grounding ......................................................................................... 3
2.1.5 Checking Other Corollary Equipment ................................................................ 3
2.2 Preparations of Tools and Apparatus ................................................................ 3
2.3 Preparations of Technical Documentations ....................................................... 3
2.4 Unpacking and Inspection................................................................................. 4
2.4.1 Unpacking Procedure ....................................................................................... 4
2.4.2 Unpacking and Inspection................................................................................. 5
3 Shelter Installation Flow................................................................................. 6

3.1 Shelter Installation Flowchart ............................................................................ 6
3.2 Overview of Shelter Installation ........................................................................ 6
3.3 Overview of Power Cables and Grounding Cables Installation ......................... 9
3.4 Overview of Shelter Corollary Equipment Installation........................................ 9
3.5 Overview of External Power Cables Installation .............................................. 10
3.6 Check and Acceptance of Shelter Installation ................................................. 10
3.7 Installation Notice ........................................................................................... 10
4 Shelter Installation........................................................................................ 10
4.1 Shelter Type ................................................................................................... 10
4.2 Installation of Base Steel Frame ..................................................................... 11
4.2.1 Description of Concrete Foundation ................................................................ 11
4.2.2 Solution for Foundation on Building ................................................................ 11
4.2.3 Structure of Base Steel Frame ........................................................................ 12
4.2.4 Installation Flow for Base Steel Frame............................................................ 12
4.2.5 Installation Procedure of Base Steel Frame .................................................... 13
4.2.6 Base Steel Frame Assembly of Big-sized Shelter ........................................... 16
4.2.7 Inspection of Base Steel Frame Installation .................................................... 17
4.3 Installation of PCGS Shelter ........................................................................... 17
4.3.1 Installation Procedure of U-groove and Floor .................................................. 18
4.3.2 Check ............................................................................................................. 20
4.3.3 Installation of Shelter Wall Boards .................................................................. 20
4.4 Installation of FRP Shelter .............................................................................. 26
4.4.1 Installation Flow of U-groove and Floor Boards .............................................. 26
4.4.2 Installation of Wall Boards .............................................................................. 26
4.5 Installation of Shelter Accessories .................................................................. 29
4.5.1 Installation of Fire Extinguisher ....................................................................... 29
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. V

4.5.2 Installation of Feeder Window ......................................................................... 29

4.5.3 Installation of Cabling Rack ............................................................................ 31
4.5.4 Installation of Grounding Copper Bars ............................................................ 32
4.5.5 Installation of Antistatic Floor .......................................................................... 33
5 Installation of Power Cables and Ground Cables....................................... 34

5.1 Overview of Power Cables and Ground Cables .............................................. 34
5.1.1 Power Cables ................................................................................................. 34
5.1.2 Switch ............................................................................................................. 35
5.1.3 Sockets........................................................................................................... 35
5.2 Installation Flows of Power Cables and Ground Cables .................................. 35
5.3 Installation Procedure ..................................................................................... 35
5.3.1 AC Distribution Box and Monitoring Box ......................................................... 35
5.3.2 Installation of Air Conditioner Socket and Standby Socket .............................. 36
5.3.3 Installation of Illuminating Lamp Holder .......................................................... 36
5.3.4 Emergency Illuminating Lamp ......................................................................... 36
5.3.5 Control Switch ................................................................................................ 36
5.3.6 Installation of Cable Tray ................................................................................ 37
5.3.7 Layout of Power Cables .................................................................................. 37
5.3.8 Installation of Cabling Tray Cover ................................................................... 37
6 Installation of Corollary Equipment............................................................. 38

6.1 Installation of AC Distribution Box and Monitoring Box ................................... 38
6.2 Installation of Air Conditioner .......................................................................... 38
6.3 Installation of Ventilation Units ........................................................................ 39
6.4 Heater............................................................................................................. 40
6.5 Installation of Various Illuminating Lamps ....................................................... 40
6.6 Installation of Sensors .................................................................................... 42
7 Installation of External Cables ..................................................................... 42

7.1 Cable Overview .............................................................................................. 42
7.2 Installation of Cables ...................................................................................... 43
8 Installation of Alarm System and Background System ............................. 43
9 Check and Acceptance of Shelter Installation............................................ 43

9.1 Check of Shelter Installation ........................................................................... 44
9.2 Acceptance of Shelter..................................................................................... 44
AppA Concrete Foundation Design Diagrams ...................................................... 45
AppB XXX Project 1900x1900x2700 Electrical Layout ......................................... 47
AppC XXX Project 1900x1900x2700 Cable Ladder Layout ................................... 48
AppD Shelter Installation Tools and Apparatus ................................................... 49
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. VI

FIGURES
Figure 2-1 Schematic Diagram of Unpacking ....................................................................... 5

Figure 3-1 Shelter Installation Flowchart .............................................................................. 6
Figure 3-2 Shelter Installation Flow ...................................................................................... 8
Figure 3-3 Exploded View of Shelter Structure ..................................................................... 9
Figure 4-1 Structural of Base Steel Frame ......................................................................... 12
Figure 4-2 Flowchart for Installation of Base Steel Frame .................................................. 13
Figure 4-3 Assembling Method of Base Steel Frame ......................................................... 16
TABLES
Table 1-1 Safety Signs and Meanings .................................................................................. 1

Table 4-1 Series of Dimension Specifications (mm) ........................................................... 18
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. VII
1 Safety Instructions
1.1 Safety Instructions

High temperature and high voltage exist in the equipment, so only qualified
service-trained professionals can conduct the installation, operation and maintenance of
the equipment.
During installation, operation and maintenance of the equipment strictly follow local
safety regulations and related operating procedures; otherwise it might result in personal
injury or equipment damage. The safety precautions mentioned in this manual only serve
as a supplement to the local safety regulations.
ZTE CORPORATION shall not assume any responsibility arising from violations of
general operating requirements or equipment design, production and operation
standards.
1.2 Safety Signs

Safety signs used throughout this manual are shown in Table 1-1. These signs are used
to prompt readers to pay attention to safety instruction, and to follow them during
equipment installation, operation and maintenance.
Table 1-1 Safety Signs and Meanings

