Professional Documents
Culture Documents
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING Builder Rear Vent
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF Direct Vent
LIFE.
Models: 33BDVR, 36BDVR
FOR YOUR SAFETY
Installation and service must 39BDVR, 43BDVR
be performed by a qualified
installer, service agency or
the gas supplier.
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS
BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a CFM Specialty Home Products fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions fully may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
Important Curing/Burning Instructions ................................................................................ 3
Locating Your Fireplace ..................................................................................................... 3
Fireplace Dimensions ......................................................................................................... 4
Clearance to Combustibles ................................................................................................ 5
Mantels .............................................................................................................................. 5
Hearth .............................................................................................................................. 5
Framing and Finishing ........................................................................................................ 6
Final Finishing .................................................................................................................... 6
Gas Specifications ............................................................................................................. 6
Gas Inlet and Manifold Pressures ...................................................................................... 6
High Elevations .................................................................................................................. 6
Gas Line Installation ........................................................................................................... 7
Remote ON/OFF Switch .................................................................................................... 7
Alternate Switch Location ................................................................................................... 7
EB-1 Electrical Box ............................................................................................................ 8
Electronic Gas Control Valve ............................................................................................. 8
General Venting Information
General Venting Information-Termination Location ......................................................... 10
General Information Assembling Vent Pipes ................................................................... 11
How to Use the Vent Graph ............................................................................................. 12
Rear Wall Venting Applications & Installation .................................................................. 12
Vertical Sidewall Applications & Installation ..................................................................... 14
Below Grade Installation .................................................................................................. 17
Vertical Through-the-Roof Applications & Installation ...................................................... 18
Twist Lock Venting Components ...................................................................................... 20
Operating Instructions
Glass Information ............................................................................................................. 21
Louvre Removal ............................................................................................................... 21
Window Frame Assembly Removal ................................................................................. 21
Glass Cleaning ................................................................................................................. 21
Installation of Logs, Lava Rock & Ember Material ........................................................... 22
Flame & Temperature Adjustment ................................................................................... 24
Flame Characteristics ...................................................................................................... 24
Lighting and Operating Instructions ................................................................................. 25
Troubleshooting ............................................................................................................... 27
Fuel Conversion Instructions ............................................................................................ 30
Maintenance
Cleaning the Standing Pilot Control System .................................................................... 31
Replacement Parts ....................................................................................................................... 32
Optional Accessories
Fan Kits ............................................................................................................................ 35
Ceramic Refractory Lining ................................................................................................ 36
Window Screen Kit ........................................................................................................... 36
Decorative Bay Window & Screen ................................................................................... 37
Remote Controls .............................................................................................................. 37
Warranty ....................................................................................................................................... 38
Energuide ..................................................................................................................................... 40
2 10003357
BDVR Series Direct Vent Gas Fireplace
10003357 3
BDVR Series Direct Vent Gas Fireplace
Fireplace Dimensions
Rough E
Opening
Depth
S
P
F
C
L
Electrical
N Access
B I
Gas Line C D Low
Voltage
Access Electrical H
Access
M
J A J
Gas Line K
Access L
G
4 10003357
BDVR Series Direct Vent Gas Fireplace
Clearance to Combustibles
Top of Unit to Ceiling ............................. 36” (914mm)
Appliance
Top ....................................................... 0” (0 mm)
Bottom ................................................. 0” (0 mm)
Side ..................................................... 0” (0 mm)
Back ..................................................... 0” (0 mm) J
I
Venting Black H
G
Concentric sections of DV Vent Surround
F
Face
Top, bottom & sides ........................... 1” (25 mm) Mantel
Rear Vent Applications: CFM164a Leg
Top ...................................................... 2” (50mm) K
L
Sides and Bottom ............................... 1” (25mm) Side of M
Combustion Chamber N
Mantels O
Z
Fig. 3b Combustible mantel leg minimum installation.
Hearth
A B C D E
A hearth is not mandatory but is recommended for
Fireplace aesthetic purposes. We recommend a noncombus-
Top Louvre tible hearth which projects out 12” (305mm) or more
Assembly
from the front of the fireplace.
Top of Combustion
Chamber Cold climate installation recommendation:
Bottom of Door Trim When installing this unit against a non-
CFM146
insulated exterior wall or chase, it is
Mantel Chart mandatory that the outer walls be
insulated to conform to applicable
Mantel Shelf Mantel from Top
insulation codes.
Ref. or Breast Plate Ref. of Combustion Chamber
Depth 36/39/43 BDVR 33BDVR
V 10” (254mm) A 19” (483mm) 17” (432mm)
W 8” (203mm) B 17” (432mm) 15” (381mm)
X 6” (152mm) C 15” (381mm) 13” (330mm)
Y 4” (101mm) D 13” (330mm) 11” (279mm)
Z 2” (50mm) E 11” (279mm) 9” (229mm)
Fig. 3a Combustible mantel minimum installation.
