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In-place structural strength and fatigue analysis

for floating platform topsides

Chen Lizhong
(DMAR Engineering Inc.,Houston,Texas 77094,USA)

Abstract:This paper presents some insights on the state-of-the-art practice that has been utilized recently in the in-
place structural strength and fatigue analysis for topsides on deepwater floating platforms such as tension leg plat-
form (TLP) and semi-submersibles. Emphases are put on analysis software,geometric and mass modeling,hydro-
dynamic loading and its mapping,and analysis procedures. In addition,for the in-place analysis using structure
analysis computer system (SACS),the procedure of Visual Basic for Application (VBA) is developed to map
AQWA-LINE hydrodynamic loading to the SACS integrated hull/topsides model;for the in-place analysis using
structure engineering system analysis model (SESAM),many computer aided applications are made to aid the
post-processing. These applications have been used in structural analyses for a few TLP and semi-submersible plat-
form topsides,and are briefly introduced in this paper.
Key words:topsides;TLP;semi-submersible;in-place structural analysis;hydrodynamic loading;SACS;SESAM

35 % of the total topsides operating payload. There-


1 Introduction
fore,it is very meaningful to optimize the topsides
Over the past two decades,more offshore dril- structural design in terms of weight saving on the con-
ling and production floating platforms (Fig.1),such dition that the structural integrity is maintained;all re-
as tension leg platform (TLP) , semi-submersibles lated codes and regulations requirements are satis-
and spars,have been installed in the deeper sea fields fied,and all structural members are properly sized. In
because near shore oil/gas reservoirs are exhausting; order to achieve this goal,something should be done
oil/gas price is increasing and some key technologies as follows.
are advancing [1]. Deepwater floating platforms de- 1) Loading conditions on topsides structures in
mand less topsides weight to lower the vertical center pre- service and in- place stages should be clearly
of gravity (VCG) and thus improve the global perfor- defined.
mance,which is critical for risers,moorings and 2) Loads should be obtained based on related
overall project feasibility. codes,metocean data,vendor data,sound enginee-
ring judgment and assumptions,and right tools.
3) All applicable loads should be applied to the
analysis model properly,and combined with code
checking.
4) In order to fully account for the interactions
between topsides and hull and transfer the hydrody-
namic loading directly,the analysis models for top-
sides structures have to include both detailed topsides
structural model and hull structural model (can be
Fig.1 Typical floating platform with topsides simplified as appropriate). The integrated topsides/
hull model is commonly large so that it is important
Topsides structural weight accounts for about to plan the analysis and code checking carefully in

Received 13 May 2013

24 ENGINEERING SCIENCES
terms of software selection, running time, code checking setting into one or a few input files,be-
checking implementation,coordination between hy- cause of which a re-design cycle can be done very
drodynamic analysis and structural analysis. quickly. SACS provides reliable beam member code
5) The structural analysis commonly involves a checking and tubular joint code checking capacity;
huge amount of data,hundreds of members and load therefore,it is very suitable for topsides structures
cases,and many analysis and design cycles. There- consisting of plate girders and tubular columns/
fore,in order to expedite the analysis and design pro- braces. However,SACS has very limited capacity to
cess and reduce errors,various computer tools should model plate elements and doesn’t have any function
be developed for different purposes. to transfer/map hydrodynamic loading from hydrody-
This paper presents insights on many key aspects namic analysis results to structural model. In sum-
of the topsides in-place structural strength and fatigue mary,SACS is a better structural analysis software
analysis including software selection, geometrical/ choice for floating platform topsides that mainly con-
mass modeling,boundary conditions,design loads, sists of beams,columns,braces and simple deck
environmental conditions, environmental dynamic shear plating;depending on the hydrodynamic analy-
wave loads,strength analysis and code checking, sis software,a computer program may need to be
and fatigue analysis methods. To help structural engi- made to map hydrodynamic loading from hydro-
neers understand dynamic wave loading,this paper dynamic loading output to the SACS structural analy-
discusses characteristic global hydrodynamic respon- sis model. Section 6.4 presents a VBA that can map
ses,statistical properties of waves and responses,de- hydrodynamic loading generated through AQWA-
sign wave approach, hydrodynamic loading map- LINE to the SACS model.
ping,verification and usage. For mapping hydrody- 2) While SACS is based on beam theory where
namic loads from AQWA- LINE results to structure beam elements are directly modeled without mes-
analysis computer system (SACS) model,the proce- hing,SESAM is based on FE theory where all ele-
dure of Excel- based Visual Basic for Application ments are generated through meshing geometric
(VBA) is made and briefly introduced. For in- place model. Because of this,member code checking in
structural analysis through structure engineering sys- SESAM is cumbersome and time consuming;the re-
tem analysis model (SESAM),many computer aids design cycle is thus slow;computer aided tools are
have been made to expedite the whole process from necessary to streamline the member code checking
the beginning to the end. process (refer to Section 7).
3) SESAM has complete tools for beam and
2 Analysis software
plate geometric modeling and meshing;it is the ideal
Topsides structural analysis has been carried out structural analysis software choice for floating plat-
mainly through SACS or SESAM. Developed by En- form topsides that mainly consists of not only beams,
gineering Dynamics Inc. (EDI) and recently acquired columns,braces and simple shear plating,but also
by Bentley Systems,SACS is an integrated suite of bulkhead and deck orthotropic plate panels. In addi-
software that is capable to do loading generation,stat- tion , SESAM also has a unique feature — super-
ic/dynamic structural analysis,code checking and de- element technique. The structure models can be built
terministic/spectral fatigue analysis. SACS has been in SESAM Patran- Pre or GeniE or other programs
widely used for offshore structural analysis in the oil/ and saved as low level superelements. A top level su-
gas industry. Developed by Det Norske Veritas perelement can readily be built up by merging the low
(DNV),SESAM is a complete strength assessment level superelements via SESAM Presel. The super-
system for engineering of ships,offshore structures element technique enables SESAM to handle detailed
and risers based on the finite element (FE) metho- integrated hull/topsides model that can be used for
dology. SESAM is able to perform structural and hy- both hull and topsides structural analysis and design.
drodynamic analysis. Fig.2 shows two integrated topsides/hull SESAM
The following summarizes the strength and structural analysis models for a semi-submersible plat-
weakness of SACS and SESAM,which serves as form and a TLP,respectively.
guidelines for analysis software selection. 4) Another advantage of SESAM over SACS is
1) SACS seamlessly integrates analysis model that SESAM has a wide spectrum of hydrodynamic
geometric inputs,loading inputs,analysis and code analysis capacity,is able to internally transfer hydro-

