Professional Documents
Culture Documents
نسخة أولية
Bachelor Degree
Semesters
1439H - 2017
KINGDOM OF SAUDI ARABIA Production Engineering Technology
Technical and Vocational Training Corporation
Directorate General for Curricula
Index
1
KINGDOM OF SAUDI ARABIA Production Engineering Technology
Technical and Vocational Training Corporation
Directorate General for Curricula
Program Description
The Production Engineering Technology (PET) Bachelor of Science program is offered by the
Mechanical Technology departments in the TVTC' affiliated Colleges of Technology. It is an applied
engineering technology program which is positioned to meet the growing national market's need for
qualified production engineering technologists. The program encompasses the junior and senior years of
the four-year training period required to receive the B.S. degree in PET. It succeeds another two-year
program leading to an associate degree in Production Technology.
The training curriculum for the PET program focuses on strengthening and extending the knowledge
and skills acquired in the associate degree program. It is carefully designed to provide its graduates with
solid knowledge and readily marketable skills which enable them to adapt to a wide variety of technical
careers and to assume managerial and leadership positions. Its core coursework comprises a range of
courses, including: Basics of Electricity and Electronics, Statics and Strength of Materials, Plastic
Technology, Engineering Materials, Control Technology, Operations Research, Production Planning and
Control, CIM, Non-conventional Machining, Industrial Maintenance, Lean Manufacturing, Facilities
Planning, Industrial Robotics an Automation, Tool Design, Machine Design, and a graduation project.
These courses are complemented with general courses necessary to enhance and broaden the trainee's
knowledge and proficiency in English, math, physics and management. The latter is given a considerable
weight in the PET program by incorporating five management related courses, including: Introduction to
Management and Leadership, Communication Skills, Engineering Project Management, Quality Tools and
Applications, and Engineering Economy. In addition to the mentioned subjects. Upon completion of the
PET program, trainees will have the ability to:
Identify, analyze, formulate and solve manufacturing related problems by using current knowledge
and adapting to emerging applications of mathematics, science, and engineering.
Apply the technologies of materials, manufacturing processes, tooling, automation, production
operations, maintenance, quality, industrial organization and management, and computer software
to the solutions of manufacturing problems.
Conduct, analyze and interpret experiments and apply experimental results to improve processes.
Perform effectively on multi-disciplinary teams by exercising leadership and contributing as a
member.
Communicate effectively in written and oral formats to a variety of audiences.
Engage in lifelong learning and professional development.
Understand professional and ethical responsibilities.
The Theoretical and Practical Tests and Graduation Projects Determine Learning Outcomes and Trainee
Levels for each program.
The training courses contain a theoretical part and a practical part. The practical part is tested as a practical
test and the theoretical part is a theoretical test with different evaluation methods
The Bachelor Degree Graduate gets the seventh level in the Saudi Arabian Qualifications Framework
(SAQF).
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Brief Description
Course Course Credit
Engineering Materials MMEC 344 3
Name Code Hours
This course examines the interrelationships between processing, structure,
properties, and performance of various engineering materials such as metals,
polymers, ceramics, composites ,and semiconductors. The emphasis is upon
Description developing the ability both to select appropriate materials to meet engineering design
criteria and to understand the effects of heat, stress ,imperfections, and chemical
environments upon material properties and performance.
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
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Study Plan
Sixth Semester
Course No. of Units
No. Course Name Pre. Req
Code CRH L P T CTH
Seventh Semester
Course No. of Units
No. Course Name Pre. Req
Code CRH L P T CTH
Eighth Semester
Course No. of Units
No. Course Name Pre. Req
Code CRH L P T CTH
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Ninth Semester
Course No. of Units
No. Course Name Pre. Req
Code CRH L P T CTH
Tenth Semester
Course No. of Units
No. Course Name Pre. Req
Code CRH L P T CTH
CRH L P T CTH
Total Number of semesters Credit Units
80 70 20 12 102
The total training hours (16*102) 1632
CRH:Credit Hours L:Lecture P:Practical T:Tutorial CTH:Contact Hours
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Elective Courses
Elective Course 1
No. Course No. of Units
Course Name Pre. req
Code CRH L P T CTH
MATH 301
1 MMEC 441 Theory of Machines
MMEC 341 3 3 0 1 4
2 MMEC 442 Machine Design MATH 301 3 3 0 1 4
CRH:Credit Hours L:Lecture P:Practical T:Tutorial CTH:Contact Hours
Elective Course 2
No. Course No. of Units
Course Name Pre. req
Code CRH L P T CTH
MATH 301
1 MMEC 451 Metal Forming Theory
MMEC 341 3 3 0 1 4
2 MMEC 472 Industrial Robotics an Automation MATH 301 3 3 0 1 4
CRH:Credit Hours L:Lecture P:Practical T:Tutorial CTH:Contact Hours
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Courses description
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
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Course description :
This course covers the basic architecture, main components of programmable logic controller and its
programming methods as well as appropriate applications. The student will be able to write programs
and construct hydraulic/ pneumatic systems controlled by programmable controller.