10003357 5
BDVR Series Direct Vent Gas Fireplace
6 10003357
BDVR Series Direct Vent Gas Fireplace
FP1024
10003357 7
BDVR Series Direct Vent Gas Fireplace
plate and refit the EB-1 assembly to the unit with WHITE
WHITE BLACK
Retaining Screw OFF
WHITE
BLACK YELLOW
FRONT
OF UN GREEN
IT
120 VAC HOT 24 VAC RET
WALL SWITCH
40VA TRANSFORMER
BLACK WHITE
FP1225
OUTSIDE
FP580 F UNIT
NT O
FRO
8 10003357
BDVR Series Direct Vent Gas Fireplace
General Venting
Your fireplace is approved to be vented either through Do not locate termination hood where excessive snow
the side wall, or vertically through the roof. or ice build up may occur. Be sure to check vent
termination area after snow falls, and clear to prevent
• Only venting components specifically approved and
accidental blockage of venting system. When using
labelled for this fireplace may be used.
snow blowers, make sure snow is not directed towards
• Vent terminations shall not be recessed into a wall vent termination area.
or siding. Location of Vent Termination
• Horizontal venting must be installed on a level It is imperative the vent termination be located observ-
plane without any incline or decline. ing the minimum clearances as shown on the next
There must not be any obstruction such as bushes, page.
garden sheds, fences, decks or utility buildings within *Check with local codes or in absence of same with
24" (610mm) from the front of the termination hood. CSAB149.1 Installation Codes (1991) for Canada or
follow the current National Fuel Gas Code, ANSI
Z223.1/NFPA 54 for installations in the USA.
10003357 9
BDVR Series Direct Vent Gas Fireplace
B C
V B
L V Fixed
B V
Closed
V Fixed
Ope Operable G
rab
le Closed
F V V
B
B V X M G
B J
I V K X V
A
A
V VENT TERMINATION X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED
CFM145a
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner Outside Corner Recessed Location
D
B=
Combustible C C
A=
Combustible 6"(152mm) E
A
6"(152mm) Noncombustible
V V
Noncombustible 2"(50mm)
V 2"(50mm) B
Balcony - Balcony -
with no side wall with perpendicular side wall
10003357 11
BDVR Series Direct Vent Gas Fireplace
24
to the center of the horizontal vent pipe
23
22
Top View
21
Straight Venting
20
19
20" 20"
18 (508mm) (508mm)
17 Max. Max.
16
15
14
13 45° 45°
12 eg: A
11
10
9
8
7
eg: B
6 Top View
5 Rear Vent Corner Installation
4
3
Fig. 13 Rear vent applications, one 45° elbow.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Horizontal dimension from the outside face of the
wall to the center of the fireplace vent flange
Sidewall vent graph showing the relationship between vertical
and horizontal dimensions for a Direct Vent flue system.
Fig. 12 Sidewall venting graph. (Dimensions in feet)
12 10003357
BDVR Series Direct Vent Gas Fireplace
Measure wall thickness and cut zero clearance sleeve Fig. 15 Adjustable zero clearance sleeve.
parts to proper length (MAXIMUM 12”/305mm). As-
semble sleeve and attach to firestop with #8 sheet Zero
metal screws (supplied). (Fig. 15) Clearance
STEP 3 Sleeve
Framing STEP 4
10³⁄₈” Detail
(264mm) Slip 4” and 7” pipes onto respective flue collars. Make
sure to fix to the fireplace collar the 4” pipe with three
(3) screws before fixing the 7” pipe on the 7” collar.
Both pipes must be on a level plane. (Fig 17)
STEP 5
Fireplace Hearth Guide the vent termination 4” collar into the 4” pipe
Opening for Noncombustible Wall then the 7” collar into the 7” pipe. Do not force the
venting into position. If the pipes do not line up with the
7¹⁄₂”
termination collars, disassemble pipes and reattach to
(190mm) the fireplace collar. (Fig. 17)
STEP 6
VO584-100
Secure fireplace to floor through floor holes and adjust-
Fig. 14 Locate vent opening on wall. able frame drywall strip (nailing flange) to frame. (Refer
to Framing & Finishing Section).
10003357 13
BDVR Series Direct Vent Gas Fireplace
Maximum
Vertical Dimension 20 ft. (6.1m)
7¹⁄₂ft. Minimum 48"
When Horizontal 12" (1.2m)
Finished Wall Run is 20ft. (305mm)
15 ft.
Vent (4572mm)
Termination
7.5’
(2.3m)
7TDVRT90
Elbow
CFM141
14 10003357
BDVR Series Direct Vent Gas Fireplace
3
2 9³⁄₈”
1 (240mm)
Framing Detail
Fireplace Hearth
CFM132 Opening for Noncombustible Wall
Fig. 21 Maximum number of elbows.
