PDF PDF

4008 HDF
Technical Manual
Fresenius Medical Care

4008 HDF
Technical Manual
4008 HDF Technical Manual
The Technical Manual contains all information necessary for performing maintenance and repair work.
The 4008 HDF option reflects the latest state of technology and complies with the requirements of
EN 60601-1
Assembly, extension, adjustment, modification or repair may only be carried out by the manufacturer or
persons authorized by him.
Any inquiries should be addressed to:
Head office: Manufacturer:

Fresenius Medical Care Fresenius Medical Care
Deutschland GmbH Deutschland GmbH
Borkenberg 14 Plant Schweinfurt
D-61440 Oberursel/Ts., Germany Hafenstraße 9
Tel.: 06171-60-0 D-97424 Schweinfurt, Germany
Telex: 410805 fres d Tel.: 09721-678-0
Fax: 06171-251-58 Fax: 09721-678-200
Local Service:
Part No. 674 398 1 Fresenius Medical Care 4008 HDF 3/11.97 (TM) 0-1
0-2 Fresenius Medical Care 4008 HDF 3/11.97 (TM)
How to use the Technical Manual
Search and find What? Where?

Tables Contents Pages 0-5 and at the beginning of each chapter
Purpose This manual is intended for:

– first studies (to acquire basic knowledge)
– reference purposes (for start-up, maintenance and repair)
Organization The manual is divided into 6 chapters:

0 General Notes
1 Description of machine functions
2 Technical safety checks
3 Calibration instructions
4 Circuit descriptions and circuit diagrams
5 Spare parts
Numbering system Page number 1-3 is to be interpreted as: Chapter 1, Page 3
Qualification This manual is intended for service technicians

– who are familiar with the current Operating Instructions (Operating Instruc-
tionseratining to this Technical Manual are available under part no. 674 406 1)
– who have the necessary background experience in mechanics, electrical and
medical engineering
– who have been authorized by the manufacturer to perform maintenance and
repair work
– who have access to the necessary auxiliary and measuring equipment
Restrictions The study of this manual does not represent an alternative to the training courses
offered by the manufacturer.
Manual changes Manual changes will be released as new editions, supplement sheets or product
information.
Note:
Modifications relating to circuit diagrams and component layouts (SP/BP) do not
necessarily involve a change of the footer (edition).
Refer to the index field of the respective circuit diagram or component layout for
the respective state of these diagrams. The identification on the P.C.B. permits
the user/technician to verify if the circuit diagram / component layout matches the
P.C.B. actually installed.
In general, this manual is subject to modification.
Fresenius Medical Care 4008 HDF 3/11.97 (TM) 0-3

Representation New circuit symbols are used in the circuit diagrams. Potential data given in the
circuit diagrams and setting instructions refer to the respective earth.
For example: 24 means ground for 24 V voltage.
Component marking Example: 75

in circuit diagrams
1R5
This refers to a resistor with a position number 75 with a resistance of 1.5 Ohm.
The decimal point is replaced by a unit symbol (to reduce the possibility of errors).
Resistors: Capacitors:
R1: 0.1 Ω µ 1: 0.1 µF
1R5: 1.5 Ω 1µ5: 1.5 µF
1K5: 1.5 kΩ 1000µ: 1000 µF
Note: When repairing or exchanging replacement parts make sure to take the applica-
ble ESD precautions (e.g. EN 100 015-1).
During repair/troubleshooting in the hydraulic unit, protect the components from
dialysate.
Technical data: The technical data for the 4008 HDF option is to be found in Chapter 1 of the
Operating Instructions.

Table of contents
Section Page
1 Description of machine functions ............................................................................... 1-

1.1 Description ...................................................................................................................... 1-3
1.2 Description of extended T1 test ...................................................................................... 1-8
1.3 Error messages ............................................................................................................... 1-10
2 Technical safety checks ............................................................................................... 2-
3 Calibration instructions ............................................................................................... 3-

3.0 General information on the calibration instructions ....................................................... 3-3
3.1 Calibrating the UF2 pump ............................................................................................... 3-5
3.2 VDE inspections .............................................................................................................. 3-7
3.3 Calibrating the 4008 HDF scale ...................................................................................... 3-8
3.4 Calibrating the substituate sensor .................................................................................. 3-13
3.5 Calibrating the HDF blood pump .................................................................................... 3-15
3.6 Repair instructions .......................................................................................................... 3-17
4 Circuit descriptions and circuit diagrams .................................................................. 4-

4.1 LP 625 display board ...................................................................................................... 4-3
4.2 LP 754 control board HDF .............................................................................................. 4-9
4.3 LP 760 HDF motor control .............................................................................................. 4-19
4.4 LP 761 HDF drive keyboard ........................................................................................... 4-27
4.5 LP 762 scale comm ........................................................................................................ 4-33
4.6 LP 763 SSE serial interface extender ............................................................................. 4-39
5 Spare parts .................................................................................................................... 5-

5.0 How to use the spare parts catalog ................................................................................ 5-3
5.1 P.C.B.s ............................................................................................................................ 5-4
5.2 Scales ............................................................................................................................. 5-6
5.3 Substituate lift ................................................................................................................. 5-8
5.4 UF2 pump / blood pump (HDF) / valve V 126 ................................................................. 5-10

Table of contents
1 Description of machine functions
Section Page
1.1 Description .................................................................................................................... 1-3

1.1.1 Components .................................................................................................................... 1-3
1.1.2 Description ...................................................................................................................... 1-3
1.1.3 Component tests ............................................................................................................. 1-3
Fig.: Block diagram ......................................................................................................... 1-4
Fig.: Flow diagram .......................................................................................................... 1-5
Fig.: Flow diagram .......................................................................................................... 1-6
1.2 Description of extended T1 test / error messages in T1 test ................................... 1-8

1.2.1 Test UF-Function ............................................................................................................ 1-8
1.3 Error messages during treatment and the HDF test ................................................ 1-10
1.4 Error messages, substituate pump ............................................................................. 1-13

1.1 Description
1.1.1 Components
The components of the 4008 HDF option are permanently connected to the hemodialysis
machine. The 4008 HDF option comprises the following components:
– Substituate lift
– Scales (weighing range < 20 kg) with data interface and taring facility
– Substituate pump with bidirectional data interface
– UF2 pump
1.1.2 Description
The scales determine the actual weight of the substituate reserve and signals this to the
hemodialysis machine. This calculates the substituate rate depending on the set treatment time.
A substituate sensor mounted on the substituate lift recognises whether:

– Line set is fitted without substituate or
– Line set is fitted with substituate.
The substituate pump delivers the substituate solution to the venous bubble catcher. The filtrate
from the dialysis fluid circuit is removed by the UF2 pump.
1.1.3 Component tests
The scales are checked by the operator by means of a plausibility test before treatment. The
substituate sensor is tested while the 4008 HDF is filling.
The 4008 HDF test tests:
– The substituate pump
– The UF2 pump (electrically and hydraulically)
(If the 4008 HDF test is not carried out then the connections are to be tested but once).
The UF2 pump is tested cyclically during treatment.
The electric control system of the UF2 pump is checked continuously.