Vol. 11 No.4,Aug. 2013 25


dynamic loading to structural model and can do plat shall have end moment releases at the connections on
panel check according to DNV-RP-C201 [2]. the deck to minimize the stiffness contribution from
the platforms.
6) Deck plating system shall be modeled with
sound engineering judgment and practice;it shall be
modeled in a way that the load path and function are
reflected. If the deck plating is primarily for hori-
zontal bracing only,it can be modeled as large plate
elements without stringers or stiffeners;if the deck
plating is of stiffened plate panels and as primary
structural components,the deck plate and girders
shall be modeled explicitly and meshed.
Geometric modeling philosophy for hull struc-
ture depends on the analysis software used. If
SESAM is chosen for both topsides and hull struc-
tural analysis,the hull analysis model can be used di-
rectly for the topsides structural analysis. If SESAM
is chosen for topsides structural analysis and other
softwares such as ANSYS is chosen for hull struc-
tural analysis , the hull shall be modeled using
SESAM in such a way that the interface part between
the deck and the hull is modeled with sufficient de-
tails and other hull parts can be modeled with simpli-
city as long as the overall hull stiffness is accurately
simulated and the outer shell mesh is fine enough for
hydrodynamic analysis and loading mapping.
For the topsides structural analysis using SACS,
in order to simulate the local stiffness at the interface
between the deck and the hull,the upper parts of the
Fig.2 Integrated topsides/hull SESAM structural analysis hull columns above the mean water line (MWL) are
models for semi-submersible platform and TLP
modeled by using shell elements for hull wall steel
plates and three- dimension (3D) beam elements for
3 Geometric and mass modeling hull girders and stiffeners. The lower parts of hull col-
umns and pontoons are modeled with beam elements
3.1 Geometric modeling for their global stiffness and hydrodynamic loading
All primary topsides structural components shall transfer. It is noted that member/plate offsets shall al-
be modeled in a way as follows. ways be considered as appropriate and lower hull col-
1) Primary load paths are simulated correctly. umn and pontoon beam elements shall have stiffness
2) Beam offsets are properly modeled. that includes both hull wall and stiffeners. The stiff-
3) Connections between beams and plating are ness may be conveniently obtained through hull analy-
simulated through rigid dummy links,rigid planes or sis model.
restrain equations as appropriate. 3.2 Mass modeling
4) Equipment pyramid dummy supports shall In the topsides in- place structural analysis,
have small stiffness and end moment releases at the wave- induced inertial loads are simulated by speci-
deck elevation,which is to avoid stiffness contribu- fying the model masses and rigid body accelerations
tion from the dummy structures and thus be of six degrees of freedom. The magnitude and loca-
conservative. tion of mass components shall be modeled with high
5) Major secondary platforms shall be modeled accuracy. The rigid body 6×6 mass matrix and center
with their main frame members so that the load trans- of gravity (COG) location assembled from the in-
fer is adequately simulated. In addition,members place analysis model shall be consistent with the glo-

