Professional Documents
Culture Documents
1) Anchor
An anchor is made of five major parts; shank, crown, stock, flute and
tripping ring. A shank is a fixed stem structure which is fitted together
with flute by the tripping pin passing through the shank hole. Together;
these connecting structures along with stack ( A crossbar that helps
turn the anchor to assist flute to dig into ground ) are known as anchor
crown. The fluke on respect is the key part of an anchor which actually
dig deep into the ground to hold the ship in place.
Function: While most ships move from port to port; many have to wait
outside for the berth. With increased shipping over times and growing
number of ships it become more and more common to wait for long for
berth. So to secure them in place against the natural forces such as
wind and tide current; anchor are used in ship. They acts as a holding
hand securing them to a definite place with their flute hooked deep into
sea bed and weight of chain along with its resultant force keeping the
ship fixed to its place.
2) Bow
A bow is the front most part of a ship which cuts the water along its
sides as the ship proceeds. The key two requirement for a bow is to
have; minimum drag possible or so called resistance between the water
and the ship’s hull and must be tall enough to avoid water splashing to
easily on top of it. In all the different bow types tested so far in the
history only a handful of them pass the test of time; bulbous bow,
Inverted bow and an Axe bow.
A bulbous bow is the one that you will see in most ships including that
used for commercial shipping. It can be identified easily by its distinct
bulging bulb like shape just under the waterline; and has an advantage
of increased fuel efficiency of a ship by 10 to 15 percent. On another
hand a ship with inverted bow design have its part of hull and bow;
upside down much like that of a submarine with extended waterline.
This on one hand improve its water drag while on another restricts its
reserve buoyancy and speed in bad weather.
Such a bow type is usually used for ships involved in anchor handling,
laying deep sea pipes and offshore. An Axe bow type have a vertically
stem line hull structure; along with a deep Axe like structure in the
foremost part of the ship. It is one of the parts of ship which due to its
design capabilities; helps improve the speed of ship for same power.
Function: Have you feel that extra effort you have to make to walk
through water? That is due to water drag and its resistance to your body
motion. So to reduce similar negative forces on ships body; bow are
placed on ship assisting easy propulsion.
3) Bow Thrusters
A bow thruster is a propeller like device fitted on both side of ships bow.
It is used to increase the maneuverability of a ship in congested waters
under very slow speed like that in canals or near ports. For most designs
you will only found a tunnel passing through ships bow with an impeller
in place. It is for this distinct look; bow thrusters are also referred to as
tunnel thrusters. The impeller can rotate in both direction; clockwise
and anticlockwise generating bidirectional thrust capabilities.
Having bow thrusters greatly affects the overall running cost of a ship
by reducing part of port cost for tug ( A small boat used by port
authorities to help safely dock a ship ) assistance. For ships having bow
thrusters it is required to have proper markings on both sides above
waterline. These thrusters are mostly powered electrically using a
prime mover attached to the impeller shaft using a bevel gear assembly.
For some ships they are also powered hydraulically where electrical
option is not possible or is unfeasible.
4) Accommodation
Being one of the key parts of ship; accommodation accounts for major
systems on board including; fresh water system, refrigeration system (
domestic ), garbage disposal system, sewage treatment plant and air
conditioning for accommodation block. Under international and local
maritime laws of flag state it is required to have accommodation of all
vessels including; passenger ship, cargo ship, salvage ship, tug and
dredger above the summer load line situated aft or amidships of the ship
structure.
A deck is a floor or covering to the ship’s hull structure. A ship can have
different decks at different section or parts of ship; namely upper and
lower deck or deck 1, deck 2 and deck 3 in a sequential downward way.
What it means is that; the topmost deck exposed to weather is called
main deck or weather deck. The levels and floors below weather deck
is called deck 1, while one below deck 1 is called deck 2 and so on. On
other hand decks or floors that does not extends from aft to forward are
generally called as level.
Based on the position and level a ship’s deck can be divided into six
main types; main deck, poop deck, upper deck, lower deck, weather
deck and Foredeck. The main deck on the ship which run through its
entire length is called main deck. For most ships it also the top most
deck and so also called the upper deck; but in war ships its a separate
deck below the upper deck. The deck below upper deck is called lower
deck while any part of ship which is exposed to open weather is called
whether deck.
