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International Journal of Mechanical Sciences 152 (2019) 630–643

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International Journal of Mechanical Sciences


journal homepage: www.elsevier.com/locate/ijmecsci

Stochastic buckling analysis of sandwich plates: The importance of higher


order modes
R.R. Kumar a,∗, T. Mukhopadhyay b,∗, K.M. Pandey a, S. Dey a
a
Department of Mechanical Engineering, National Institute of Technology, Silchar, India
b
Department of Engineering Science, University of Oxford, Oxford, United Kingdom

a r t i c l e i n f o a b s t r a c t

Keywords: The stochastic buckling behaviour of sandwich plates is presented considering uncertain system parameters (ma-
Sandwich plate terial and geometric uncertainty). The higher-order-zigzag theory (HOZT) coupled with stochastic finite element
Stochastic buckling analysis model is employed to evaluate the random first three buckling loads. A cubic in-plane displacement variation is
Artificial neural network
considered for both face sheets and core while quadratic transverse displacement is considered within the core
Higher order zigzag theory
and assumed constant in the faces beyond the core. The global stiffness matrix is stored in a single array by using
Higher order buckling modes
skyline technique and stochastic buckling equation is solved by simultaneous iteration technique. The individual
as well as compound stochastic effect of ply-orientation angle, core thickness, face sheets thickness and material
properties (both core and laminate) of sandwich plates are considered in this study. A significant level of com-
putational efficiency is achieved by using artificial neural network (ANN) based surrogate model coupled with
the finite element approach. Statistical analyses are carried out to illustrate the results of stochastic buckling
behaviour. Normally in case of various engineering applications, the critical buckling load with the least Eigen
value is deemed to be useful. However, the results presented in this paper demonstrate the importance of consid-
ering higher order buckling modes in case of a realistic stochastic analysis. Besides that, the probabilistic results
for global stability behaviour of sandwich structures show that a significant level of variation with respect to
the deterministic values could occur due to the presence of inevitable source-uncertainty in the input parameters
demonstrating the requirement of an inclusive design paradigm considering stochastic effects.

1. Introduction structural stability in the deterministic regime. Hoff and Mautner


[1] and Bauld Jr [2] considered a three layered sandwich beam and
Sandwich structures are exhaustively employed in civil, aerospace, studied the buckling problem. Researchers like Sheinman and Adan
automobile and marine industries as depicted in Fig. 1. The need for [3] used geometrical nonlinear theory on laminated beams for study-
superior performance and magnificent properties such as lightweight, ing the post buckling behaviour. Somers et al. [4,5] studied analytical
high durability and stiffness are the key features of such structures. In buckling behaviour as well as post buckling nature of the sandwich com-
general, sandwich structures are constructed by two upper and lower posite beam whereas Sherbourne and Kabir [6] studied lateral buckling
thin but high strength face sheets material and in between, there is of thin walled fibres composite beam. Li et al. [7] used symplectic super-
a low-density thick soft-core. Such structural configuration leads to position method for analytical buckling analysis of free rectangular thin
outstanding material properties like high specific stiffness and specific plates. Cheng et al. [8] predicted the buckling load for local delamina-
strength. Due to its inherent material randomness and manufacturing tion of sandwich beam face sheet. Buckling analysis of composite beam
inaccuracies along with the involvement of a large number of input having symmetric angle-ply is developed by Morey et al. [9] using sim-
parameters, sandwich structures are often subjected to stochastic ple beam theory. Galuppi and Royer-Carfagni [10] worked on three lay-
variability. These inherent source-uncertainties should be properly ered simply supported sandwich beams and presented buckling under
accounted so that we can have safe, realistic and inclusive design which compression load with viscoelastic core. Emam and Nayfeh [11] studied
is not possible in case of conventional deterministic analysis. the post buckling behaviour by Euler-Bernoulli beam theory. Challamel
Researchers have concentrated on the buckling behaviour of and Girhammar [12] used Timoshenko beam-column theory and Euler-
lightweight sandwich structures over the years to investigate the Bernoulli theory while Fu et al. [13] considered geometric nonlinearity


Corresponding authors.
E-mail addresses: ravi@rs.mech.student.nits.ac.in (R.R. Kumar), tanmoy.mukhopadhyay@eng.ox.ac.uk (T. Mukhopadhyay).

https://doi.org/10.1016/j.ijmecsci.2018.12.016
Received 11 August 2018; Received in revised form 28 October 2018; Accepted 9 December 2018
Available online 20 December 2018
0020-7403/© 2018 Elsevier Ltd. All rights reserved.
R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 1. Application portfolio of sandwich structures in various sectors.