Safety Signs Meaning
Safety precautions
Risk of electric shock
Danger, Warning, Caution and Note statements are used throughout this manual to
emphasize important and critical information. You must read these statements to help
ensure safety and to prevent product damage. The statements are defined below.
Danger:
Indicates that an imminently hazardous situation which, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations.
ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 1

Warning:
Indicates that a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution:
Indicates that a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury. It may also be used to alert against unsafe practices.
Note:
A Note statement is used to notify people of installation, operation, or maintenance

information which is important, but not hazard-related.
 Tips:
Indicates that a suggestion or hint to make things easier or more productive for the reader.
2 Shelter Installation Preparations
2.1 Checking Installation Environment

It is necessary to check the environment and related corollary equipment before shelter
installation, including the following basic items.
2.1.1 Checking Shelter Foundation
Please check the following items:
 Check the overall layout of the site where the shelter is to be installed, and check
whether the foundation preparation of the site meets the requirements;

 Check whether the preparations for ground levelness and concrete foundation meet
the requirements of the foundation drawings;
 Check whether the solution for installing the shelter at the top of a building is
approved by the owner;
 The concrete foundation shall pass the curing period (normally over 7 days), and the
tower shall have been installed. Only under these conditions can the shelter
installation be initiated.
2.1.2 Checking Site Environment
Site environment check includes environmental conditions such as temperature, humidity,

atmospheric pressure, and sand & dust.
2.1.3 Checking Power Supply
Check such items as power supply capability and quality, number of power phases,
frequency, phase voltage, line voltage, and voltage fluctuations.
2.1.4 Checking Grounding
Check the arrangement and preparation of the grounding network at the site.
2.1.5 Checking Other Corollary Equipment
Check the status of other equipment related to shelter installation, such as generating set,
tower, feeders, and main equipment. Check whether these kinds of equipment match the
shelter.
2.2 Preparations of Tools and Apparatus

Check the completeness of tools and apparatus necessary for shelter installation, and
whether they can be normally operated.
2.3 Preparations of Technical Documentations

Check the completeness of technical documentations necessary for shelter installation,
and whether the documentations match the shelter. The following documentations shall
be prepared for shelter installation: ZXCAB Communication Equipment Shelter
(Installation Volume of Shelter), ZXCAB Communication Equipment Shelter (Installation
Volume of AC Distribution Box and Monitoring Box), Concrete Foundation Construction
Diagram, Construction Diagram of Concrete Pier Foundation of Shelter, Layout of

Grounding Copper Mesh for Shelter, Internal Layout of Shelter, Electric Diagram of
Environment Monitoring System for Base Stations, Wiring Diagram of Environment
Monitoring System for Base Stations, Sensor Wiring diagram, Installation Debugging
Volume for Control Box of Environment Monitoring System, and so on.
2.4 Unpacking and Inspection
2.4.1 Unpacking Procedure
Unpacking method and procedure:
1. Loosen the retaining rings for connecting top cover to the side boards on four sides,
and remove the top cover;
2. Loosen the retaining rings for connecting the front board to the side boards and the
bottom board, and remove the front board;
3. Loosen the retaining rings for connecting the side boards to the rear board and the
bottom board, and respectively remove the side boards;
4. Loosen the retaining rings for connecting the rear board to the bottom board, and
remove the rear board;
5. Remove the foam board (this step may be omitted if foam board is unavailable);
6. Remove the shockproof membrane.

Figure 2-1 Schematic Diagram of Unpacking
1. Top cover; 2. Front board; 3.Side board; 4.Rear board; 5. Foam board; 6.Shockproof membrane.
2.4.2 Unpacking and Inspection
1. Check whether the wooden box is damaged, and keep a record properly;
2. Open the wooden box according to the unpacking procedure;
3. Check whether the quantity of the goods inside the wooden box is correct,
comparing with the packing list inside the box;
4. Check whether any article damaged inside the wooden box. The damaged article
can be replaced first with a spare part or the stocked article of the same kind, and a
replacement request should be submitted in time;
5. Keep an inspection record properly;

6. Based on the inspection record, the related representative of ZTE and the related
representative of the user shall sign the Unpacking and Inspection Report jointly,
and return it to the Market Engineering Department and the local representative
office in time.
3 Shelter Installation Flow
3.1 Shelter Installation Flowchart

The detailed shelter installation flow is as follows:
Figure 3-1 Shelter Installation Flowchart
Shelter
Shelter Installation
Installation Check and
Acceptance
Installation of
Installation of
Corollary Installation of
Power cables and
Equipment of External Cables
Ground Cable
Shelter
3.2 Overview of Shelter Installation

The shelter consists of the base, wall boards, top cover and connecting pieces among all
the parts. Complete the installation according to the steps below in turn:
1. Prepare the installation tools and related documents, and complete the work in the
prior stage;
2. Assemble the base steel frame and fix it on the ground;
3. Assemble the air conditioner support and other accessories connected to the steel
frame;
4. Install the U-groove on the steel frame;
5. Install the wall boards in the U-groove and fix them with connecting pieces;
6. Draw and cut a pitched top (pitched top structure);
7. Install the top boards, and fix them with the connection pieces;

8. Install the antistatic floor;
9. Apply glue to seal all the joints;
10. Install the shelter accessories such as the fire extinguisher, feeder window
assembly, cabling rack and grounding copper bar assembly according to the layout
diagram or customer requirements;
11. Check the boards, and rectify the parts with defects such as distortion, scratch or
erosion, and supplement paint.
12. Fill in the related inspection documents and reports, and rectify the installed
equipment until it is accepted successfully.
For details, refer to Chapter 4. The figures below show the shelter installation flow and
structure.

Figure 3-2 Shelter Installation Flow

Figure 3-3 Exploded View of Shelter Structure
3.3 Overview of Power Cables and Grounding

Cables Installation
Arrange the cables in accordance with the equipment layout diagram, illumination
2
diagram or the customer’s requirements, use the 0.75mm power cables for illumination
2
and 2.5mm power cable for the socket, connect the indoor grounding cable to each set
of equipment and the grounding copper bar.
For details, see Chapter 5.
3.4 Overview of Shelter Corollary Equipment

Installation
Install the corollary equipment and components (excluding the main equipment) inside
the shelter: In accordance with the equipment layout diagram or the customer’s
requirements, lay out the parts including the AC distribution box, monitoring box, air
conditioner, ventilation fans, heater, all illuminating lamps, all sensors, and so on.