The deck situated in the aft side of a ship is called poop deck; while the
part of deck situated in between accommodation and forecastle is
called fore deck.
Function: One of many parts of ship; a deck is the plane that holds the
hull structure providing different celling floor to the ship. The other job
it do is to provide space and floor for the equipment and people to stand
and work while protecting them from outside weather.
6) Ship’s Hull
A hull is that part of ship that extends below the waterline to cover and
protect water from getting in. You can consider it as the shell which
protects the inside treasures from outside environment. Everything that
is stored and situated within the main ship structure is covered and
protected by the ships hull. It includes the key parts of the ship such as
bow, deck, the bottom keel and the both sides of the ship. They are
made up of series of plates jointed together called stakes along with
other structural member such as plating and stiffeners.
Function: Made of steel the key role of ships hull is to maintain its water
tight integrity and reduce water drag. And so hull plays a major role in
determining overall efficiency of a ship. Ships hull are thus coated with
special paints that not only reduce frictional drag but also avoid marine
growth which further increase the resistance to ships motion. Thus
ship’s hull are cleaned and repainted with special coating during dry
dock operation.
7) Keel
8) Freeboard
A freeboard stands for the part of ships hull located above the waterline.
It is the distance between the upper deck of ship and the point of
waterline. The freeboard of a ship is not fixed but rather depends on the
amount of cargo it carries. It is required at all times to maintain a
minimum freeboard at all times to avoid ship from sinking. Thus to
ensure safety of ships at sea; load line marking is used to ensure
maximum possible draft for safe voyage.
The distance between the upper deck and the load line accounts for the
minimum freeboard of a ship. Under international convention on load
line ( ICLL 1966 ); it is required by law to maintain a minimum freeboard
at all times. This puts a cap on the amount of cargo a ship can load. By
law it is required by ships to load only up to the load line marking for the
designated water type. Thus it is a must for ships to have proper load
line marking amidships on either side of the ships hull.
Function: The role of freeboard among different parts of ship is to
maintain ships stability and avoid it from sinking. Under ICLL 1996 (
International convention on load line ) following load line marking are
put on ships hull; Tropical Freshwater, Freshwater, Tropical, Summer,
Winter and Winter North Atlantic. These load lines ensure that the ship
have minimum sufficient freeboard at all times for safe voyage.
10) Funnel
A funnel is what from which the exhaust gases are released into
atmosphere. You can consider it as the chimney of the ship. Since the
introduction of mechanized ship; it has been an integral part of the ships
structure. The cross section or width of these funnel largely depends on
the amount of exhaust engine room produce. In early days of shipping it
was used to release everything that the ship emits; but nowadays it is
used within the limits of controlled emission with shoot collection in
place to reduce pollution.
All the shoot that is collected in the shoot collection tank is then later
discharged to the port authorities. If not possible they are discharged
overboard via an educator recording the time and amount in garbage
record book. If you look up-close carefully; will find that these funnels
are in fact not that straight but inclined to an angle. This is done
deliberately to assist the flow of flue gas away from the navigation
bridge and ship’s deck.
If engine room is the heart of the ship; navigation bridge is its brain. It
is an wide platform on top of the accommodation from which the ship is
controlled. They are many a times aided with additional narrow passage
called bridge wing; to allow broader and better view of the outside to
safely maneuver the ship. The main part of the bridge from which the
ship is controlled and steered is called pilot house. According to the
maritime rules and regulation it should be constructed such that; it
provide a clear view from 1200 port to 1200 starboard from conning
position.
It is the position in the navigation bridge from which the duty officer
command, monitor and maneuver a ship. Under normal condition an able
seaman is present with duty officer in the navigation bridge. Under
dangerous maneuvers or near port; captain is present in the navigation
room with assisting duty officer, able seaman and a pilot ( If provided ).
A ships bridge is equipped with equipments including; gyroscope, radar,
magnetic compass, auto pilot, sonar, rudder angle indicator, G.P.S,
ships horn, navigation lights, signaling flags etc.
A forecastle is the foremost parts of ship. It accounts for the front part
of the ships upper deck and is not more than 7% of total deck length. It
can be easily identified on a ship structure by a sudden rise in the fore
deck near the ships bow. In earlier days forecastle of a ship was used
for a specific purpose of taking defensive positions by the soldier in the
military vessel. These days it is used most for holding and securings
major ships parts.
