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MECHANISTIC-EMPIRICAL
DESIGN PROCEDURES
PART IV
MECHANISTIC-EMPIRICAL DESIGN
PROCEDURES
Guide has indirectly used mechanistic procedures for A subset of benefits which could result from the
evaluating seasonal damage and to establish coeffi- development of mechanistic procedures are summa-
cients for drainage and load transfer. Also, the use of rized as follows:
the resilient modulus to represent material properties
Estimates of the consequences of new loading
introduces the concept that paving materials can be
conditions can be evaluated. For example, the
represented by a quasi-elastic modulus.
damaging effects of increased loads, high tire
In summary, while mechanistic-empirical design
pressures, multiple axles, etc., can be modeled
procedures are still somewhat limited for use with
using mechanistic procedures.
flexible pavements, there is a significant body of re-
Better utilization of available materials can be
search to draw from if an agency is interested in devel-
estimated. For example, the use of stabilized
oping such design procedures. For rigid pavements
materials in both rigid and flexible pavements
the use of analytical methods and mechanistic proce-
can be simulated to predict future perform-
dures has been the standard of the industry for over
ance.
40 years.
Improved procedures to evaluate premature
distress can be developed or conversely to ana-
lyze why some pavements exceed their design
expectations. In effect, better diagnostic tech-
1.2 BENEFITS
niques can be developed.
Aging can be included in estimates of perform-
Researchers in working to develop mechanistic-
ance, e.g., asphalts harden with time which, in
empirical design procedures hypothesize that these
turn, affects both fatigue cracking and rutting.
methods, which are based on long-established theory,
Seasonal effects such as thaw-weakening can
will model a pavement more correctly than the empiri-
be included in estimates of performance.
cal equations which have been traditionally used for
Consequences of subbase erosion under rigid
flexible pavements and for some aspects of rigid pave-
pavements can be evaluated.
ments. The primary benefits which could accrue from
Methods can be developed to better evaluate
the successful application of mechanistic procedures
the long-term benefits of providing improved
will be: (1) improved reliability for design, (2) ability
drainage in the roadway section.
to predict specific types of distress, and (3) the ability
to extrapolate from limited field and laboratory In summary, while the application of mechanistic-
results. empirical design procedures have had only limited
The ability or lack of ability to design a pavement application for flexible pavements, there is a consen-
for site-specific conditions influences the amount of sus among most researchers that such methods offer
conservatism to be included in design. The conse- the best opportunity to improve pavement technology
quences of increased conservatism will result in less for this type of construction for the next several dec-
than optimum use of funds. For example, the more ades. The application of analytical and mechanistic
conservatism built into each project limits the number procedures are now used for the design of rigid pave-
of projects that can be constructed in any given time ments and have proven to be effective. The extension
period. Thus, more reliable design methods would of these techniques to new designs and different appli-
result in optimum use of available funds. cations is considered to be a viable objective in the
A second major benefit of mechanistic procedures years to come.
is the ability to predict specific types of distress; e.g.,
cracking, faulting, rutting, etc. Pavement management
systems require the ability to predict the occurrence of 1.3 FRAMEWORK FOR DEVELOPMENT
distress in order to minimize the costs of maintenance AND APPLICATION
and rehabilitation. Mechanistic procedures offer the
best opportunity to meet this requirement for PMS. Figure 1.1 illustrates the framework for the devel-
The third major benefit would be the ability to ex- opment of mechanistic-empirical design procedures
trapolate from limited amounts of field or laboratory for new designs and for rehabilitation. Figure 1.2 il-
data before attempting full-scale, long-term demon- lustrates the application to an overlay for flexible
stration projects. This screening process could save pavements.
money and time by eliminating those concepts which The inputs required for the system include traffic,
are judged to have very little merit. roadbed soil properties , environment, material char-
Mechanistic-Empirical Design Procedures
lnmal Design
Development Methodology
I
clncerrainly
Environment
Construciion
Analysis
Strain or Oetormation Analysisl
4nalyss
I
I
I I I I I I I I I 1
Fatigue
Crackmg 1 F~iltiriq Punchout Rouqhnuss
I
Volume
Change
Elfects
1 1
I 1 I 1 I 1 1
r
1
-
Reli~lrilitv
Values 01 Distress
ISalPty FdCtorl
Distress
I
Modes of Distress
I
Relidhility
15afely Factor1
Prediction
Economic
Analysis
I
Lifp Cycle
Cost
Figure 1.1. Example Approach for the Development of a Mechanistic-Empirical Design Model
Design of Pavement Structures
I
I
NON-DESTRUCTIVE TESTING
(DEFLECTION. CURVATURE EfC.1
z A
I
J
t
J
t
SAMPLING
ADJUST
MATERIAL ___c
--------TESTING
MATERIALS
PROPERTIES CHARACTERIZATION
COMPUTE
DEFLECTIONS
CURVATURE
* ETC
I
I 1
I
ADJUST MATERIAL
PROPERTIES
SEASONAL EFFECTS
LOAD
1
COMPUTE DISTRESS
DFTERMINANTS
t
i 1
n FATIGUE
(UNIT DAMAGE)
e
l TRAFFIC
T a TRAFFIC
REMAINING LIFE
DISTRESS
DETERMINANTS
t
A
Figure 1.2. Overlay Design Procedure Using Elastic Layered Theory to Represent Pavement Response
Mechanistic-Empirical Design Procedures Iv-7
acteristics and uncertainty, i.e., variance on each of Condition surveys and nondestructive testing
the inputs. Aging of materials and construction re- (deflections, curvature, etc.) information is
quirements can be included in material characteris- collected in order to identify analysis sections.
tics. Sampling and testing of in-place material is
The process requires the selection of a series of completed on a limited basis in order to adjust
trial pavement sections, either rigid or flexible, which material properties to field conditions.
are considered to include a range of thicknesses and Seasonal variations of material properties and
materials appropriate to the design problem. A struc- traffic are determined in order to calculate dis-
tural (analytical) analysis is made for each trial sec- tress. The information used in this step would
tion to calculate the stress, strain, and deflection at come from research and development as repre-
specific locations depending on distress criteria. sented in Figure 1.1.