26 ENGINEERING SCIENCES
bal mass in the hydrodynamic analysis model. Gene-
4 Boundary conditions and balancing
rally,the basis for mass modeling is the project
loading
weight control report. The target mass for in- place
analyses is the not-to-exceed (NTE) mass of the Loads on a deepwater floating platform are ba-
topsides. lanced in nature. In reality,restraint of the platform
Commonly,the following mass concepts are em- is provided by water pressure on the hull outer shell,
ployed to model masses. mooring lines/tendons and risers. In terms of mode-
1) Modeled structural self- weight. All modeled ling,restraint from mooring lines and risers is simu-
steel beams and plates have mass contribution;their lated by springs at the keel around pontoons with ap-
mass is calculated in the analysis model through their proximately equivalent stiffness. Vertical restraint
material density,thickness and cross section. from water pressure is simulated by springs at the
2) Point/joint mass. Point mass is a concept in keel with total vertical stiffness calculated based on
GeniE to model a single concentrated mass at a single the water plane area of the columns. Lateral restraint
specified location;similarly,joint mass is a single from water pressure is simulated by springs at the
concentrated mass in SACS that is applied on a joint. keel with horizontal stiffness being taken as 10 % of
Together with pyramid dummy support structures, the vertical water plane stiffness.
point and joint masses are commonly utilized to simi- It is accepted that a small amount of rigid body
lar major heavy equipments. motion will exist in the model due to unbalanced for-
3) Equipment concept mass. In SESAM GeniE, ces on the in-place analysis model. This is because of
equipment concept mass is used to define and distri- inherent imperfections in the geometric and mass
bute a bulk mass over a specified area. When the modeling processes;the above mentioned boundary
GeniE concept model is meshed,equipment concept conditions keep the rigid body motion to a practical
mass is automatically meshed into point masses minimum. Large applied forces on topsides that cre-
which are distributed and applied to nodes in the co- ate significant unbalanced conditions,such as wind
vered area. loads and inertial loads , and riser loads are re-
4) Footprint mass. In SACS,footprint mass is balanced by applying forces at the four keel corners
used to define and distribute a bulk mass over a speci- in order to eliminate excessive rigid body motion.
fied area through skid beams. Inertia forces will be ap-
5 Design loads and environmental
plied on the cross points among skid beams and deck
conditions
supporting beams. SESAM equipment concept mass
and SACS footprint mass are used to apply area Deepwater floating platform topsides shall be de-
masses such as miscellaneous bulk masses,company signed for all load conditions that will be experienced
reserve and laydown area masses. during the topsides whole life cycle. For topsides in-
Commonly,the modeled mass in a topsides in- place structural analysis,the following design loads
place analysis model falls into one of the following are commonly considered [3- 6]:a. static loads,inclu-
categories:modeled structural self-weight,unmod- ding dead loads,buoyancy loads (i.e. static water
eled structural weight,major equipments,major ac- pressure on hull wet surface), static mooring and
cess platforms pipe racks,living quarters (LQ),lay- riser loads,and balancing loads;b. operational static
down areas and residual masses. loads, including crane operational loads, drilling
Eventually,the mass of the topsides in- place operational loads and live loads;c. environmental
analysis model needs to be calibrated against the static loads, including wind loads, current loads
weight control report. The first calibration step is to and inertial loads;d. environmental dynamic wave
ensure that all of the above mass categories are cor- loads.
rectly modeled;the second step is to approximately Environmental dynamic wave loads are loads
calibrate the mass magnitude and COG for each con- induced by waves;they are obtained through hydro-
struction module;the last step is to adjust the residual dynamic analysis. Wave loads are stochastic proces-
mass so that the total modeled mass and COG are the ses in nature and thus need to be characterized by
same as the NTE mass and COG as specified in the their statistic properties,such as probability distribu-
weight control report. tion and power spectral density [4]. However,in order
to simplify the loads for design purpose, design

