ED

`
Technological Institute of the Philippines
SS-101 AMMONIA GAS SPHERICAL STORAGE TANK
Data and Assumptions:
1. Mass flow rate = 2,256.57 kg/hr

2. 20% Volumetric Allowance
EQUIPMENT SPECIFICATION
Ammonia Storage Tank Data EQUIPMENT TAG: SS-101
Sheet DESCRIPTION (FUNCTION)
To store Ammonia Gas.
Sheet No. 1
Operating Data 1
No. Required 5 Material of Carbon Steel 2
Construction (S42; Graded A)
Operating 30 ºC Operating 3.5 atm 3
temperature pressure
Contents Ammonia 4
Tank Capacity 8373.78 m3 5
Vessel data 6
Inside Diameter 25.760 m 7
Outside Diameter 25.785 m 8
Shell Thickness 12.689 mm 9
Circumference of the Sphere 81.006 m 11
Actual Dimension of the tank 12
Corrosion allowance 2 mm 13
Actual tank circumference 81.006 m 14
Actual Tank Diameter 25.785 m 15
Actual Inside Diameter 25.760 m 16
Actual No. of Layers 14 layers 17
Total no. of plates 57 plates 18
Inlet Nozzle Diameter 3 -inch, Schedule 5S 19
Outlet Nozzle Diameter 2 ½-inch, Schedule 80S 20
Design Requirements:
a. Material of Construction
b. Diameter
c. Shell Thickness
Design Calculations:
From Table 2-143, Perry’s Chemical Engineers’ Handbook, 8th Ed.:
T= 30˚C
kg
ρ = 9.107
m3
Capacity of the Tank (for the basis of 7 days, or 168 hrs)
kg
2256.57 x 168 hrs
V= hr = 𝟒𝟏𝟔𝟐𝟕. 𝟕𝟑 𝐦𝟑
kg
9.107 3
m
Solving for the diameter using spherical tank (Silla, 2003)
Calculating the number of tanks:
41627.73 m3
N= = 4.97 = 𝟓 𝐭𝐚𝐧𝐤𝐬
m3
8373.78
tank
2
Tank Diameter
πD3
VTheo =
6
Solving for inside diameter of the vessel (using tank capacity)
πD3
8,373.78 m3 =
6
𝐃 = 𝟐𝟓. 𝟏𝟗𝟓 𝐦
Solving for the Surface Area of Sphere
SA = πD2
SA = 25.1952 π = 1994.245 m2
𝐒𝐀 = 𝟔𝟖𝟑𝟐. 𝟖𝟎 𝐟𝐭 𝟐
Standard size for plates is 6 x 20 ft.
Solving for number of plates
6832.80 ft 2
Nplates = = 56.940 = 𝟓𝟕 𝐩𝐥𝐚𝐭𝐞𝐬
ft 2
(6 x 20)
plate
Using N = 57 plates
120 ft 2
SA = 57 plates x = 𝟔𝟖𝟒𝟎 𝐟𝐭 𝟐
plate
𝐒𝐀 = 𝟐𝟎𝟖𝟒. 𝟖𝟑𝟐 𝐦𝟐
3
2084.832 = πD2
𝐃 = 𝟐𝟓. 𝟕𝟔𝟎 𝐦
Solving for inside diameter of the vessel (using liquid level)
41627.73 m3 πD3
=
5 6
𝐃 = 𝟐𝟓. 𝟏𝟒𝟔 𝐦
25.760 m 3
Volumetric Allowance = [( ) − 1] x 100 % = 𝟖. 𝟐𝟐%
25.146 m
Design Pressure
From Ammonia Spherical Tank,
Pd = 3.5 atm = 354637.5 Pa
𝐏𝐝 = 𝟑𝟓𝟒𝟔𝟑𝟕. 𝟓 𝐏𝐚
4
Solving Shell Thickness
From Table 13.2 Typical Maximum Allowable Stresses for Plates under ASME
BPV Code Sec. VIII (R K Sinnott)
N
Carbon Steel, S = 360 mm2
From Equation 13.39, (Chemical Engineering Design and Principles by