3.5 Overview of External Power Cables Installation

Install the grounding cable and power cable:
Connect the grounding copper bar to the outdoor grounding backbone through the
outdoor grounding cable, and connect the outdoor power cable to the power distribution
box through the bottom lead-in wire or feeder window.
3.6 Check and Acceptance of Shelter Installation

After the shelter is installed completely, check all the parts including the appearance,
dimensions and tightness, and improve the disqualified part (if any). After making sure
that all the parts are qualified, fill in the related documents such as the construction report
and check report as required, report them for acceptance, rectify and adjust the shelter
based on the acceptance result, until the shelter is accepted successfully.
3.7 Installation Notice

1. Please read through the related drawings and installation manuals carefully before
installation;
2. Power input of the power consuming equipment must meet related equipment
requirements;
3. Only the service-trained professionals can conduct installation and maintenance on

their own. Do cut off the power supply before circuit adjustment and modification;
4. Strictly follow the related operating methods and procedures and take proper
protection measures to ensure personal and equipment safety during installation.
5. After the installation, run the equipment as a trial, observe and record the related
running conditions.
4 Shelter Installation
4.1 Shelter Type

Three types of shelters are available:
 PCGS (Pre-Coated Galvanized Steel) + EPS (polystyrene);

 RCGS (Pre-Coated Galvanized Steel) + PU (polyurethane);
 FRP (Fiberglass Reinforced Plastics) + PU (polyurethane).
This manual introduces different installation modes for the three kinds of shelters
respectively.
4.2 Installation of Base Steel Frame
4.2.1 Description of Concrete Foundation
The concrete foundation used for shelter installation is in one of the following two
structural forms:
1. Concrete foundation platform (see attached Drawing A.1)
2. Concrete frusta (see attached Drawing A.2)
The installation procedure of the base steel frame is basically the same for the two kinds
of concrete foundations.
4.2.2 Solution for Foundation on Building
It is relatively complicated to install a shelter at the top of a building. In this case, it is

necessary to consider the factors such as bearing capacity of the building, space
between spandrel girders, and space, and design a proper installation mode.
Furthermore, the design solution must be approved by the building owner or the related
unit before being implemented.
The solution of installing the shelter at the top of a building is as follows (for reference
only):
Normally, each shelter is configured with three pieces of GB706-88 18# I-beams with a
length as specified in the contract (normally prepared as 6 m if it is not specified). The
use of I-beam depends upon the bearing capacity of the building.
1. Install the I-beams between two spandrel girders and the shelter on the I-beams
directly, and keep an appropriate distance between the I-beams and the floor.
Remember to prepare a certain number of cushion blocks or concrete piers for the
contact surface between the I-beams and the spandrel girders (this installation
method has a higher requirement for the bearing capacity of spandrel girders).
2. Join the I-beams to the spandrel girders at the top of the building. If necessary, the
I-beams can be welded to the main reinforced bars of the spandrel girders. After the
I-beams are connected to each other by using the reinforced bars, make a concrete
platform (this installation method can distribute the shelter weight uniformly).

The installation procedure of the base steel frame is basically the same on the
foundations in these two solutions (see attached Figure A.3).
4.2.3 Structure of Base Steel Frame
Figure 4-1 shows the structure and assembly names of the base steel frame.
Figure 4-1 Structural of Base Steel Frame
Air conditioner
support beam
Expansion bolt hole

Beam assembly 2
Crossbeam 1
Crossbeam
Beam assembly 3 Support
2
beam
Beam assembly 1
4.2.4 Installation Flow for Base Steel Frame
Figure 4-2 shows the installation flow of the base steel frame:

Figure 4-2 Flowchart for Installation of Base Steel Frame
4.2.5 Installation Procedure of Base Steel Frame
1. Determine the width and depth directions of the base steel frame according to the
overall layout of the site where the shelter is located, and specify the position of
beam assembly 2 according to the installation position of the air conditioner support
beam;
2. Determine the installation position of the base steel frame based the dimensions of
the concrete foundation and base steel frame, keeping it in the center of the
concrete foundation;
3. Put beam assembly 1, beam assembly 2 and two crossbeams at the related
positions to form a hollow square; align the installation holes at two ends of
crossbeam 1 with corresponding installation holes on beam assembly 1 and beam
assembly 2, so that the upper surface of the crossbeams and that of the beam
assemblies are at the same level; insert the bolts into the installation holes, and
tighten the nuts;
4. Measure the diagonal lengths of the base steel frame with a tape measure, and
knock the end with a longer diagonal by using a hammer, ensuring the dimension

deviation of the two diagonal lengths < 3mm. Then, use a spanner to evenly tighten
the bolts at four corners of the base steel frame;
5. Use a pistol drill to make a hole on the concrete foundation surface, put an
expansion bolt (with the nut removed) into the hole, and use a hammer to knock it
into concrete foundation;
6. Align the installation holes at two ends of crossbeam 2 with the corresponding
installation holes on beam assembly 1 and beam assembly 2, so that the upper
surface of the cross beam and the beam assemblies are at the same level. Insert
the bolts into the installation holes, and tighten the nuts with a spanner. Use the
same method to install beam assembly 3, and then install the support beam and air
conditioner support beam in turn. Note that the two support beams must correspond
to each other after being installed.

7. Use a horizontal pipe to measure levelness of the base steel frame. Insert iron
plates at the lower position, until the base steel frame is leveled;
8. Put the nut onto the expansion bolt and tighten it with a spanner;
9. Install the outdoor air conditioner support;

4.2.6 Base Steel Frame Assembly of Big-sized Shelter
4.2.6.1 Assembled Parts of Base Steel Frame
Beam assembly 1 and beam assembly 2 for the base steel frame of big-sized shelter are
formed by two shorter beam assemblies (beam assembly A and beam assembly B),
which are connected with two pieces of steel plates by bolts. The specific assembling
method is shown in the figure below.
Figure 4-3 Assembling Method of Base Steel Frame
Main beam
connecting steel plate
Beam Beam
assembly A assembly B
4.2.6.2 Assembly of Base Steel Frame
Put the beam assembly A and beam assembly B together, and clamp them tightly with
two pieces of steel plates, make sure all the assembling holes are aligned. Put the bolts
into the holes and add nuts. Adjust the upper surface of beam assembly A and beam
assembly B to the same level, and tighten the bolts by spanner. Use the same method to
finish the assemblies of beam assembly 1 and beam assembly 2 respectively.