Vol. 11 No.4,Aug. 2013 27


waves are determined through hydrodynamic analysis ous aspects of the design are first selected. Design
and statistical analysis for design environmental con- peak values for these responses are calculated for dif-
ditions so that the design wave induced loads can pro- ferent environmental loading conditions through hy-
duce the extreme values of defined global responses [5]. drodynamic analysis and statistical post-processing.
Section 6 will discuss the environmental dynamic Design waves are finally determined so that they can
wave loads in details. produce the same peak response values. For exam-
Typically,deepwater floating platform topsides ple,peak platform accelerations are critical for the
are designed for in-place operating and extreme envi- whole topsides structural design, and peak pry/
ronmental conditions if working stress design (WSD) squeeze forces are critical for the nearby area around
is used [6],or for ultimate limit state (ULS) and acci- hull- topsides connections. Therefore, characteristic
dental limit state (ALS) environmental conditions if global hydrodynamic responses that are associated to
load and resistance factor design (LRFD) is used [7]. topsides accelerations and pry/squeeze forces need to
As a part of design basis,operating and extreme be considered in the design wave determination.
(ULS or ALS) environmental conditions are specified The following listed characteristic global hydro-
as storms of certain return periods. Table 1 lists defini- dynamic responses commonly govern for the topsides
tions for operating and extreme environmental condi- in- place design:a. split (pry/squeeze) force between
tions in some locations around the world. pontoons;b. torsion moment about a transverse hori-
zontal axis;c. shear force between the pontoons;
Table 1 Typical regional environmental conditions d. longitudinal acceleration of deck mass;e. trans-
Location Operating Extreme verse acceleration of deck mass;f. vertical accelera-
Gulf of Mexico 10-year winter storm 100-year hurricane tion of deck mass. More details on those characteris-
tic global hydrodynamic responses can be found in
North Sea 1-year storm 100-year storm
Ref. [5].
South China Sea 1-year tropic storm 100-year tropic storm
6.2 Statistical properties of waves and responses
Sea waves by nature are random processes. For
engineering purposes , sea wave processes can be
6 Environmental dynamic wave loads
idealized by stationary Gaussian stochastic processes.
Environmental dynamic wave load is one of the The stationary Gaussian stochastic process can be
most significant loads that the deepwater floating plat- completely characterized by a certain power spectral
forms experience in the in- place condition [5]. Defi- density (PSD) function. The JONSWAP spectrum and
ning,calculating and transferring wave loads are not the Pierson- Moskowitz spectrum are most frequently
as straightforward as other loads,which involve met- utilized to describe wave processes in offshore engi-
ocean data,hydrodynamic analysis,statistical analy- neering,which are characterized by the following pa-
sis,load mapping and verification. For topsides in- rameters:significant wave height,average zero- up-
place structural analysis,it is essential for the respon- crossing period and peak [4]. The above parameters
sible engineers to understand the fundamental know- shall be specified in the project specifications as met-
ledge of environmental dynamic wave load,design ocean criteria.
wave method and load transfer. This section briefly re- According to the linear stochastic system
views characteristic global dynamic responses,statis- theory,the PSD functions of the input and output pro-
tical properties of waves and responses and design cesses can be related through the system complex
wave determination. In addition,a wave load map- transfer function H( ω ) as follows [5]:
ping application is introduced for SACS in- place S out ( ω) = H 2 ( ω) ⋅ S in ( ω) (1)
analysis. In marine engineering where the hull hydro-
6.1 Characteristic global hydrodynamic responses dynamic system is idealized as a linear system and
Characteristic global hydrodynamic responses the wave as the input Gaussian stochastic process,
are forces at cut cross sections of the platform rigid the magnitude of the system transfer function,|H ( ω) |,
body in the hydrodynamic analysis,which are impor- is conventionally called the response amplitude opera-
tant parameters for design wave determination. For tor (RAO). Obviously, RAO is a function of fre-
topsides in- place structural analysis,the characteris- quency ω and associated to a certain output. By defi-
tic global hydrodynamic responses that govern vari-

28 ENGINEERING SCIENCES
nition,RAO can be obtained by passing a series of sponse magnitudes form the RAO function,as shown
unit amplitude sinusoidal input with different frequen- in Fig.3.
cies through the linear system,and the series of re-

Fig. 3 Illustration for RAO

6.3 Design wave approach MPM from the short- term statistical analysis may be
The most rational method for the topsides in- less than the desirable extreme value. Therefore,the
place structural analysis for a deepwater floating plat- coupled nonlinear time-domain simulation of 3 h du-
form is to carry out a stochastic analysis in the fre- ration is commonly necessary to get the desirable ex-
quency domain. However,a design wave approach is treme values,especially for accelerations,and then
commonly utilized because it is simpler and easier to the MPM can be adjusted accordingly. In addition,
be implemented. It also satisfies the need for the si- the MPM needs to be adjusted according to model
multaneity of the responses,and the merits of the sto- test results and wave long-term distribution.
chastic approach are retained by using the extreme 4) The peak periods of the RAO and/or the peak
stochastic values of some characteristic global re- periods of the response PSD function are chosen as
sponse parameters in the selection of design waves [5]. the periods of the design wave.
In the design wave approach,a set of regular 5) The design wave height (DWH) is finally ob-
waves with selected wave heights and frequencies are tained through dividing the MPM by the value of the
utilized in different load cases to carry out the top- RAO at the chosen period of the design wave.
sides in-place structural analysis. These waves are de- The above procedure is carried out for each
termined by the following procedure and will produce wave direction/sea state of interest,and for each glo-
the most probable maximum governing global re- bal response parameter,resulting in a set of DWHs
sponse parameters [5]. and associated frequencies. The topsides in- place
1) Characteristic response parameters and corre- structural analysis will be carried out based on this set
sponding wave headings may be chosen according to of regular waves for wave loading cases. Table 2
the code such as Ref. [5] and engineering judgment. shows one typical set of design waves that are ob-
Typical characteristic response parameters are listed tained through the above procedure.
in Section 6.1. 6.4 Hydrodynamic load mapping
2) For a characteristic global response pa- A given unit amplitude wave with a period,hy-
rameter,its RAO is obtained by running the hydro- drodynamic analysis generates real and imaginary
dynamic model for a series of waves with unit ampli- sets of water pressure on wet panels and rigid body ac-
tudes and selected frequencies. The PSD function of celerations of six degrees of freedom. It is straight-
the response parameter is equal to the production of forward to transfer/map rigid body accelerations to
wave PSD and the squared RAO. structural analysis model;it needs a certain algorithm
3) The most probable maximum (MPM) value of to transfer water pressure from panels to shell ele-
the response parameter with 90 % is commonly used ments in the structural analysis model.
as the design extreme value. The direct and quick If SESAM is utilized for both hydrodynamic
way to calculate the MPM is through the short- term analysis and topsides structural analysis,there is a
statistical analysis based on the response PSD [5]. How- seamless mechanism built in SESAM to map hydro-
ever,since the design wave approach is based on the dynamic loads from hydrodynamic analysis results to
linear system assumption and the nonlinear effect the structural analysis. If,however,SACS is used
may be significant when the platform motion is large for topsides structural analysis,a computer applica-
under the extreme environmental condition, the tion is needed to transfer hydrodynamic load data to