Coulson and Richardson)
Pd R i
t=
2SE − 0.2Pd
Where:
t = shell thickness
Pd = design pressure
Ri =internal diameter
S = design stress
E = joint efficiency
N
(0.3546375 ) (25760 mm)
t= mm2
N N
(2)(1)(360 2 ) − 0.2(0.3546375 )
mm mm2
𝐭 = 𝟏𝟐. 𝟔𝟖𝟗 𝐦𝐦
Outside Diameter
Do = Di + 2t
5
Do = 25.760 m + 0.025378 m
𝐃𝐨 = 𝟐𝟓. 𝟕𝟖𝟓 𝐦
Nozzle Sizing
Basis:
As per Engineering Standard for Process Design (Standard Code IPS-PR-880)
1. For fluid inlet (Gas or Liquid): ρv2 < 1000

2. For gas outlet: ρv2 < 3600
3. For liquid outlet: v= 1 m/s
Feed Inlet Nozzle

Density (kg/m3) 9.107
ρv 2 (kg/ms2) 1000
1000 kg/ms2
v=√ = 10.479 m/s
9.107 kg/m3
Feed Flow Rate= 0.626825 kg/s
m 0.626825 kg/s
A= = = 6.568 x 10−3 m2
ρv kg m
(9.107 3 )(10.479 s )
m
4A 4(6.568 x 10−3 m2 )
Dn = √ = √ = 0.0914 m ≈ 91.447 mm
π π
Dn = 3.600 in, therefore use 3-inch Nominal Pipe Size, Schedule 5S.
6
Gas Outlet Nozzle

ρv 2 (kg/ms2) 3600
Outlet Flow Rate= 0.338 kg/s
3600 kg/ms2
v=√ = 19.882 m/s
9.107 kg/m3
m 0.626825 kg/s
A= = = 3.462 x 10−3 m2
ρv kg m
(9.107 3 )(19.882 s )
m
4A 4(3.462 x 10−3 m2 )
Dn = √ = √ = 0.06639 m ≈ 66.39 mm
π π
Dn = 2.614 in, therefore use 2 1/2-inch Nominal Pipe Size, Schedule 80S.
7
SS-102 CARBON DIOXIDE SPHERICAL STORAGE TANK
3. Mass flow rate = 4,994 kg/hr

Ammonia Storage Tank Data EQUIPMENT TAG: SS-102
Sheet DESCRIPTION (FUNCTION)
To store Carbon Dioxide Gas.
Sheet No. 1
Operating Data 1
No. Required 32 Material of Carbon Steel 2
Construction (S42; Graded A)
Contents Ammonia 4
Tank Capacity 14950.186 m3 5
Vessel data 6
Inside Diameter 30.564 m 7
Outside Diameter 30.594 m 8
Shell Thickness 15.06 mm 9
Circumference of the Sphere 96.019 m 11
Actual tank circumference 96.019 m 14
Inlet Nozzle Diameter 5 -inch, Schedule 5S 19
Outlet Nozzle Diameter 3 1/3 inch, Schedule 80S 20
8
b. Diameter
c. Shell Thickness
T= 30˚C
kg
ρ = 1.777
m3
kg
4,994 x 168 hrs
V= hr = 𝟒𝟕𝟐𝟏𝟑𝟗. 𝟓𝟔 𝐦𝟑
kg
1.777 3
m
Solving for the diameter using spherical tank (Silla, 2003)
Calculating the number of tanks:
472139.56 m3
N= = 13.58 = 𝟑𝟐 𝐭𝐚𝐧𝐤𝐬
m3
14950.186
tank
9
Tank Diameter
πD3
VTheo =
6
Solving for inside diameter of the vessel (using tank capacity)
πD3
14950.186 m3 =
6
𝐃 = 𝟑𝟎. 𝟓𝟔𝟒 𝐦
Solving for the Surface Area of Sphere
SA = πD2
SA = 30.5642 π = 2934.74 m2
𝐒𝐀 = 𝟗𝟔𝟐𝟖. 𝟒𝟑 𝐟𝐭 𝟐
Standard size for plates is 6 x 20 ft.
9628.43 ft 2
Nplates = = 80.24 = 𝟖𝟎 𝐩𝐥𝐚𝐭𝐞𝐬
ft 2
(6 x 20)
plate
Using N = 80 plates
120 ft 2
SA = 80 plates x = 𝟗𝟔𝟐𝟖. 𝟒𝟑𝐟𝐭 𝟐
plate
10
𝐒𝐀 = 𝟐𝟗𝟑𝟒. 𝟕𝟒𝟒 𝐦𝟐
2934.744 = πD2
𝐃 = 𝟑𝟎. 𝟓𝟔𝟒 𝐦
Solving for inside diameter of the vessel (using liquid level)
472139.56 m3 πD3
=
32 6
𝐃 = 𝟑𝟎. 𝟒𝟑𝟎 𝐦
30.564 m 3
Volumetric Allowance = [( ) − 1] x 100 % = 𝟏. 𝟑𝟑%
30.430 m
Design Pressure
From Ammonia Spherical Tank,
Pd = 3.5 atm = 354637.5 Pa
𝐏𝐝 = 𝟑𝟓𝟒𝟔𝟑𝟕. 𝟓 𝐏𝐚
11
N
Carbon Steel, S = 360
mm2