7¹⁄₂”
(190mm)
VO584-100
10003357 15
BDVR Series Direct Vent Gas Fireplace
STEP 2 STEP 4
Measure wall thickness and cut adjustable zero clear- Measure the horizontal length requirement including a
ance sleeve parts to proper length (MAXIMUM 12”/ 2” (50mm) overlap, i.e. from the elbow to the outside
305mm). (Fig. 23) Adjust sleeve to minimum (9³⁄₈” x wall finish plus 2”, or the distance required if installing
9³⁄₈” and attach to firestop with #8 sheet metal screws a second 90° elbow. (Fig. 25)
(supplied). Assemble sleeve and attach to firestop with
#8 sheet metal screws (supplied). Install firestop X
assembly.
Always install
horizontal venting
Zero clearance sleeve is only required
on a level plane.
for combustible walls.
Adjustable Zero
Maximum Length
Clearance Sleeve 12” (305mm)
#8 Screws (2)
#8 Screws
(2) Adjustable
Zero
Clearance CFM136
#8 Screws (2) Sleeve
Wall Exterior
Fig. 25 Measure horizontal length including 2” overlap.
Wood Framing Firestop STEP 5
Firestop Zero Clearance
Sleeve Flush with Use appropriate length of pipe section - telescopic or
Wall Exterior fixed - and install the horizontal vent sections. The 20”
(508mm) section of pipe which goes through the wall is
Vent Pipe packaged with the 7TDVSK starter kit, and can be cut
Drywall to suit if necessary. (Fig. 26)
CFM135
Sealing vent pipe and firestop gaps with
Fig. 23 Locate vent opening on wall. high temperature sealant will restrict
cold air being drawn in around fireplace.
STEP 3
Apply a bead of high temperature sealant to the inner X
High
and outer flue collars of the fireplace and using appro- Temperature Sealant
priate venting component(s) attach to fireplace with
three (3) screws. (Fig. 24) Follow with the installation
of the inner and outer elbow. Again secure joints with
three (3) sheet metal screws. Wipe off any excess high
temperature sealant.
CFM137
7TDVRT90
16 10003357
BDVR Series Direct Vent Gas Fireplace
STEP 6
1. Establish vent hole through the wall. (Fig. 23)
Apply high temperature sealant to 4” (102mm) and 7” 2. Remove soil to a depth of approximately 16"
(178mm) collars or the termination one inch away from (406mm) below base of snorkel. Install window well
the end. Guide the vent termination’s 4” and 7” collars (not supplied). Refill hole with 12" (305mm) of
into their respective vent pipes. Double check that the coarse gravel leaving a clearance of approximately
vent pipes overlap the collars by 2” (50mm). Secure the 4" (102mm) below snorkel. (Fig. 28)
termination to the wall with screws provided and caulk 3. Install vent system. See Page 13, Steps 2 through 5.
around the wall plate to weatherproof. (Fig. 27)
4. Ensure a watertight seal is made around the vent
pipe coming through the wall.
X X
5. Apply high temperature sealant caulking (supplied)
around the 4” and 7” snorkel collars.
6. Slide into the vent pipe and secure to the wall.
7. Level the soil to maintain a 4" (102mm) clearance
below snorkel. (Fig. 28)
Zero Clearance
Sleeve 7TDVSNORK
(if required) (Snorkel)
Firestop
4” (102mm)
7” Pipe Clearance
Min.
CFM138
Window
24" (610mm) Well
Fig. 27 Horizontal length requirement. Minimum*
STEP 7 Gravel
Support the horizontal pipes every 36” (914mm) with Drain
metal pipe straps. Make sure that the horizontal vent
pipe is installed on a level horizontal plane. Foundation Wall
STEP 8 *A minimum of 24” (608mm)
Re-check the fireplace to make sure that it is levelled, vertical pipe must be installed
when using 7TDVSNORK Kit.
properly positioned, and nailed or screwed to the floor.
If applied, the fireplaces adjustable frame drywall strips
(nailing flanges) should be fastened. Refer to “Framing BG400
10003357 17
BDVR Series Direct Vent Gas Fireplace
Maximum
10’
(3m)
Minimum
8’ (2.4m) / Typical Roof
Maximum Support
40’ (12m) Vertical Application
Rise
18 10003357
BDVR Series Direct Vent Gas Fireplace
Roof
Roof Support Flashing
Joist Attic Insulation
40’
(12m) Attic Shield
Insulation
Joists
Joists
Ceiling
Installation 11"
Joist
Firestop Spacer
FP1022
Nails (4) Fig. 34 Typical straight-up installation.
CFM100
FP1185
3 #5 Sheet Metal
Screws per Joint Fig. 35 Minimum termination to roof clearance.