Topics :
Introduction to automation
Programmable logic controllers PLC and its components
Input/output
sensors
Number systems
PLC Programming languages and logic gate
Boolean Algebra
Jump and Call
Set-Reset
Timers
Counters
Comparisons
Experiments: if applicable it will support the course topics.
References :
Integration and Automation of Manufacturing Systems, by Hugh Jack
Programmable Controllers, Theory and Implementation, Second Edition, L.A. Bryan, E.A.
Bryan
Programmable Logic Controllers, Fifth Edition, W. Bolton
Automating Manufacturing Systems with PLCs (Version 5.1, March 21, 2008), Hugh Jack
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11 Counters 2
Down- counters
Up- counters
Up-Down counters
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12 Comparisons 2
Total 32
Textbook: Programmable Logic Controllers, 4th edition, Frank D. Petruzella
Detailed of Practical Contents
No. Contents Hours
1 1st Experiment: PLC description 2
6
2 2nd Experiment: working on Step 7 Program
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
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Topics:
Introduction
Abrasive Jet Machining (AJM)
Water Jet Mchining (WJM)
Abrasive Water Jet Machining (AWJM)
Electric Discharge Machining (EDM)
Wire Electric Discharge Machining (WEDM)
Ultrasonic Machining (USM)
Rotary Ultrasonic Machining (RUM)
Laser Beam Machining
Plasma Arc Machining
Elecrtochemical Machining
3D Printer Process
Experiments: if applicable it will support the course topics.
References:
Modern Machining Processes by P.C.Pandey, Tata McGraw Hill, NewDelhi.
Unconventional Machining Processes by P.K.MishraAdvanced Machining Methods by
JAMcGeough, Chapman and Halls, UK.
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
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Course description:
This course introduces the trainee to the basic essential of manufacturing systems, concepts
and associated mathematical models, production economics, numerical control, flexible
manufacturing systems, computer process control, CAD/CAM and computer aided process
planning. It explain technology about industrial robotics, automated assembly, automated material
handling and storage, automated inspection, shop floor control, computer networks for
manufacturing and manufacturing productivity.
Topics:
Introduction to Computer Integrated Manufacturing.
Essential of Manufacturing Systems
Automation:
Design for manufacture :
Production Process Systems:
Production Planning :
Shop Floor Control :
Robotics (Automated Material Handling and storage systems )
Quality Control and Automated Inspection:
Computer Network for Manufacturing:
Manufacturing Productivity and Implementation
Experiments: if applicable it will support the course topics.
References:
Mikell P. Groover, 2008. Automation, Production Systems, and Computer-integrated
Manufacturing, Prentice Hall, United State of America.
S.K.Vajpayee, 1995. Principles of Computer-Integrated Manufacturing, Prentice Hall, United
States of America.
T.C.Chang et al, 1998. Computer-Aided Manufacturing second edition, Prentice Hall, , United
States of America.
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2 Preventive Maintenance 8
Preventive Maintenance elements plant characteristic in need of a PM
Important steps for Establishing a PM Program
PM Measures
Mean Preventive Maintenance time (MPMT)
Median preventive Maintenance time (MDPMT)
Maximum Preventive Maintenance Time (MXPMT)
PM Advantage and disadvantages
3 Corrective Maintenance 8
Corrective Maintenance Types
Corrective Maintenance steps, Downtime Components and time
Reduction Strategies at system level
Corrective Maintenance Measures
4 Quality and safety in maintained 4
Need for quality maintenance process
Maintenance work quality
Quality control chart for use in maintenance
c-charts
Post maint5anance testing
PMYT Key Elements
5 Reliability Centered Maintenance 8
RCM Goals and principles
RCM Process and Associated question
RCM Components Reactive Maintenance
Preventive Maintenance
Predictive Testing and Inspection
Proactive Maintenance
Predictive Testing and inspection Technologies
RCM Program Effectiveness Measurement Indicators
Equipment Availability
Emergency Percentage Index
6 maintenance costing Introduction for maintenance Costing and factors 8
influencing
Maintenance cost
Maintenance Budget types preparation approaches and steps
Budget preparation approaches
Maintenance budget predation steps
Maintenance labor cost estimation
7 Reliability 4
Rate concept
Reliability Measures
Reliability Function
Hazard rate
Mean Time to Failure (MTTF)
8 Software maintenance 12
Software Maintenance facts and figure
Software maintenance importance effort distribution and request types
Types of software maintenance
Software maintenance tools and techniques
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
Technical and Vocational Training Corporation
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Course description:
This course introduces basic knowledge specific to tool design comprising structure and
properties of metals, tool drafting, geometric control, tool measurements. Fundamentals
of tool design are also covered including design of components and hinges, jigs and
fixtures, clamps, single-point tools, multiple-point tools, piercing and blanking dies,
bending and forming dies, drawing and progressive dies.