and Timoshenko beam theory for the thermal buckling analysis. The Laminated composite struts are studied for buckling analysis by Dafedar
higher order shear deformation theories (HSDT) are used to portray the and Desai [33]. Hu et al. [34,35] developed a FE model by using higher
buckling behaviour of sandwich beam by Khdeir and Reddy [14], Khdeir order shear deformation theory. Nonlinear generalized beam theory is
[15] and Aydogdu [16,17]. Buckling analysis of axially stressed thick applied on cylindrical panels for buckling analysis by Silva et al. [36].
elastic beam using normal deformation and higher order shear deforma- A Rayleigh-Ritz method based closed-form expression is proposed by
tion is studied by Matsunaga [18,19]. Phan et al. [20] used high order Gupta et al. [37] for predicting the post buckling behaviour. For an anti-
sandwich panel theory for the buckling analysis. The thermal buckling symmetrically organized laminated plate, an issues relating to buckling
behaviour of Timoshenko composite beam having two layers is studied under in-plane loading conditions is discussed by Leissa [38]. The four
by Komijani et al. [21]. Giunta et al. [22] used Carrera’s Unified Formu- variable shear deformation plate theory is employed by Sobhy [39] for
lation to develop hierarchical theories for buckling behaviour of closed hygrothermal vibration and buckling analysis of FGM sandwich plates.
and open cross section thin walled beams. A mathematical model is de- Higher order sandwich theory is employed for the creep buckling of
veloped by Smyczynski and Blandzi [23] for the dynamic and stability sandwich panels by Hamed and Frostig [40]. Galerkin’s method in ac-
analysis of a sandwich beam having five layers. Zig-Zag theories are cordance with multilayer plate theory is used for stability and vibration
used by Zhen and Wanji [24], Kapuria et al. [25] and Chakrabarti et al. analysis of sandwich plates by Dey et al. [41]. Vescovini et al. [42] stud-
[26] to know the buckling behaviour of laminated composite sandwich ied thermal buckling considering pre buckling effect and neglecting as
beams. First order shear deformation theory is used to develop 21°-of- well by using 2D refined model. Mantari and Monge [43] introduced
freedom element by Goyal and Kapania [27]. Timoshenko laminated hyperbolic unified higher order shear deformation theory which is ca-
beams having thin-walled under variable forces are used by Kim and pable to model the thickness stretching effect. HSDT and Chebyshev
Lee [28]. Vo et al. [29] developed FEM based sinusoidal shear deforma- polynomials are used by Upadhyay and Shukla [44] for post buckling
tion theory for studying the buckling behaviour in composite beams with analysis. Kolahchi [45] presented static response, natural frequencies
arbitrary lay-ups. A finite element formulation is developed by Pradeep and buckling loads by using differential cubature (DC) method. Han
et al. [30] for buckling behaviour of sandwich composite beam under et al. [46] presented refined shear theory which is simple and accu-
thermal load. A first order shear deformation theory based isogeometric rate to predict the thermal buckling response of the structure. Whereas
finite element analysis is presented by Wang et al. [31] and Kahya [32]. Samadpour et al. [47] studied vibration response of shape memory al-

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loy embedded sandwich plate which is buckled under thermal loading. lation (MCS), as adopted in this paper, can obtain comprehensive proba-
Many researchers [48–57] presented buckling, crushing and bending be- bilistic descriptions for the response quantities of the structure and it can
haviour of sandwich plates and columns for different core and face-sheet account for much higher degree of stochasticity in the input parameters
configuration. Few recent studies have specifically focused on charac- [70].
terizing the mechanical properties of the honeycomb core [58–64] in a A MCS based non-intrusive method for uncertainty quantification
sandwich panels. has the advantage of obtaining complete probabilistic description of
A review of literature on the buckling analysis of sandwich struc- the global responses. However, MCS based approaches involving fi-
tures reveals that most of the studies are conducted in the determinis- nite element simulations are computationally quite expensive as it re-
tic regime. Moreover, the critical buckling load is considered predomi- quires thousands of realizations to be carried out. To mitigate this la-
nantly citing that this leads the compromise in stability performance of cuna and be benefitted from the capabilities of MCS simultaneously, we
engineering structures. Some of the papers have mentioned about the would adopt a coupled simulation approach by utilizing ANN model as
higher order buckling loads for the sake of completeness of the study. a surrogate of the expensive finite element model [71–73]. Here (i.e.
In this paper, we aim to demonstrate the importance of considering the in a surrogate based simulation approach [74–77]) we do not com-
higher order buckling modes in case of a realistic stochastic analysis pletely replace the finite element model of sandwich structures by ANN,
when the inevitable source-uncertainties are accounted. Besides that, but the function of ANN is to complement the capability of finite ele-
this paper would shed light on the effect of such source-uncertainties on ment model in a situation where thousands of simulations are required
the global buckling behaviour of sandwich plates in general following a to be carried out. The ANN model is first formed based on few fi-
coupled ANN based FE-MCS approach (ANN – artificial neural network; nite element simulations corresponding to the optimally chosen design
FE – finite element; MCS – Monte Carlo Simulation). points, thereby the constructed ANN model is used to carry out the
Because of the inherent complexity, laminated composite and sand- MCS. Thus the ANN based MCS approach is a practical and compu-
wich structures are difficult to manufacture accurately according to ex- tationally viable method to obtain complete probabilistic description
act design specifications, resulting in undesirable uncertainties. The ran- of the buckling loads. A set of weighted coefficients and basis func-
dom uncertainties involve material properties of core and face sheets, tions in ANN leads to regression data and finally creates an efficient
fiber parameters of the individual constituent laminae of the face sheets input/output relation. Input space is partitioned into regions by using
and thickness of the plate. Because of the randomness in geometry regression equation, which makes ANN specifically suitable for prob-
and material properties of sandwich structures, the structural matri- lems of high dimensional spaces. Thus ANN fulfils the need of effi-
ces become stochastic in nature. The composite materials are generally cient mapping tool required for the input and response of large num-
made of fiber and matrix through an appropriate fabrication process in bered stochastic input parameter FE model. The eigenvalue problem
manufacturing with three basic steps namely tape, layup and curing. (random) for buckling analysis would be solved by using an improved
Since the mechanical properties of constituent material vary statisti- higher-order zigzag theory considering stochasticity due to the individ-
cally, the source of uncertainties in composite material properties are ual and compound effects of different random input parameters con-
produced from inherent randomness in material properties as well as cerning geometric and material attributes. This paper, hereafter is or-
from uncertainties in the fabrication parameters. The uncertainties in- ganized in different sections as follows: Section 2 describes the theo-
curred during the layup process are due to the misalignment of ply- retical formulation for the probabilistic buckling analysis of sandwich
orientation. Typical uncertainties incurred from the curing process are composite plates; Section 3 presents random input representation and
intralaminate voids, incomplete curing of resin, excess resin between surrogate based uncertainty quantification; Section 4 presents numeri-
plies, excess matrix voids and porosity and variation in ply thickness cal results for stochastic buckling loads; and finally Section 5 presents a
[65–69]. These variables are statistical in nature; therefore, the prop- summary and perspective of this article along with the scope of future
erties of composite materials should be quantified probabilistically. In research.
this article, the individual and compound effect of such probabilistic
variability in the input parameters are considered in terms of stochas-
ticity to quantify their global influence. 2. Theoretical formulation
It is important to note that a finite element approach is suitable for
analyzing complex structures (such as sandwich structure with the face 2.1. Stochastic buckling analysis of sandwich plates
sheets made of composite laminates), not analytical approaches – which
may not be possible at all in many cases. Following several decades of The Kirchhoff’s hypothesis is employed to analyze the behaviour
deterministic studies related to the static, dynamic and stability of sand- of thin plates undergoing small deformations. For sandwich plate
wich structures, the aspect of considering the effect of uncertainty in having face-sheets on both side of core, it is assumed that normal re-
material and structural attributes have recently started receiving due at- main straight to the deformed reference plane. Consider ‘n’ number of
tention from the scientific community. Both intrusive and non-intrusive thin laminated soft core sandwich plate (Fig. 2). The stress–strain re-
methods could be adopted to quantify uncertainty in a structure. The lationship [78] for sandwich plate having an orthotropic lamina (say
major drawback in an intrusive method can be identified as the require- kth layer) having some fiber orientation angle ‘𝜃’ with respect to struc-
ment of intensive analytical derivation and lack of the ability to obtain tural axes system (X-Y-Z) can be expressed as {𝜎(ϖ)}={Qk (ϖ)}{𝜀(ϖ)},
complete probabilistic description of the response quantities for systems where {𝜎(ϖ)}, {𝜀(ϖ)}, {Qk (ϖ)} are the stress vector, the strain vector
with complex and compound probabilistic effects. Moreover, many of and the transformed rigidity matrix of kth lamina, respectively. Here
these approaches are valid only for a low degree of stochasticity in the the symbol ϖ indicates the stochasticity of respective input parameters.
input parameters. A non-intrusive method based on Monte Carlo simu- The core and face-sheet thickness is denoted by tc and tf respectively
and the total