Sealant
Storm Collar
TWL101a
10003357 19
BDVR Series Direct Vent Gas Fireplace
45° Elbow
7TDV45 for Rear Vent to Vertical Vent
or Vertical/Horizontal Offsets
Firestop Spacer
Model 7DVFS
20 10003357
BDVR Series Direct Vent Gas Fireplace
Operating Instructions
Glass Information
10003357 21
BDVR Series Direct Vent Gas Fireplace
22 10003357
BDVR Series Direct Vent Gas Fireplace
39BDVR 43BDVR
Refer to Figure 40 Refer to Figure 41
1. Remove the top louvre assembly. 1. Remove the top louvre assembly.
2. Remove the window frame assembly. 2. Remove the window frame assembly.
3. Fit the rear left log (BC10) onto the left side of the 3. Fit the rear left log (BD11) onto the rear log support.
rear log support. Ensure the log’s bottom holes are Ensure the back of the log is flat against the rear
located on the two studs of the support. wall of the support.
4. Fit the rear front and right log (BC13) onto the right 4. Fit the front left log (BD12) onto the left support
side of the rear log support. Ensure the log’s bottom bracket over the burner housing assembly.
holes are located on the two studs of the support Ensure the log’s bottom holes are located onto
and the front end of this log will be set onto the right the two studs of the bracket.
side of the burner housing assembly. 5. Place the top center log (BD13) in position by
resting the hole under the top end of this log located
5. Fit front left log (BC11) onto the left support bracket
over the knob on the center of the rear log, while
over the burner housing assembly. Ensure the log’s
the bottom end of the log with cut out will rest
bottom holes are located on the two studs of the against the back wall of the deflector.
bracket.
6. Place the front right log (BD14) in place with the
6. Place the top right log (BC12) on top of the rear and front part of the log sitting against the back wall of
front right log by resting the pre-cut rectangular hole the deflector. Make sure the right front end of the
under the end of this log located over the log is touching against the bend back of the deflec-
rectangular knob on the rear and front right log. tor. Also the back end of this log will be reclined
7. Scatter the ember material over the front area of the onto the rear log.
burner housing assembly. (Fig. 40) Do not pack this 7. Scatter the ember material over the front area of the
material tightly, separate it when unpacked and burner housing assembly. (Fig. 41) Do not pack this
keep it in a loose condition. material tightly, separate it when unpacked and keep
8. Scatter the lava rock material around the firebox it in a loose condition.
base. 8. Scatter the lava rock material around the firebox base.
43BDVR BD13
39BDVR BD11
BC10 BC13
Embers
Fig. 41 43BDVR log placement.
LG269 BC11 BC12
Fig. 40 39BDVR log placement.
10003357 23
BDVR Series Direct Vent Gas Fireplace
LG272
Fig. 43 Flame adjustment knob for SIT valve.
Fig. 46 Correct burner flame appearance for 36BDVR.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and burner flames. Compare them to the
illustrations. (Figs. 44-48)
If the flame patterns appear abnormal contact a
qualified service provider for service and adjustment.
3/8" - 1/2"
SIT
LG274
SIT EN/EP
Fig. 48 Correct burner flame appearance for 43BDVR.
FP1229
24 10003357
BDVR Series Direct Vent Gas Fireplace
Lighting Instructions
1. STOP! Read the safety information above. 10. Push the control knob all the way in and hold.
2. Turn off all electrical power to the fireplace. Immediately light the pilot by repeatedly depress-
3. For MN/MP/TN/TP appliances ONLY, go on to ing the piezo spark ignitor until a flame appears.
Step 4. For RN/RP appliances turn the ON/OFF Continue to hold the control knob in for about one
switch to “OFF” position or set thermostat to (1) minute after the pilot is lit. Release knob and it
lowest level. will pop back up. Pilot should remain lit. If it goes
4. Open control access panel. out, repeat steps 5 through 8.
5. Push in gas control knob slightly and turn
clockwise to "OFF". 3/8" - 1/2"
OFF
PILOT T
LO
PI
1 2
OFF ilot
OFF
ON
ON
P
OFF
3 4 5
10003357 25
BDVR Series Direct Vent Gas Fireplace
A. This fireplace is equipped with an ignition device Follow the gas suppliers instructions.
which automatically lights the pilot. DO NOT try to • If you cannot contact your gas supplier call
light the pilot by hand. the Fire Department
B. BEFORE OPERATING, smell all around the C. Use only your hand to push in or turn the gas control
appliance area for gas. Be sure to smell next to knob. Never use tools. If the knob will not push in or
the floor because some gas is heavier than the air turn by hand do not try to repair it, call a qualified
and will settle on the floor. service technician. Force or attempting repair may
What to do if you smell gas result in a fire or explosion.
• Do not try to light any appliance D. Do not use this appliance if any part has been
• Do not operate any electrical switch. under water. Immediately call a qualified service
technician to inspect the appliance and replace any
• Do not use any phone in your building. part of the control system and any gas control that
• Immediately call your gas supplier from a has been under water.
neighbor’s phone.
Lighting Instructions
1. STOP! Read the safety information above before 5. Turn the remote switch, if used, OFF. Turn the
continuing. wireless remote, if used, OFF.