Pd R i
t=
2SE − 0.2Pd
Where:
t = shell thickness
Pd = design pressure
Ri =internal diameter
S = design stress
E = joint efficiency
N
(0.3546375 ) (30564mm)
t= mm2
N N
(2)(1)(360 2 ) − 0.2(0.3546375 )
mm mm2
𝐭 = 𝟏𝟓. 𝟎𝟔 𝐦𝐦
12
Outside Diameter
Do = Di + 2t
Do = 30.564 m + 0.03012 m
𝐃𝐨 = 𝟑𝟎. 𝟓𝟗𝟒 𝐦
Nozzle Sizing
Basis:
4. For fluid inlet (Gas or Liquid):2 < 1000

Feed Inlet Nozzle

ρv 2 (kg/ms2) 1000
1000 kg/ms2
v=√ = 10.479 m/s
9.107 kg/m3
m 1.248 kg/s
A= = = 0.013 m2
ρv kg m
(9.107 3 )(10.479 s )
m
13
4A 4(0.013 m2 )
Dn = √ = √ = 0.129 m ≈ 128.65 mm
π π
Dn = 5.065 in, therefore use 5-inch Nominal Pipe Size, Schedule 5S.
Gas Outlet Nozzle

ρv 2 (kg/ms2) 3600
3600 kg/ms2
v=√ = 19.882 m/s
9.107 kg/m3
m 1.387 kg/s
A= = = 7.660 x 10−3 m2
ρv kg m
(9.107 3 )(19.882 s )
m
4A 4(7.660 x 10−3 m2 )
Dn = √ =√ = 0.099m ≈ 98.76 mm
π π
Dn = 3.89 in, therefore use 3 1/3-inch Nominal Pipe Size, Schedule 80S.
14
SODIUM
CHLORIDE
STORAGE
TANK
S-101
15
Sodium Chloride Storage Tank EQUIPMENT No. (TAG) ST-003

Data DESCRIPTION (FUNCTION)
Sheet To store Sodium Chloridesolution.
Sheet No. 1
Operating Data 1
No. Required 1 Material of Stainless steel 2
Construction 304
Contents Sodium Chloride 4
3
Tank Capacity 1088.61 m 5
Vessel data 6
Height of cylinder 16.76 m 7
Shell thickness 18 mm 8
Head Thickness 8 mm 9
Bottom Thickness 16 mm 10
Circumference of the cylinder 12.193 m 11
Actual tank circumference 12.234m 14
No. of plates 4 plates 15
Actual Height of Shell 8.229 m 18
Actual Tank Height 9.756 m 20
2
Actual Surface Area of 94.638 m 21
Hemispherical Head
Actual Surface Area Flat 47.709 m2 22
Bottom
No. of plates for Head and 22 plates 23
Bottom
Inlet Nozzle 1 ½-inch, Outlet Nozzle 1 ½ -inch, 25
Diameter Sch 10S Diameter Schedule 160
16
1. Mass flow rate = 6,435 kg/hr

b. Height
c. Diameter
d. Head Height
e. Shell Thickness
f. Head Thickness
T= 30˚C
17
kg
ρ = 1191.7
m3
kg
6,435 x 168 hr
Vt = hr = 𝟏𝟎𝟖𝟖. 𝟔𝟏 𝐦𝟑
kg
1191.7 3
m
Tank Diameter
Solving for the diameter using hemispherical head (Silla, 2003)
πD3
VHemispherical =
12
VTheo = VCylinder + VHemispherical + Vcone
π 2 πD3 πD2 Hcone