⎛𝜎𝑥𝑥 (𝜛)⎞ ⎡𝑄11 (𝜛) 𝑄12 (𝜛) 𝑄13 (𝜛) 𝑄14 (𝜛) 0 0 ⎤ ⎧𝜀𝑥𝑥 (𝜛)⎫
⎜ 𝜎𝑦𝑦 (𝜛) ⎟ ⎢𝑄21 (𝜛) ⎪ ⎪
𝑄22 (𝜛) 𝑄23 (𝜛) 𝑄24 (𝜛) 0 0 ⎥ ⎪ 𝜀𝑦𝑦 (𝜛) ⎪
⎜ ⎟ ⎢ ⎥ ⎪ 𝜀𝑧𝑧 (𝜛) ⎪
⎜ 𝜎𝑧𝑧 (𝜛) ⎟ = ⎢𝑄31 (𝜛) 𝑄32 (𝜛) 𝑄33 (𝜛) 𝑄34 (𝜛) 0 0 ⎥
⎨ 𝛾 (𝜛) ⎬ (1)
⎜ 𝜏𝑥𝑦 (𝜛) ⎟ ⎢𝑄41 (𝜛) 𝑄42 (𝜛) 𝑄43 (𝜛) 𝑄44 (𝜛) 0 0 ⎥ ⎪ 𝑥𝑦 ⎪
⎜ 𝜏 (𝜛) ⎟ ⎢ 0 0 0 0 𝑄55 (𝜛) 𝑄56 (𝜛)⎥⎥ ⎪ 𝛾𝑥𝑧 (𝜛) ⎪
⎜ 𝑥𝑧 ⎟ ⎢ ⎪ 𝛾 (𝜛) ⎪
⎝ 𝜏𝑦𝑧 (𝜛) ⎠ ⎣ 0 0 0 0 𝑄65 (𝜛) 𝑄66 (𝜛)⎦ 𝐾 ⎩ 𝑦𝑧 ⎭

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

ment for core, upper layer facesheet and lower layer facesheet can be
expressed by Eqs. (4), (5), and (6) respectively as

𝑧(𝑧 + 𝑡𝑙 ) (𝑧 + 𝑡𝑙 )(𝑡𝑢 − 𝑧) 𝑧(𝑡𝑢 − 𝑧)


𝑊 (𝜛 ) = 𝑤 (𝜛 ) + 𝑤 0 (𝜛 ) + 𝑤 (𝜛 )
𝑡𝑢 (𝑡𝑢 + 𝑡𝑙 ) 𝑢 𝑡𝑙 𝑡𝑢 −𝑡𝑙 (𝑡𝑢 + 𝑡𝑙 ) 𝑙
(4)

𝑊 (𝜛 ) = 𝑤𝑢 (𝜛 ) (5)