Install other accessories according to the installation procedure described in Section

4.2.5.
4.2.7 Inspection of Base Steel Frame Installation
1. Check whether all the connecting bolts and expansion bolts are tightened securely;
2. Check whether the galvanized coat of the base steel frame is damaged, if yes,
repair the damaged part with refinishing paint;
3. Check whether the diagonal dimensions and levelness of base steel frame are
qualified (diagonal dimension deviation should be less than 3mm, levelness
deviation less than 2mm).
4.3 Installation of PCGS Shelter

Installation Notice:
1. In installation, apply glass cement to all the joints in advance;
2. In installation, tear off the protection membrane at insertion joints, U-groove joints
and connections of angle aluminum columns, so that the protection membrane can
be removed easily at the end. However, do not remove the protection membrane
completely at this moment, lest the wall board would be damaged during the
installation;
3. Make sure that the wall boards at the four corners are perpendicular to each other;.
4. Operate cautiously, do not damage or scratch the wall boards.
5. Insert the wall boards in clockwise or anticlockwise sequence (insert the convex end
into the concave end) which is marked on the drawings and wall boards (the
drawing is in the accessories box usually). This method can be used to insert the
boards and control dimensions easily. For the marks on the drawing and dimension
specifications, see the figure and table below:

Table 4-1 Series of Dimension Specifications (mm)

Intra-shelter Intra-shelter Intra-shelter
Height Width Length
Specifications Specifications Specifications Specifications
H W L
1 900
1 900
2 400 2 300
2 300 2 300
Small size 1 900
1 900
2 300
2 700
2 300 2 300
2 300 2 850
2 850
Standard type 2 700 2 850 3 800
4 750
3 800
Big size 3 000 3 800 4 750
5 700
4.3.1 Installation Procedure of U-groove and Floor
1. Take out the U-groove, remove the gummed paper, and specify the laying position
of the U-groove on the steel frame (the indoor inner wall space of the U-groove is
the inner dimension of the room, with a tolerance +3mm). Draw a line and specify
the hole drilling position, as shown in the pictures below. Ensure symmetry of the
positioned U-groove;

2. Drill holes, keep interval distance 300mm;
3. Insert the bolts when all the holes are ready;
4. Put the bottom boards on the steel frame. Make the bottom boards level finally;

4.3.2 Check
1. Measure the two diagonal lengths with a tape measure (the deviation of the
diagonal lengths should be < 3 mm). If the deviation is more than 3 mm, adjust the
joint gaps of the boards properly.
2. Use a level bar to check whether the bottom boards are level (the levelness should
be ≤ 2 mm), if not, level them by inserting proper spacers.
3. Check whether all the fasteners are connected reliably.
4. Check the appearance defects, such as corrosion or distortion. Take measures to

rectify the defects (e.g. supplement paint), until the bottom board assemblies meet
the related requirements.
4.3.3 Installation of Shelter Wall Boards
1. Preparation: Remove the protection membrane from the wall board. In the process,
do not raise only the side at the concave end of the wall board. Instead, hold both
sides of the wall board, to prevent wall board from damage;
2. In accordance with the drawing, apply glass cement inside the U-groove from one
corner of the bottom board;
3. Take a wall board with protection membrane removed, and place it into the
U-groove along the long direction of the shelter;

4. Take another wall board, and place it into the U-groove along the short direction of
the shelter;
5. Adjust the verticality of these two wall boards, and connect them with equilateral
angle aluminum;
6. Apply glass cement to the concave of the wall board which is fixed with angle
aluminum, and install the next wall board according to the drawing requirements,
rivet the top and bottom of every board;

7. Install the door: Insert the jointed board (at the door bottom) into the slot, apply glass
cement inside the slot for sealing, and insert 75# I-aluminum into the joint between
the jointed board and adjacent board. Drill a hole, and rivet the jointed board with
the adjacent wall board tightly. Take out the door (remove the protection membrane
finally), and insert the door assembly (including the door frame and door page) into
the wall boards, push it, and then install the jointed board at the door top;
8. Install the remaining wall boards;
9. Seal the four corners (between wall boards) with glass cement;

10. Fill in the coroners with EPS or PU;
11. Installation of aluminum columns: Apply glass cement to two edges at the internal
side of aluminum column;
12. Install the aluminum column. Surely align the end of the aluminum column with the
bottom of U-groove, and rivet the aluminum column;

13. Insert the decoration bar into the aluminum column from the top down;
14. For the PCGS+EPS single-pitched top shelter, use a tape measure to measure and
specify the heights of the front and back wall boards as drawing requirement, decide
the slant lines of side boards at two sides according to the above heights, and mark
the slant lines at the two side boards; the lower end of the shelter must ensure that
the internal height of the shelter is not smaller than 2700 mm; use a cutting machine
to cut the board along the marked line. The side view of cutting surface is shown
below;
15. Install the top boards: Put one side top board on the framework of wall boards, and
then the middle top boards in the same way. Make sure that the gaps between the
top boards are narrow. Install all the top boards one by one;
16. Install the weatherproof cover of the EPS shelter top: Seal the gaps of the top
boards with glass cement, put on the weatherproof cover and rivet it;
17. The PU pitched-top shelter does not require cutting side boards, but it is also
necessary to ensure evenness for four sides of the top frame.

then the middle top boards in the same way. Join every two top boards closely to
ensure that the gaps between the top boards are most narrowed. Install all the top
boards one by one;
19. Install the weatherproof cover of the top boards: Seal the gaps of the top boards
with glass cement, put on the weatherproof cover and rivet it;
20. After the shelter is installed, take waterproof measures at all the joints between wall
boards and between wall boards and top boards, and apply glass cement;
21. Then, use angle aluminum to connect the top boards to wall boards and the wall
boards to floor boards;

22. Install the weatherproof cover onto the jointed board above the door;
23. Clean the site: Clean the shelter site after all the procedures are completed.
4.4 Installation of FRP Shelter
4.4.1 Installation Flow of U-groove and Floor Boards
The installation flow of the U-groove and floor boards for the FRP shelter is the same as
that for the PCGS shelter.
4.4.2 Installation of Wall Boards
1. Preparation: Remove the protection membrane from the wall board. In the process,
do not raise only the side at the concave end of the wall board. Instead, hold both
sides of the wall board, to prevent wall board from damage. It is the same as Section
4.3.3.
2. Apply glass cement inside the U-groove by starting from one corner of the bottom
board foundation. It is the same as Section 4.3.3.
3. Take a wall board with protection membrane removed, and place it in the U-groove
along the long direction of the shelter. It is the same as Section 4.3.3.