Fig.: Block diagram
Operating system Safety system

Scales
Serial communication
W Serial communication
CPU 1 CPU 2
Serial communication
UF2 pump Substituate TMP

pump

serial interface and taring line
serial interface
X632/ X633 L/
C7 C14
LP 632 serial LP 631 LP 763 LP 633 LP 634 X634 L/

interface A–C23
X633 L/ X633 L/
Fig.: Flow diagram
CPU 2 X632/
CPU 1 SSE B6 Input C23 Output
X632/ Serial board board
A29
A7 interface X634 L/
A–C24
extender
X632/ X632/ X633 R/ X634 R/ X634 R/
B24 C27 C28–30 A24 C11
XHDF 2–4
Scales
Acknowledgem., dialy. pressure
Control, UF pump
Control, UF2 pump
Acknowledgement, UF2 pump Substituate

bag
Acknowledgement, UF pump
Control, UF2 pump

Substituate
Control, UF pump
sensor
Acknowledgement, dialysate pressure
Balancing chamber X348v/4–5
Substituate
pump
Fresenius Medical Care 4008 HDF

V24 Venous bubble catcher
V126
Air detector
Venous line
Dialyzer
clamp
UF2 UF Flow Dialysate
pump pump pump pressure V26
transducer
3/11.97 (TM)
Patient
Arterial
blood pump
V24b
1-5
Fig.: Flow diagram

Legend
2 Temperature sensor 77 Heat exchanger

3 Temperature sensor 78 Relief valve
5 Float switch 84 Disinfection valve
6 Level sensor 85 Disinfectant conncector
7 Conductivity measuring cell 86 Recirculation valve
8 Blood leak detector 87 Discharge valve
9 Pressure transducer 88 Multifunction block
10 Reed contact for concentrate 88a Degassing chamber
12 Reed contact for bicarbonate 88b Secondary air separator
20 UF2 pump 88c Primary air separator
21 Flow pump 89 Degassing orifice
22 UF pump 90a Rinse chamber concentrate
23 Concentrate pump 90b Rinse chamber bicarbonate
24 Dialyzer valve 1 91 Rinse valve
24b Dialyzer valve 2 92 Vent valve
25 Bicarbonate pump 94 Concentrate suction tube
26 Bypass valve 95 Bicarbonate suction tube
29 Degassing pump 97 Ventilation pump
30 Drain valve 99 Rinse valve
31 Balancing chamber valve 1 100 Rinse valve
32 Balancing chamber valve 2 102 Concentrate valve in central delivery system
33 Balancing chamber valve 3 104 Bicarbonate valve in central delivery system
34 Balancing chamber valve 4 109 Temperature sensor
35 Balancing chamber valve 5 111 Hydrophobic filter
36 Balancing chamber valve 6 112 Vent valve
37 Balancing chamber valve 7 114 Dialysate filter
38 Balancing chamber valve 8 115 Disinfection valve sensor
41 Water inlet valve 116 Sampleing valve
43 Fill valve 117 Check valve (concentrate)
54 Heater rod 118 Check valve (bicarbonate)
61 Pressure reducing valve 119 Filter (concentrate)
63 Filter/water inlet 120 Filter (bicarbonate)
65 Loading pressure valve 121 Concentrate connector in central delivery system
66 Heater block 122 Bicarbonate connector in central delivery system
66a Water inflow chamber 123 Pressure switch for V 102
66b Heater rod chamber 124 Pressure switch for V 104
66c Float chamber 125 Adapter plate
68 Balancing chamber 126 4008 HDF vent valve
71 Filter/concentrate 148 Filter/rinse valve
72 Filter/bicarbonate 149 Filter/rinse valve
73 Filter/external dialysate 150 Filter
74 Filter/UF 151 Orifice
75 External flow indicator 152 4008 HDF hydrophobic filter
76 Filter/fill valve
Hydraulic measurement points
A Reduced water inlet pressure

B Balancing chamber loading pressure
C Flow pump pressure
D Degassing pump pressure

1.2 Description of extended T1 test / error messages in the T1 test
Possible error messages displayed in the T1 test are listed in the Technical Manual for the
hemodialysis machine. If the HDF option is installed and activated the following error codes can
also appear:
1.2.1 Test UF-Function
Test description:
CPU 1 starts up the UF2 pump at a defined rate.

CPU 2 controls the hydraulic and electrical function of the UF2 pump.
CPU 2 blocks the control line of the UF2 pump and checks for standstill.
UF2 counter check.
Figure:

Error description:
Error message Description
F11 UF-Function The interval between the strokes of the UF2 pump was less than
220 ms. Correct delivery of the required volume is not safeguard-
ed because the stroke return travel is too short.
– A pump rate which was too high was signalled by the CPU 1.
F12 UF-Function The pulse time for the UF2 pump is less than 180 ms. Correct
delivery of the required volume is not safeguarded because the
discharge time is too short.
– Monoflop on LP 634 defect (IC 42/R65/C45).
F 13 UF-Function The pulse for the UF2 pump is longer than 500 ms. A maximum
rate of 5000 ml/h is not possible.
– Monoflop on LP 634 defect (IC 42/R65/C45).
F14 UF-Function UF2 pump not active during the test (4 s).
– Acknowledgement (UF_P2, X637/B26) → X632/C7 no LOW
pulse
– Control line (UF_P2, X634L/A–C24) → X637/B26 no LOW
pulse
F15 UF-Function The UF2 pump cannot be stopped by the CPU2.

– Control line (UF_P_EN, X632/C28) → X634R/A22 no 5 V.
– Reset input to IC 42/pin 13 on LP 634 defect.
F16 UF-Function The UF pump acknowledgement from CPU1 is faulty.

– Acknowledgement (UF_P2, X637/B26) → X633/C23 no LOW
pulse
F17 UF-Function The change in pressure after a UF2 pump stroke less than
20 mmHg.
– UF2 pump mechanically defect.
– Control line (UF_P2_CRTL, X632/B24) → X634R/C11 no
HIGH pulse.
F20 UF-Function Difference in pressure between UF pump stroke and UF2 pump
stroke more than 20 %.
– Stroke rate for UF pump or UF2 pump not set correctly.