VTheo = D H+ +
4 12 12
Where:
D = diameter
H = 2D
Hcone = 0.5 m
Solving for inside diameter of the vessel
π 2 πD3 πD2 (0.5)

VTheo = D (2D) + +
4 12 12
πD3 πD3 πD2 (0.5)

3
1088.61 m = + +
2 12 12
18
𝐃 = 𝟖. 𝟑𝟖𝟐 𝐦
Solving for height of the vessel
H = 2D [Chemical Process Equipment by Couper]
H = 2 (8.382)
𝐇 = 𝟏𝟔. 𝟕𝟔 𝐦
Circumference (C) = πD
C = 8.382 π = 26.163 m
𝐂 = 𝟖𝟓. 𝟖𝟑𝟕 𝐟𝐭.
Standard length for plates is 20 ft.
85.837 ft
Nplates = = 4.29 = 𝟒 𝐩𝐥𝐚𝐭𝐞𝐬
ft
20
plate
Using N = 4 plates
ft
C = 4 plates x 20 = 80 ft
plate
1m
C = 80 ft x = 24.384 m
3.2808 ft
24.834 m
D= = 𝟕. 𝟕𝟔𝟐 𝐦
π
19
πD3 πD3 πD2 (0.5)

Vt = + +
2 12 12
π(7.762)3 π(7.762)3 π(7.762)2 (0.5)

Vt = + +
2 12 12
Vt = 224.955 m3
224.955 m3
Volumetric Allowance = ( − 1) x 100 % = 𝟐𝟎. 𝟔𝟔 %
1088.61 m
Solving for number of levels
Standard height for plates is 6 ft.
3.2808 ft
16.76 m x
Nlevels = m = 9.16 = 𝟗 𝐥𝐞𝐯𝐞𝐥𝐬
ft
6
level
Using N = 9 levels
Surface Area of Cylinder:
6 ft 20 ft
SAcylinder = 9 levels x x 2 plates x = 2160 ft 2
level plate
2
2
1m
SAcylinder = 2160 ft x ( ) = 𝟐𝟎𝟎. 𝟔𝟕𝟓 𝐦𝟐
3.2808 ft
200.67 m2 = πDHnew
Solving for the new height:
Hnew = 𝟖. 𝟐𝟐𝟗 𝐦
20
Surface Area of Hemispherical Head
πD2
SAhemispherical =
2
π(7.762)2
SAhemispherical = = 𝟗𝟒. 𝟔𝟑𝟖 𝐦𝟐
2
Surface Area of Cone
πDl
SAcone =
2
D 2
l = √( ) + Hcone
2
2
7.762 2
√
l= ( ) + (0.5)2
2
l = 𝟑. 𝟗𝟏𝟑 𝐦
π(7.762)(3.913)
SAcone = = 𝟒𝟕. 𝟕𝟎𝟗 𝐦𝟐
2
SAcone + SAcylinder = 248.384 m2
SAcone + SAcylinder = 2673.52 ft 2
Calculating the number of plates to be used:
1 plate
Nplates = 2673.52 ft 2 x = 22.279 = 𝟐𝟐 𝐩𝐥𝐚𝐭𝐞𝐬
6 ft x 20 ft
21
𝐏𝐝 = 𝟑𝟓𝟒𝟔𝟑𝟕. 𝟓
N
For Stainless Steel, S = 88.9 mm2