4. Take another wall board, and place it to the U-groove along the short direction of the
shelter. It is the same as Section 4.3.3.
5. Adjust the verticality of these two wall boards and connect them with 45 °C
equal-sided angle aluminum. It is the same as Section 4.3.3.
6. Apply glass cement to two concave faces of I-aluminum, and insert the I-aluminum
with glass cement in the installed wall board. Use rubber hammer to knock the
I-aluminum gently, making it cling to the wall board.
7. Install another wall board in the I-aluminum, and rivet the I-aluminum with the wall
board.
8. Redo Steps 6 and 7 to install all the wall boards.
9. Install the door frame: Use a cutting machine to cut off the convex part at the
corresponding door frame latch of the wall board at one side, so that the door lock
box can be just accommodated; take down the door from the door frame first, install
the door frame onto the wall boards, and then measure the diagonals of the door
frame; ensure that the two diagonals have the same length. It is the same as
Section 4.3.3.
10. Install the remaining wall boards. It is the same as Section 4.3.3.
11. Seal the four corners (between wall boards) with glass cement. It is the same as
Section 4.3.3.
12. Fill in the corners with EPS or PU. It is the same as Section 4.3.3.
13. Installation of aluminum columns: Apply glass cement to two edges at the internal
side of aluminum column. It is the same as Section 4.3.3.
14. Install the aluminum column. Surely align the end of the aluminum column with the
bottom of U-groove, and rivet the aluminum column. It is the same as Section 4.3.3.
15. Insert the decoration bar into the aluminum column from the top down. It is the same
as Section 4.3.3.

then the middle top boards in the same way. Make sure that the gaps between the
top boards are most narrowed. Install all the top boards one by one. It is the same
as Section 4.3.3.
17. Install the weatherproof cover for the top boards: Seal the gaps of the top boards
with glass cement, put on the weatherproof cover and rivet it. It is the same as
Section 4.3.3.
18. After the shelter is installed, take waterproof measures for all the joints between wall
boards and between wall boards and top boards, and apply glass cement. It is the
same as Section 4.3.3.
19. Then, use angle aluminum to connect the top boards to wall boards and the wall
boards to floor boards. It is the same as Section 4.3.3.
20. Install the weatherproof cover onto the jointed board above the door.
21. Clean the site: Clean the shelter site after all the procedures are completed.
Note:
1) Install the shelter in accordance with the layout drawing to prevent damage to the
boards due to wrong installation.
2) Do observe the limited values of bearing stipulated in the technical requirements of

bidding, lest the shelter boards would be distorted or damaged. The bearing data must
comply with the technical condition of ZTE.
3) The equipment installed on the bottom board is fixed with self-tapping screws, and the
wall-mounted equipment is fixed with rivets.
 Tip:
1) For the wall board, insert the angle at the bottom into the slot first, and then insert the
other part by pressing the bottom with proper force.
2) In the insertion process, use a flitch to fill up one side of the wall board, and knock the
flitch by using a rubber hammer to insert the wall board tightly.

4.5 Installation of Shelter Accessories

The section describes how to install the shelter accessories including the antistatic floor,
fire extinguisher, feeder window assembly, cabling rack and grounding copper bar
assembly one by one.
4.5.1 Installation of Fire Extinguisher
1. Take the fire extinguisher out of the package, and check its safety conditions; take
out the installation plate, and install the installation plate onto the wall according to
the drawing.
2. Suspend the fire extinguisher to the installation plate.
4.5.2 Installation of Feeder Window

1. Use a pencil to draw the feeder window position on the wall board as specified on
the drawing;
2. Use a cutting machine to open a hole along the drawn line. The dimensions of the
hole depend on the dimension of the feeder window.
3. On the four corners of the hole, use a Phillips screwdriver to strike outward the other
surface of the wall to form four points, parallel to the inside;
4. Draw a frame on the existing points on the outer wall, and repeat Step 2;

5. Wipe clean the wrapping edges of the feeder window, apply glass cement to the
inner sides, and install them into the hole;
6. Apply glass cement to the feeder window;
7. Adjust the position of the feeder window, and fix it at the rivet hole in the middle;
8. Test whether the feeder window is leveled;
9. Tighten all the remaining rivets;
10. Apply waterproof glass cement for three layers to the feeder window;

4.5.3 Installation of Cabling Rack
1. Unpack the cabling rack, and count the articles inside. If all are ready, connect the
cabling rack, connect the two short cabling racks with connection pieces;
Position the support for the cabling rack properly as required in the drawing, and
install it onto the wall board;
2. Place the cabling rack on the support and fix it, and then suspend the cabling rack to
the ceiling;

3. After the cabling rack is suspended to the ceiling, adjust the levelness;
4. After the cabling rack is installed, break over the cabling rack and its connection
positions with a grounding cable.
4.5.4 Installation of Grounding Copper Bars
1. Take out the grounding copper bars from the package. The label for the indoor
grounding copper bar is “Indoor Grounding Cu group”, and that for the outdoor
grounding copper bar is “Outdoor Grounding Cu group”. Check whether any
accessory such as bolt and insulator is missing;
2. Install the indoor grounding copper bar and outdoor grounding copper bar at the
specified positions according to the drawing;

3. Adjust levelness of the grounding copper bars, and use rivets to fasten them.
4.5.5 Installation of Antistatic Floor
1. Clean the floor;
2. Pave copper foil at the start position of 300 mm away, and then pave it every 600
mm interval to form grids;
3. Press the grounding copper sheet with the copper foil;
4. Open the glue cover, and use a scrapper to spread the floor glue evenly on the floor
(do not pile up the floor glue);

