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Chapter I

THE PROBLEM

This chapter introduces the significance of the problem by giving information, stating the

objectives, formulating hypotheses, identifying the coverage and constraints, and defining

operational terms of this study.

A. Background of the study

The high cost of construction materials like cement and reinforcement bars, has led to

increased cost of construction. This, coupled with the pollution associated with cement production,

has necessitated a search for an alternative binder which can be used sorely or in partial

replacement of cement in concrete production.

The cost of cement used in concrete works is on the increase and unaffordable, yet the need

for housing and other constructions requiring this material keeps growing with increasing

population, thus the need to find alternative binding materials that can be used solely or in partial

replacement of cement.

Tropical almond (Terminalia catappa) is a large, spreading tree distributed throughout the

tropics in coastal environments. It originally from South Asia (including Philippines). Since

Philippines is near the coastal areas, it has an abundant number of Tropical almond (Terminalia

catappa) and its fruits are scattered everywhere.

Thus, one study says that the density values of the Terminalia catappa fruit fiber appear

less than the synthetic fibers and it is observed that application of these fibers could be used to

make less weight composite structure.


Hence, the researchers came up with the study titled, “Comparative analysis on the

reinforcement capabilities of Terminalia catappa fruit as an alternative component of hollow

cement blocks”.

B. Statement of the problem

Generally, this study compared the reinforcement capabilities of Terminalia catappa fruit

as an alternative component on hollow cement blocks.

Furthermore, the researchers seek to find the following specific objectives:

1. Did the Terminalia catappa fruit reinforce the hollow cement block in terms of:

a. Impact toughness

b. Water absorption

2. Is there a significant difference on the reinforcement capability between the control

group and each of the experimental group, Terminalia catappa fruit?

Hypotheses

1. Ho: The Terminalia catappa fruit did not reinforce the hollow cement blocks in terms of:

a. Impact toughness

b. Water absorption

Ha: The Terminalia catappa fruit reinforced the hollow cement blocks in terms of:

a. Impact toughness

b. Water absorption

2. Ho: There is no significant difference on the reinforcement capability between the control

group and the experimental groups, Terminalia catappa fruit.


Ha: There is a significant difference on the reinforcement capability between the control

group and the experimental groups, Terminalia catappa fruit.

C. Significance of the study

Tropical almond is a large, spreading tree distributed throughout the tropics in coastal

environments.

So one of the purposes of this study is to benefit the people who has this tropical almond by

giving them a chance to lessen their wastes since there are many fruit of this tree that were

scattered in the surroundings in our community and can also help to earn money if the waste

materials are proven to be great reinforcement to hollow cement blocks.

The other ones benefited would be companies and small businesses on hollow block making.

They would benefit from this study by using the more durable component to add into their

products. Thus, having a stronger product can directly benefit buyers.

In addition, since the cost of cement used in concrete works is on the increase, this can help

the buyers and users to earn lesser amount of money than the hollow cement block having its

usual components. Even the need for housing, building and other constructions keep growing,

the hollow cement block with the tropical almond is more affordable for the buyers because our

place has an abundant number of tropical almond and its fruits are scattered everywhere.

The importance for the researchers is to understand the uses of undetected objects in making

useful innovations. The significance for future researchers is to gain interest in creating

environmentally friendly researches.


D. Scope and Limitation

The experimentation will be conducted in a duration of 1 week. The Terminalia catappa will

be collected in Saud, Pagudpud for one day.

The control group and the experimental group with 4 blocks each will be produced by a

hollow blocks maker. The evaluation will be done at Bangui National High School. The products

will be a three-hole hollow block with an average weight of 6 kilograms which is commonly

used in the area. This research will be limited to Terminalia catappa as an additional composite.

For the treatment group, with only 3 hollow blocks, the additional composite will compromise

1% of the total weight of the block.