Vol. 11 No.4,Aug. 2013 29


Table 2 Typical defined design waves for topsides structural analysis
Horizontal acce-
Load No. Response description Heading/(°) Period/s Amplitude/m Responsea
lerationb/(m·s-2)
CL 1 Longitudinal split force, to (+)x 180 11.5 8.45 217.29 0.14
CL 2 Transverse split force, to (+)y 270 11.5 8.41 223.61 1.26
CL 3 Roll moment about x-axis 330 8.5 3.95 2 627.19 0.74
CL 4 Pitch moment about y-axis 300 8.5 3.87 2 224.06 1.03
CL 5 Longitudinal shear force, to (+)x 315 8.0 6.03 66.79 0.94
CL 6 Longitudinal shear force, to (+)x 315 11.5 10.01 66.79 0.94
CL 7 Transverse shear force, to (+)y 225 8.0 6.11 68.29 0.93
CL 8 Transverse shear force, to (+)y 225 11.0 10.04 68.29 0.93
CL 9 Longitudinal acceleration 180 8.0 5.34 1.04 0.14
CL 10 Transverse acceleration 270 8.0 6.12 1.09 1.30
CL 11 Vertical acceleration 0 13.5 9.78 1.32 0.12
CL 12 Longitudinal split force, to (+)x 330 11.5 8.69 154.07 0.80
CL 13 Longitudinal split force, to (+)x 210 11.5 8.67 155.32 0.78
CL 14 Transverse split force, to (+)y 300 12.0 8.55 159.23 1.00
CL 15 Transverse split force, to (+)y 240 12.0 8.56 159.32 0.99
CL 16 Horizontal acceleration 0 8.0 5.35 1.05 —
CL 17 Horizontal acceleration 45 10.5 5.93 0.72 —
CL 18 Horizontal acceleration 90 8.0 5.40 0.99 —
CL 19 Horizontal acceleration 135 10.5 5.94 0.73 —
CL 20 Horizontal acceleration 225 10.5 6.02 0.73 —
CL 21 Horizontal acceleration 270 8.0 6.17 1.12 —
CL 22 Horizontal acceleration 315 10.5 6.05 0.74 —
CL 23 Vertical acceleration 45 13.5 9.80 1.22 —
CL 24 Vertical acceleration 90 13.5 9.52 1.17 —
CL 25 Vertical acceleration 135 13.5 9.80 1.22 —
CL 26 Vertical acceleration 180 13.5 9.80 1.31 —
CL 27 Vertical acceleration 225 13.5 9.83 1.20 —
CL 28 Vertical acceleration 270 13.5 9.54 1.13 —
CL 29 Vertical acceleration 315 13.5 9.82 1.20 —
Note:a. 90 % fractile response:m/s2 for acceleration,acceleration responses are measured at model coord (0,0,48);b. corresponding hori-
zontal acceleration in topsides,measured at model coordinate (0,0,62)

the SACS model. For a semi-submersible platform lines of hull columns and pontoons. The hydro-
project,SACS is used for topsides structural analysis dynamic loading mapping process is just to transfer
and AQWA- LINE is used for hydrodynamic analy- panel pressure onto these beam elements.
sis;an Excel- based VBA procedure is developed by 6.5 Hydrodynamic wave loading verification
the author to map the panel pressure data from There is a huge amount of hydrodynamic loa-
AQWA- LINE output to the SACS in- place analysis ding data that needs to be automatically transferred to
model. the structural analysis model either through the com-
Results directly from an AQWA- LINE run con- mercial program itself or through the in- house com-
tain sets of real and imaginary components of rigid- puter application. To ensure that the structural model
body accelerations at COG and hydrodynamic pres- receives the right hydrodynamic loading,one key
sures on hull wet panels. Each set corresponds to one step in the topsides in- place structural analysis is to
unit amplitude sinusoidal wave with one design wave verify the hydrodynamic wave loading mapped from
frequency. In the SACS model,the lower hull is mo- the hydrodynamic analysis results.
deled by 3D beam elements aligned along the center Acceleration is the most important hydrodynam-