Topics:
Introduction: Structure and properties of metals, tool drafting, geometric control, tool
measurements
Design of components and hinges
Design of jigs and fixtures
Design of clamps
Design of single-point tools
Design of multiple-point tools
Design of piercing and blanking dies
Design of bending and forming dies
Design of drawing and progressive dies
References:
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Bushes
3 Design of jigs and fixtures 8
Definition of axioms
Lathe fixtures
Milling fixtures
Grinding fixtures
Drill Jigs
4 Design of clamps 4
Clamping principles
Types of clamps
Cam clamps
Toggle clamps
Wedges and latches
Strap clamp calculations
5 Design of single-point tools 8
Single-point cutting tool nomenclature
Selection of cutting tool angles
Chip formation and breakers
Cutting forces
Tool failure and life
Carbide tools
Boring tools
6 Design of multiple-point tools 8
Multiple tool bits
Multiple-point cutting tool nomenclature
Milling cutters and required power
Drill bits and required power
Reamers
Countersinking, spotfacing, counterboring
Boring and tapping
7 Design of piercing and blanking dies 8
Presses and die sets
Punch and die clearance
Scrap strip layouts
Punches and die blocks
Pilots
Knockouts and shedders
Stripper plates
Die stops
Die design
8 Design of bending and forming dies 8
Theory of metal flow
Developed length
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Bending forces
Types of bends
Forming dies
9 Design of drawing and progressive dies 8
Theory of metal drawing
Shell-Blank calculations
Drawing radii and clearance
Drawing forces
Types of drawing dies
Shell defects
Progressive dies
Total 64
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KINGDOM OF SAUDI ARABIA Production Engineering Technology
Technical and Vocational Training Corporation
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Course description:
This course is an introduction to automation equipment including industrial robots. The
topics covered include fundamentals of process control, industrial sensor, actuators, transfer
devices and feeders, plant floor communication, industrial robots, robotic sensing and
programing. Installation, maintenance, and troubleshooting of industrial automation systems
are briefly introduced.
Topics:
Introduction to industrial automation
Fundamentals of process control
Industrial sensor
Actuators
Transfer devices and feeders
Plant floor communication
Industrial robots
Robotic sensing and programing
Installation, maintenance, and troubleshooting
References:
Industrial automation and process control by Jon Stenerson, Pearson Hall,
ISBN-10: 0130330302
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4 Actuators 12
Mechanical actuators
Electrical actuators
Electromechanical actuators
Motors
Cylinders
Fluid power actuation
Pneumatics vs. Hydraulics
Fluid power actuator types
Valve actuators
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Industrial automation and process control by Jon Stenerson, Pearson Hall, ISBN-
10: 0130330302
Textbooks:
Industrial Automation and Robotics by A .K. Gupta and S .K. Arora, University
Science Press, ISBN-10: 1938549309
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Topics :
Introduction
Plastic deformation and microstructure of metals.
Analysis of stress
Theories of plastic deformation.
Applications.
Experiments: if applicable it will support the course topics.
References :
Detailed of Theoretical Contents
No. Contents Hours
1 Introduction: 4
The concept of metal forming
The importance of metal forming
The metal forming processes.