𝑊 (𝜛 ) = 𝑤𝑙 (𝜛 ) (6)
Fig. 2. Soft core sandwich plate.
where, wu (ϖ), wo (ϖ), wl (ϖ) are transverse displacements at upper, mid-
dle and lower layer of the core. For finite element analysis, we are con-
sidering an isoparametric element having nine-nodes and eleven degree
thickness (t) is given by t = tc + 2tf . Fig. 3 represents the in-plane dis-
of freedom.
placement field where Φx is the rotation of facing in x-z plane and Ψx
For structural deformation strain-displacement relation can be ex-
is the rotation of core in x-z plane. The in-plane displacement fields are
pressed as
expressed as
[
𝑛𝑢 −1 𝜕𝑈 (𝜛) 𝜕𝑉 (𝜛) 𝜕𝑊 (𝜛) 𝜕𝑈 (𝜛) 𝜕𝑉 (𝜛) 𝜕𝑈 (𝜛)
∑( ) ( ) 𝑘 {𝜀̄ (𝜛)} = +
𝑈 𝑋 = 𝑢 0 + 𝑧 𝜃𝑥 + 𝑧 − 𝑧𝑘 (𝜛 )𝐻 𝑧 − 𝑧𝑢𝑘 𝛽𝑥𝑢
𝑢 𝜕𝑥 𝜕𝑦 𝜕𝑧 𝜕𝑥 𝜕𝑦 𝜕𝑧
]
𝑘=1 𝜕𝑊 (𝜛) 𝜕𝑉 (𝜛) 𝜕𝑊 (𝜛)
𝑛𝑙 −1 + + (7)
∑( ) ( ) 𝑚 𝜕𝑥 𝜕𝑧 𝜕𝑥
+ 𝑧 − 𝑧𝑙𝑚 𝐻 −𝑧 + 𝑧𝑙𝑚 𝛽𝑥𝑙 + 𝛼𝑥 𝑧 2 + 𝜓 𝑥 𝑧 3 (2)
𝑚=1 i.e. {𝜀̄ (𝜛)} = [𝐻(𝜛)]{𝜀(𝜛)}
where, [H] is unit step function. In present study nine noded
𝑛𝑢 −1
∑( ) ( ) 𝑘 isoparametric element with 11 field variables (uo , vo , wo , 𝜃 x , 𝜃 y , uu ,
𝑉 𝑋 = 𝑣 0 + 𝑧 𝜃𝑦 + 𝑧 − 𝑧𝑢𝑘 𝐻 𝑧 − 𝑧𝑢𝑘 𝛽𝑦𝑢 vu , wu , ul , vl and wl ) per node is considered. The generalized displace-
𝑘=1 ment vector {S(ϖ)} at any point can be expressed as
𝑛𝑙 −1
∑( ) ( ) 𝑚 𝑛
+ 𝑧 − 𝑧𝑙𝑚 𝐻 −𝑧 + 𝑧𝑙𝑚 𝛽𝑦𝑙 + 𝛼𝑦 𝑧 2 + 𝜓 𝑦 𝑧 3 (3) ∑
{𝑆(𝜛)} = 𝑁𝑖 (𝜛)𝑆𝑖 (𝜛) (8)
𝑚=1
𝑘=1
where, the in-plane displacement of a point in X and Y direction on
where, {S} = {uo vo wo 𝜃 x 𝜃 y uu vu wu ul vl wl }T by imposing the
mid-surface can be represented by (u0 , v0 ) respectively, and rotation
condition of transverse shear stress continuity at the interface between
of normal to mid-plane about Y and X axis are shown by (𝜃 x , 𝜃 y ) re-
layers and utilizing zero transverse shear stress condition at bottom and
spectively. (nu , nl ) are number of upper and lower layer, respectively
top surface along with u = ul , v = vl , at the bottom and u = uu , v = vu at
while (𝛼 x , 𝛼 y , 𝜓 x , 𝜓 y ) are the higher order unknown co-efficient and
𝑘 , 𝛽 𝑚 , 𝛽 𝑘 , 𝛽 𝑚 ) are slope of kth and mth layer corresponding to upper
the top of plate. The displacement vector corresponding to ith node is
(𝛽𝑥𝑢 𝑦𝑢 𝑥𝑙 𝑦𝑙 denoted by Si , shape function associated with ith node by Ni and number
and lower layer, respectively. 𝐻(𝑧 − 𝑧𝑢𝑘 ) and 𝐻(−𝑧 + 𝑧𝑙𝑚 ) are Heaviside of nodes per element by n. By using Eq. (8), the strain vector can be
step function. expressed as
Transverse displacement is varying quadrilaterally through the core
thickness and is constant over the face sheets. The transverse displace- {𝜀(𝜛)} = [𝐴(𝜛)]{𝑆(𝜛)} (9)

Fig. 3. Sandwich plate cross-sectional deformation.

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

where, [A] is Cartesian strain–displacement matrix. The expression for


elemental potential energy (PE) can be expressed as

𝑃 𝐸 = 𝑈𝑠 − 𝑈𝑒𝑥𝑡
1 𝑇
= {𝑆 }𝑇 [𝐴(𝜛 )] [𝐸 (𝜛 )] [𝐴(𝜛 )]{𝑆 }𝑑 𝑥𝑑 𝑦
2∬
1 𝑇
− {𝑆 }𝑇 [𝐴(𝜛 )] [𝐺(𝜛 )] [𝐴(𝜛 )]{𝑆 }𝑑 𝑥𝑑 𝑦
2∬
1 1 [ ]
= {𝑆 }𝑇 [𝐾𝑒 (𝜛)]{𝑆 } − 𝜆{𝑆 }𝑇 𝐾𝐺 (𝜛) {𝑆 } (10)
2 2

where Us and Uext are the strain energy and external in-plane
load energy, respectively. [Ke (ϖ)] = ∫ [A(ϖ)]T [E(ϖ)] [A(ϖ)] dx and
[KG (ϖ)] = ∫ [A(ϖ)]T [G(ϖ)] [A(ϖ)] dx. Random strain displacement
matrix is denoted by [A(ϖ)] while stochastic elastic stiffness matrix
and geometric stiffness matrix is denoted by [Ke (ϖ)] and [KG (ϖ)] ,
respectively. On minimizing PE equilibrium equation with respect
to {S}

[𝐾𝑒 (𝜛)] {𝑆} = 𝜆(𝜛)[𝐾𝐺 (𝜛)] {𝑆} (11)

where 𝜆(ϖ) is stochastic buckling load factor. Global stiffness matrix is


stored in a single array by using skyline technique and stochastic buck-
ling Eq. (11) is solved by simultaneous iteration technique.

2.2. Artificial neural network model

An Artificial neural network (ANN) is similar to a human brain struc-


ture and function based computational model. Neural network learns or
changes in a sense based on the input and output. The modeling of com-
plex relationship between input and output requires nonlinear statisti-
cal data modeling tool, which is best executed by ANN. The key steps
Fig. 4. Steps for ANN modeling.
[79] for calculations performed are as follows:

(a) In the input layer some data yi is input to the neurons.