30 ENGINEERING SCIENCES
ic loading component for topsides. It is critical to 6.6 Use of mapped hydrodynamic loads
check if the structural analysis model receives the Mapped wave loads in the structural analysis
right accelerations and the desirable maximum acce- model are just real “in-phase” ( ) and imaginary “out- (
lerations for all wave headings are realized in the of- phase”) components of rigid body accelerations
model. Cantilever supported unit point masses may and water pressures on the wet hull shell elements or
be put at the interested locations so that accelerations resulted pressure forces on the lower hull beam ele-
at those locations can easily be extracted from shear ments. For each wave heading- frequency combina-
forces of the support members in the structural analy- tion,two load cases,corresponding to real and imagi-
sis results. Accelerations from structural analysis nary components,are defined in the structural analy-
shall be verified against accelerations obtained di- sis model. For example,if design waves are specified
rectly from the hydrodynamic analysis,and the maxi- as in Table 2,we select 29 different design waves
mum acceleration realized in the structural analysis and have 58 wave load cases defined in the structural
shall be greater than the desirable extreme values pro- analysis model.
vided by the hydrodynamic analysis. The above 58 load cases do not comprise real
Hydrodynamic wave loading shall also be veri- loads on the structure. For each specific design wave,
fied based on other characteristic global hydro- the actual wave loads (Fdesign_wave) are time- dependent
dynamic responses. Taking SESAM structural analy- and shall be obtained through the following formula
sis for example,the FE model is set up so that all the H design_wave H design_wave
F de sign _wave =( )⋅ sin ( ωt ) ⋅ R +( )⋅ cos( ωt ) ⋅ I
Wadam- generated hydrodynamic pressure,drag load 2 2
and accelerations are applied directly on to the shell (2)
model. Therefore it is not possible to visualize the Where, Hdesign_wave is the DWH ; R is the loads in
pressure mapping using SESAM. The best way to val- the real component load case;I is the loads in the
idate the load mapping process is then to compare the imaginary component load case; ( ω∙t ) is the phase
Wadam- calculated section forces/moments with Cu- angle that varies over time. We call the linear load
tes- calculated results. Wadam calculates the section combination in Eq. (2) a harmonic load combination.
forces/moments of a structure due to wave excitation The topsides structure shall be designed against
and rigid body motion. Cutres cuts sections through the above harmonic load combinations. For SESAM
the structural model,and calculates section forces/ analysis,the stress results are first obtained for the
moments by integrating the resultant stresses. Com- real and imaginary unit wave load cases;then the
parison is conducted for squeeze/pry load. Fig.4 code checking is carried out based on the harmonic
shows RAO comparisons of squeeze/pry load. It is stress combination,which is similar to Eq. (2). For
shown that the results predicted by Wadam and SACS analysis,the above harmonic load combina-
Cutres have matched well,and the load mapping pro- tion is realized by specifying a limited number of
cess has worked as intended. evenly spaced phase angles ( ω∙ t)i over the range [0° ,
360°],which will lead to many regular load combina-
tions.
The error between the actual continuous harmon-
ic combination of Eq. (2) and the discrete harmonic
combinations is established as follows with respect to
a certain phase angle interval Δ ( ωt )
||
| t ∈ [0,∞)[ (
max sin ωt + ϕ)] - i =max (
1,2,⋯,N ë i
)
ésin ( ωt ) + ϕ ù || ≤
û|
(3)
Δ ( ωt)
1 - cos( )
2
Where, N = 360°/ Δ ( ωt ); ( ωt ) i = (i-1)× [Δ] ( ωt) . If
Fig.4 Validation of hydrodynamic loading by comparing the phase angles are chosen to be spaced at 12° ,
global responses (pry/squeeze force in this chart) obtained i.e. Δ ( ωt ) = 12° ,the error would be 0.55 % . There-
through hydrodynamic analysis and structural analysis fore,for each harmonic combination,it is accurate
Note:1 kips=4.448 kN,1 ft=0.304 8 m
enough to use 30 regular linear load combinations cor-
responding to 30 phase angles spaced at 12°.

Vol. 11 No.4,Aug. 2013 31


steps:geometric modeling,mass modeling,hydro-
dynamic loading importing,major static forces input-
7 Strength analysis and code checking
ting,structural analysis,load combination and code
Topsides in-place structural strength analysis and checking. Fig.5 shows a typical strength analysis and
code checking can be summarized as the following code checking procedure using SESAM.