It is the hose for anchoring tools and ground tackles with parts including
but not limited to; windlass, haws pipe, anchor chain, chain block, open
rail, deck flange, gear box, hydraulic motor, anchor, bollard and
foremast. It is the part most used for anchoring operation and checking
or maintaining navigation lights on foremast.
Function: Being one of the key structural parts of ship; a forecastle or
the foremost part of the fore deck it hold all the necessary equipments
required for anchoring operation. On navy ships apart from holding
anchoring tools and equipment a forecastle also holds strategic
defensive guns position.
14) Propeller
Newtons third law of motion states that; for every action there is an
equal and opposite reaction. The propeller of the ship push the water
backwards creating a net resultant force of equal magnitude that makes
the ship move forward. A propeller is a part of ship propulsion system
which includes; engine its shafts ( including intermediate & propeller
shaft ) and propeller. Being one of the vital parts of ship; a propeller is
made of non corrosive alloys such as aluminum and manganese bronze.
Function: A ship would be useless if it does not move; so propellers are
installed on ship to provide it a forward motion. So the function of
propeller in ship is to provide much needed thrust to propel the ship. A
propeller can be divided in four main types based on its number of
blades; while of two main types based on its pitch. Based upon its pitch
a propeller can be of either fixed pitch propeller or controllable pitch
propeller. Similarly based upon number of its blades; it can be of three
blade, four blade, five or six blade type.
15) Rudder
If propeller is the parts of ship that propels then rudder is the one that
makes it steer. Situated in the aft of propeller; it is a flat hollow
structure that moves from port to starboard turning on its axis to help
steer the ship. A rudder is consist of parts such as; rudder trunk, main
rudder blade, movable flap, hinge system, links and rudder carrier
bearing. The rudder steers the ship following newtons third law of
motion similar to that of propeller.
Deck Cadet- While still in a maritime college, a deck cadet often wonders as to what his shipboard
duties exactly are. The common answer to this intriguing question at college is that a cadet must assist
the deck officers in the day-to-day operations of the vessel. Maritime books don’t really outline the duties
expected from a trainee officer and rather harps on the theoretical aspects of on-board training
Boatswain- A boatswain is the senior crewman of the deck department and is
responsible for the components of a ship's hull. The boatswain supervises the other
members of the ship's deck department, and typically is not a watch stander, except on
vessels with small crews. Other duties vary depending on the type of ship, her crewing,
and other factors.
ENGINE DEPARTMENT
CHIEF ENGINEER
A Marine Chief Engineer is a key member of the onboard crew, overseeing the entire
Marine engineering department on the vessel and responsible for the maintenance and
operation of all engineering equipment onboard the vessel. Working in Marine
Engineering as a licensed mariner, a Marine Chief Engineer job is of high rank onboard
the ship, and in some cases shares equal rank with the Captain. Often the duties are split
between these two posts, with the Marine Chief Engineer taking responsibility for all
machinery and on board maintenance. The Marine Chief Engineer must ensure that the
engine room is suitable for inspection by coastguard authorities and ensures that there
is a surplus of fuel and spare parts. In an emergency the Marine Chief Engineer will
assume complete control of the engine room.
2ND ENGINEER
The 2nd engineer provides utmost assistance to the Chief engineer for running the ship
efficiently. Moreover, second engineer is also in-charge of all the operational engineers
and the crew of the engine room he ensures for their personnel safety and routine duties.
He also plans the overall maintenance of all the machinery present in the engine room of
the ship.
3RD ENGINEER
A candidate for the 3rd Engineer position should be a qualified specialist in accident free
technical and equipment maintenance; have a higher engineering education: qualified
mechanic with not less than 3 years of experience of accident free services.
• The 3rd Engineer reports to the Senior Engineer on duty, who then reports to the Chief
Engineer
• Coordination with AB‟s, Motorman
• Subordinate positions:
• During absence: duly appointed person substitutes the 3rd Engineer and accrues the
correspondent rights and responsibility for the duties he is appointed for
The main task of the 3rd Engineer is: To assist the Chief Engineer and 2nd Engineer in
accident free technical maintenance of the vessel and equipment; to perform vessel
technical services in accordance with the International Conventions, local regulations
and all the normative documents concerning navigation safety
4th engineer, upon joining a vessel, should carry out the following duties.