(b) From the concealed layer output is figured by utilizing the trans-
(g) Weights on the concealed layer are refreshed by using
fer equations
Eqs. (18) and (19)

𝑥𝑖 = 𝑤𝑖𝑗 𝑦𝑖 + 𝜃 (12) 𝑤𝑛𝑒𝑤 𝑜𝑙𝑑
𝑖𝑗 = 𝑤𝑖𝑗 + Δ𝑤𝑖𝑗 (𝑝) (18)

𝐺𝑗 = 1∕[1 + exp(−𝛼𝑥𝑗 )] (13) Δ𝑤𝑖𝑗 (𝑝) = 𝜂𝛿𝑗 𝐺𝑖 + 𝜇Δ𝑤𝑖𝑗 (𝑝 − 1) (19)

where, wij is the weight connection between the neurons i and j, (i) Return to the initial step and rehashing it with different example.
𝜃 is the threshold or bias value for neuron j, Gj is the output of
At the point when the error between the ascertained yield and the ob-
neuron j and 𝛼 is the parameter expressing non-linearity of the
jective yield approaches the present error criteria, at that point the cycle
neuron’s operation.
will stop. The steps for ANN modeling is furnished in Fig. 4 [80].
(c) Find Ok , the output parameter which is required to be known at
One of the key advantages of ANN is that it can actually learn from
the k (output neuron) by equation alike to Eqs. (12) and (13).
data set observation, which makes it useful for random function approx-
(d) By using Ok (the output value) and tk ( the target output), find
imation tool. It takes sample data instead of entire data set to get the
the error for each and every weights in the output layer
solution, results in time and saves money. ANNs have three intercon-
𝛿𝑘 (𝑡𝑘 − 𝑜𝑘 )𝑜𝑘 (1 − 𝑜𝑘 ) (14) nected layers as shown in Fig. 5. First layer consists of input neurons,
which receives information from input data and send it to second layer
(e) The output layer weight is updated by Eqs. (15) and (16) or hidden layer with some weight (w) and bias (b). Now, hidden layer in
𝑤𝑛𝑒𝑤 𝑜𝑙𝑑 turn will send the data with some weight and bias to the output layer.
𝑗𝑘 = 𝑤𝑗𝑘 + Δ𝑤𝑗𝑘 (𝑝) (15)

3. Random input representation


Δ𝑤𝑗𝑘 (𝑝) = 𝜂𝛿𝑘 𝐺𝑗 + 𝜇Δ𝑤𝑗𝑘 (𝑝 − 1) (16)
Random uniform distribution of input parameters such as thick-
where, the weight correction wjk is between hidden layer neu- ness (core and face-sheet both), material properties (core and face-sheet
ron j and output layer neuron k, p is current cycles of correc- both) and ply-orientation angle are considered within a range of un-
tion and p−1 represents previous cycles of correction. Here 𝜂 is certainty with respect to their deterministic values. First three critical
learning rate empirical parameter and 𝜇 is momentum empirical stochastic buckling loads are calculated for different ply orientation an-
parameters. gle, core thickness, number of laminate and material properties due to
∑ the individual and compound effects of stochasticity as outlined below.
𝛿𝑗 = 𝐺𝑗 (𝑖 − 𝐺𝑗 ) 𝛿𝑘 𝑤𝑗𝑘 (17)
Case a: Stochasticity in only ply-orientation angle [𝜃(ϖ)].
(f) Determine the hidden layer correction factor 𝛿 j
Case b: Stochasticity in only core thickness [tc (ϖ)].

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Fig. 5. Division of ANN into layers.

Case c: Stochasticity in only face-sheet thickness [tf (ϖ)].


Case d: Stochasticity in only face-sheet material properties [Pf (ϖ)].
Case e: Stochasticity in only core material properties [Pc (ϖ)].
Case f: Combined stochasticity of ply-orientation angle, core thickness,
face sheet thickness, core material properties and face sheet ma-
terial properties C(ϖ) = [𝜃(ϖ), tc (ϖ), tf (ϖ), Pf (ϖ), Pc (ϖ) ].

It can be noted that the primary objective of this paper is not to


present uncertainty quantification in buckling loads – rather we want
to convey a generalized message for buckling loads in the stochastic
regime. Here we have established that it is important to consider higher
modes of buckling in a structure for a realistic stochastic analysis along
with the conventional practice of considering the first mode of buckling
only. We have systematically shown this by means of over-lapping ar-
eas of the probability density function plots considering various possible
scenarios of a sandwich structure and relative effect of different concern-
ing factors. Since we have presented the probability density function
plots for buckling loads based on thousands of samples of the MCS, it is
quite easy to calculate the mean and standard deviations for the stochas-
tic buckling loads. However, keeping the objective of this paper in mind,
we have focused on showing the over-lapping areas of the probability
density function plots instead of showing the statistical quantities like
mean and standard deviations.
It could also be noted that our point of interest in this particular
paper is to find out the overlapping region only (that can be shown
Fig. 6. Flow diagram of stochastic analysis using ANN Model.
directly by knowing the response bounds of each of the buckling loads)
instead of the entire probabilistic description. Even though the actual
nature of the probability density function would vary depending on the for the completeness of the study, other degrees of stochasticity are
considered probabilistic descriptions of the individual input parameters, also considered (such as Fig. 11). Different distributions corresponding
the response bounds are generally not dependent on the individual to different input parameters could be adopted in future when some
probabilistic description of each of the input parameters. In various experimental data are available to ascertain the statistical nature of
industries involving composite materials (such as aerospace), it is a the input parameters. But this is not expected to change the response
common practice to report the variability of different input parameters bounds (i.e. the range of variability of the buckling loads), which
in terms of percentage variations with respect to the nominal values are important for the primary objective of this paper to show the
instead of providing mean and standard deviation. In the present study overlapping regions for different buckling loads. Layer-wise random
the degree of stochasticity (Δ) is taken as ± 10° for ply-orientation variable approach is adopted here for surrogate based finite element
angle(𝜃), whereas ± 10% for core thickness (tc ), face sheet thickness iterations. A flow diagram of stochastic buckling analysis using ANN
(tf ), core material properties (Pc ) and face sheet material properties (Pf ) model of composite sandwich plate is presented in Fig. 6.
as with respect to the nominal values as per normal industry standards.
Knowing the bounds of each of the input parameters in this way, we 4. Results and discussion
have adopted a random uniform distribution to carry out the Monte
Carlo simulations. The level of stochasticity here is considered as per In this article, first three buckling loads (First buckling load (FBL),
common industry standards of various aircraft manufactures. However, Second buckling load (SBL) and Third buckling load (TBL)) of a sand-

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 7. Percentage error in (a) Mean value (b) Standard deviation for different sample (N) sizes.