Pi Di
t= +C
2Jf − Pi
Where:
t = shell thickness
Pi = internal pressure
Di =internal diameter
f = design stress
J = joint factor
C = corrosion allowance = 2mm
N
(0.3546375 ) (7762 mm)
t= mm2 + 2 mm
N N
(2)(1) (88.9 ) − (0.3546375 )
mm2 mm2
t = 17.513 ≈ 𝟏𝟖 𝐦𝐦
22
Outside Diameter
𝟐𝐭 = 𝐃𝐨 − 𝐃𝐢
Do = Di + 2t
Do = 7.762 m + 0.036 m
𝐃𝐨 = 𝟕. 𝟕𝟗𝟖 𝐦
Solving Hemispherical Head Thickness
Head Design
From Equation 13.44, (Chemical Eng’g Design and Principles by Coulson and
Richardson)
Pd R
t=
2SE − 0.2Pd
Where:
Pd = Design Pressure
R = Inside radius
S = Maximum Allowable Stress
E = Joint Efficiency
N 7762
(0.3546375 ) ( 2 mm)
t= mm2
N N
2(1) (88.9 2 ) − 0.2 (0.3546375 )
mm mm2
23
t = 7.744 mm ≈ 𝟖 𝐦𝐦
Bottom Design
Richardson)
Pd Dc 1
t= .
2fJ − Pd cos α
Where:
Dc = Column Diameter
f = Design Stress
J = Joint Efficiency
α = half of the apex angle
N
(0.3546375 2 ) (7762 mm) 1
t= mm x
N N 7.762
2(1) (88.9 2 ) − (0.3546375 2 ) 1 m
mm mm cos [2 tan− ( 2 )]
0.5 m
t = 15.513 mm ≈ 𝟏𝟔 𝐦𝐦
Nozzle Sizing
Basis: As per Engineering Standard for Process Design (Standard Code IPS-PR-880)
24

Feed Inlet Nozzle

𝜌𝑣 2 (kg/ms2) 1000
1000 kg/ms 2
v=√ = 0.92 m/s
1191.7 kg/m3
m 1.7875 kg/s
A= = = 1.630 x 10−3 m2
ρv kg m
(1191.7 3 )(0.92 s )
m
4A 4(1.630 x 10−3 m2 )
Dn = √ = √ = 0.04556 m ≈ 45.56 mm
π π
Dn =1.794 in, therefore use 1 ½-inch Nominal Pipe Size, Schedule 10S
Liquid Outlet Nozzle

Velocity (m/s) 1
m 1.7875 kg/s
A= = = 1.500 x 10−3 m2
ρv kg m
(1191.7 3 )(1 s )
m
4A 4(1.500 x 10−3 m2 )
Dn = √ = √ = 0.0437 m ≈ 43.70 mm
π π
Dn = 1.720 in, therefore use 1 ½ -inch Nominal Pipe Size, Schedule 160
25
AMMONIUM
CHLORIDE
STORAGE
TANK
S-102
26
3. Mass flow rate =1,580.61 kg/hr

b. Height
c. Diameter
d. Head Height
e. Shell Thickness
f. Head Thickness
T= 30˚C
kg
ρ = 1064.1
m3
27
kg
1,580.61 x 168 hr x 1.2
Vt = hr = 𝟐𝟗𝟗. 𝟒𝟓𝟔 𝐦𝟑
kg
1064.1 3
m
Tank Diameter
πD3
VHemispherical =
12

VTheo = D H+ +
4 12 12
Where:
D = diameter
H = 2D
Hcone = 0.5 m
π 2 πD3 πD2 (0.5)

VTheo = D (2D) + +
4 12 12
πD3 πD3 πD2 (0.5)

299.456 m3 = + +
2 12 12
𝐃 = 𝟏𝟎. 𝟐𝟓𝟏 𝐦
28
H = 2 (10.251)
𝐇 = 𝟐𝟎. 𝟓𝟎𝟐 𝐦
C = 10.251 π = 32.204 m
𝐂 = 𝟏𝟎𝟓. 𝟔𝟓𝟖 𝐟𝐭.
105. 66 ft
Nplates = = 5.282 = 𝟓 𝐩𝐥𝐚𝐭𝐞𝐬
ft
20
plate
Using N = 4 plates
ft
C = 5 plates x 20 = 100 ft
plate
1m
C = 100 ft x = 30.480 m
3.2808 ft
30.480 m
D= = 𝟗. 𝟕𝟎𝟐 𝐦
π
πD3 πD3 πD2 (0.5)

Vt = + +
2 12 12
29
π(9.702)3 π(9.702)3 π(9.702)2 (0.5)