Since testing impact toughness, and water absorption can surely damage the block, the

researchers will use separate blocks for testing each property: two blocks for toughness and two

for water absorption. The producers will use the same kind of cement, the same kind of gravel

and the same amount of water. The only difference was the addition of the alternative

component.

The time of synchronized drying will not be in the control of the researchers because the

hollow blocks will have different days of production for the control group and the treatment

group. The distribution of the Terminalia catappa on the block will be concentrated but will be

limitedly assured. The size of the pieces after the impact toughness test will be classified to more

than 2 inches and will be separated from the finer particles.


E. Definition of terms

Comparative Analysis. Use comparison analysis to measure the relationships between variables

over two or more reporting periods.

Reinforcement capabilities. Abilities to improve or strengthen another material, are the

measurements to be tested in this study.

Terminalia catappa. The alternative material that will be added in the common component used

in making hollow blocks.

Hollow blocks. A common building material used in this study as the product to improve.

Impact toughness. Ability of the hollow block to deform while absorbing energy before

fracturing. No. of pieces are scattered after dropping it on a certain height.

Water absorption. Measured if the hollow block absorbs more or less water than the control

block. The weight of the block after soaked in water.

Treatment group. Another term for experimental group. Group to be compared on the control

group of blocks.

Control group. Group of hollow blocks to be the standard of the experiment.


Chapter II

REVIEW OF LITERATURE

This chapter relates the literature and references undertaken to understand this study as

well as its variables. It also presents the known uses of this materials to maintain our knowledge

about this research.

Physical and Chemical Properties of Terminalia catappa Fruit Fiber

Physical Properties of Terminalia catappa Fruit Fiber

It was noticed that the density values of the Terminalia Catappa fruit fibers were less than

that of the synthetic fibers. These properties envisage that the Terminalia Catappa fruit fibers could

be used as reinforcement in making the light weight composite structures. Moreover, the

biodegradability is an added feature for the use of this fiber in composites.

Physical Properties Fiber Density

The water displacement method was in use to find the density of the Terminalia Catappa

fruit fiber. The weighed quantity of fiber was completely wrapped up in water and the volumetric

displacement was observed. The weight to volume ratio yielded the density value.

Wax Content

The wax content was deliberate with the help of sox lot apparatus. Petroleum

benzene liquid was heated to 70°C and one gram of Terminalia Catappa fruit fiber was

wrapped up in the liquid. The 60 minutes’ reflux time was provided and the fiber sample

was dried. After aeration the fiber, it was weighed and weight difference confirmed the

wax content.
Moisture Content

The weighed quantity of Terminalia Catappa fruit fiber was placed in an oven at

the temperature range of 105 ± 2°C for 4 hours. The weight of the fiber taken from the

oven was measured and the difference in weight accounts for the moisture content present

in the fiber.

Cellulose Content

The weighed quantity of Terminalia Catappa fruit fiber was wrapped up in a

mixture of sodium chloride 1.72%, and three drops of sulfuric acid in water. One hour

drenched time was provided. Then the excess fluid was taken away by suction process and

ammonia was added. The residue was washed with distilled water, dried at room

temperature and weighed. The percentage of cellulose was noted by the ratio of the residue

weight to the dry sample weight.

Chemical Properties of Terminalia catappa Fruit Fiber

The Terminalia Catappa fibers were alkali treated with 5%, 10% NaOH solution. The

change in fiber properties was pragmatic due to alkali treatment. The raw Terminalia Catappa fruit

fiber consists of cellulose (66.95%), wax (0.44%) and moisture (13.5%). The alkali treatment

caused the cellulosic fiber to swell and removed the cellulose and other impurities from the fiber

surface. The micro fibrils of cellulose remained unaffected due to alkali treatment. The removal of

the impurities led to the better mechanical properties, fiber wetting characteristics and fiber–

matrix adhesiveness in composite applications.