2 Stress and Strain: 8
Stress
Stress transformation
Principal stresses
Mohr’s circle equations
Strain
Small strains
The strain tensor
Isotropic elasticity
Strain energy
Force and moment balances
Boundary conditions
3 Plasticity: 10
Yield criteria
Tresca criterion
Von Mises criterion
Plastic work
Effective stress
Effective strain
Flow rules
Normality principle
Derivation of the von Mises effective strain
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4 Strain Hardening: 10
The tension test
Elastic–plastic transition
Engineering vs. true stress and strain
A power-law expression
Other strain hardening approximations
Behavior during necking
Compression testing
Bulge testing
Plane-strain compression
Torsion testing
5 Instability: 8
Uniaxial tension
Effect of inhomogeneities
Balanced biaxial tension
Pressurized thin-wall sphere
Significance of instability
6 Work Balance: 8
Ideal work
Extrusion and drawing
Deformation efficiency
Maximum drawing reduction
Effects of die angle and reduction
Swaging
7 Slab Analysis and Friction: 8
Sheet drawing
Wire and rod drawing
Friction in plane-strain compression
Sticking friction
Mixed sticking–sliding conditions
Constant shear stress interface
Axially symmetric compression
Flat rolling
8 Upper-Bound Analysis: 8
Upper bounds
Energy dissipation on plane of shear
Plane-strain frictionless extrusion
Plane-strain frictionless indentation
Plane-strain compression
Plane-strain drawing
Axisymmetric drawing
Total 64
Hosford, W. F., & Caddell, R. M. (1983). Metal forming: Mechanics and metallurgy.
Textbook
Englewood Cliffs, N.J: Prentice-Hall.
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Topics :
Introduction
Properties of motion
Mechanism diagrams.
Transmission of forces.
Flywheels.
Free vibrations.
Experiments: if applicable it will support the course topics.
40
KINGDOM OF SAUDI ARABIA Production Engineering Technology
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Course description :
The course aims to provide fundamentals of machine design including design considerations such as
loads, stresses, strain, deflection, torsion, fatigue as well as materials and their properties. Also the course
covers fundamental mechanical design topics, such as static and fatigue failure theories, the
analysis and design of gears, bearings, belts, pulleys, chain drives welded connections, levers, nuts,
screws, bolts, rivets joints, shafts, keys and couplings are included. Failure analysis, static and
dynamic loads are studied.
Topics :
Introduction to Mechanical Design
Design considerations
Fatigue Failure
Deflection and Stiffness
Metal fits
Design of shafts
Design of keys
Design of gears
Design of bearings
Design of belts and pulleys
Design of cylinders
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Design considerations
stress,
strain,
2
loads, 8
shear,
moment torsion,
Factor of safety
Fatigue Failure
4 Deflection Analysis, 8
Compression,
Elastic Stability
Metal fits
Tolerances,
5 8
Standards of fits & tolerances,
Surface finish
Design of shafts
6 4
Design of keys
7 4
Design of gears
Types of Gears,
Gear Trains,
8 Force Analysis, 8
Spur and Helical Gears,
Bevel and Worm Gears,
Selection of Gears
Design of bearings
9 4
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10 Design of belts 4
Design of pulleys
Design of cylinders
11 4
Total 64
Mechanical Engineering Design (SI version) by J.E. Shigley, C.R. Mischke and R. G.
Textbook: Budynas, 9th ed
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Course description :
The course aims to provide electrical and electronic components: current, voltage, resistors, capacitors,
inductors, diodes and transistors, analysis techniques include Ohm’s Law and Kirchhoff's law, series-
parallel circuits, meters, magnetic circuits, relays, and basic transistor circuits. Fundamentals of DC and
AC circuits and their power concepts are studied.
Topics :
Fundamentals of electric circuits
DC circuits
AC Circuits
Electric fields and Capacitors
Magnetic fields and circuits
Inductors
DC. Machines
AC power
Transformers
Operational amplifier
Semiconductors and diode
Transistors
Experiments: if applicable it will support the course topics.