A working hypothesis or distress criteria must be The two types of distress used for design of the
developed for each of the distress types to be predicted asphalt overlay are rutting and fatigue crack-
by the procedure. For example, for fatigue cracking ing. For example, if the original pavement had
the distress criteria for rigid pavements is based on the been portland cement concrete, the criteria
maximum tensile stress in the slab and for flexible used might be reflection cracking and rutting.
pavements is based on the maximum tensile strain in Based on the distress analysis, a determination
the asphalt concrete. Similar criteria have been is made as to the need for a structural overlay:
developed for each of the distress types shown on if none is required, the worn-out pavement will
Figure 1.1, i.e., fatigue cracking, rutting, faulting, be renewed by recycling, milling, or a thin
punchouts. The “others” refer to future developments overlay at minimum cost. If an overlay is
which can or will be developed. required, trial sections will be analyzed which
Since Figure I . 1 represents the development produce plots of traffic versus thickness re-
framework, it is necessary to calibrate the distress quirements needed to satisfy specific perform-
models to field observations. This step will provide ance requirements, e.g., rutting not to exceed
information regarding the relationship of the pave- 0.5 inches and cracking, not more than 25
ment response to various levels and amounts of dis- percent.
tress. From these correlations, it has been possible to
In summary, Figure 1.1 provides a set of guide-
establish mechanistic-empirical relationships for
estimating the type and amount of deterioration as a lines, a framework, for developing mechanistic design
procedures. Other more detailed procedures may be
function of the input variables.
used; however, the general requirements will be the
Based on life-cycle predictions, it is possible to
same. Figure 1.2 illustrates the application of these
calculate life-cycle costs according to procedures de-
guidelines to a specific case, i.e., overlay of flexible
scribed in Part I, Chapter 3, of this Guide. The frame-
pavement. It is emphasized that these procedures
work requires that several trial analyses be completed
and applications are not new. The technical litera-
in order to be able to interpolate for specific design
ture; American Society of Civil Engineers, Transpor-
conditions and to select a best solution based on
tation Research Board, American Concrete Institute,
performance and cost.
American Society for Testing and Materials, the As-
A similar procedure is illustrated for rehabilitation.
sociation of Asphalt Paving Technologists, as well as
In this case, the method would require trial designs
various international conferences, all have a wealth
appropriate for rehabilitation as a starting point. Wow-
of background information pertinent to mecha-
ever, as with new construction, the inputs would
nistic-empirical design developments. The technical
include traffic, roadbed soil properties, construction information is available; however, field trials are
requirements, etc. limited,
Figure 1.1 represents the general framework which
has been used by most researchers to develop mecha-
nistic design procedures and which could be applied
by user agencies (state highway departments) as a 1.4 IMPLEMENTATION
guide for in-house development.
In Figure 1.2, the general methodology proposed The implementation of a mechanistic pavement
by some investigators (15) for overlays is outlined. design procedure requires that consideration be given
The method is summarized briefly as follows: to the following items:
IF8 Design of Pavement Structures
is commercially available and some laboratory equip- computer models will shortly make it possible to run
ment can be fabricated in-house if preferred. most mechanistic design procedures and structural
Equipment requirements will depend on data re- analysis programs on a desk-top personal computer.
quirements as follows: This capability will have a profound impact on mak-
ing mechanistic design procedures much more user
Resilient Modulus of Soil and Granular Mate- friendly and accessible to the practicing highway
rials. Refers to laboratory repeated-load testing pavement design engineer.
equipment for cohesive and noncohesive soil and The computer software for the new mechanistic
granular materials. Both confined and unconfined test pavement design procedures must be installed on the
capabilities will be required. agency mainframe and/or personal computers. This is
normally not difficult with a well-documented pro-
Resilient Modulus of Stabilized Materials. Re- gram. However, it is most important to verify care-
fers to laboratory repeated-load testing equipment for fully that the program is performing as required. Test
asphalt concrete, portland cement concrete, and programs should be run where the correct solutions
materials stabilized with asphalt, cement, lime, lime- are available for verification. In addition, the design
flyash, or cement-flyash combinations. engineer should make numerous runs of the program
after changing the design inputs over a practical range
Deflection Basin Measurement Equipment. Re- to evaluate the sensitivity of the design procedure to
fers to field testing equipment capable of measuring changes in design inputs. This will not only help to
the deflection basin several feet from the loading provide confidence in the design procedure, but also
plate, preferably at different load magnitudes includ- show which inputs are most significant; that is, which
ing the design truck wheel loading (e.g., 9,000 values should be determined accurately and which
pounds). The deflection basin data can then be used ones can be estimated.
in conjunction with computer programs to “back
calculate” the in situ resilient moduli of the pavement
layers and the roadbed soil.
1.4.5 Training Personnel
of the above topics. Consultants are also available to (4) The estimates are compared with actual field
assist with “hands-on” training programs if needed. observations of distress to determine calibra-
tion factors. A calibration procedure such as
this will result in realistic pavement designs
and will provide the needed confidence and
1.4.6 Field Testing and Calibration credibility for the mechanistic approach.
8. Acum, W.E.A., and Fox, L., “Computation erative Highway Research Synthesis Report,
of Load Stresses in a Three-Layer Elastic Project 20-5 (in publication, 1985).