Emerging Alternative Construction Materials

The construction industry is evolving and one of the main trends in the move towards a

more resource and energy efficient way of creating structures. Since nowadays, construction

materials are often used in building infrastructure, it needs to be developed. In the past years, many

researchers came to a study of emerging alternative construction materials. An example of this is

study is Coconut Shells as Substitute for Aggregates of Concrete Hollow Blocks. The waste

coconut shells have its specific component that concrete hollow blocks can have the mechanical

properties of compressive strength, modulus of elasticity and rapture, absorption, thermal

conductivity, and fire resistance. The good indicators of coconut shells as an aggregate are;

particles shape and affects work ability of fresh texture, resistance to aggregate is low in crushing

value, absorption affects the mix proportions and control water content, grading economizes

cement content and improves work ability, resistance to where frost action undermine freezing and

heating, and lightweight reduce weight of structure. Coconut shells can be a good choice for

reinforcing concrete structure. Concrete being weak in tension, coconut shells can be used in the

tension zones of the foundation.

A study according to Sanggetha, the use of rice husk ash (RHA) modifies the physical

qualities of fresh cement paste as well as microstructure of paste after hardening. A highly reactive

RHA was obtained and the ash was utilized as a supplementary cementing material. The properties

investigated were the compressive strength, consistency, workability and specific gravity. As a

conclusion in this study, the RHA can be used in day today life of manufacturing building blocks

which are more economical and eco-friendlier than the cement concrete blocks which are produced

nowadays.
Another study concerns the investigation of concrete produced by partial replacement of

cement with corn cob ash (CCA). Compressive strength test was carried out. The result showed

that the concrete strength decreased with increasing replacement of CCA. Based from the

conclusion of Ahangba Augustine, CCA can be used as partial replacement for cement in concrete

production, and the replacement should not exceed 10% as strength produced above this

replacement level may be adequate for strength requirements.

Impact of Construction Materials

Due to the uncontrollable use of structural construction materials, it is clear that with this

current trend of consumption will lead to serious environmental hazards in the world. Today steel

and concrete are widely used and are dominating construction materials in construction industry.

Steel has the worst environmental impact with highest emission per unit weight and has very high

embodied energy. Comparatively performance of concrete is much better than steel. Although

consumption of cement and its global emission are extremely high when compare to the

consumption of steel. To mitigate these environmental hazards new materials which has less

environmental impact and which are more environmental friendly will help form these material

which are more harmful globally.

A Brief History of Building Construction and its Materials

Building construction is an ancient human activity. In fact, their beginnings can be traced

to as early as 400 BC.

According to Pao-Chi Chang and Alfred Swenson, the history of building is marked by a

number of trends. One is the increasing durability of the materials used. Another is a quest for

buildings of ever greater height and span; this was made possible by the development of stronger

materials and by knowledge of how materials behave and how to exploit them to greater advantage.
A third major trend involves the degree of control exercised over the interior environment of

buildings: increasingly precise regulation of air temperature, light and sound levels, humidity,

odors, air speed, and other factors that affect human comfort has been possible. Yet another trend

is the change in energy available to the construction process, starting with human muscle power

and developing toward the powerful machinery used today.

Early building materials were perishable, such as leaves, branches, and animal hides. Later,

more durable natural materials—such as clay, stone, and timber—and, finally, synthetic

materials—such as brick, concrete, metals, and plastics—were used. Below is a brief history of

some of the most common construction materials in the Philippines according to Regan Industrial

Sales.

Wood

North America and Europe’s vast forests encouraged the construction of homes that

employed timber frames. Other countries also realized the endless possibilities of wood

and decided to make the most out of it. Wood is a natural source that could be acquired

effortlessly that it became a necessity in construction projects.

Concrete

According to records, the Romans were the earliest users of concrete. Its versatility

also attracted the industry, because it meant that it was still subject to various developments

and innovations. Soon enough, concrete became a material that was used as a foundation

in buildings. Its main purpose is to stabilize structures—which remains true until today.