2. Turn off all electrical power to the appliance. 6. Wait five (5) minutes to clear out any gas. Then
3. This appliance is equipped with an ignition device smell for gas, including near the floor. If you smell
which automatically lights the pilot. DO NOT try to gas STOP. Follow instructions B in the safety
light the pilot by hand. warnings above. If you do not smell gas go onto the
4. Access the gas control by lowering the lower next step.
access door (louvre assembly). 7. Close the access door.
8. Turn ON all electrical power to the appliance.
9. Turn remote switch or wireless remote to “ON”.
10. If the appliance will not operate, follow the
LO instructions TURNING OFF THE GAS TO THE
APPLIANCE and call your service technician or
HI gas supplier.
26 10003357
BDVR Series Direct Vent Gas Fireplace
START CHECK
• Supply Line Hooked Up
▼
Gas Supply On NO
• Shutoff Valve Open
YES
▼
Pilot Lights With Piezo NO Depressing Piezo
Ignitor 1/8" Gap To Pilot Hood Needed.
• All Wiring Connections
• Replace Piezo Ignitor
NO • Replace Thermopile
• Thermocouple Needs A Min. Of
14mv
• Defective Valve. Turn To Pilot,
Meter Should Read Greater
YES Than 100mv. If Not, Replace.
• Valve Is Turned On
▼
• Wall Switch Is Not Turned On.
Pilot Lights Main Burner
▼
▼
SYSTEM OK
10003357 27
BDVR Series Direct Vent Gas Fireplace
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo-
carefully following lighting (thermocouple), remote wall couple/thermopile. Note: this pilot burner assem
instructions. switch. bly utilizes both-a thermocouple and a thermopile.
The thermocouple operates the main valve
operation (On and Off). Clean and or adjust pilot for
maximum flame impingement on thermopile and
thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot;
millivolt meter should read greater than 10 mV. If
the reading is okay and the pilot does not stay on,
replace the gas valve. Note: An interrupter block
(not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connec
main burner tions. Jumper wire across terminals at wall
switch, if burner comes on, replace defective wall
switch. If okay, jumper wires across wall switch
wires at valve, if burner comes on, wires are faulty
or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at
generating sufficient gas valve terminals are tight and thermopile is fully
millivoltage. inserted into pilot bracket.
2. One of the wall switch wires may be grounded.
Remove wall switch wires from valve terminals if
pilot now stays lit, trace wall switch wiring for
ground. May be grounded to fireplace or gas
supply.
3. Check thermopile with millivolt meter. Take
reading at thermopile terminals of gas valve.
Should read 250-300 millivolts (minimum 150)
while holding valve knob depressed in pilot
position and wall switch “Off”. Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove.
D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”
operator. millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come on,
replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame
problem. or blowing (high) causing the impingement on thermopile and thermocouple.
pilot safety to drop out.
B. Possible blockage of the vent Check the vent terminal for blockage (recycling the
terminal. flue gases)
28 10003357
BDVR Series Direct Vent Gas Fireplace
START
SPARK OK?
YES
YES
• TURN GAS ON NO • CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING
AND PRESSURES ARE GOOD, AND PILOT BURNER ORIFICE
PILOT BURNER LIGHTS? IS NOT BLOCKED.
YES • CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND
PILOT OPERATOR ON GAS CONTROL.
• CHECK FOR 24VAC ACROSS PV-MVPV TERMINALS ON MODULE IF
VOLTAGE IS OKAY, REPLACE GAS CONTROL IF NOT, REPLACE
MODULE.
10003357 29
BDVR Series Direct Vent Gas Fireplace
Fuel Conversion Instructions not over-tighten the screw, it must be finger tight.
d. Refit the regulator cap.
The conversion of this appliance from one e. Mount conversion label supplied with conver-
gas to another must be carried out by an sion screw to valve in a visible position.
authorized service provider. 10. Reassemble the fireplace in the reverse order,
1. Disconnect power to the unit and shut off the gas except for the window frame assembly. Leave this off
supply. until after the unit has been checked for leaks
2. Remove window frame assembly. and the gas supply has been bled.
3. Carefully remove the logs & lava rock material. 11. After bleeding the gas line and checking for leaks
4. Remove the screws that are holding the burner with a soap solution, replace the window frame
housing in place. assembly. Fire up the unit, check for flame impinge-
5. Remove the burner housing assembly. Depending on ment on the logs, adjusting them if necessary. Check
the model of the appliance you may have to loosen the manifold and supply pressures against the appli-
the pilot bracket retaining screw/nut to allow the pilot ance specifications.
and bracket assembly to tilt and give enough clear-
A
ance to remove the burner housing assembly.
6. Remove the main burner orifice and replace it with
B E
the orifice supplied in the conversion kit.
7. SIT top Convertible Pilot
Gently lift off the pilot hood from the pilot. (Do not C
remove the spring clip holding the hood in place).
Using a 5/32” Allen key, unscrew the exposed orifice.
Insert the new orifice supplied in the kit, do not over OF
FP
IL
N
O OT
F PI
N
L
O OT
D
the index tab aligns with the notch on the hood.