Upon joining a vessel, the relieving 4th engineer shall report his presence
on board to the Chief Engineer or in his absence to the 2nd Engineer.
The 4th engineer should take a thorough round of the engine department
with the signing off engineer and do a proper taking over of the duties.
He should check the inventory and location of all purifier and compressor
spares.
He should check Inventory and location of pumps spares and tools.
He should check running hours and maintenance schedule of his
designated machinery.
He should check general condition of machinery and special procedure for
operation.
Condition and layout of bunkering system including valve operation, tanks
and sounding pipe location should be checked.
Condition and layout of sludge and bilge discharge system including valves
and pump operation should also be checked.
Thorough sounding of all fuel tanks, bilge and sludge tank should be taken.
Daily consumption of lube oil, fuel oil, marine diesel or gas oil and cylinder
oil for daily record keeping in sounding log is to be checked.
Daily production of bilge and sludge on board for record keeping of waste
water sounding log.
After completion of the engine room round together, the 4th engineer shall report
the details to the 2ndengineer and notify discrepancies observed, if any.
The 4th Engineer as in charge of Purifier, Compressor, and machinery other than
main engine, auxiliary engine and boiler, is responsible for:
Two Half Hitches: Handy for tying down a bulky load or tying a boat to a
mooring post, the round turn and two half hitches is versatile.
Clove Hitch/Slip Clove Hitch: Commonly used to secure a heaving line to a
towline or secure fenders to railings
CLOVE HITCH
BOWLINE
Single Becket or Sheet Bend: Used for joining two lines of unequal
diameter. Can also be modified into a Double Becket Bend
NOOSE KNOT
This knot can be used in an emergency to hoist a person to safety,
since the loop can slipped over a victim's torso, under the armpits,
and it will not tighten around the victim's chest and prevent breathing.
This is useful when a rescue harness is not available.
BOWLINE KNOT
The bowline is a multi-purpose knot that is essential for boat operators
to know. Forming the knot creates a fixed loop on the end of the rope
or line—a loop that can be used for hitching, mooring, or lifting.
SHEEP SHANK
Used for temporary shortening a rope or strengthening the damaged
part of the rope. It is also used for providing a hand grip on the keel
grab lines.
CARRICK BEND
It is used to join two hawsers together when the joint has to pass over
the warping drum.
ROLLING HITCH
It is used for securing a small size rope under strain or to a spar.
TIMBER HITCH
It is used for securing the end of a rope to a log or spar when towing
and lifting.
MARKLINESPIKE HITCH
It is used for hitching a rope to a marline spike or similar object.
TIMBER HITCH AND HALF HITCH
It is used for lowering a spar vertically up or down through a narrow
opening such as man hold or towing a log stern.
TOPIC 7: DIFFERENT DECK EQUIPMENT
RELATED TO THE MARLINESPIKE SEAMANSHIP
SKILLS
TOPIC 8: ACTUAL PERFORMANCE OF THE
MARLINESPIKE SEAMANSHIP SKILLS
Marlinespike Seamanship is the art of handling and working all kinds of fiber and wire
rope. It includes every variety of knotting, splicing, serving, and fancy work. Although
canvas and leather work are not part of marlinespike seamanship, we will briefly discuss
them in this chapter. You will find marlinespike seamanship easy to learn if you master
the basic knots before you try the fancy work. This chapter is important because you will
handle and work with all kinds of line and wire rope aboard ship.
ROPE
Rope is manufactured from wire, fiber, and combinations of the two. Fiber rope–or line,
as it is commonly called–is fashioned from natural or synthetic fibers. Lines made from a
variety of natural fibers (cotton, agave, jute, hemp, sisal, and abaca) have seen service
in the Navy in the past, and some are still used. For example, tarred hemp is known as
marline and ratline. On the other hand, sisal may still be found as a wire-rope core. Manila
(made from the fibers of the abaca plant) formerly was authorized for use only where
great strength was required. Now, manila is authorized for lashings, frapping lines, and
steadying lines. However, synthetic lines have replaced manila in most applications.
CONSTRUCTION OF LINE
Line currently used in the Navy may be three-strand line, braided, or plaited. In three-
strand line, fibers are twisted into yarns or threads, the yarns are twisted in the opposite
direction into strands, and the strands are twisted in the first direction, making line.