Fig.5 Typical SESAM in-place strength analysis procedure

It is noted that the structural analysis may have ria or flat plate buckling checking codes such as DNV-
many different runs for different environmental condi- RP-C201 [2]. At the last level,beams and panels shall
tions;furthermore,if the gravity of a module is ap- be checked for their yielding and global buckling
plied by steps and the support boundary conditions strength through steel member design codes and plate
change from step to step,it is important to consider panel design codes.
the sequential gravity loading effect in the in- place For topsides structural strength and code chec-
strength analysis. king using SESAM,because the whole process is in-
Eventually,all structural components shall be volved with complicated geometrical and mass mode-
checked according to certain loading combinations ling,many loads and load combinations,and a huge
and project specified steel design codes from Ameri- amount of code checking for beams and plates,it
can Institute of Steel Construction (AISC) [8],Ameri- would be very meaningful to use various in-house
can Petroleum Institute (API) [6],DNV [7] and Norsk computer aided tools to make the whole process more
Sokkels Konkuranseposisjon (NORSOK) [9]. The efficient and minimize the possible mistakes.
structural integrity shall be ensured with respect to For a few projects, the following computer
the stress,local buckling,beam and panel buckling, aided tools were made and are found to be very use-
which form the structural code checking hierarchy. ful:a. various SESAM GeniE JScript applications for
At the first level of the structural code checking data importing and exporting between GeniE model
hierarchy,von Mises stresses of plate/shell elements and Excel,and for other purposes;b. GeniE JScript
shall be checked against the allowable;detailed local applications and Excel- based VBA for topsides mass
finite element analysis (FEA) models are often neces- modeling based on the weight control database ;
sary for von Mises stress checking at nodes. At the c. GeniE JScript applications for applying wind forc-
second level,local buckling strength of plates and es and other static forces;d. Excel- based VBA for
member section components such as flanges and generating SESAM Xtract, Framework and Plate-
webs needs to be checked by using compactness crite- work load combination journal files (.JNL files) based

32 ENGINEERING SCIENCES
on the load combination matrix; e. Excel- based Depending on the stress range statistical distribu-
VBA for extracting forces from SESAM Xtract out- tions,there are the following fatigue analysis catego-
put files; f. Excel- based VBA for generating SES- ries that have been utilized in the topsides structural
AM Xtract,Framework and Platework code check- fatigue assessment.
ing journal files (.JNL files);g. Excel-based VBA for 1) Deterministic fatigue analysis. In the situation
sorting and extracting plate panel stresses from Plate- where the cyclic loading can be assumed to be deter-
work code checking results output files. ministic,i.e. the loading change ranges and their cy-
cles can be specified,the fatigue damage can be sim-
8 Fatigue analysis
ply calculated by the Palmgren-Miner rule,which re-
Offshore structural steel fatigue is caused by os- fers to the deterministic fatigue analysis. The fatigue
cillating stresses. Since waves as input are random induced by crane operational loading is usually as-
processes,steel stresses as output are random pro- sessed through deterministic fatigue analysis.
cesses, too. Any estimated fatigue damage shall be 2) Simplified fatigue analysis. This analysis first
considered as an empirical statistical expectation va- assumes that the long- term stress range distribution
lue because the source is stochastic and the S-N can be expressed as a two-parameter Weibull distribu-
curves are empirical. Commonly,the floating plat- tion. Then the two parameters,Weibull shape parame-
forms are assumed to be linear systems so that any ter and scale parameter,are calibrated based on a ref-
stress response PSD is just the production of determi- erence design environmental loading condition such
nistic squared RAO and the input wave PSD,which as the extreme condition. Finally,the fatigue damage
forms the basis for many fatigue estimation methods. can be estimated through a simple formula based on a
Steel fatigue damage is determined by the statis- proper S- N curve and the largest stress range under
tical distribution of the stress oscillating range and ap- the reference design loading condition. Simplified fa-
plicable S-N curve. Fatigue damage can be cumulated tigue analysis is often utilized for secondary steel fa-
through Palmgren-Miner rule. According to stress cal- tigue assessment and fatigue screening.
culation methods and S- N curve selection,there are 3) Spectral fatigue analysis. The spectral fatigue
two commonly fatigue life estimation methods as analysis defines the long- term stress range distribu-
follows [10,11]. tion through short- term Rayleigh distributions and
1) Nominal stress method. This method is based wave scatter diagrams. By assuming that the short-
on nominal stresses from classic beam elements and term stress range induced by a seastate wave has a
plate elements without local structural details Rayleigh distribution,the damage from this seastate
modeled. The local nominal stresses at the interested wave can be estimated through a closed-form for-
spots are estimated by applying a stress concentration mula;then the total damage from all seastate waves
factor (SCF) to the nominal stresses;SCFs depend on can be accumulated through Palmgren-Miner rule
the connection details and can be obtained from code based on seastate probability distribution. The spec-
specified values or detailed FEA. Eventually,the tral fatigue analysis has been widely utilized in the
nominal stress S- N curves and the local nominal deepwater floating platform hull and topsides struc-
stresses are used together to estimate the fatigue life. tural fatigue assessment in the detailed engineering
2) Hot spot stress method. In order to assess the stage.
fatigue life for some complicated details,for which it 4) Fatigue analysis through time domain simula-
is difficult to select a applicable nominal stress S-N tion. The above mentioned spectral fatigue analysis
curve and use the nominal stress method,the hot spot assumes that the whole floating platform system is
stress method needs to be used. This method uses the linear and the response processes are narrow banded
hot spot stress and a compatible S- N curve. The hot Gaussian stationary processes. However,in a situa-
spot stress commonly refers to the stress at the toe of tion where the nonlinear and/or low- frequency re-
weld. For tubular joints,the hot spot stresses can be sponse components are significant,it is not conserva-
obtained through member nominal stresses and tive to use spectral fatigue analysis anymore. For this
SCFs,and SCFs can be calculated through Efthy- situation , a fatigue analysis through time domain
miou formulae. For other joints,hot spot stresses are simulation may be needed. In this analysis,a time
commonly obtained through detailed FEA and stress history of a seastate wave is first simulated based on
extrapolation. its PSD and input into the coupled nonlinear hydrody-