Fig. 8. Probability density functions for direct MCS and ANN Model considering combined variation for (a) First buckling load (FBL) (b) Second buckling load (SBL)
and (c) Third buckling load (TBL) having CCCC boundary condition.

Table 1 consisting of soft core (tc = 0.8cm) and face sheet (tf = 0.2cm) hav-
Convergence study on non-dimensional deterministic buckling load for simply ing eight (08) equal laminate (both side) of ply orientation angle
supported laminated composite [0°/90°/0°] plate (E11 /E22 = 40). (90°/0°/90°/0°/90°/0°/90°/0°) are considered, unless otherwise men-
Span thickness Present FEM Reddy Kant and tioned. For presenting the numerical results, material properties are con-
ratio [82] Manjunatha [83] sidered from literature [81] as:
4×4 8×8 12 × 12
(a) For core:
10 21.9064 21.8991 21.8988 22.1207 22.0671
50 35.2596 35.2083 35.2069 35.2293 35.2248 E1 = E2 = E3 = 0.5GPa, G12 = G13 = 0.4GPa, G23 = 0.2GPa,
100 36.0361 35.9185 35.9168 35.9211 35.9211
𝜐12 = 𝜐13 = 𝜐23 = 𝜐32 = 0.27, 𝜐21 = 𝜐31 = 0.006, ρ = 1000 kg∕m3

(b) For face-sheet:


wich plate having length (l) of 10 cm, width (b) of 10 cm and thick-
E1 = 38.6GPa, E2 = E3 = 8.27GPa, G12 = G13 = 4.14GPa,
ness (t) of 1 cm is analysed for four different boundary conditions.
Boundary conditions taken in the analysis are CCCC, CFCF, SCSC G23 = 1.656GPa, 𝜐12 = 𝜐13 = 𝜐23 = 𝜐32 = 0.26, 𝜐21 = 𝜐31 = 0.006,
and SSSS (C–Clamped, F-Free, S-Simply supported). Sandwich plate ρ = 2600 kg∕m3

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 9. Scatter plot of original FE Model with ANN Model for CCCC sandwich plate (FBL) considering combined variation for sample size (a) 64 (b) 128 (c) 256 (d)
512.

Fig. 10. Stochastic buckling load (N) of (a) CCCC (b) SCSC (c) SSSS and (d) CFCF composite sandwich plates having variation in all input parameters.

4.1. Convergence study and validation load factor, thickness and transverse modulus of elasticity for face-sheet,
respectively] for a simply supported laminated composite plate is pre-
The present analysis involves two different forms of convergence sented in Table 1 along with the previous results of Reddy [82], Kant
and validation studies involving the finite element model and the ANN and Manjunatha [83]. The results show a good agreement between the
model. The convergence and validation study on non-dimensional de- present work and previous works. Here even though the numerical val-
terministic buckling load 𝜆̄ = 𝜆 𝑙2 ∕ 𝑡2 𝐸𝑇 𝑓 [where, 𝜆, t, ETf are buckling ues of buckling load decrease from 8 × 8 to 12 × 12 mesh sizes, the dif-

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 11. Stochastic first, second and third buckling load (N) of (a) CCCC (b) CFCF (c) SCSC and (d) SSSS composite sandwich plates having different degree of
stochasticity (compound effect).

ling loads obtained corresponding to the converged mesh size and the
reference literature is well within the acceptable limit (∼0.05 to 0.99%).
In this study, the ANN model is applied to get predictive and in-
dicative surrogate model for buckling analysis of soft core sandwich
plate corresponding to a number of stochastic input parameters. How-
ever, before using the ANN as a surrogate of the original finite element
model, its prediction capability needs to be validated. An error analy-
sis is conducted to select the optimal number of samples (drawn from
quasi-random Sobol sequence [84]) required for ANN surrogate model.
In the error analysis mean value and standard deviation value of stochas-
tic buckling load for CFCF sandwich plate are considered and it is ob-
served that error reduces drastically by increasing the sample size (refer
to Fig. 7). It can be noted that Fig. 7 shows the performance of the
surrogate model (ANN) in prediction corresponding to different sample
sizes (i.e. number of realizations used to construct the surrogate model).
Fig. 7(a) represents the absolute error in mean value with respect to di-
rect MCS results while Fig. 7(b) represents the absolute error in standard
deviation with respect to direct MCS results. These are calculated as
[| 𝐷𝑖𝑟𝑒𝑐𝑡𝑀 𝐶𝑆 𝐷𝑖𝑟𝑒𝑐𝑡
𝑟𝑒𝑠𝑢𝑙𝑡−𝐴𝑁 𝑁 𝑏𝑎𝑠𝑒𝑑𝑀 𝐶𝑆 𝑟𝑒𝑠𝑢𝑙𝑡
𝑀𝐶𝑆 𝑟𝑒𝑠𝑢𝑙𝑡
| × 100]. It can be found in Fig. 7(a)
that the percentage error in mean value decreases with the increase in
sample size for ANN model formation. Error of less 0.5% is noted for the
sample size of 512. In case of standard deviation, however, normally a
trend of decreasing error is not expected to be found as standard devi-
ation is a much more sensitive than the mean value to the randomness
of samples. The error in standard deviation is also expected to be much
more compared to the error in mean values since the numerical values
Fig. 12. Stochastic buckling load (N) of CCCC composite sandwich plates hav- of standard deviation are much lesser compared to the respective mean
ing (a) 30° and (b) 60° ply orientation angle considering variation in ply orien- values. We find error in the value of standard deviation in the range of
tation angle only. 3 to 4.8%, which is acceptable according to the standard practice.
Further, the result obtained from direct MCS and ANN based MCS
having 64, 128, 256 and 512 samples are plotted using probability den-
ference is negligible (∼ 0.001%). This means the present finite element sity function (PDF) in Fig. 8 for comparative analysis considering the
formulation converges well when a mesh size of is 8 × 8 considered. It CFCF boundary condition. The PDF plots shown in Fig. 8 indicate a neg-
can also be noted that the difference in result of the deterministic buck- ligible deviation of ANN model with respect to direct MCS model for

