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EPC OF LAWE-LAWE FACILITIES RDMP RU-V

BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

Job No : 26076 UNLOADING HEAVY EQUIPMENT Page No : 1 / 9

ENGINEERING, PROCUREMENT AND CONSTRUCTION (EPC)

OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN

WORK METHOD STATEMENT FOR LOADING UNLOADING

GENERATOR

00A 12-Dec-21 Issued for Review Rindra Dudi M Chao Xingang

Rev. Date Description Prepared Reviewed Approved By
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

Job No : 26076 UNLOADING HEAVY EQUIPMENT Page No : 2 / 9

By By
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

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REVISION LOG

Rev No. Date Page Description

00A 12-Dec-21 All Issued for Review
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

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TABLE OF CONTENT

1. INTRODUCTION / PENDAHULUAN....................................................................4
2. EQUIPMENTS USED / ALAT YANG DIGUNAKAN................................................5
3. PERSONNEL / PERSONIL...................................................................................5
4. LAYDOWN AREA / AREA LAYDOWN..................................................................5
5. WORK STEPS/ LANGKAH PEKERJAAN...............................................................6
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

Job No : 26076 UNLOADING HEAVY EQUIPMENT Page No : 5 / 9

GENERATOR LOADING AND TRANSPORTATION PLAN /

RENCANA MUAT DAN TRANSPORTASI GENERATOR

1. INTRODUCTION / PENDAHULUAN
Considering our project progress will finish
soon, we plan to loading and demobilization
our generators one by one which there are
3 equipments totally (2 unit are generator
350 KVA and 1 unit is generator 800 KVA).
This work is still in Tank A area. Therefore,
we present this method so that the process
of loading-unloading and moving can run
smoothly. The generator unit can be seen in
the figure below.

Memperhatikan progres pekerjaan kami

yang akan segera berakhir, kami berencana
untuk memuat dan medemobilisasi
generator SC Rig secara berangsur-angsur
dimana terdapat tiga generator yakni dua
unit generator 350 KVA dan 1 unit
generator 800 KVA. Kegiatan ini masih
berada pada area kerja yaitu di area Tank
A. Oleh Karena itu berikut ini kami sajikan
metode atau tahapan proses bongkar-muat
generator sebagai pedoman agar dapat
berjalan dengan aman dan lancar. Unit
generator yang akan dibongkar dapat dilihat
pada gambar dibawah ini.
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

Job No : 26076 UNLOADING HEAVY EQUIPMENT Page No : 6 / 9

Figure 1 Generator 350 KVA

2. EQUIPMENTS AND TOOLS USED / ALAT YANG DIGUNAKAN

The Equipment and tools used to assist the Alat yang digunakan untuk membantu
process of loading of generator 350 KVA proses muat generator 350 KVA yaitu:
are: 1. Crane DC 01
1. Crane DC 01 2. Ring wrench
2. Ring wrench 3. Palu
3. Hammer
Peralatan lifting gear meliputi:
Lifting gear toll consist of: 1. Sekel
1. Shackle 2. Webbing 5 ton (L=5m)
2. Webbing 5 ton (L=5m)

3. PERSONNEL
The personnel involved in this work include - 1 Driver Guide Vehicle
(for 2 tanks): Personil yang terlibat dalam pekerjaan ini
- 1 Construction Manager meliputi :
- 2 Supervisor - 1 Construction Manager
- 1 Rigger - 1 Supervisor
- 1 Crane Operator - 1 Rigger
- 1 Truck trailer driver - 1 operator crane
- 2 Helper - 1 Driver Truk Trailer
- 1 safety Officer - 2 Helper
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BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

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- 1 HSE - 1 Driver kendaraan pemandu