1.3 Error messages during treatment and the HDF test
Message on the Cause Possible error elimination

display
F321 HDF-failure The UF pump or UF2 pump Check level sensor (6) (de-
test will not be started as long fect).
as the level sensor (6) detects
air. The level sensor (6) will
detect air one minute after the
4008 HDF test has been se-
lected
F322 HDF-failure The UF pump or UF2 pump Check V126 (does not open,
has carried out more than 50 venous bubble catcher col-
strokes and still no air has lapses), check V43 (whether
been detected. leaking or open).
Check UF pump or UF2 pump,
respectively (mech. defect).
F323 HDF-failure The substituate pump runs at a Check substituate tubing

rate of 10 ml/min. to raise the (clamped off, not connected to
fluid level by a defined amount the venous bubble catcher).
in the secondary air separator
(the fluid will just be detected).
Air will still be detected after 2
minutes.
F324 HDF-failure Since fluid has been recog- Check substituate tubing
nized in the secondary air sep- (clamped off).
arator the substituate pump
starts at a rate of 10 ml/min.
until a change in weight follows
on the scales (i.e. a jump in
grammes). There was no dif-
ference in weight established
after one minute.
F325 HDF-failure If the expected change in Check bag (fluctuations in air

weight (i.e. a jump in draft)
grammes) is higher or lower Check scales (for drifting).
than –1 g, the respective UF
pump test will be repeated.
The UF pump test was repeat-
ed more than 5 times.

display
F326 UF-failure The fluid level in the second- Check substituate hose
ary air separator is raised (clamped off, not connected
again by the substituate pump with the venous bubble
after 100 strokes of the UF catcher).
pump or UF2 pump, respec-
tively, until fluid is detected.
Plus run-on time at a rate of 10
ml/min. for the gramme jump.
Air will still be detected after a
specific period of time (de-
pending on the delivery rate of
the substituate pump).
UF1 volume-Error One UF pump did not pass the Check UF pump or UF2 pump,
or test. The filling volume for the respectively (not calibrated,
UF2 volume-Error secondary air separator is not mechanical defect).
within the given tolerance of
100 ml; ± 5 ml. Should the test
give a reading of over 105 ml
the cause could also be air
taken in the flow from a badly
vented dialysator.
F327 UF-failure Interval between two strokes Check CPU 1 (defect).

of the UF pump less than
220 ms.
F328 UF-failure Pulse time of a stroke of UF Check LP 634 (regulating

pump less than 180 ml. monoflop defect).
F329 UF-failure Pulse time of a stroke of UF Check LP 634 (regulating

pump more than 500 ms. monoflop defect).
F330 UF-failure Starting time for the UF pump Check LP 634 (regulating end
more than 10 seconds. stage defect).
F331 UF-failure Difference between desired or Check CPU 1 / CPU 2

actual delivery rate of the UF (communication problems).
pump greater than + 10%.
F332 UF-failure UF pump stops longer than the Check LP 634 (regulating end
maximum period time. stage defect).
Check UF pump
(interruption, control).
Check CPU 1 / CPU 2
(communication problems)
F333 UF-failure Despite switched off ultrafiltra- Check CPU 1 / CPU 2

tion the change in delivery rate (communication problems)
of the UF pump is greater than
10 ml.
F334 UF-failure Interval between two strokes Check CPU 1 (defect).

of the UF2 pump less than
220ms.

display
F335 UF-failure Pulse time of a stroke of the Check LP 634 (regulating

UF2 pump less than 180 ms. monoflop defect).
F336 UF-failure Pulse time of a stroke of the Check LP 634 (regulating

UF2 pump more than 500 ms. monoflop defect).
F337 UF-failure Reaction time of the UF2 Check LP 634 (regulating end
pump more than 10 seconds. stage defect).
F338 UF-failure Difference in desired or actual Check CPU 1 / CPU 2

delivery rate of UF2 pump (communication problems).
greater than ± 10 %.
F339 UF-failure UF2 pump stops longer than Check LP 634 (regulating end
the maximum period time. stage defect).
Check UF pump (interruption,
control).
Check CPU 1 / CPU 2
(communication problems).
F340 UF-failure Despite switched off 4008HDF Check CPU 1 / CPU 2

change in delivery rate of the (communication problems).
UF2 pump greater than 10 ml.
F341 UF-failure Failure of UF pump. Check UF pump

(spring, screen)
F342 UF-failure Failure of UF2 pump. Check UF2 pump

(spring, screen)
F343 UF-failure Volume difference between UF Check UF pump and UF2

pump and UF2 pump. pump (delivery volume)
F344 HDF-failure Balance failure recognized by Check monitor / scales

CPU2 greater than ± 500 ml. (communication problems).
F345 HDF-failure Bolus exceeded by more than Check monitor / scales

+ 20 ml, detected by CPU2. (communication problems).
F346 HDF-failure CPU2 failed to perform the cy- Check V24B and V43 feed-
clic UF pump test within 5 min- back lines.
utes. Check sense of rotation of as-
piration pump.
Check hydraulics unit for
leaks.
F348 HDF-failure Weight change on the scales Check scales

during the weighing test great- Check substituate bag
er than 2g.
F349 HDF-failure The delivery rate correction Check substituate bag

factor could still not be deter- (weight fluctuations)
mined after 20 minutes treat- Check HDF control system
ment time. (greater fluctuations)

1.4 Error messages, substituate pump
Code Description of failure
E.01 Line diameter outside the permitted range
E.02 Non-defined hexaswitch position
E.03 Venous pressure transducer not balanced
E.04 Failure, running time monitoring system, SN operation
E.05 SN stroke volume outside the permitted range
E.06 The SN pressure thresholds outside the value range of the AD converter
E.07 Not defined
E.08 Failure in the AD conversion
E.09 Not defined
E.10 Not defined
E.11 Not defined
E.12 Failure, speed monitoring (hall sensor)
E.13 Failure, monitoring system, current sensing resistors
E.14 Failure, monitoring system, current sensing resistors
E.15 Failure, speed monitoring system

2 Technical safety checks
General Notes
This chapter includes all necessary technical safety checks (TSC).
These inspections must be carried out every 12 months.
The technical safety inspections stipulated for the hemodialysis machine must be carried out in addition to
these technical saftey checks.
The technical safety checks are to be recorded in the equipment log.
A technical safety checks report is to be found at the page 2-3.