Taking the process further, lines are twisted into cable. Line can have various numbers
of strands, and the direction the strands are twisted determines the lay of the line. That
is, if the strands are twisted to the right, the line is said to be right-laid. Four-strand line
is right-laid strands around a center core. Each strand is aramid fibers laid into parallel
yarns left laid helically around the strand core with a braided helical of alternating aramid
and polyester yarns. Braided lines have certain advantages over twisted ropes. They will
not kink nor will they flex open to admit dirt or abrasives. The construction of some braids,
however, makes it impossible to inspect the inner yarns for damage. The more common
braided lines are hollow braided, stuffer braided, solid braided, and double braided lines.
Hollow braided lines usually have an even number of parallel, tapelike groups of small
yarns braided into a hollow, tubelike cord. This type of construction in cotton formerly
was used for signal halyards–a purpose now served largely by three-strand and double
braided nylon. Other uses are parachute shroud lines and shot lines for line-throwing
guns. Stuffer braided lines are manufactured in a similar manner except that the braid is
formed around a highly twisted yarn core, which rounds out and hardens the 3-1 line. This
type of construction in cotton is used for sash cord (heaving lines). Solid-braided lines
are fashioned in various ways. One familiar construction is that used for leadlines, taffrail
log lines, and the like. This braid is of large yarns, either single or plied, tightly braided to
form a hard, relatively stiff line that will not kink, snag, or swell in water. Single braided
line consists of 12 strands in a twill pattern, where one strand of one direction of rotation
about the axis of rope passes over two strands of the opposite direction and then passes
under the next two strands of the opposite direction. Single braided line is used for
mooring lines and towing hawsers. Double braided line is, essentially, two hollow braided
lines, one inside the other. The core is made of large, single yarns in a slack braid. The
cover is also made of large, single yarns but in a tight braid that compresses and holds
the core. Double braided line is manufactured only from synthetics, and about 50 percent
of the strength is in the core. It is used for mooring lines, towing hawsers, signal halyards,
dressing lines, and many other purposes. Plaited line is made of eight strands–four right-
twisted and four left-twisted. The strands are paired and worked like a four-strand braid.
Consequently, there are two pairs of right-hand strands and two pairs of left-hand
strands formed into a line that is more or less square. Plaited line is used for towing
hawsers, ship mooring lines, messengers, and other applications.
The mooring line can be made up of synthetic fiber rope, wire and chain or a
combination of the three. Environmental factors - wind, waves and currents -
determine which materials make up the mooring system.
Vertical load anchors are similar to drag anchors as they are installed in the same
way. However, the vertical load anchor can withstand both horizontal and vertical
mooring forces. It is used primarily in taut leg mooring systems, where the
mooring line arrives at an angle the seabed.
Mooring Systems
There are six types of mooring systems discussed below. They include catenary,
taut leg, semi-taut, spread, single point and dynamic positioning.
The catenary mooring system is the most commonly used system in shallow
water. It gets its name from the shape of the free hanging line as its configuration
changes due to vessel motions. At the seabed, the mooring line lies horizontally;
thus the mooring line has to be longer than the water depth. Increasing the length
of the mooring line also increases its weight. As the water depth increases, the
weight of the line lessens the working payload of the vessel. In that case, synthetic
ropes are used. As water depth increases, conventional, catenary systems
become less and less economical.
The tout leg system typically uses polyester rope that is pre-tensioned until taut.
The rope comes in at a 30 to 45 degree angle on the seabed where it meets the
anchor (suction piles or vertically loaded anchors), which is loaded vertically.
When the platform drifts horizontally with wind or current, the lines stretch and
this sets up an opposing force.
The semi-taut system combines taut lines and catenary lines in one system. It is
ideally used in deep water. A spread mooring system is a group of mooring lines
distributed over the bow and stern of the vessel to anchors on the seafloor. The
vessel is positioned in a fixed heading, which is determined by the sea and
weather conditions. The symmetrical arrangement of anchors helps to keep the
ship on its fixed heading location. The spread mooring system does not allow the
vessel to weathervane, which means to rotate in the horizontal plane due to wind,
waves or current. Spread mooring is versatile as it can be used in any water
depth, on any vessel, in an equally spread pattern or a group.