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 13. Stochastic buckling load (N) of composite sandwich plates with different core thickness and boundary conditions considering source-uncertainty in core
thickness only.

512 sample size. This confirms the validity and high level accuracy of for accurate prediction. This indicates that the ANN model formed us-
the surrogate model based on ANN approach. For lesser sample size, ing 512 samples can effectively substitute the inefficient conventional
the probability density function plots in Fig. 8 are expected to deviate FE model involving 60 random input parameters for the subsequent
from the original MCS. However, as the sample size increases, the prob- stochastic analyses, leading to a significant saving of computational time
ability density function plots become more similar to the one obtained and cost without compromising the prediction accuracy. It can be noted
from direct MCS. It can also be noted that we have presented raw data that the proposed ANN based approach requires 512 number of orig-
in this manuscript in their original form instead of trying to (best-)fit inal finite element based simulations to be carried out in the present
the probability distributions to the closest form of standard distribution analysis, but the ANN based MCS is carried out using 10,000 sam-
available (such as Gaussian or Weibull). Though this practice is followed ples. Thus the computational savings is achieved in terms of expensive
in some engineering fields for the sake of a straightforward interpreta- FE simulations.
tion, such idealization could lead to erroneous and misleading results
in many cases. As we consider complex compound effect of stochas- 4.2. Numerical results for stochastic buckling analysis
ticity considering multiple stochastic input parameters simultaneously,
their compound effect on the global properties (such as buckling load) After having the ANN based FE model validated for further predic-
are normally not expected to perfectly follow any standard probabilistic tions in the preceding subsection, here we focus on presenting proba-
distribution (unless the results are forcefully fitted to follow the clos- bilistic results for the first three buckling loads. Normally in case of var-
est distribution). The scatter plots presented in Fig. 9 considering dif- ious engineering applications, the critical buckling load with the least
ferent sample sizes also agree with the converged sample size of 512 Eigen value is deemed to be useful because after this point the structural

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Fig. 14. Stochastic buckling load (N) of (a) CCCC and (b) SCSC composite sand-
wich plates having 4 numbers of laminas considering variation in face-sheet
thickness only.

instability creeps in. Thus most of the research articles focus on the first
buckling mode in the deterministic regime. In case of stochastic stabil-
ity analysis, however, the buckling loads are found to have a response
bound with respect to the corresponding nominal values. Thus there
exists a possibility of overlap in the stochastic responses of the buck-
ling loads corresponding to different modes of buckling resulting in a
non-unique critical buckling mode with the minimum value of buckling
load. For this reason, it is essential to consider higher buckling modes in
case of source-uncertainty in the system parameters. The importance of Fig. 15. Stochastic buckling load (N) of CCCC composite sandwich plates hav-
higher order buckling modes are further illustrated by numerical results ing (a) 8 numbers of laminas (b) 12 numbers of laminas (a) 16 numbers of
in the following paragraphs. laminas considering variation in face-sheet thickness only.
First three buckling loads for combined effect of stochastic varia-
tion of all input parameters are studied and the results are presented in
Fig. 10. It shows that there is a significant amount of overlapping for boundary conditions. This becomes more evident from the probabilistic
first and second buckling load and partial overlapping of TBL in case distributions presented in Fig. 11 considering three different degrees of
of sandwich plates with CCCC boundary condition. Such overlapping stochasticity (Δ). The effect of ply orientation angles of the face sheets
of the first (/lowest) buckling load with subsequently higher buckling in a (𝜃 /0 /𝜃 /0 /𝜃 /0 /𝜃 /0) family of laminate is investigated consider-
loads (second and third buckling loads) is a key concern in designing ing 𝜃 = 30° and 60° in Fig. 12 considering the CCCC boundary condition
the structures. For example, if someone follows the value of a particular (since this boundary condition was found to result in the most severe
buckling load corresponding to the deterministic buckling mode assum- case of overlapping zone in case of 𝜃 = 90°; refer to Fig. 10). Though a
ing it as the critical buckling load, there may be possibilities that actually different overlapping pattern is noticed with respect to 𝜃 = 90° (refer to
the Eigen value corresponding to the second or the third buckling load Fig. 10), the overlapping between the first two buckling loads are found
is the most critical depending on the overlapping zone. Thus in case of to be critical for both 𝜃 = 30°, 60°.
a stochastic analysis, there exists non-unique critical buckling modes. In many cases, individual effects of stochasticity become predomi-
The objective of this article is to make the scientific community and de- nant for structural analysis. Fig. 13 shows the effect of stochastic varia-
sign engineers aware of this fact. From the Fig. 10, it can be observed tion of core thickness only on the probabilistic descriptions of first three
that the degree of overlapping depends on the boundary conditions; the buckling loads considering three different nominal values of core thick-
case of CCCC being most severe, where all the three buckling modes are ness for CCCC and SCSC boundary conditions. It can be discerned from
significant. The degree of overlapping among the first three buckling the figures that the probabilistic descriptions and the overlapping pat-
loads significantly reduces for the SCSC boundary condition. In case of tern among the buckling loads vary substantially depending on the core
the SSSS and CFCF boundary conditions, it can be noticed that there is thickness and boundary condition. Fig. 14 shows the effect of bound-
no overlapping with the FBL for a degree of stochasticity Δ = 10. Thus ary conditions on the probabilistic descriptions of first three buckling
for these two cases, it is sufficient to consider only the first buckling loads due to stochasticity in face-sheet thickness only considering a 4-
mode. However, in case of higher degree of stochasticities, an overlap- layer laminate configuration. A remarkable difference can be noticed
ping region with the FBL may appear for SSSS and CFCF boundary con- in the overlapping pattern of the FBL with the higher order buckling
ditions, while the degree of overlap may increase for the CCCC and SCSC loads. While the CCCC boundary condition is very crucial in this case,