Vt = + +
2 12 12
Vt = 1685.92 m3
1665.92 m3
Volumetric Allowance = ( − 1) x 100 % = 𝟒. 𝟔𝟑 %
299.456m
3.2808 ft
20.502 m x
Nlevels = m = 11.21 = 𝟏𝟏 𝐥𝐞𝐯𝐞𝐥𝐬
ft
6
level
Using N = 9 levels
6 ft 20 ft
SAcylinder = 11 levels x x 2 plates x = 2690.52 ft 2
level plate
2
2
1m
SAcylinder = 2160 ft x ( ) = 𝟐𝟒𝟗. 𝟗𝟔𝟑 𝐦𝟐
3.2808 ft
249.963 m2 = πDHnew
Hnew = 𝟖. 𝟐𝟎𝟎 𝐦
30
πD2
SAhemispherical =
2
π(9.702)2
SAhemispherical = = 𝟏𝟒𝟔. 𝟖𝟔 𝐦𝟐
2
πDl
SAcone =
2
D 2
l = √( ) + Hcone
2
2
147.86 2
√
l= ( ) + (0.5)2
2
l = 𝟕𝟑. 𝟗𝟑 𝐦
π(9.702)(73.93)
SAcone = = 𝟏𝟏𝟐𝟔. 𝟔𝟖 𝐦𝟐
2
1 plate
Nplates = 12523.632 ft 2 x = 104.3636 = 𝟏𝟎𝟒 𝐩𝐥𝐚𝐭𝐞𝐬
6 ft x 20 ft
31
𝐏𝐝 = 𝟑𝟓𝟒𝟔𝟑𝟕. 𝟓
N

Pi Di
t= +C
2Jf − Pi
Where:
t = shell thickness
f = design stress
J = joint factor
N
(0.3546375 ) (9702mm)
t= mm2 + 2 mm
N N
(2)(1) (88.9 ) − (0.3546375 )
mm2 mm2
t = 21.390 ≈ 𝟐𝟏 𝐦𝐦
32
Outside Diameter
Do = Di + 2t
Do = 9.702 m + 0.043 m
𝐃𝐨 = 𝟗. 𝟕𝟒𝟓 𝐦
Head Design
Richardson)
Pd R
t=
2SE − 0.2Pd
Where:
R = Inside radius
N 9.745
(0.3546375 ) ( 2 mm)
t= mm2
N N
2(1) (88.9 2 ) − 0.2 (0.3546375 )
mm mm2
t = 9.723 mm ≈ 𝟏𝟎 𝐦𝐦
33
Bottom Design
Richardson)
Pd Dc 1
t= .
2fJ − Pd cos α
Where:
f = Design Stress
N
(0.3546375 2 ) (9702 mm) 1
t= mm x
N N 7.762
2(1) (88.9 ) − (0.3546375 ) 1 m
mm2 mm2 cos [2 tan− ( 2 )]
0.5 m
t = 19.392 mm ≈ 𝟏𝟗 𝐦𝐦
Nozzle Sizing
Basis:

34
Feed Inlet Nozzle

𝜌𝑣 2 (kg/ms2) 1000
1000 kg/ms 2
v=√ = 0.97 m/s
1064.1 kg/m3
m 0.4390 kg/s
A= = = 4.253 x 10−4 m2
ρv kg m
(1064.1 3 )(0.97 s )
m
4A 4(4.253 x 10−4 m2 )
Dn = √ = √ = 0.0233 m ≈ 23.27mm
π π
Dn =0.92 in, therefore use 1 inch Nominal Pipe Size, Schedule 10S

Velocity (m/s) 1
m 0.4390 kg/s
A= = = 4.1256 x 10−4 m2
ρv kg m
(1064.1 3 )(1 s )
m
4A 4(1.500 x 10−3 m2 )
Dn = √ = √ = 0.0229 m ≈ 22.91 mm
π π
Dn = 0.902 in, therefore use 1 -inch Nominal Pipe Size, Schedule 160
35
SODIUM
CARBONATE
SILO
S-103
36
5. Mass flow rate =5,237.11 kg/hr

b. Height
c. Diameter
d. Head Height
e. Shell Thickness
f. Head Thickness
T= 30˚C
37
kg
ρ = 1327.4
m3
kg
5,237.11 x 168 hr x 1.2
Vt = hr = 𝟕𝟗𝟓. 𝟑𝟗𝟏 𝐦𝟑
kg
1327.4 3
m
Tank Diameter
πD3
VHemispherical =
12