5. When the floor glue is not sticky, paste the floor boards from the door entrance to
the inside. Leave a gap about 1 mm between floor boards;
6. Use an electric iron to solder the grounding copper sheet of the antistatic floor with
the grounding cable, and connect the grounding cable to the grounding copper bar,
as shown below;
7. Tidy up and clean the shelter room.
5 Installation of Power Cables and

Ground Cables
5.1 Overview of Power Cables and Ground Cables

This section provides the types of power cables, ground cables, switches and sockets
used in the shelter, the color and sectional area requirements of conducting wires, and
labels at their two ends.
5.1.1 Power Cables

2
1. Use 0.75mm power cable for the illumination system, which is in blue or red;
2
2. Use 2.5mm power cables for the standby socket and air conditioner socket, which
are in blue, red, or yellow;

2
3. Use 95mm yellow-green cable as the lightning protection grounding cable;
5.1.2 Switch
Illumination switch 16A
5.1.3 Sockets
1. Use the multi-function universal socket as a standby socket, 220V, 10A (2-hole
socket or 3-hole socket);
2. Use the multi-function universal socket as an air conditioner socket, 220V, 16A
(2-hole socket or 3-hole socket);
3. The socket for generator is a special socket.
5.2 Installation Flows of Power Cables and Ground

Cables
This section narrates the installation flows and precautions of the power cables and
ground cables used inside the shelter.
Flow:
Check the construction diagram for the power equipment – Fix the power control box first
– Air conditioner and standby socket – Illuminating lamp holder – Emergency illuminating
lamp – Control switch – Install the cabling tray – Lay out the power cable – Install the
cabling tray cover – Clean the site.
5.3 Installation Procedure

This section describes the installation procedure according to the flow in Section 5.2. The
installation of every section of cable can be introduced as a level-2 heading.
The laying requirements of all kinds of cables are provided here.
5.3.1 AC Distribution Box and Monitoring Box
1. Find the installation backplane of the AC distribution box and monitoring box in
accordance with the installation manual;
2. Mark the corresponding location on the wall of the shelter according to the drawing;

3. Use an electric hand drill to make a hole on the marked position of the control box
backplane;
4. Use a rivet gun to fix the installation backplane onto the wall;
5. Fix the power control box onto the backplane.
5.3.2 Installation of Air Conditioner Socket and Standby Socket
1. Mark the socket position according to the drawing;
2. Use an electric hand drill to make a hole at the marked socket position;
3. Use a rivet gun to fix the socket to the wall.
5.3.3 Installation of Illuminating Lamp Holder
1. Mark the lamp holder position according to the drawing;
2. Use an electric hand drill to make a hole at the marked lamp holder position;
3. Use a rivet gun to fix the illuminating lamp holder to the top board.
5.3.4 Emergency Illuminating Lamp
1. Mark the position of the emergency illuminating lamp holder according to the
drawing;
2. Use an electric hand drill to make a hole at the marked position of the emergency
illuminating lamp holder;
3. Use a rivet gun to fix the emergency illuminating lamp holder to the wall board.
5.3.5 Control Switch
1. Mark the control switch position according to the drawing;
2. Use an electric hand drill to make a hole at the marked control switch position;
3. Use a rivet gun to fix the control switch to the wall board.

5.3.6 Installation of Cable Tray
1. Install the PVC cable tray according to the positions of the power control box, air
conditioner, standby socket, illuminating lamp socket, emergency illuminating lamp
socket and control switch;
2. Use a pair of scissors to cut the PVC cabling tray into sections of corresponding
sizes, and fix them.
5.3.7 Layout of Power Cables
1. Layout of the air conditioner socket cables: Lay one end of the yellow, red and blue
2
2.5mm power cables inside the corresponding air conditioner sockets;
2. Layout of the standby socket cables: Lay one end of the yellow, red and blue
2
2.5mm power cables inside the standby socket;
3. Layout of the power cables for illuminating lamp and emergency illuminating lamp:
2
Lay one end of the yellow, red and blue 0.75mm power cables inside the switch
and socket;
4. Lay the other end of the power cables for the air conditioner, standby socket,
illuminating lamp holder and emergency illuminating lamp holder inside the power
control box;
5. Use a pair of stripping pliers to strip the insulating rubber skin at one end of the
power cable by 10 mm, and use a pair of pliers to screw tight the exposed copper
wire thrum;
6. Use a pair of crimp pliers to press the wiring copper lug tightly, protect the naked
part of wire thrum with insulating tape, and connect it to the power control box.
5.3.8 Installation of Cabling Tray Cover
1. Check whether any required cable is not connected;
2. Install the cover when all are ready;
3. Power-on for debugging;
4. Clean the site.
Note:
If the customer requires using a three-phase air conditioner in a special case, specially tell the
customer to configure 4mm2 power cables.

Danger:
Prior to this procedure, make sure that the lead-in wire is not connected to power supply.
Hot-line work is forbidden.
6 Installation of Corollary Equipment

The corollary equipment for the shelter refers to the configured equipment and
components (excluding the main equipment) in the shelter, including the AC distribution
box and monitoring box, air conditioner, ventilation fans, heater, various illuminating
lamps and various sensors.
6.1 Installation of AC Distribution Box and

Monitoring Box
For the details about installation debugging of the AC distribution box and monitoring box,
see Installation Manual of AC Distribution Box and Monitoring Box. This section just
briefs precautions and requirements of the related equipment interface part.
Installation precautions and requirements
1. In unpacking, do not damage the paint on the surface of the power control box;
2. Prior to installation, check whether the power connector in the cabinet gets loose;
3. In the process of making a hole using an electric drill, do not damage the equipment
in the control box;
4. In installation, ensure verticality and levelness of the control box.
6.2 Installation of Air Conditioner

This section introduces the basic requirements and steps for installing the split-type air
conditioner. For the details about installation and debugging, see the document attached
to the configured air conditioner.
Installation steps:
1. Unpack to count the articles inside and check whether they are complete and
correct against the user manual;
2. Use adhesive tape to bind the discharge pipe with the power cable for the outdoor
unit;