Steel

Steel is an extremely exhilarating material to work with. For one, it can be

seamlessly customized to the needs of your project, but without sacrificing the material’s
robustness and stability. This material is utilized both in small-scale projects and in more

major ones.

The Most Common Construction Materials in the Philippines

A construction material, from the word itself, is any material that is used for construction.

Different raw substances like clay, sand, wood, rocks and twigs have been utilized for building.

These construction materials can be divided into two categories: naturally-occurring and man-

made. There is a vast array of both naturally-occurring substances and man-made products that are

used for construction from the Philippines. These materials are employed in different projects,

such as carpentry, plumbing, roofing, and insulation work.

Construction materials are often used as the foundation of habitats and structures, such as

homes. Natural materials that are unprocessed or barely processed are lumber and glass. Synthetic

materials, on the other hand, are largely used nowadays, especially in industrial settings. According

to Regan Industrial Sales, the following are the most common construction materials in the

Philippines.

Mud and Clay

Mud and clay have been around for centuries and the structures built using these

materials were still fit for human habitation even after hundreds of years. These are two of

the most frequently used materials for constructing buildings and homes. The primary

advantage of soil and clay is that they have an excellent thermal mass, which means that

they have no problem sustaining temperature at a constant level. Homes built with these

materials adapt to their surroundings—during the scorching heat of summer, they remain

cool, and during the colder season, they manage to maintain some warmth.
Rock

Rock is readily available, which makes it an extremely reliable construction

material. There are different kinds of rocks available, each of them with their own

respective attributes. In general, rocks are incredibly dense, which makes them a robust

material for construction but also this can also serve as its drawback, since it makes the

material bulky and difficult to handle. Aside from homes, rocks have also been utilized in

some of the most renowned structures in history, such as the Pyramids in Egypt and the

Aztec pyramids.

Wood

Wood is also another material that dominates the construction industry. Like rocks,

it has been around since time immemorial. They are usually pressed into lumber and

timber; after that, they are now ready to be employed in various applications. One of the

most splendid attributes of woods is its versatility—that is, it can be used in practically any

construction project, regardless of the climate in which the structures belong to. It is also

exceptionally flexible, managing to maintain its strength even while bent or compressed.

The quality of wood often depends on the tree species, and, needless to say, some species

of wood are better-suited for applications than others. In earlier periods, wood was used in

its unprocessed form, and it was only recently when lumber finally came into

prominence—when mechanized saws were invented. This, then, allowed the mass

production of lumber and other processed wooden materials.

Brick and Block Bricks


Brick and Block Bricks are fashioned from kiln-fired materials such as clay and

shale. They were extensively used in the 18th to the 20th century, mainly because they

were economical to produce.

Concrete

Concrete is a combination of paste and aggregates (or small rocks). The paste,

which comprises of cement and water, coats the surface of the aggregates. A chemical

reaction called hydration allows the paste to harden and eventually transform into concrete.

In essence, concrete is a rock-like mass that is characterized by its durability (when it

hardens) and flexibility (when it’s still newly mixed). These traits make it an exemplary

material for all sorts of structures, including soaring skyscrapers, bridges, superhighways,

dams, and, of course, homes.

Steel or Metal

Metal is one of the most common artificial construction materials. It serves as a

structural framework for massive edifices, such as skyscrapers. Like concrete, steel is also

marked by its flexibility and strength. Its major nemesis has something to do with

longevity—corrosion. In the Philippines, steel production requires substantial human labor,

since ample amounts are usually required for construction projects.

Glass

The primary purpose of glass windows is twofold—to let light penetrate into the

room and to keep the outside breeze from entering. Glass is made from a blend of sand and

silicates, which results to this material’s fragility.


Ceramics

Ceramics are typically used as fixtures and coverings such as tiles. In the recent

years, ceramic tiles have been gaining a steady popularity. They are also been integrated

into walls, countertops, and ceilings. In some instances, they are also utilized as roofing

tiles.