References :
Christopher R. Robertson, "fundamental Electrical and Electronic Principles", 3rd edition,
Elsevier Ltd
Giorgio Rizzoni,"Fundamental of Electrical Engineering",1st edition, the McGraw-Hill
Detailed of Theoretical Contents
Contents Hours
1 Fundamentals of electric circuits: 4
Definitions
charge
current
units
Kirchhoff's law
resistance and ohm' law
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2 DC circuits 2
3 AC Circuits 2
series circuits
Parallel circuits
4 Electric fields and Capacitors 4
Coulomb's law
electric field
flux
capacitor-resistors series
capacitance and capacitors
Capacitors connected in parallel and series
Energy stored in capacitors
Practical types of capacitors
energy stored
5 Magnetic fields and circuits 4
faraday's law
types of inductors
inductors series and parallel
inductors-resistors series
7 DC. Machines 2
8 AC power 2
inductive circuits
capacitive circuits
effective resistance
9 Transformers 2
types of transformers
mutual inductance
the iron core transformer
10 Operational amplifier 2
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ideal amplifier
operational amplifier
11 Semiconductors and diode 2
Operation
field- effect transistors
classifications of field- effect transistors
Total 32
rd
Christopher R. Robertson, "fundamental Electrical and Electronic Principles", 3
Textbook: edition, Elsevier Ltd
To analyze a two Mesh circuit and to determine the current in each branch of
7 the circuit. 2
To study the steady state response of series R-L circuit with AC supply and to
9 find impedance, power and power factor of the circuit. 2
To study the steady state response of series R-C circuit with AC supply and to
10 find impedance, power and power factor of the circuit. 2
To study the steady state response of series RLC circuit with AC supply and to
11 find impedance, power and power factor of the circuit. 2
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Total 32
Textbook:
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Topics :
Forces and forces systems
Free body diagrams
Moments
Trusses
Friction
Properties of materials
Centroids and moments of inertia
Stress and strain
Beams: bending, shear, deflection
Shafts: torsion
Combined stresses
Columns
Detailed of Theoretical Contents
No. Contents Hours
1 Forces and Free Body Diagrams: 6
Basic Unit Systems
Relationship Among Mass, Force, and Weight
The Concept of Stress
Direct Normal Stress
Stress Elements for Direct Normal Stresses
The Concept of Strain Direct Shear Stress
Stress Element for Shear Stresses
Free-Body Diagram
2 Static Equilibrium: 4
Equilibrium of a Particle
Newton’s First Law of Motion
Equilibrium of a Particle in Space
Equilibrium in Two Dimensions
Reactions at Supports and Connections for a
Two-Dimensional Structure
Equilibrium of a Rigid Body in Two Dimension
Statically Indeterminate Reactions. Partial Constraints
Equilibrium of a Two-Force Bod
Equilibrium of a Three-Force Body
Equilibrium in Three Dimension
Reactions at Supports and Connections
for a Three-Dimensional Structure
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5 Torsion: 6
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8 Bending Stresses: 4
9 Shearing Stresses: 4
10 Deflection of Beams: 8
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Moment-Area Method
11 Columns: 8
Slenderness Ratio
Transition Slenderness Ratio
The Euler Formula for Long Columns
The J. B. Johnson Formula for Short Columns
Summary – Buckling Formulas
Design Factors and Allowable Load
Total 64
Mott, R.L. Untener, J. A., (2016). Applied Strength of Materials, Sixth edition, CRC
Textbook
Press.
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Course description:
Introduces the philosophy and fundamental concepts of lean manufacturing and describes the
background behind its development and how evaluations and assessments of manufacturing systems are
performed. Covers lean tools and techniques including 5S, JIT/kanban systems, kaizen, value stream
mapping, work standardization, setup reduction, level scheduling, root cause analysis, continuous flow,
overall equipment effectiveness (OEE), takt time, error proofing, and total productive maintenance
(TPM). Also covers cultural aspects of lean manufacturing including employee involvement and
leadership mindsets and behaviors that support building a sustainable lean culture.
Topics:
INTRODUCTION TO LEAN MANUFACTURING
Cellular Manufacturing
Kaisen
JIT
value stream mapping
TPM
Set up time reduction
TQM
5S
work standardization,
level scheduling,
root cause analysis,
continuous flow,
takt time,
Overall Equipment Effectiveness
Six Sigma
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2 Cellular Manufacturing 8
- Types of Layout,
- Principles of Cell layout,
- Implementation.
3 Kaisen 4
- History
- Principle and Types of approaches
- Implementation
4 JIT 4
- Principles of JIT
- Implementation of Kanban.
6 TPM 4
- Pillars of TPM,
- Principles and implementation of TPM.
8 TQM 4
- Principles
- implementation
- Six Sigma implementation
9 5S 4
- Principles and implementation
- Value stream mapping
- Procedure and principles.
10 work standardization, 8
level scheduling,
root cause analysis,
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continuous flow,
takt time,
12 Six Sigma 8
- Definition,
- statistical considerations,
- variability reduction,
- design of experiments
Total 64
th
Textbook: Programmable Logic Controllers, 4 edition, Frank D. Petruzella
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Topics :
Introduction
Project proposal
Report description
Project management
Experiments: product manufacturing or assembling in labs or workshops
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Topics :
Project Management.
Final product
Project report.
Experiments: product manufacturing or assembling in labs or workshops
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7. Ultrasonic Welders 1
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References
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