Vol. 11 No.4,Aug. 2013 33


namic analysis. Then,the governing response time the same time maintain the structural integrity and
history is output and its change range distribution can meet all the requirements. For this purpose,responsi-
be obtained through the rainflow counting method. ble structural engineers need to completely under-
Through many such simulations,a few equivalent stand all steps in the structural analysis including
load cases can be determined so that the fatigue dam- modeling,loading and code checking.
age can be calculated from these loading cases with This paper addresses many key aspects of the
their numbers of cycles. The fatigue assessment for state- of- the- art topsides in- place structural strength
the connections between spar hull and topsides is and fatigue analysis,which helps structural engineers
sometimes carried out through this time domain simu- choose the right software,determine and apply hydro-
lation method. dynamic loading correctly,and carry out code chec-
The use of fatigue analysis methods depends on king properly. In addition,this paper shows that the
the specific project. A typical SESAM fatigue analy- whole analysis process can be made more efficiently
sis procedure for topsides structure is shown in Fig.6. through various computer aided applications.

References
[1] Zhang Dagang,Deng Zhongchao,Yan Fasuo. An introduction to
hull design practices for deepwater floating structures [J]. Journal
of Marine Science and Application,2009,8(2):123-131.
[2] Det Norske Veritas. DNV- RP- C201 Buckling strength of plated
structures [S]. Norway:Det Norske Veritas,2010.
[3] Det Norske Veritas. DNV- OS- C103 Structural design of column
stabilised units (LRFD method) [S]. Norway:Det Norske Veri-
tas,2008.
[4] Det Norske Veritas. DNV-RP-C205 Environmental conditions and
environmental loads [S]. Norway:Det Norske Veritas,2010.
[5] Det Norske Veritas. DNV- RP- C103 Column- stabilised units [S].
Norway:Det Norske Veritas,2010.
[6] American Petroleum Institute. RP 2A-WSD Recommended prac-
tice for planning,designing and constructing fixed offshore plat-
forms—Working stress method (21st edition) [S]. Washington
DC:American Petroleum Institute,2005.
[7] Det Norske Veritas. DNV-OS-C101 Design of offshore steel struc-
Fig.6 Typical SESAM fatigue analysis procedure tures,general (LRFD method) [S]. Norway:Det Norske Veritas,
2011.
[8] American Institute of Steel Construction. Steel Construction Man-
9 Conclusions ual (13th edition) [M]. Chicago:American Institute of Steel Con-
struction,2005.
Floating platform topside structure supports lots [9] Norsk Sokkels Konkuranseposisjon. N-004 Design of steel struc-
of heavy equipment and is subjected to substantial en- tures [S]. Norway:NORSOK,2004.
[10] Det Norske Veritas. DNV- RP- C203 Fatigue design of offshore
vironmental loads during its whole life cycle;topside
steel structures [S]. Norway:Det Norske Veritas,2008.
steel weight accounts for about 35 % of the total top- [11] American Bureau of Shipping. Guide for the Fatigue Assessment
side operating pay load. It is essential to optimize the of Offshore Structures [M]. USA,Houston:American Bureau
structural design,reduce the structural weight,and at of Shipping,2003.

Author
Chen Lizhong,male,born in 1971,obtained his Ph.D. in structural engineering from Texas Tech Univer-
sity. Now he is a registered professional structural engineer in DMAR Engineering Inc. in Houston,Texas. He
has published more than 10 papers on structural dynamics,wind engineering and stochastic processes. He spe-
cializes in floating system structural design and analysis. He can be reached by E-mail:lchen@dmar-engr.com

34 ENGINEERING SCIENCES

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