3. Install the backplane for the indoor unit;
4. Drill a lead-out hole of the air conditioner;
5. Install the outdoor unit;
6. Connect the indoor unit to the outdoor unit;
7. Use a pair of special spanners to exhaust air of the air conditioner;
8. Use soapy water to check whether air escapes from the joint;
9. Power-on for debugging;
10. For more details, see the user manual.
Note:
1. When the joint position is at the hole in the channel steel but not the welding piece, first
connect the outdoor unit support of the air conditioner to the channel steel, and then install
the shelter;
2. For connecting of the discharge pipe, seal the connector, and debug it after installation.
6.3 Installation of Ventilation Units

1. According to the construction drawing, use a marking pen to mark positions of the
air intake unit and air exhaust unit on the wall, and then make holes;
2. Wrap the holes;
3. Place the air intake unit, air exhaust unit and weatherproof cover into the wrapped
frame, and then fix them securely;
4. Apply glass cement to the gaps for waterproof treatment;
5. Install the cabling tray according to the locations of the air intake unit and air
exhaust unit in the ventilation system;
6. Pave the power cables and signal cables of the ventilation system in the cabling tray,
and put on the cabling tray cover;
7. Power on to debug the air intake unit and air exhaust unit.

6.4 Heater
The heater is classified into the wall mounting type and floor type by the installation
mode.
Install the floor-type heater:
1. Take the heater out of the package, and check whether the articles are complete.
2. Specify the heater position according to the construction drawing, and use a
marking pen to mark it.
3. Insert the support feet into the jacks at the bottom of the heater according to the
user manual.
4. Align the holes in the support feet, and use screws to fix the support feet on the
floor.
Install the wall-mounted heater:
1. Take the heater out of the package, and check whether all the articles are provided.
2. Specify the heater position according to the construction drawing, and use a
marking pen to mark it.
3. Install the heater installation backplane at the marked position.
4. Hang the heater onto the backplane.
5. Power-on for debugging the heater.
6.5 Installation of Various Illuminating Lamps

1. Unpack the fluorescence lamp, emergency lamp and the outdoor weatherproof
sound-control illuminating lamp, and count whether all the articles are provided;
2. Install the holders of the illuminating lamp, emergency lamp and outdoor
weatherproof sound-control illuminating lamp at the corresponding positions as
required by the construction drawing of shelter equipment;
3. After the power line enters the shelter via the power lead-in hole, the neutral wire
and lightning protection cable share the same line. While, the live wire first enters
the AC distribution box or distribution cabinet, and, after power distribution, several
lines are led out and used for illumination control, common socket, air conditioner
socket, fire control and other equipment. To reduce the number of branches, the
illumination and common socket can share the same line;
4. Installation and layout of the illuminating fluorescence lamp and common socket;

Illuminating fluorescence lamp installation requirements of the shelter: Usually one

switch controls two lamps, and one live wire led out of the AC distribution box enters
the switch first; if there are two lamps, then one live wire is led in and the other one
is led out; if there are four lamps, then one live wire is led in and two are led out; if
there are six lamps, then one live wire is led in and three are led out, and so on; after
the live wire is led out of the switch, it passes through the center of the top board of
shelter along the cabling tray, and then a line is split to the fluorescence lamp and
wired to the common socket position. For the specific positions of the switch,
fluorescence lamp and common socket, see Installation Diagram of Illumination
Subsystem. The neutral wire and protection ground cable share the same line, and
are wired in the cabling tray evenly. The cabling tray, socket and fluorescence lamp
are riveted with the shelter firmly.
5. Installation and layout of the power cable and socket used for air conditioner;
Wiring of the air conditioner is consistent with the above method, except that
another live wire, another neutral wire and another protection ground cable are
connected. These wires and the wires in procedure 1 can be laid in the cabling tray.
6. Installation and layout of power cables for the fire control subsystem;
The layout method of power cables for the fire control subsystem is consistent with
the above method, namely, another live wire, another neutral wire and another
protection ground cable are connected. In addition, they need to cross one cabling
tray separately, and the cabling tray is laid close to the cabling tray in procedure 1.
7. Installation and layout of power cables for other equipment
Install and lay out the power cables for other equipment according to the user
manual attached to them.
8. Power-on for check.
Danger:
Prior to this procedure, make sure that the lead-in wire is not connected to power supply.
Hot-line work is forbidden.
Note:
1. Check whether the power polarity connections for all the electric equipment are correct,
and whether the operating voltage and current of the connected equipment comply with the
equipment requirements; ensure safety of the electric equipment to prevent equipment
damage and even a fire due to wrong connections.

2. After powering on the branches one by one, turn on the power control switch of the
equipment to check whether the equipment is powered normally.
3. Record the operating status and related parameters of each set of equipment at that time.
4. Tidy up the tools and clean the site.
6.6 Installation of Sensors

1. First unpack the sensor to check whether any article is missing.
2. Install the sensor at the corresponding position according to construction

instructions in the shelter equipment diagram.
3. Connect the signal line (do not connect the signal line reversely; connect the wire in
accordance with the installation manual).
4. Connect the -48V power supply to test performance.
5. Clean the site after all are normal.
7 Installation of External Cables
7.1 Cable Overview

This section introduces the types of external connection cables to be installed for the
shelter, such as the grounding cable grounded with the grounding network and the power
cable with the mains supply or electric generator.
 Models: YJV22 , YJLV22, NHZR-YJV22 and ZR-YJLV22;
 Names: Fire resisting, flame-retarded and non-flame-retarded cross-linked

polyethylene insulated and steel-band armored polystyrene power cables with
sheath;
 Rated voltage: 0.6/1, 0.6/1, 6/10 8.7/15 and 26/35;
 Number of cores: 1, 2, 3, 4, 5, 3+1, 3+2, 4+1;
 Nominal cross section: 1.5-800, 4-300, 25-300, 50-630;
 Standard compliance: 1.5-800, 4-300, 25-300, 50-630;

