BAB III

NERACA MASSA

Prarancangan pabrik furfural dari tongkol jagung dan air dengan proses
hidrolisis kapasitas 5.000 ton/tahun sebagai berikut:
Kapasitas Produksi = 5.000 ton/tahun
= 631,3131 kg/jam
Waktu Operasi = 330 hari/tahun
Konversi = 99 %
Basis Perhitungan = 1 jam operasi
Satuan = kg/jam

3.1 Crusher 1

1 2
Crusher

Tabel 3.1 Neraca Massa Crusher

Input (kg/jam) Output (kg/jam)
Komponen
1 3 2
C5H8O4 931,9202 103,5467 1035,4669
Selulosa 1067,7277 118,6364 1186,3641
Lignin 341,8602 37,9845 379,8446
Sub Total 2341,5081 260,1676
2601,6756
Total 2601,6756

III-1
 III-2

3.2 Screen

2 3
Screen 1

Tabel 3.2 Neraca Massa Screen

Input (kg/jam) Output (kg/jam)
Komponen
2 3 Arus 4
C5H8O4 1035,4669 103,5467 931,9202
Selulosa 1186,3641 118,6364 1067,7277
Lignin 379,8446 37,9845 341,8602
Sub Total 2601,6756 260,1676 2341,5081
Total 2601,6756 2601,6756

3.3 Mixer

5 7
Mixer
 III-3

Tabel 3.3 Neraca Massa Mixer

Input (kg/jam) Output (kg/jam)
Komponen
5 6 7
H2SO4 140,4905 - 140,4905
H2O 2,8672 6881,1666 6884,0338
Sub Total 143,3576 6881,1666
7024,5242
Total 7024,5242

3.4 Reaktor

4 8
Reaktor

Tabel 3.4 Neraca Massa Reaktor

Input (kg/jam) Output (kg/jam)
Komponen
4 7 8
C5H8O4 931,9202 - 9,3192
Selulosa 1067,7277 - 1067,7277
Lignin 341,8602 - 341,8602
H2SO4 - 140,4905 140,4905
C5H10O5 - - 10,4841
C5H4O2 - - 664,2814
H2O - 6884,0338 7131,8693
Sub Total 2341,5081 7024,5242
9366,0323
Total 9366,0323
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3.5 Evaporator

10

8
Evaporator

Tabel 3.5 Neraca Massa Evaporator

Input (kg/jam) Output (kg/jam)
Komponen
8 10 9
C5H8O4 9,3192 - 9,3192
Selulosa 1067,7277 - 1067,7277
Lignin 341,8602 - 341,8602
H2SO4 140,4905 - 140,4905
C5H10O5 10,4841 - 10,4841
C5H4O2 664,2814 631,0674 33,2141
H2O 7131,8693 6775,2758 356,5935
Subtotal 9366,0323 7406,3432 1959,6891
Total 9366,0323 9366,0323
 III-5

3.6 Menara Distilasi

11

10

MD

12

Tabel 3.6 Neraca Massa Menara Distilasi

Input (kg/jam) Output (kg/jam)
Komponen
10 11 12
C5H4O2 631,0674 0,0252 631,0421
H2O 6775,2758 6775,0048 0,2710
Subtotal 7406,3432 6775,0300 631,3131
Total 7406,3432 7406,3432