8. PSE Pilot
Using a suitable wrench on the hexagonal body
unscrew the pilot hood assembly from the pilot, do F
not twist the hood itself. Remove the orifice and
replace it with the new orifice supplied in the kit. Refit 820
the pilot hood assembly. Do not over-tighten the pilot Fig. 49 Nova SIT820 Gas Valve.
hood. The hood must return to its original alignment.
Take care not to damage the thermocouple, thermo-
pile or igniter. Regulator Cap
Conversion Screw
9. SIT 820 NOVA Gas Control Valve (Fig. 49)
a. Using a Torx T20 or slotted screwdriver, remove
and save the three pressure regulator mounting
screws (A), pressure regulator tower (B) and
L
O HI
30 10003357
BDVR Series Direct Vent Gas Fireplace
Maintenance
Burner and Burner Compartment To obtain proper operation, it is imperative that the
It is important to keep the burner and the burner pilot and burner’s flame characteristics are steady, not
compartment clean. At least once per year the logs lifting or floating.
and lava rock/ember material should be removed and Typically, the top 3/8” to 1/2” of the thermopile should
the burner compartment vacuumed and wiped out. be engulfed in the pilot flame. (Refer to Page 24,
Remove and refit the logs as per the instructions in this Figure 44)
manual. To adjust pilot burner: (by qualified service technician)
Always handle the logs with care as they 1. Remove pilot adjustment cap
are fragile and may also be hot if the
2. Adjust pilot screw to provide properly sized flame.
fireplace has been in use.
3. Replace pilot adjustment cap.
FK24/FK12 Fan Assembly
The primary air shutter is set at factory and should only
The fan unit requires periodic cleaning. At least once be adjusted, if necessary, by a qualified service
per month in the operating season open the lower technician.
louvre panels and wipe or vacuum the area around the
fan to remove any build up of dust or lint.
Brass Trim
Clean the brass trim pieces using a soft cloth lightly
dampened with lemon oil. Do not use water or
household cleaners on any brass components.
Cleaning the Standing
Pilot Control System
The burner and control system consist of:
• burner tube • gas orifice
• pilot assembly • thermopile
• millivolt gas valve
Most of these components may require only an
occasional checkup and cleaning and some may
require adjustment. If repair is necessary, it should
be performed by a qualified technician.
1. Turn off pilot light at gas valve.
2. Allow fireplace to cool if it has been operating.
3. Remove window frame assembly. (Refer to Window
Frame Assembly Removal section.)
4. Remove logs.
5. Vacuum burner compartment especially around
orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust
or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
10003357 31
BDVR Series Direct Vent Gas Fireplace
3a/b 4a/b
22
20
21
19
24
6
8 7
23
5
10
11
1f 15 9
26
1h
33BDVR 1b 16
12a/b
17
1c
14a/b
LO
HI
1a 1b
18
36BDVR
T
LO
OFF
ON
PILOT
PI
I
OH
L
ADJ
1g
1f
13a/b
1e
1c
1a
39BDVR
1a
1d 2a/b
25
1b
43BDVR 3357
CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
33/36/39/43BDVR
32 10003357
BDVR Series Direct Vent Gas Fireplace
10003357 33
BDVR Series Direct Vent Gas Fireplace
34 10003357
BDVR Series Direct Vent Gas Fireplace
Specifications EB-1
Fan Speed Gas Receptacle
115 Volt / 60Hz / 56 Watts FP1230
Switch Lines Box
Maintenance Fig. 51 FK24 fan placement.
The fan itself does not require regular maintenance,
however periodic cleaning of the fan and the FK12
surrounding area is required. This auxiliary fan system increases the efficiency of the
Check the area under the control door (lower louvre circulation of the heating air.
assembly) and in front of the fan and wipe or vacuum The FK12 Fan Assembly is a fixed speed fan system
this area at least once a month during the operating and does not allow for variable speed control. It does
season. not use the speed control unit or the heat sensor used
Installation in the FK24 Kit.
The fan assembly and other components are supplied Specifications
fully wired, eliminating the need for a licensed 115 Volts / 60 Hz / 56 Watts.
electrician to carry out the installation.
Maintenance
If hard wiring the fan using Method B (following) we
The fan itself does not require regular maintenance,
strongly recommend the use of a licensed electrician.
however periodic cleaning of the fan and the
1. Open the lower louvre assembly. Move the fan & surrounding area is required.
bracket assembly around the gas valve and lines to
Check the area under the control door (lower louvre
locate the unit onto the screw studs on the back of
assembly) and in front of the fan and wipe or vacuum
the fireplace.
this area at least once a month during the operating
2. Install the thermal sensor under the bottom of the of season.
the firebox, locating it over the two 10mm studs and
secure it with nuts. Installation
3. Locate the fan speed control unit. This can be fitted The fan assembly is supplied fully wired eliminating the
behind the lower louvre assembly as in Figure 51 or need for a licensed electrician to carry out the
located remotely in a conveniently located wall installation.
mounted electrical box. Remote location of the 1. Open the lower Louvre assembly. Move the fan &
speed control will require suitable extension of the bracket assembly around the gas valve and lines to
component wiring. locate the unit against the back wall of the
4. The power supply may be connected in two ways: appliance, resting on the base.
Method A 2. With the protective cover removed from the self-
Route the 6’ lead fitted to the unit to a conveniently adhesive ‘Velcro’ strips apply mild pressure to the
located wall socket. fan & bracket unit to secure the strips to the metal
Method B (Using EB-1 Receptacle Box) panels. No further securing is required.