A single point mooring system connects all the lines to a single point. It links subsea
manifolds connections and weathervaning tankers, which are free to rotate 360 degrees. The
single point system includes a buoy, mooring and anchoring elements, product transfer system
and other components. Dynamic positioning does not use mooring lines. Instead a computer
controls the vessel's thrusters and propellers to maintain position. DP can be used in combination
with other mooring systems to provide additional redundancy.
TOPIC 10: CAPACITIES, SAFE WORKING
LOADS, BREAKING STRENGHTS
During you checking our products detail, especially for those lifting
components, you will find that there is some many load concerning, Hereby we
make a clearly for all of them.
RATED CAPACITY: Also known as "assembly capacity" or "break strength" is the
minimum load a complete assembly can withstand before failure in a laboratory
pull test when the product is NEW.
WORKING LOAD LIMIT:
This is the term used throughout the catalog. There are, however, other terms
used in the industry which are interchangeable with the term Working Load Limit.
These are: WLL, SWL, Safe Working Load, Rated Load Value, Resulting Safe
Working Load, and Rated Capacity.
The Working Load Limit is the maximum load which should ever be applied to a
product, even when the product is new and when the load is uniformly applied -
straight line pull only. Avoid side loading. All catalog ratings are based upon usual
environmental conditions and consideration must be given to unusual conditions
such as extreme high or low temperatures, chemical solutions or vapours,
prolonged immersion in salt water, etc. Such conditions or high-risk applications
may necessitate reducing the Working Load Limit.
The maximum load weight a tie-down should be subjected to during normal use.
To assist in making the proper tie-down choice the Federal D.O.T. requires the
W.L.L. to be 1/3 of the Rated Capacity.
Working on the ship’s deck is not an easy task. Deck crew has to consider
various safety precautions and understand working of deck machinery and
systems, along with cargo operation equipment. When it comes to mooring
operations, additional precautions need to be taken to ensure personal and
crew members’ safety.
1. Don’t Allow Any Extra Crew Member on the Deck: Ensure that no extra
personnel are present at the mooring station except those who are involved in
the operation. Anyone who is not assisting in the mooring operation must be
asked to leave the mooring station for his/her and other’s safety.
3. Have knowledge of Snap Back Zone and Rope Bight: All personnel involved
with the mooring operation should be aware of the snap back zones and rope
bight. Click here to know more about this.
4. Check All the Mooring Equipment: Check all the equipment (mooring winch,
drums, windlass etc.) involved in the mooring operation for any kind of problem.
Proper routine maintenance is the key to ensure smooth running of mooring
equipment and systems. Don’t forget to check the load sensors of mooring
winches.
5. Check the Tail of Mooring Line: If the mooring wire line is provided with tail
(short lengths of synthetic fiber rope which are placed in series with the vessel’s
winch-mounted wires to decrease mooring line stiffness and thus to reduce
peak line loads and fatigue due to vessel motions) ensure same size and
material of tails are used for all lines in the same service (breast, spring and
headlines). Different tail size and material would lead to uneven load in the
mooring line.
6. Tend One Line at a Time: Only one line should be tended at a time during mooring
operation. If this is not done, it may increase the load in the other tended lines. If two
lines are tended together it may lead to overloading and breakage. Follow the orders of
the master or responsible ship officer properly to avoid any kind of mishap.
7. Keep a Check on the Mooring Line Load: Ensure that the allowable breaking load
in any of the mooring lines does not increase 55% of its Maximum Breaking Load
(MBL). This is to prevent the line from breaking.
10. Arrange Mooring Lines Symmetrical: All mooring line must be arranged as
symmetrical as possible with the breast line. The breast line should be perpendicular to
the longitudinal centre line of the ship and the spring line should be parallel to the
longitudinal centre line.
The above mention list is not an exhaustive one but does cover all the important points
that must be taken care of without fail during mooring operation. Do you know any other
important points that must be considered during mooring operation to ensure smooth
operations and safety of crew personnel? Let us know in the comments below.