Technical safety checks report Seite 1/1
Manufacturer: ............................. Date: .............................
Machine: ............................. Technician: .............................
Operating hours: .............................
Extent of checks and time limits for technical safety checks.

TIME LIMIT: every 12 months
The following checks and inspections have to be carried out on the machine at least every 12
months by persons who are capable of carrying out such technical safety checks efficiently as
a result of their training, knowledge and experience gained in practice and are not subject to
instructions as to their checking activity.
(See also BMA Bulletin dated 02.04.1987)
TSC WA No. Description Desired value/function OK

1 UF2 pump
TSC 1.1 Delivery volume (1 ml/stroke) 60 strokes = 60 ml ± 1 % ❑
2 VDE inspections (values according to EN 60601-1)

TSC 2.1 Protective ground resistance max. 0.3 Ω ❑
TSC 2.2 Summarized leakage current Must fulfill both conditions: ❑
1. No more than 1.5 times the “summari-
zed value first measured”
(“Summarized value first measured”:
Refer to the machine card enclosed with
the machine.)
2. No more than 1 mA
The technical safety checks are to be recorded in the equipment log and the results of the
checks documented.
If the machines are not safe in function and/or operation they are to be repaired or the operator
is to be informed as to the dangers involved when using the machine in its given state.
The correct completion of the listed work and the correctness of statements made are hereby
certified.
Signature, technician: Signature, customer:
........................... , date ............................. ................................ , date .............................
.................................................................... .........................................................................

Table of contents
3 Calibration instructions
Section Page
3.0 General information on the calibration instructions ................................................ 3-3
3.1 Calibrating the UF2 pump ............................................................................................ 3-5
3.2 VDE inspections ............................................................................................................ 3-7
3.3 Calibrating the 4008 HDF scales ................................................................................. 3-8
3.4 Calibrating the substituate sensor .............................................................................. 3-13
3.5 Calibrating the HDF blood pump ................................................................................. 3-15

3.5.1 Pressure transducer ....................................................................................................... 3-15
3.5.2 Checking SN switchover points ...................................................................................... 3-16
3.6 Repair instructions ....................................................................................................... 3-17

3.0 General information on the calibration instructions
Measuring instruments:
The same measuring instruments as used for the hemodialysis machines are to be employed.
Required in addition is a calibration weight PT6 – 5000 g.
Fig.: P.C.B. overview 4008 HDF
LP 762 Fresenius Medical Care
Fresenius Medical Care 4008

Best. Auswahl
I/O
Luftdetektor Arterieller Venöser TMP Ultrafiltration Leitfähigkeit Fluß
Druck Druck
UF Menge ml ml/min
Spülen Reset 900

kPa mmHg kPa mmHg kPa mmHg
mS/cm 700
(25°C) 500
Heißreinigen 280 300
Blutleck 30
500 500 UF Rate ml/h 15.5
60 60
200
Desinfektion 20 50 400 50 400 15
10
100 40 300 40 300 14.5 I/O Set
0 0 30 30
Single 200 200 14
Needle –10
–100 20 20
UF Ziel ml
Überbrücken
–20 10
100 10
100 13.5
–200 Temperatur
–30
0 0
LP 763
0 0
Test 13
–40 –300 °C
Vorbereiten
UF Restzeit h:min
39
Konz. Bic.
37
Dialyse Start 35
UF Variation
LP 761 Alarm
Ton Aus
I/O Prog. I/O Prog. Set
Rate: ml/min Rate: ml/h

(Ø: mm) (Bolus: ml)
( :h.min) Pven.
Bolus
Start
Stop Rate
Start
Stop
LP 625 Rate: ml/min

(Ø: mm)
Reset HDF
Vol : l
Start
Stop
LP 760
LP 754

Fig.: DIP switch 4008 HDF
SW1
ON
1 2 3 4 5 6 7 8
OFF
LP 632 CPU 2
SW 1, DIP switch 8:
ON: 4008 HDF test selectable (required/not required)
OFF: 4008 HDF test carried out automatically

3.1 Calibrating the UF2 pump
Switch off hemodialysis machine.

Set service switch to ON (top).
Switch on hemodialysis machine.
Confirm Select Press the Confirm key.

CALIBRATION
☛
Confirm Select Select ADJ. UF-PUMP VOLUME by
ADJ. UF-PUMP VOLUME pressing the ▲ and ▼ keys.
☛ Press the Confirm key.
Confirm Select Select UF-PUMP 2 by pressing the

UF-Pump 2 ▲ and ▼ keys.
Confirm Select Enter the number of strokes by pressing

pulse-amount = 60 the ▲ and ▼ keys.
☛
0
Single
Needle –10 Press the Override key.
–20
Override
–30
Test
–40
Prime
☛
Confirm Select Text display for approx 3 sec.
ACKNOWLEDGED

Confirm Select Text display
press uf key
Draw off UF 2 pump line, close T-piece,
hang line in a measuring cylinder.
39
Time Left h:min
Conc Bic Press the key UF I/O.
37
35 The UF LED emits light.
UF Variation
I/O Prog. I/O Prog. Set

The UF2 pump delivers.
☛
Confirm Select The remaining UF Pulses are shown in
uf pulses left = 59 the display.
Ultrafiltration The number of preselected pulses is

UF Volume ml shown in the UF Goal display.
Reset
Volume
UF Rate ml/h
UF Goal ml
0060
Time Left h:min
UF
I/O Prog.
Confirm Select Text display after completion.

UF-Pump 2
Check delivered quantity.
If necessary adjust UF 2 pump and re-
peat process.
Delivery rate: 1 ml/stroke
(60 strokes = 60 ml)
Tolerance: ± 1 %.

3.2 VDE inspections
(Values in accordance with EN 60601-1)
.1 Protective ground resistance:
– max. 0.3 Ω.
Measuring point
Protective
ground
resistance test
.2 Summarized leakage current
Must fulfill both conditions:

1. No more than 1.5 times the “summarized value first measured”
(“Summarized value first measured”: Refer to the machine card supplied with the machine.)
2. No more than 1 mA
The measurements must be taken in the dialysis mode of operation in the “ON phase” of the
heating control system.
The scales must be travelled out to such an extent that neither of the two end switches are
actuated (middle position).
The two leakage currents are to be measured each time with different mains connection poling.
The two leakage currents are added together and give the summarized leakage current.

3.3 Calibrating the 4008 HDF scales
☞ Note:
The prompts shown in the text dis-
play have to be run through correctly
by the technician since no direct re-
turn signal is given by the scales.

Set service switch to ON (top).
Confirm Select Press the Confirm key.