The EB-1 receptacle box (Pt. # ZA1200) may be 3. Power to the fan can be supplied by plugging the
hard wired into the house supply. The fan lead is supplied lead into a conveniently located wall
then plugged into the EB-1 box. For instruction on socket or by using a hard-wired EB-1 receptacle
wiring the EB-1 receptacle box see the earlier chapter box.
in the Installation section of this manual.
10003357 35
BDVR Series Direct Vent Gas Fireplace
Wiring Instructions 6. Place the rear refractory panel in place. Locate the
lower edge of the panel in the ledge formed by the
The fireplace, when installed, must be top of the rear log support bracket.
electrically connected and grounded in 7. Slide the side refractory panels into place to hold
accordance with local codes or, in the the rear panel secure. Adjust the top adjustable
absence of local codes, with the current tabs to hold the side panel against the firebox wall
CSA C22.1 Canadian Electric Code. and secure the tab. Repeat the procedure on the
For USA installations follow the local other side.
codes and the national electrical code 8. Replace the logs and window frame assembly.
ANSI/NFPA No. 70. For aesthetic purposes we recommend lining up
Should this fan require servicing or the horizontal mortar lines.
repair the power supply must be
disconnected. For rewiring of any Adjustable
replacement parts refer to Figure 52. Tab
Adjustable
Any electrical rewiring of this fan must Tab
be done by a licensed electrician.
Side
Panel Back Panel Side
Panel
Fan Log Support
Temperature Burner Tray
Sensor Floor Floor
Speed Refractory Refractory
Control Panel Panel
Black
White Lower Side Supports
FP1231
Ground
FP1025 Fig. 53 Ceramic panel installation.
Rear
Fig. 52 FK24 fan wiring. Refractory
Panel
Ceramic Refractory Kits Firebox Back
Panel
Ceramic refractory panels are available in kit form for Rear Panel
Support
the BDV series appliances Brackets
Appliance Model Kit Name
33BDVT AT1TBT
33BDVR AT1CBB Rear Log
36BDVT BT2CBB Support
39BDVT CT2CBB FP1233
43BDVT DT2CBB
Take care when handling the refractory Fig. 54 Rear refractory panel installation.
panels as they are fragile until held in
place and supported. Front Window Screen
Installation Refer to Figures 53 & 54
An optional front window screen is available for the
1. Remove the front window frame assembly. 36BDV, 39BDV and 43BDV.
2. Remove the logs.
3. Place the lower supports for the side refractory Appliance Model Kit Name
panels on the base of the firebox. Place each 36BDVT/36BDVR BTISOB
support so that the slotted hole fits over the forward 39BDVT/39BDVR CTISOB
screw head along the edge of the base. 43BDVT/43BDVR DTISOB
4. Lay the angular base panels in place on the floor of Installation Refer to Figure 55
the firebox on either side of the burner housing
assembly. DO NOT ATTEMPT to install or remove
5. Loosely attach the top adjustable tabs to the studs the screen while the appliance is hot.
located in the top of the firebox toward the front
corners.
36 10003357
BDVR Series Direct Vent Gas Fireplace
Either remove the top and bottom brass window Top Louvre
trims or take care not to scratch them during the
installation of the screen kit.
Bay
1. Slide the tabs on the top edge of the window screen Window
assembly up into the slots in the underside of the top Frame
rail of the window frame assembly.
Ceramic Ceramic
2. With the tabs in the slots, place the screen down Refractory
Refractory
against the glass.
3. Slide the screen down the glass until the bottom
Spacers
edge of the screen sits in the gap between the
bottom rail of the window frame assembly and the Bottom
Louvre
window doors. Assemblies
To remove the screen for glass cleaning reverse the Bottom Brass
Trim
installation procedures. FP1234
Screws
Window Frame
Assembly Fig. 56 Bay window isntallation.
10003357 37
BDVR Series Direct Vent Gas Fireplace
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces
equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY • Any part and/or component replaced under the provisions of this
CFM Specialty Home Products (hereinafter referred to collectively as warranty is covered for six months or the remainder of the original
the Company) warrants that your new Vermont Castings or Majestic warranty, whichever is longest.