TOPIC 12: OPERATE MOORING OPERATION
TOPIC 13: DIFFERENT MAINTENANCE AND
REPAIR ACTIVITIES ONBOARD THE VESSEL
Maintenance is one thing that keeps any mechanical equipment or machinery
going. Weather it is a small machine or a large structure, efficient maintenance
can help with prolonged life and favourable outcome. On a ship, maintenance is
one thing that keeps machinery up to date and is smooth running condition. In this
article we will learn as to how maintenance is being carried out on a ship. In a
ship’s engine room, where the maximum machines are located, engineers and
crew carry out the maintenance for safe and efficient operation. Each machine on
board a ship requires maintenance which has to be carried out at regular
intervals of time.
In the earlier days, the number of crew members and engineers on a ship were
large and so the maintenance was carried out fast and easily. However, in the
present scenario, the number of crew members and engineers on the ship has
reduced drastically.
Many ships carry only 3-4 engineers on board a ship and even the time required
to carry out maintenance on the ship has reduced. Maintenance requires
manpower and time which may not be available all the time as the number of crew
members is less and the amount of machinery is more.
It is for this reason important to plan the maintenance of the machinery in advance so
that the machinery can be overhauled and maintained properly. Generally second
engineer is required to plan the schedule of maintenance on a ship.
In this system the maintenance is carried out when the machinery breaks down. This is the
reason it is known as the breakdown maintenance. This is not a suitable and good method as
situations may occur wherein the machinery is required in emergency. The only advantage of
this system is that the working of machinery parts is used to its full life or until it breaks. This
system might get costly as during breakdown several other parts may also get damaged.
In this system the machinery parts are checked regularly. With the help of sensors etc.
the condition of the machinery is accessed regularly and the maintenance is done
accordingly. This system requires experience and knowledge as wrong interpretation
may damage the machinery and lead to costly repairs which may not be acceptable by
the company.
TOPIC 14: SOURCE OF INFORMATION THAT
GUIDE THE SAFETY OF THE SHIPS,
EQUIPMENT, AND CREW PERFORMING
SHIPBOARD MAINTENACE AND REPAIR
TOPIC 15: SAFETY EQUIPMENT FOR SURFACE
PREPARATION AND PAINTING WORKS
Painting, lubrication and cleaning material,
Paint is an oxidizing agent, thus painting is both hazardous to health
and source of fire. When painting one has to wear appropriate PPE
and must take precaution against ignition.
One precaution against the risks on account of paint is to close the lid
if not in use. Never put an open can of paint under the sun. Paint
brushes must be not left unwashed overnight.
Empty paint cans and wastes related to pain and paint work have to
be disposed ashore not at sea because they contain substances that
are harmful to marine life and to the environment in general.
When painting aloft or on shipside, one has to take necessary
precaution, such as work permit.
Not all paints are the same, they designed for specific and even
special needs. As such, read instruction manual and MSDS prior to
using it. Paint with hardener have to be used strictly as instructed,
otherwise it results in wasted time, effort and money. The A and B part
of a paint is designed to match each other. This type of paint has to be
applied as soon as it is mixed because it will solidify if left unused
overnight.
The special paints are paint for fresh water tanks, ballast tanks and
double bottoms. There was a time when different color primer paint
are mixed to create another color for identification purposes. This is
wrong because the design of the paint is being destroyed. Painting
requires good surface preparation. Do not paint surface that are, wet,
oily dusty, corroded, etc.
Spray painting requires training
and experience to achieve the
desired result. One has to aware
of the paint particles being
carried by wind because of the
damage it cause to people’s
health and the environment.
After using the machine it has to
be thoroughly washed.
A rust remover is not a brand but generic term. It is acid that is harmful
to health. Do not allow it to come into contact with our skin, eyes and
not to inhale its fumes. It is applied as the final process surface
preparation before painting. What is seen below are marketing hacks,
although to some extent are true.
Assessment of lab activities shall be done to simulate the lab
activities. The following questions is for those not taken up during lab
activities.
1. This document provides you with information about a paint or other
related chemical substances. What is this document? Aside from the
technical data, what other information do you get from it?
2. You were assigned to paint using paint spray, what precautions do
you take for your personal protection and also those of others?
3. You were assigned to paint, what preparations and precautions do
you make to efficiently achieve your objective?
4. Paint is an oxidizing agent. Explain thoroughly what does oxidizing
agent means? What precautions do you take to prevent the effects of
oxidation?
5. You are applying rust remover. What is your purpose? What
precautions do you take to keep away from its harm? What are those
harm? 0