CALIBRATION
☛
Confirm Select Select CALIB. HDF-SCALE by pressing
CALIB. HDF-SCALE the ▲ and ▼ keys.
Confirm Select Brief text display.

CHECKING HDF-SCALE!
☛ Display on scales is not illuminated.
Confirm Select Text display.

calib. Switch ON?

➀ Open housing of scales at the back.
➁ Set calibration switch for the scales in
ON position.
0
Single
–20
Override
–30
Test
–40
Prime ☛

HDF-DISPL shows C?

The display on the scales is active.
A “C” appears at the top right.
0 50 100
0
Single
–20
Override
–30
Test
–40
Prime
☛
HDF-SCALE unloaded ? No weight is to be on the scales.
0
Single
–20
Override
–30
Test
–40
Prime
☛
HDF-DISPL shows 0 ?

Scales display.
0 50 100

0
Single
–20
Override
–30
Test
–40
Prime
☛
load 5 kg CAL. WEIGHT
Scales display: 5000 g
Hang calibration weight PT6 – 5000 g on
scales.
0 50 100
0
Single
–20
Override
–30
Test
–40
Prime
☛
DISPL shows UNIT “g”?

Scales display: 5000 g.
0 50 100
+
g

0
Single
–20
Override
–30
Test
–40
Prime
☛
calib. Switch OFF ?

➀ Set calibration switch for the scales to
OFF position.
0 50 100
➁ Close housing.
+
g
0
Single
–20
Override
–30
Test
–40
Prime
☛
HDF-SCALE unloaded ?
Remove calibration weight.
0
Single
–20
Override
–30
Test
–40
Prime
☛
Confirm Select Brief text display.
SCALE CALIBRAT. done
Confirm Select
CALIB. HDF-SCALE Text display.

Set service switch to OFF (bottom).
Hang calibration weight PT6 – 5000 g on
scales.

Scales display: 5000 g
0 50 100
+
g
Remove calibration weight.

Calibration of 4008 HDF scales
completed.

3.4 Calibrating the substituate sensor

Bes
Place filled substituate line in sub-
I/O
Luftdetektor Arterieller
Druck
Venöser
Druck
TMP Ultrafiltration
stituate sensor.
UF Menge ml
Spülen Reset
Heißreinigen 280 500 500

Blutleck 30 60 60 UF Rate ml/h
200
Desinfektion 20 50 400 50 400
10
100 40 300 40 300
0 0 30 30
Single 200 200
Needle –10
–100 20 20
UF Ziel ml
Überbrücken
–20 10
100 10
100
–200
Test
–30 0 0 0 0
–40 –300
Vorbereiten
UF Restzeit h:min
Dialyse Start
UF
Alarm I/O Prog.

Ton Aus

( :h.min)
Bolus
TP
IC8
Set potentiometer P1 on the LP 754 so

D26
that the LED D26 just illuminates.
IC2
IC14
IC17 BCDE
F0 12
34 56
7 8 9A
XWAAGE
P1
X348V X348V_SN XHDF

Bes
Place empty substituate line in sub-
I/O
Luftdetektor Arterieller
Druck
Venöser
Druck
TMP Ultrafiltration
stituate sensor.
UF Menge ml
Spülen Reset
Heißreinigen 280 500 500

Blutleck 30 60 60 UF Rate ml/h
200
Desinfektion 20 50 400 50 400
10
100 40 300 40 300
0 0 30 30
Single 200 200
Needle –10
–100 20 20
UF Ziel ml
Überbrücken
–20 10
100 10
100
–200
Test
–30 0 0 0 0
–40 –300
Vorbereiten
UF Restzeit h:min
Dialyse Start
UF
Alarm I/O Prog.

Ton Aus

( :h.min)
Bolus

TP
IC8
Adjust potentiometer P1 on LP 754 until
D26
LED D26 just turns off.
Count the number of revolutions the
IC2
IC14
potentiometer is turned. Keep this
IC17 F0 12
number in your mind.
BCDE
34 56
7 8 9A
XWAAGE
P1
X348V X348V_SN XHDF
TP
IC8
Turn back the potentiometer P1 on the

D26
LP 754 by half this number.
The LED D26 will illuminate again.
IC2
IC14
IC17 F0 12
BCDE
34 56
7 8 9A
XWAAGE
P1
X348V X348V_SN XHDF

3.5 Calibrating the HDF blood pump
3.5.1 Pressure transducer
F0 12 Switch the hemodialysis machine off.
BCDE
34 56
7 8 9A Set HEX switch on the LP 754 to
position “F”.
Switch the hemodialysis machine on.
XWAAGE
X348V_SN XHDF
Rate: ml/min
Display 000
(Ø: mm)
Open SN pressure transducer to atmos-

phere.
Reset HDF
Vol : l
Press the Start/Stop key.
Start
Stop
☛
Rate: ml/min
Display 250
(Ø: mm)
Apply a pressure of 250 mmHg to the SN

pressure transducer.
Reset HDF
Vol : l
Press the Start/Stop key.
Start
Stop
☛

Rate: ml/min
Display – – –
(Ø: mm)
Reset HDF
Vol : l
Start
Stop
BCDE
F0 12 Switch off hemodialysis machine.
34 56 Set HEX switch on the LP 754 to
7 8 9A
position 1.
Balancing out has been completed.
XWAAGE
X348V_SN XHDF
3.5.2 Checking SN switchover points
Bottom switchover point: fixed at 75 mmHg (± 6 mmHg)

Top switchover points (± 6 mmHg):
Stroke volumes (ml) 10 15 20 25 30 35 40 45 50
Top switchover point 110 130 150 172 195 219 244 270 299

3.6 Repair instructions
Important:
If the substituate lift has to be dis-
mounted for repair the seal is to be
checked and if necessary renewed
before fitting the lift again.
Drip water protection!