Gas Fireplace/Stove is free from manufacturing and material defects • This warranty is limited to the repair of or replacement of part(s) found
for a period of one year from the date of purchase, subject to the to be defective in material or workmanship, provided that such part(s)
following conditions and limitations. have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
EXTENDED LIFETIME WARRANTY
• The company may, at its discretion, fully discharge all obligations with
The heat exchanger, where applicable, and combustion chamber of respect to this warranty by refunding the wholesale price of the
every Vermont Castings or Majestic gas product is warranted for life defective part(s)
against through wall perforation. All appliances equipped with an
• Any installation, labor, construction, transportation, or other related
Insta-Flame Ceramic Burner have limited lifetime coverage on the
costs/expenses arising from defective part(s), repair, replacement, or
ceramic burner plaque. Warrantees are made to the original owner
otherwise of same, will not be covered by this warranty, nor shall the
subject to proof of purchase and the conditions and limitations listed
Company assume responsibility for same. Further, the Company will
on this Warranty Document
not be responsible for any incidental, indirect, or consequential
COMPONENT WARRANTY damages except as provided by law.
CAST IRON: All external and internal cast iron parts are warranted for a • SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
period of three years. LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
Note: On porcelain enamel finished external parts and accessories OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS,
The Company offers no Warranty on chipping of enamel surfaces. SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
Inspect all product prior to accepting it for any damage to the enamel. CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
The salt air environment of coastal areas or a high humidity
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY
environment can be corrosive to the porcelain enamel finish. These
FROM STATE TO STATE.
conditions can cause rusting of the cast iron beneath the porcelain • All other warranties-expressed or implied- with respect to the product,
enamel finish, which will cause the finish to flake off. its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty. • The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
GLASS DOORS: Glass doors are covered for a period of one year.
this Vermont Castings or Majestic product
Glass doors are not warranted for breakage due to misuse or
accident. Glass doors are not covered for discoloration or burned in • The warranties as outlined within this document do not apply to
stains due to environmental issues, or improper cleaning and chimney components or other non CFM Specialty Home Products
maintenance. accessories used in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
is subject to claim against the common carrier. Contact the dealer
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
from whom you purchased your fireplace/stove (do not operate the
mix and masonry cleaners may corrode the brass finish. The
appliance as this might negate the ability to process the claim with the
Company will not be responsible for, nor will it warrant any brass parts
carrier).
which are damaged by external chemicals or down draft conditions.
• The Company will not be responsible for:
GAS VALVES: Gas valves are covered for a period of one year
a) Down drafts or spillage caused by environmental conditions such
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and as near-by trees, buildings, roof tops, hills, or mountains.
mechanical components of the burner assembly are covered for one b) Inadequate ventilation or negative air pressure caused by
year. All steel tube burners are warranted for one year. mechanical systems such as furnaces, fans, clothes dryers, etc.
ACCESSORIES: Unless otherwise noted all components and CFM • This warranty is void if:
Specialty Home Products company supplied accessories are covered for a) The fireplace has been operated in atmospheres contaminated
a period of one year. by chlorine, fluorine, or other damaging chemicals.
CONDITIONS AND LIMITATIONS b) The fireplace has been subjected to prolonged periods of
dampness or condensation
• This new Vermont Castings or Majestic product must be installed by
c) Any damages to the fireplace, combustion chamber, heat
a competent, authorized, service contractor. A licensed technician,
exchanger or other components due to water, or weather damage,
as prescribed by the local jurisdiction must perform any installation/
which is the result of but not limited to, improper chimney/venting
service work. It must be installed and operated at all times in
installation.
accordance with the Installation and Operating instructions furnished
d) Any alteration, willful abuse, accident, or misuse of the product
with the product. Any alteration, willful abuse, accident, or misuse of
the product shall nullify this warranty. has occurred.
• This warranty is non-transferable, and is made to the original owner, IF WARRANTY SERVICE IS NEEDED…
provided that the purchase was made through an authorized supplier
of the Company. 1) Contact your supplier. Make sure you have your warranty,
• The customer must pay for any Authorized Dealer in-home travel fees your sales receipt, and the model/serial number of your
or service charges for in-home repair work. It is the dealers option CFM Specialty Home Products product.
whether the repair work will be done in the customer’s home or in the 2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
dealer’s shop.
YOURSELF.
• If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
38 10003357
BDVR Series Direct Vent Gas Fireplace
10003357 39
Efficiency Ratings
Model EnerGuide Ratings Steady State (%) D.O.E.
Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)
33BDVRRN 48.4 78 79 57
33BDVRRP 48.4 79 80 57
33BDVREN 48.4 78 79 57
33BDVREP 48.4 79 80 57
36BDVRRN 48.9 76 79 58
36BDVRRP 48.9 77 80 58
36BDVREN 48.9 76 79 58
36BDVREP 48.9 77 80 58
39BDVRRN 56.5 77 79 63
39BDVRRP 56.5 78 80 63
39BDVREN 56.5 77 79 63
39BDVREP 56.5 78 79 63
43BDVRRN 52.9 76 77 63
43BDVRRP 52.9 77 78 63
43BDVREN 52.9 76 77 63
43BDVREP 52.9 77 78 63