4. LAYDOWN AREA/ AREA LAYDOWN

Before loading, the access road condition
will be checked including turning corner.
Laydown area picked from nearest area
from working zone which located in Tank A.
So, all the unit of trailer will be parking in
Tank A area while waiting for unloading
process. Some personnel needed to
escorting through the Tank zone area,
- 1 pilot to watch the traffic
- 1 flag man to manage any queue
traffic
- Speed zone is 20 km/h, travel speed
on this road will be 15-18 km/h
- Vehicle to guide route from Gate 3
to laydown area
Sebelum loading, kondisi jalan akses akan
diperiksa termasuk tikungan belok. Area
laydown dipilih berdasarkan area terdekat
dari zona kerja yang mana berada di Tank
A. Kemudian, seluruh unit trailer akan
ditempatkan di area Tank A sambil
menunggu proses bongka muat. Beberapa
personil dibutuhkan untuk mengawal
melalui zona area tangki,
- 1 pilot untuk memperhatikan lalu
lintas
- 1 flag man untuk mengatur antrian
lalu lintas
- Zona kecepatan adalah 20km/jam,
kecepatan mengemudi pada jalan ini
adalah 15-18 km/jam
- Kendaraan untuk memandu rute dari
Gate 3 menuju area laydown

Figure 2 Laydown Area

5. WORK STEPS / LANGKAH PEKERJAAN

1) Lifting Generator By Crane/ Mengangkat Generator Dengan Crane

The generator will be lifted by crane, rigger
and helper install webbing from crane to
generator hooks which consists of 4 hooks
as weight sharing and balance when it’s
lifted. The webbing is installed to the hook
with connected by shackle. Make sure
webbing instalation with generator hook is
correct way and shackle pin lock strongly.
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
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Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

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After that, crane operator start to lift the
generator slowly in order movement efect
from generator when it’s lifted can reduced
and stable.
Unit Generator diangkat menggunakan
Crane, rigger dibantu helper memasangkan
webbing dari crane ke hook generator pada
4 sisi berbeda sebagai pembagi beban dan
agar seimbang saat diangkat. Pemasangan
webbing ke hook generator melalui koneksi
sekel. Pastikan webbing terpasang dengan
benar dan sekel terkunci kuat.
Kemudian operator mulai mengangkat
generator secara perlahan agar efek
pergerakan pada generator ketika diangkat
tidak terlalu besar.

Figure 3 Generator Hook

2) Loading Generator To Fuso Truck/ Muat Generator Ke Truk Fuso

Make sure before that Fuso truck is on good
and hard platform which is still in crane
radius so crane just do swing manuver.
When crane is lifting the generator, crane
operator assisted the rigger loading the
generator to the truck’s tailgate by doing
swing manuver to Fuso truck position with
the tailgate is opened firstly. After that, the
generator is lowered into the tailgate slowly
assisted the rigger. Rigger and helper
uninstall webbing instalation at generator
and the crane then the driver close the
tailgate.
Pastikan sebelumnya bahwa kendaraan truk
fuso berada di atas platform yang keras
dengan radius masih dalam jangkauan
crane sehingga crane hanya cukup
melakukan manuver swing.
Ketika crane sudah mengangkat generator,
selanjutnya operator crane dibantu arahan
rigger memuat generator ke dalam bak truk
fuso dengan cara melakukan manuver
swing ke arah posisi truk fuso dengan
kondisi bak tersebut telah dibuka terlebih
dahulu. Setelah itu, generator diturunkan ke
dalam bak truk fuso dengan perlahan
dibantu arahan rigger. Selanjutnyan rigger
dibantu helper membuka sambungan
webbing pada generator dan crane
kemudian sopir menutup pintu bak truk
fuso.
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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
BALIKPAPAN
Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

Job No : 26076 UNLOADING HEAVY EQUIPMENT Page No : 9 / 9

Figure 4 Fuso Truck

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EPC OF LAWE-LAWE FACILITIES RDMP RU-V
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Doc. No : 26076-110-GPP-GCX-00094 WORK METHOD STATEMENT FOR LOADING Rev No. : 00A

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