Table of contents
4 Circuit descriptions and circuit diagrams
Section Page
Fig.: Connection diagram 4008 HDF .............................................................................. 4-3

Fig.: Wiring diagram 4008 HDF ...................................................................................... 4-5
Fig.: Block circuit diagram, mains voltage 4008 HDF .................................................... 4-7
Fig.: Block circuit diagram, low voltage 4008 HDF ........................................................ 4-7
4.1 LP 625 display board .................................................................................................... 4-9

4.1.1 Description ...................................................................................................................... 4-9
4.1.2 Circuit and component layout diagram ........................................................................... 4-11
4.2 LP 754 control board HDF ............................................................................................ 4-15

4.2.1 Description ...................................................................................................................... 4-15
4.3 LP 760 HDF motor control ............................................................................................ 4-23

4.3.1 Description ...................................................................................................................... 4-23
4.4 LP 761 HDF drive keyboard ......................................................................................... 4-29

4.4.1 Description ...................................................................................................................... 4-29
4.5 LP 762 scales comm ..................................................................................................... 4-35

4.5.1 Description ...................................................................................................................... 4-35
4.6 LP 763 serial interface extender .................................................................................. 4-41

4.6.1 Description ...................................................................................................................... 4-41

Fig.: Connection diagram 4008 HDF
LP 762 X1 X2
scales Switch
comm Substituate lift
X4
X3
Module
Scales
LP 639 Module
power logic Scales
(4008 / 4008 E)
LP 761
HDF drive
LP 744
keyboard
power control 1
X1
(4008 B)
Substituate
sensor
X744C)
(X744A
X639B
X2
X2 LP 760
HDF motor
control
Motor
M
Substituate lift
X5
X4
Auxiliary socket
LP 754
control board
HDF
Rate: ml/min
(Ø: mm)
Reset HDF
X1
Vol : l
Start
Stop
X3
XWAAGE
X348v
XHDF
SN
Substituate
pump
X348v
LP 747 distribution board

X637B X637B
XHDF
X637C X637C
XA1P
LP 763
SEE serial interface
extender XA4V0
X63Z
UF2 pump
V126
LP 630
motherboard

Fig.: Wiring diagram 4008 HDF
LP 639
power logic 1 N Substituate sensor
(4008 / 4008 E) 2 L1
X639B
3
LP 744 X744A/1 4
power control 1 X744C/3
no assignment
no assignment
PWR_GND
(4008 B)
SUB_C
SUB_A
SUB_K
PE
PE
PE
N2
LC
L1
L1
N
1
2
3
4
1
2
3
4
1
2
3
4
5
6
X4 X5
1 24V 1 X1
2 SE1 2
3 AGND (SE2) 3 1 +12V 1
4 SE3 4 2 UP 2
5 SE4 5 3 STOP 3
6 WRXD 6 4 DOWN 4
LP 761
XWAAGE
LP 754 7 WTXD 7 LP 760 5 SE1 5
HDF
HDF motor
X3
X2
X2
8 TARA 8 6 SE2 6
control board HDF drive
9 no assignment 9 control 7 SE3 7
10 no assignment 10 8 SE4 8
keyboard
11 no assignment 11 9 no assignment 9
12 no assignment 12 10 no assignment 10
13 MOTOR_CTRL 13
14 PWR_GND 14
X348v XHDF X1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
VEN_BPR_SET
no assignment
no assignment
no assignment
no assignment
BPUS_VEN
BPSB_VEN
HDF_LOG2
HDF_LOG1
PWR_GND
PWR_GND
BPR_VEN
END_SW
HDF_ON
WRXD
BL_AL
WTXD
AGND
AGND
AGND
ADKS
SNST
BSST
BPST
TARA
TARA
+12V
+12V
+12V
+12V
RXD
RXD
TXD
TXD
24V
24V
SN
–
10
12
13
14
15
16
17
18
19
20
10
11
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
X348v XHDF X1
1 no assignment 1
2 no assignment 2
LP 630
3 no assignment 3
motherboard 4 GND 4
5 no assignment 5
X63Z X637B X637C 6 TXD 6
7 GND 7
X3 8 no assignment 8
A1
C1
A28
C28
A29
C29
A31
C31
A32
C32
C20
C21
26–28
14
9 GND 9
10 PRINT 10
LP 762
RXD_EXT_1
TXD_EXT_1
PWR_GND
PWR_GND
11 TARA 11
Module
UF_P2
DGND
DGND
scales
+24V
+24V
+12V
+12V
V126
12 no assignment 12
+5V
+5V
scales
comm 13 no assignment 13
14 no assignment 14
26–28
C28
C29
C31
C32
C20
C21
A28
A29
A31
A32
C1
A1
14
1 W1IW2 1
2 F2 2
X63Z X637B X637C 3 F1 3
X4
4 CF 4
LP 763 LP 747 5 ON/OFF 5
SEE serial distribution 6 no assignment 6
interface extender board
X2
XA1P XA4V0
1
2
10
END_SW
+12V
UF_P2
V126
Switch substituate lift

UF2 pump V 126

Fig.: Block circuit diagram, mains voltage 4008 HDF
Main Standby-
trans- trans-
former former
T 2,5 A T 2,5 A
Mains
relay
Motor relay
T 2,5 A
Mains Mains Mains 511 K 1 µF T 2,5 A

Auxiliary
plug filter switch
socket
(on back
of machine)
Direction of turn
switchover
Fig.: Block circuit diagram, low voltage 4008 HDF
LP 761
LP 633 HDF drive
input board keyboard
+12 V
Main
transformer
24 V
switch controller
Imax ≈ 15 A
(short circuit LP 760
cut-out) HDF motor control
LP 754
LP 630 Linear controller
control board
motherboard +24 V +12 V current restricted
HDF
12 V internally to
switch controller approx. 1 A
Imax ≈ 4 A
(current
limitation)
LP 634 Scales
output board +12 V

4.1 LP 625 display board
4.1.1 Description
● General
The displays and the keyboard are on this P.C.B..
Plug connections to LP 625:

– X189, connection to LP 760
● Display
All necessary information is given to the user through 6 multiplex 7-segment displays and 2 LEDs
which are mounted on the socket.
● Keyboard
The keyboard comprises 3 single non-illuminated keys and 1 key with integrated LED (HDF). The
keys are soldered directly to the P.C.B..
The user receives a acknowledgement through a spring contact when the keys are pressed.