Plastics

Plastic is an example and a famous synthetic material. They are used in all

imaginable industries, and are practically ubiquitous. In the construction sector, they’re

commonly used as pipes for apartments and other buildings.

Cement Composites

Cement composites constitute of hydrated cement paste that combines wood, fibers,

and so on.
Chapter III

THE METHODOLOGY

This chapter includes research design, methods and materials, collection of data, statistical

treatment and research paradigm. This study will determine the differences of the reinforcement

capabilities of tropical almond fruit husk upon addition to hollow blocks by trying to experiment

about its impact toughness and water absorption.

Research design

The experimental method of research will be used in this study. It is a method or procedure

which involved the manipulation of one variable to determine if changes in one variable cause

changes in another variable (Cherry, 2015) as cited by Cayabyab, K.R. (2016). This study will use

the parallel-group experimental design where they compared a treatment and a control group. The

treatment group will come from the blocks with Terminalia catappa while the control group will

produce as usual hollow blocks and will served for comparative purposes.

Methods and Materials

A. Gathering of Materials

The researchers will study the existing knowledge about the variables of the study.

They will gather Terminalia catappa fruit from Saud, Pagudpud Ilocos Norte and other

materials to produce the hollow blocks. They will request the special production and

bought the experimental group and the control group of hollow blocks in the same hollow

block producer to maintain equality.


B. Processing the Alternative Components (Terminalia catappa)

The husk of the of tropical almonds will be separated into its fruit itself. After the

collection, each fruit will be dried in the sun for a day in a basin The fruits will be

powderized using the mortar and pestle to come up with smaller pieces until it becomes

fine particles.

Production of Hollow Blocks

The production of the treatment group of hollow blocks:

Weigh then mix sufficient amount of cement, gravel and water to make a hollow

block. Add 1% composite material on its the total weight of the control block of alternative

material. For example: 60 grams tropical almond fruit is 1% of 6 kilograms hollow block.

Try to mix it evenly. Weigh the mixed materials then shape into a hollow block with the

molder. Dry for 36 hours. Sprinkle water. Label each block according to the kind of block

and their property to be tested. Examples: a) Tropical almond block- Impact toughness. b)

Control block- Water Absorption Etc. Immediately store block in secured place after drying

to ensure no other factors will affect the block. Repeat the procedure for other blocks.

Procedures may vary in the hollow block company.

Collection of Data

Data was collected from designated test of the block from the following procedures.

Impact toughness
Place the first block in a sack. Drop the block at 4 meters in a space where it can assume a free

fall. After the impact, open the sack. Count the number of pieces that at least 2 inches at its

extremities. Record the data. Weigh the finer particles. Repeat procedure for the other 7 blocks.

Water-absorption

Weigh the initial weight of the block placed on a container. Dip the block on 10 liters of water

in a big bucket. Dip it for 2 minutes. Weigh the final weight of the block placed on a container.

Using the displacement method, compute Final weight minus Initial weight = Water absorbed.

Record the data. Repeat procedure for the other blocks.

Statistical treatment

This research made use of the one-way Analysis of Variance (ANOVA) or F-Test. To

further analyze where the differences lies, the Scheffe’s Test was utilized.

Scheffe’s Test formula:

(𝑋̅1 − 𝑋̅2 )2
𝐹′ =
𝑆𝑊 2 (𝑛1 + 𝑛2 )
𝑛1 𝑛2
Research paradigm

GATHERING AND PROCESSING OF


TERMINALIA CATAPPA

POWDERED TERMINALIA CEMENT AND


CATAPPA + CEMENT AND
GRAVEL GRAVEL

EXPERIMENTAL GROUP CONTROL GROUP


POWDERED TERMINALIA NORMAL HOLLOW
CATAPPA HOLLOW
BLOCK
BLOCK

EVALUATION OF IMPACT TOUGHNESS


AND WATER ABSORPTION

ANALYSIS AND COMPARISON OF


IN- BETWEEN GROUPED DATA

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