VTheo = D H+ +
4 12 12
Where:
D = diameter
H = 2D
Hcone = 0.5 m
π 2 πD3 πD2 (0.5)

VTheo = D (2D) + +
4 12 12
πD3 πD3 πD2 (0.5)

3
795.391 m = + +
2 12 12
38
𝐃 = 𝟕. 𝟓𝟒𝟖 𝐦
H = 2 (7.548)
𝐇 = 𝟏𝟓. 𝟎𝟗𝟓 𝐦
C = 15.095 π = 47.423m
𝐂 = 𝟏𝟓𝟓. 𝟓𝟖𝟔 𝐟𝐭.
155. 586 ft
Nplates = = 7.779 = 𝟖 𝐩𝐥𝐚𝐭𝐞𝐬
ft
20
plate
Using N = 8 plates
ft
C = 8 plates x 20 = 160 ft
plate
1m
C = 160 ft x = 48.768 m
3.2808 ft
48.768 m
D= = 𝟏𝟓. 𝟓𝟐𝟑 𝐦
π
39
πD3 πD3 πD2 (0.5)

Vt = + +
2 12 12
π(15.524)3 π(15.524)3 π(15.524)2 (0.5)

Vt = + +
2 12 12
Vt = 6887.65 m3
6887.65 m3
Volumetric Allowance = ( − 1) x 100 % = 𝟖. 𝟔𝟔𝟎 %
795.391m
3.2808 ft
15.095 m x
Nlevels = m = 8.25 = 𝟖 𝐥𝐞𝐯𝐞𝐥𝐬
ft
6
level
Using N = 9 levels
6 ft 20 ft
SAcylinder = 8 levels x x 2 plates x = 1920 ft 2
level plate
2
2
1m
SAcylinder = 1920 ft x ( ) = 𝟏𝟕𝟖. 𝟑𝟖 𝐦𝟐
3.2808 ft
178.38 m2 = πDHnew
Hnew = 𝟕. 𝟓𝟐𝟐 𝐦
40
πD2
SAhemispherical =
2
π(15.523)2
SAhemispherical = = 3𝟕𝟖. 𝟓𝟎 𝐦𝟐
2
πDl
SAcone =
2
D 2
l = √( ) + Hcone
2
2
15.523 2
√
l= ( ) + (0.5)2
2
l = 𝟕. 𝟕𝟖 𝐦
π(15.523)(7.78)
SAcone = = 𝟏𝟖𝟗. 𝟕𝟎 𝐦𝟐
2
1 plate
Nplates = 22708.07 ft 2 x = 189.23 = 𝟏𝟖𝟗 𝐩𝐥𝐚𝐭𝐞𝐬
6 ft x 20 ft
41
𝐏𝐝 = 𝟑𝟓𝟒𝟔𝟑𝟕. 𝟓
N

Pi Di
t= +C
2Jf − Pi
Where:
t = shell thickness
f = design stress
J = joint factor
N
(0.3546375 ) (1552.3mm)
t= mm2 + 2 mm
N N
(2)(1) (88.9 ) − (0.3546375 )
mm2 mm2
t = 5.10 ≈ 𝟓 𝐦𝐦
42
Outside Diameter
Do = Di + 2t
Do = 15.523 m + 0.01 m
𝐃𝐨 = 𝟏𝟓. 𝟓𝟑𝟑 𝐦
Head Design
Richardson)
Pd R
t=
2SE − 0.2Pd
Where:
R = Inside radius
N 1552.3
(0.3546375 2 )( 2 mm)
t= mm
N N
2(1) (88.9 ) − 0.2 (0.3546375 )
mm2 mm2
43
t = 1.54 mm ≈ 𝟐 𝐦𝐦
Bottom Design
Richardson)
Pd Dc 1
t= .
2fJ − Pd cos α
Where:
f = Design Stress
N
(0.3546375 2 ) (1552.3 mm) 1
t= mm x
N N 15.523
2(1) (88.9 2 ) − (0.3546375 2 ) 1 m
mm mm cos [2 tan− ( 2 )]
0.5 m
t = 3.10 mm ≈ 𝟑 𝐦𝐦
Nozzle Sizing
Basis:
44