4.1.2
1 2 3 4 5 6 7 8
X189 17
F X189 19 F
X189 21
X189 14
X189 8
X189 9
+24V +5V
X189 20
+24V
R6 R5 R4 R9 R8 R7
X189 18 7K50 +5V 7K50 +5V 7K50 +5V 7K50 +5V 7K50 +5V 7K50 +5V
E +5V E
LP 625 display board
X189 16 T5
GND BC327-40 T3 T1 T6 T4 T2
BC327-40 BC327-40 BC327-40 BC327-40 BC327-40
X189 23
LD1
HLMP2655 HDSP7801 HDSP7801 HDSP7801 HDSP7801 HDSP7801 HDSP7801
DP1 DP2 DP3 DP4 DP5 DP6
D X189 13 7 1 AN 10 1 AN 10 1 AN 10 1 AN 10 1 AN 10 1 AN 10 D
8
6 2 a 9 2 a 9 2 a 9 2 a 9 2 a 9 2 a 9
X189 1 5 fg b fg b fg b fg b fg b fg b
74HCT541 3 3 3 3 3 3 3
Circuit and component layout diagram
IC1 +24V
4
X189 2 2 4 8 4 8 4 8 4 8 4 8 4 8
1 G1 & 1 ed c ed c ed c ed c ed c ed c
19 G2 EN 8X220R
RN1 5 7 5 7 5 7 5 7 5 7 5 7
X189 3
DP DP DP DP DP DP
2 A1 Y1 18 1 16 6 AN 6 AN 6 AN 6 AN 6 AN 6 AN
3 A2 Y2 17 2 15
X189 4 4 16 3 14
A3 Y3
5 A4 Y4 15 4 13
6 A5 Y5 14 5 12
X189 5 7 13 6 11
A6 Y6
C 8 A7 Y7 12 7 10 C
9 A8 Y8 11 8 9
X189 6
X189 7
X189 15
+5V
SH5
BS170 RF15
T8
R12 R3 R2 R1 R10 R13
4K99 4K99 4K99 4K99 4K99
X189 26 150R
B 25 X189 B
X
+5V
HLMP2400 HLMP2400 MTG
R11 2 1 22 X189
20
1 2 3 4
SH4
19 LD2 LD2 121R
18 RF15
17 1 2 10 X189
T7 SH1
16 X189 24 BC547B
15
14
RF15
1 2 11 X189
13
12 SH2
Fresenius Medical Care 4008 HDF 3/11.97 (TM)

11
10 RF15
1 2 12 X189
9
8
A SH3 1992 TAG NAME BLATT
7 BE 30.06. ST DISPLAY BOARD
6 GE 24.11. D.KOE
5 NO LP625 1(1)
4
3
c SH5,IC1 neu 12.07.94 MEDIZIN-
2 673872
b R86(R13)best. 12.03.93 Asch. TECHN. SP
1
0 a neue Zeichnung 19.02.93 Asch. SYSTEME
1 2 3 4 5 AUS AENDERUNG TAG NAME ERSATZ ERSATZ FORMAT
LP 625
Circuit diagram
4-11
LP 625
Component layout diagram

4.2 LP 754 control board HDF
4.2.1 Description
● General
The control, section and power pack are on the this P.C.B..
Plug connections to LP 754:

– X186, connection to position sensor
– X188, connection to stepper motor
– X189, connection to LP 748
– X190, connection to cover switch
– X192, connection to pressure transducer
– X348, connection to dialysis monitor
Hexswitches on the LP 754:

0 No function
1 Single needle blood pump / 4008 HDF / ON LINE HDF
2 – A No function
B Blood pump stop alarm (15, 30 secs.)
C No function
D Call-up operating time meter (display x 100 = number of hours)
E Test operation (only manufacturer)
F Pressure transducer calibration
● Voltage generation
The +24 V and +12 V voltage supply is made available to the blood pump by the monitor. The +5
V supply voltage is generated on the module by the switch controller IC 20 from the +24 V voltage
to minimize loss of power.
● Stepper motor control
The stepper motor is run in microstep operation to reduce noise. The resolution is 60 microsteps
per step. The RISC processor transmits a 8-bit dataword alternately on the pins 3 and 5 of the DA
converter from IC 7. Two sine form voltages are available on the output of the converter, phase
offset by 90°. They are conducted to the stepper motor controller IC 2 together with the current
direction signals. Together with the two SM drivers IC 1/IC 22 and the current sensor resistors
R58/R59 as feedback these form a closed control circuit which determine two sine-shaped
currents, phase offset by 90°, in the two coils.

● Microprocessor
The cycle frequency of the microprocessor is determined by the quartz Q2 between the processor
connections 39 and 40. Quartz oscillation is made possible by the capacitors C5 and C6.
The keyboard signals and the signals BSST, BPST are read-in through the port P4.
The IC 9 serves as intermediate memory for the addresses AO/A7.
The ALE signal on pin 50 of the microprocessor is the control line of the data address latch.
The signal from the revolution and direction of turn sensor (position sensor) in the pump bed is
read-in through port T1.
The operation data of the pump is saved in the NOVRAM IC 21 through ports 5.1 to 5.3 when the
dialysis machine is switched off or there is a voltage failure. Undervoltage detection (power down)
is through the comparitor IC 23.
With the WR line the data takeover for the display is controlled in the external data latch IC 14.
● PLL intermediate circuit
PLL component IC 4 together with the counter IC 19 causes the frequency coming from the
processor to control the stepper motor to be multiplied otherwise the processor would be too slow
to generate this frequency.
● RISC processor
The RISC processor IC 5 is supplied with a cycle signal from the processor. With each cycle an
8-bit data word is read from a look up table by the processor alternately for each phase of the
stepper motor, respectively. Included in this data word is both the current direction as well as the
current desired value.
A watchdog for the CPU is also incorporated in the RISC processor. When a cycle is missing on
pin 8/IC 5 the RISC processor triggers a reset by the CPU through pin 7.
● Display control
The data word for controlling the display is stored in IC 14. The multiplex operation of the
individual digits is made possible through the decoder IC 18.
● Speed and flow
The speed is transmitted by the processor through port P 1.1 and the flow through port P 1.2 to
the dialysis monitor.
● Pressure measurement
The differential measurement amplifier for the pressure transducer is formed by the IC 6 (1/2/3)
and IC 6 (5/6/7). The measuring signal is read-in by the processor through the AD converter input
AN 7 and calibrated for zero and steepness by the software. Afterwards the measuring signal is
modulated to pulse width through port P1.3 and transmitted through a subsequent DA converter
IC 11 (5/6/7) to the monitor.

