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METHOD STATEMENT

Job Title: PTA Bulk Transport for PET Plant


Ref No: SP-2034000001 Client: SABIC/ IBN RUSHD
Abdullah Faleh Al-Dossary & Sons Contracting Rev: - 00
Doc.No:
Company Ltd. Date: - 5-Sep-2020

METHOD STATEMENT

Concrete Core Cutting at Manhole

Approved
Rev Issued Originated By Date Checked By Date Date
By

00 For Approval Krishnakumar 5-Sep-2020

This document is AFD's property, and cannot be used by others for any purpose, without prior written consent. Page 1
METHOD STATEMENT

Job Title: PTA Bulk Transport for PET Plant


Ref No: SP-2034000001 Client: SABIC/ IBN RUSHD
Abdullah Faleh Al-Dossary & Sons Contracting Rev: - 00
Doc.No:
Company Ltd. Date: - 5-Sep-2020

1 OBJECTIVE

The objective of this method of statement is to explain the method of Coring the Reinforced
concrete by following the best safe & technical practise.

2 SCOPE

Coring of Reinforced Concrete Wall of the existing Manhole 20 cm thick approximately,


removal & disposal of dismantled concrete.

3 Equipment & Tools.

Generator (Either portable or welding machine)


Concrete Core Cutter Hilti + suitable hollow metallic core & accessories
Chipping Gun if required
Hand tools such as crowbar, Pickaxe, Shovel, Wheelbarrows etc as & when required

4. Construction Procedure.

Surveying, Marking.
Readiness of power requirements
Setting out the coring device
Coring the concrete.
Grouting the gap + Curing
Removal & disposal of broken concrete

The area for coring shall be marked on the manhole wall external face say 150 mm dia.
The power source shall be drawn from, either a portable generator or welding machine,
the appropriate voltage compatibility between the power source & the coring device
shall be thoroughly checked to avoid failures, hazards due to overvoltage.
Once ensured safe operating voltage, then the connections + earthing shall be done &
the device is ready to operate.
The device (HILTI) shall be properly primed with adequate water prior to coring.
The device shall be firmly set on the stable ground by means of Fischer bolts.
The coring 150 mm dia shall be done horizontally through wall until complete
penetration of the core in to the concrete wall.

This document is AFD's property, and cannot be used by others for any purpose, without prior written consent. Page 2
METHOD STATEMENT

Job Title: PTA Bulk Transport for PET Plant


Ref No: SP-2034000001 Client: SABIC/ IBN RUSHD
Abdullah Faleh Al-Dossary & Sons Contracting Rev: - 00
Doc.No:
Company Ltd. Date: - 5-Sep-2020

Once the coring is completed, the drain pipe shall be fixed at the particular level & the
gap between the cored circle & the pipe shall be grouted with non-shrink Conbextra GP.
Sufficient curing shall be ensured for the grouted area.

In the meanwhile, during the tie-in process, proper coordination shall be done with
SABIC E & PM & Affiliate towards blocking the live drain lines(down stream) at the other
ends of the tie-in portion.

The cut pieces of concrete shall be transferred/disposed manually.

HSE Compliance.

The above activities shall be carried out with constant supervision of qualified
experienced Technical team, Safety team & well-trained manpower.

The work permit systems, HSE procedures as per the SABIC system shall be strictly
implemented throughout the job.

This document is AFD's property, and cannot be used by others for any purpose, without prior written consent. Page 3

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