7.2 Installation of Cables

2
This section describes how to install the 95mm lightning protection grounding cable and
mains supply lead-in cable.
2
1. Lightning protection grounding cable: The model is 95mm and the color is yellow
green;
2. Specify the construction position of the grounding cable according to construction

diagram of the shelter, and cut off the power cable;
3. Use a pair of stripping pliers to strip two ends of the cable by 5mm, use a pair of
dedicated crimp pliers to press the copper lug tightly, and bind the two ends with
insulating plastic tape;
4. Use a dedicated bolt to connect the connected cable to the grounding copper bar;
5. Mains supply lead-in cable: The model is steel-band armored polystyrene power
cable with sheath (three-phase and four-line);
6. Strip two ends of the steel-band armored polystyrene power cable, use a pair of
dedicated crimp pliers to press the two ends with wiring copper lugs of the proper
size tightly, and bind them with insulating plastic tape; connect one end to the
outdoor transformer and the other end into the power distribution control box;
7. After connection, check whether the power supply phase complies with the mains
supply lead-in standard;
8. Power on to check whether the power supply is connected properly;
9. Cut off the power supply before connecting the power cable. Hot-line work is
forbidden.
8 Installation of Alarm System and

Background System
Install the systems by referring to instructions in User Manual of Monitoring System.
9 Check and Acceptance of Shelter

Installation
The overall check after the shelter installation includes check of the shelter body, AC
distribution box and monitoring box, air conditioner, cable distribution, plug, socket, label,
environment, background and alarm.

Check and accept the shelter by item against the Shelter Installation Acceptance Report
(provided by ZTE).
9.1 Check of Shelter Installation

After the shelter is installed, check all the items including the shelter appearance and
dimensions, and improve the defect (if any). The basic check items are as follows:
1. Check whether the installation dimensions of the shelter and foundation comply with
the related requirements;
2. Check the shelter for the defects, such as scratch, corrosion and distortion, and
improve the defect (if any) by taking measures such as spraying paint and
correction;
3. In accordance with the drawings and list, check whether any part was missed;
4. Check whether all the fasteners are connected reliably.
9.2 Acceptance of Shelter

Accept the shelter by item against the Shelter Installation Acceptance Report (provided
by ZTE).

AppA Concrete Foundation Design Diagrams
Attached Drawing A.1

Attached Drawing A.2

AppB XXX Project 1900x1900x2700 Electrical

Layout

AppC XXX Project 1900x1900x2700 Cable

Ladder Layout

AppD Shelter Installation Tools and Apparatus

Remark
No. Tool Name Picture Specifications Unit Qty
s
Electric hand 350W, with drill

1 Set 1
drill key
Cutting Configured with

2 Set 1
machine auxiliary tool
Manual rivet
3 Piece 2
gun
Glass
4 Piece 3
cement gun
As actually
5 Hole digger Piece 1
required
6 Impact drill 500W Set 1
Open 2 for
7 M10, 12 Piece
spanner each

Shifting 2 for
8 M10, M12 Pair
spanner each
Slotted head
screwdriver 1 for
9 Screwdriver Piece
and Phillips each
screwdriver
10 Pliers Pcs 1
11 Paper cutter Pcs 2
12 Clipper Pcs 1
Iron sheet
13 Pcs 1
shears
14 Toolbox Pcs 1
15 Hacksaw Pcs 1

Neon-
electroscop
16 Pcs 1
e
Insulating
17 Roll 1
tape
18 Ground wire 30m w/ socket Pcs 1
19 Tape 5m Pcs 1
20 Hammer Pcs 1
Rubber
21 Pcs 1
hammer
22 Level meter Pcs 1
Working
23 Set 1
lamp

Depending on
Safety
24 actual head Pcs
helmet
count
25 Gloves Pairs 5
26 Φ14 drill bit 2 Pcs
27 Φ4.2 drill bit 10 Pcs

Shelter Installation Manual-Body Part Installation - R1.1

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Shelter Installation Manual

Body Part Installation

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. I

Product Version Document Version Serial Number Reason for Revision

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. II

Applicable to: Shelter Installation Technicians

About This Document

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. IV

1 Safety Instructions ......................................................................................... 1

2 Shelter Installation Preparations ................................................................... 2

3 Shelter Installation Flow................................................................................. 6

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. V

4.5.2 Installation of Feeder Window ......................................................................... 29

5 Installation of Power Cables and Ground Cables....................................... 34

6 Installation of Corollary Equipment............................................................. 38

7 Installation of External Cables ..................................................................... 42

8 Installation of Alarm System and Background System ............................. 43

9 Check and Acceptance of Shelter Installation............................................ 43

AppA Concrete Foundation Design Diagrams ...................................................... 45

AppB XXX Project 1900x1900x2700 Electrical Layout ......................................... 47

AppC XXX Project 1900x1900x2700 Cable Ladder Layout ................................... 48

AppD Shelter Installation Tools and Apparatus ................................................... 49

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. VI

Figure 2-1 Schematic Diagram of Unpacking ....................................................................... 5

Table 1-1 Safety Signs and Meanings .................................................................................. 1

1.1 Safety Instructions

1.2 Safety Signs

Table 1-1 Safety Signs and Meanings

Risk of electric shock

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 1

A Note statement is used to notify people of installation, operation, or maintenance

2 Shelter Installation Preparations

2.1 Checking Installation Environment

2.1.1 Checking Shelter Foundation

Please check the following items:

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 2

2.1.2 Checking Site Environment

Site environment check includes environmental conditions such as temperature, humidity,

2.1.3 Checking Power Supply

2.1.4 Checking Grounding

2.1.5 Checking Other Corollary Equipment

2.2 Preparations of Tools and Apparatus

2.3 Preparations of Technical Documentations

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 3

2.4 Unpacking and Inspection

2.4.1 Unpacking Procedure

Unpacking method and procedure:

6. Remove the shockproof membrane.

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 4

Figure 2-1 Schematic Diagram of Unpacking

2.4.2 Unpacking and Inspection

2. Open the wooden box according to the unpacking procedure;

5. Keep an inspection record properly;

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 5

3 Shelter Installation Flow

3.1 Shelter Installation Flowchart

Figure 3-1 Shelter Installation Flowchart

3.2 Overview of Shelter Installation

2. Assemble the base steel frame and fix it on the ground;

4. Install the U-groove on the steel frame;

6. Draw and cut a pitched top (pitched top structure);

ZTE Confidential Proprietary © 2012 ZTE CORPORATION. All rights reserved. 6

8. Install the antistatic floor;