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Fig. 16. Stochastic buckling load (N) of (a) CCCC and (b) SCSC composite sand- Fig. 17. Stochastic buckling load (N) of CCCC composite sandwich
wich plates having variation in core material property only. plates having (a) E-Glass face sheet: E1 = 38.6 GPa, E2 = E3 = 8.27 GPa,
G12 = G13 = 4.14 GPa, G23 = 1.656 GPa, 𝜐21 = 𝜐31 = 0.006, 𝜐12 = 𝜐13 = 𝜐23 = 𝜐32 =
0.26, 𝜌 = 2600 kg/m3 and (b) S-Glass face sheet: E1 = 43 GPa, E2 = E3 = 8.9 GPa,
the SCSC boundary condition does not have any overlapping zone for the G12 = G13 = 4.5 GPa, G23 = 1.8 GPa, 𝜐21 = 𝜐31 = 0.006, 𝜐12 = 𝜐13 = 𝜐23 = 𝜐32 = 0.27,
first buckling load. Further results are presented in Fig. 15 for stochas- 𝜌 = 2490 kg/m3 .
ticity in the face-sheet thickness only considering different number of
layers in the face-sheet in case of the crucial CCCC boundary condition, sider higher modes of buckling in a structure for a realistic stochastic
wherein a considerable difference can be noticed in the probabilistic analysis. We have systematically shown this by means of overlapping
descriptions of first three buckling loads. areas of the probability density functions considering various possible
Fig. 16 shows the individual effect of stochasticity in the core ma- scenarios of a sandwich structure and relative effect of different con-
terial property for two different boundary conditions. It can be noticed cerning factors. Here we consider a complex structural system of sand-
from the figure that the CCCC boundary configuration shows a very cru- wich structures with the face sheets made of composite laminates to
cial overlapping pattern with overlapping zone between the first two demonstrate the concepts in depth using an efficient ANN based MCS
buckling modes as well as overlapping zone among the first three buck- approach. The message of the paper is generalized in nature (i.e. ap-
ling loads. Thus in this case all the first three modes of buckling are plicable to other structures) and the non-unique critical buckling load
important. The probabilistic description for SCSC boundary condition would have important implications in the subsequent design. In short,
shows that the first buckling load does not have any overlapping zone the paper has both a strong message to the engineering community (i.e.
with the higher buckling modes. Thus the higher buckling modes are non-unique critical buckling load) and development of an ANN based
not significant in this case for the considered degree of stochasticity. FE formulation for efficient stochastic analysis. Both of these aspects
Fig. 17 shows the individual effect of stochasticity in face-sheet material are applicable to other structural forms.
property considering E-glass and S-glass face-sheets. A significant over-
lapping can be noticed in both cases for the first two buckling modes 5. Conclusions and outlook
indicating the importance of considering at least the second mode of
buckling along with the first mode in this case. A bottom-up Monte Carlo simulation based non-intrusive uncertainty
A sensitivity analysis is carried out based on the measure of relative quantification for buckling analysis of laminated soft core sandwich
coefficient of variation [85] for different input parameters considering plates is presented in this article. Complete probabilistic descriptions of
various boundary conditions. The results presented in Fig. 18 shows the first three buckling loads for various crucial factors related to bound-
that even though the sensitivity of different stochastic input parame- ary conditions, ply orientation angle and material properties are shown
ters are dependent on the boundary condition and the mode of buck- for individual and compound effect of source-uncertainties based on an
ling, core thickness is found to be the most sensitive parameter in gen- efficient surrogate based approach (coupled ANN based FE-MCS), which
eral, followed by the core and face-sheet material properties and thick- demonstrates a significant level of computation time and cost saving.
ness of face-sheet. The sensitivity analysis presented here could pro- Further, a sensitivity analysis is carried out to investigate the relative
vide a clear idea about the degree of quality control needed for vari- importance of different parameters in buckling behaviour of soft core
ous input parameters as well as the prospective degree of overlapping composite sandwich plates.
among the buckling loads in case of individual effect dominant stochas- An intriguing outcome of the probabilistic results for buckling loads
tic systems and the relative contribution in the compound effect of presented in this paper is the realization of the importance of higher
stochasticity. order buckling modes due to the existence of overlapping zones among
In this paper, we do not aim to just present an uncertainty quan- the different Eigen values. In a deterministic analysis, normally a sin-
tification exercise for sandwich structures; rather the paper comprehen- gle critical buckling load is considered corresponding to the minimum
sively establishes a strong generalized message: it is important to con- Eigen value. However, we have shown that there exists a non-unique

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R.R. Kumar, T. Mukhopadhyay and K.M. Pandey et al. International Journal of Mechanical Sciences 152 (2019) 630–643

Fig. 18. Sensitivity of input parameters (Ply-orientation angle (𝜃), core thickness (tc ), face-sheet thickness (tf ), core material properties (Pc ), face-sheet material
properties (Pf )), for the first three buckling loads considering different boundary conditions.

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