Feed Inlet Nozzle

𝜌𝑣 2 (kg/ms2) 1000
1000 kg/ms 2
v=√ = 0.87 m/s
1327.4 kg/m3
m 1.454 kg/s
A= = = 1.259 x 10−3 m2
ρv kg m
(1327.4 3 )(0.87 s )
m
4A 4(1.259 x 10−3 m2 )
Dn = √ = √ = 0.0400 m ≈ 40.04mm
π π
Dn =1.57 in, therefore use 1 1/2 inch Nominal Pipe Size, Schedule 10S

Velocity (m/s) 1
m 1.455 kg/s
A= = = 1.096x 10−3 m2
ρv kg m
(1327.4 3 )(1 s )
m
4A 4(1.096 x 10−3 m2 )
Dn = √ = √ = 0.0373 m ≈ 37.36 mm
π π
45
Dn = 1.47 in, therefore use 1 1/2 -inch Nominal Pipe Size, Schedule 160
46

ED

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ED

Uploaded by

Copyright:

Available Formats

`

Technological Institute of the Philippines

SS-101 AMMONIA GAS SPHERICAL STORAGE TANK

Data and Assumptions:

1. Mass flow rate = 2,256.57 kg/hr

From Table 2-143, Perry’s Chemical Engineers’ Handbook, 8th Ed.:

Capacity of the Tank (for the basis of 7 days, or 168 hrs)

Solving for the diameter using spherical tank (Silla, 2003)

Calculating the number of tanks:

Solving for inside diameter of the vessel (using tank capacity)

Solving for the Surface Area of Sphere

Standard size for plates is 6 x 20 ft.

Solving for number of plates

Solving for inside diameter of the vessel (using liquid level)

From Ammonia Spherical Tank,

Pd = 3.5 atm = 354637.5 Pa

Solving Shell Thickness

From Equation 13.39, (Chemical Engineering Design and Principles by

As per Engineering Standard for Process Design (Standard Code IPS-PR-880)

1. For fluid inlet (Gas or Liquid): ρv2 < 1000

Feed Inlet Nozzle

Feed Flow Rate= 0.626825 kg/s

Gas Outlet Nozzle

Density (kg/m3) 9.107

Outlet Flow Rate= 0.338 kg/s

SS-102 CARBON DIOXIDE SPHERICAL STORAGE TANK

Data and Assumptions:

3. Mass flow rate = 4,994 kg/hr

From Table 2-143, Perry’s Chemical Engineers’ Handbook, 8th Ed.:

Capacity of the Tank (for the basis of 7 days, or 168 hrs)

Solving for the diameter using spherical tank (Silla, 2003)

Calculating the number of tanks:

Solving for inside diameter of the vessel (using tank capacity)

Solving for the Surface Area of Sphere

Standard size for plates is 6 x 20 ft.

Solving for number of plates

Solving for inside diameter of the vessel (using liquid level)

From Ammonia Spherical Tank,

Pd = 3.5 atm = 354637.5 Pa

Solving Shell Thickness

From Equation 13.39, (Chemical Engineering Design and Principles by

As per Engineering Standard for Process Design (Standard Code IPS-PR-880)

4. For fluid inlet (Gas or Liquid):2 < 1000

Feed Inlet Nozzle

Feed Flow Rate= 1.248 kg/s

Gas Outlet Nozzle

Density (kg/m3) 9.107

Outlet Flow Rate= 1.38 kg/s

Sodium Chloride Storage Tank EQUIPMENT No. (TAG) ST-003

Data and Assumptions:

1. Mass flow rate = 6,435 kg/hr

From Table 2-103, Perry’s Chemical Engineers’ Handbook, 8th Ed.:

Capacity of the Tank (for the basis of 7 days, or 168 hrs)

Solving for the diameter using hemispherical head (Silla, 2003)

VTheo = VCylinder + VHemispherical + Vcone

π 2 πD3 πD2 Hcone

Solving for inside diameter of the vessel

π 2 πD3 πD2 (0.5)

πD3 πD3 πD2 (0.5)

Solving for height of the vessel

H = 2D [Chemical Process Equipment by Couper]

Solving for number of plates

𝐂 = 𝟖𝟓. 𝟖𝟑𝟕 𝐟𝐭.