4.2.2 Circuit and component layout diagram
LP 754 control board HDF
LP 754
Circuit diagram 1/2

LP 754
Circuit diagram 2/2

LP 754

4.3 LP 760 HDF motor control
4.3.1 Description
● General
The LP 760 serves to control the lift drive.

Lift operation presupposes that the scales are swung away. This is recognized by a limit switch.
The scales can be moved upwards or downwards by pressing the ▲ or ▼ keys. The drive is
switched off automatically, likewise by limit switches, when reaching the uppermost or bottom-
most position. When the scales are being travelled upwards or downwards they can be stopped
at any time with the Stop key.
The motor for the lift drive is safeguarded against overloading by means of an integrated
thermoswitch. If this protection facility responds the lift will come to a standstill. The lift can be
used again after the motor has cooled down.
● Circuit structure
Supply voltage
The control circuit is supplied with +12 V. This voltage is generated from the +24 V voltage of the
hemodialysis machine by the linear controller T1 in conjunction with the capacitors C4, C5 and
C6.
Motor control
Two types of circuit are implemented to control the motor:
a) continuous operation (R21 with components, R22 without components
b) inching operation for downwards movement (R21 without components, R22 with
components).
To Point a):
One D flip-flop is available for each direction of movement (IC 3). The flip-flops are set by a high
level on X2/2 (key ▲) or X2/4 (key ▼). The flip-flop for the respective other direction of movement
is reset at the same time by pressing the appropriate key. The two flip-flops are reset through high
level on X2/3 (Stop key). This also takes place should the head of the scales be swung over the
machine (high level on X1/6).
To Point b):
There is only one flip-flop available for the upwards movement (IC 3/pin 1/2). The flip-flop for the
downward movement is set through IC 5. The control logic for the downward operation is not
influenced by this (see Point a). However, the drive is only active as long as the key ▼ is pressed.
The IC 5 works as an 8 to 1 multiplexer. The address (0 to 7) of the input to be interconnected is

provided through the pins 11 to 13. Only the address 3 leads to a low level on output IC 5/14 and,
as a result, to the motor starting. R 20 serves as a pull-up resistor. A defined output level is
obtained with the IC 5/14 in high ohmic state, caused by pressing the Stop key (high level on IC
5/15).

● Other circuit sections
The motor feed lines are circuited through the relay RL 1 and RL 2. The position of RL 1
determines the travel direction of the lift. The motor is switched on and off through RL 2. Both
relays are controlled by the transistors T 2 (RL 1) and T 3 (RL 2). T 2 is controlled directly from the
non-inverted output IC 3/1. The output signals of both flip-flops, IC 3/2 and IC 3/12 (inverted) are
used to control T 3 and are linked with each other through IC 1/1 and IC 1/2. In the case of low
level on one of the two flip-flop outputs IC 3/2 or IC 3/13 (i.e. the respective flip-flop has been set)
the IC 1/pin 3 links up high level and T 3 switches RL 2.
● Motor current recognition
The motor current is monitored while the lift is operating. The internal thermal-protective switch
responds in the case of the motor becoming overheated. Both flip-flops (IC 3) are reset by motor
current recognition so that the motor does not start up again automatically after the drive has
cooled down. The voltage drop is evaluated through the high load resistor R 18 for motor current
recognition. The generated alternate voltage caused by the current flow through R 18 is
connected to the capacitor C 14 and C 13 through the diodes D 4 and D 5. The resulting direct
voltage through R 13 is approx. double so high as the peak value of a half wave of the alternate
voltage on R 18 less the on state voltages of D 4 and D 5. The direct voltage controls the
optocoupler IC 4 through R 14. R 13 serves to completely discharge C 13 and C 14 when the
motor is switched off.
IC 4 ensures protective isolation of the control circuit from the mains voltage conducting
components of the current recognition system.
The output of the optocoupler is circuited with the pull-up resistor R 19 against 12 V. High level on
the collector of IC 4 resets both flip-flops through IC 1/pin 12 and 13 and IC 1/8. This would lead
to continuous blocking of the control circuit unless further measures were taken. This is why the
output of IC 4 is connected up parallel to a further transistor T 4. In switched off state the capacitor
C 12 is charged through high level on IC 1/4 through D 3 and R 10. This makes the transistor T 4
conductive. After setting one of the flip-flops (IC 3) the IC 1/4 goes to low. C 12 discharges itself
through R 11, R 12 and the B-E path from T 4. T 4 blocks after approx. 500 ms. The output
transistor must be linked by IC 4 before this time has elapsed otherwise both flip-flops will be reset
again.

1 2 3 4 5 6 7 8 9 10
4.3.2
+24V VSB24
+24V +12V +12V 2 1 1 X4
H L1 H
R18 RL2
T1 3 X4
7812 C1-C3 STUETZKONDENSATOREN N2
2R4 2 X4 (1)
1 I O 3 L1
AD 4 X4
C4 C5 2 C6 C1 C2 C3 PE
10U 100N 1U0 100N 100N 100N D1 5 2
1N4448 VSB24
G RL1 G
4 3 1 1 X5
AGND AGND AGND AGND AGND F1 PE M
+12V T100mA 2 X5
BSS91 PE
4011 4013 T2
X1 6 9 & IC3 (3)
END_SW 3 X5
10 6 S N
F 8 IC1 1 F
+12V 5 1D
4 X5 (2)
R1 2 >1_ 3 C1 LC
10K0 +12V 3 R6 2 R8
LP 760 HDF motor control
4 4072 1 4 R 10K0
X2 1 +24V
+12V 5 IC2 0R0 R17
C7 C9 1K00
AGND 10U 100N
X2 2
UP AGND AGND
b
E C8 D7 D6 E
RL2
VSB24
R2 1N0 4013
10K0 AGND IC3
D2 3 ZPD15 ZPD15
8 S 4011 1N4448
Circuit and component layout diagram
AGND 9 1D 13 1 & a
11 C1 3 T5
AGND 9 >1_ R21 2
IC1
10 R7 12 Q6025 1N4007
X2 3 11 4072 13 10 R 0R0 D4
STOP 12 IC2 0R0 R22 BSS91
R3
* T3 R16
D R20 0R0 10R0 D5 D
10K0 10K0 IC5
4512 +12V 5 & 1N4007
4 +12V C14
15 EN X0 1 6 IC1
AGND 10 INH X1 2 47U R13 R14 R15
X2 4 R9 10K0 499R 10R0
DOWN C11 X2 3 4011 10K0
C10 100N 14 Z X3 4
1N0 R19
X2 5 R4 R5 X4 5 20K5 C13
C SE1 10K0 73K2
11 A X5 6 4011 47U C
12 B
X2 6 13 C
X6 7 AGND
& 12
SE2 X7 9
20 11 SFH617G-3
19 X2 7
SE3 AGND IC1 13 4 1
18 AGND AGND
17 X2 8
16 SE4 AGND
+24V R10 R11 T4 3 2
15 D3 BC337-40
14 X3 1 +12V +12V
13 B +24V 1N4448 20K5 20K5 R12 IC4 B
12 X3 2 C12 40K2
11 SE1 10U
10 X3 3
9 SE2 R22 NICHT BESTUECKT / NOT FITTED
8 AGND AGND AGND AGND *
X3 4
Fresenius Medical Care 4008 HDF 3/11.97 (TM)

X3 6
X3 7
X3 8
X3 13
X3 14
X1 1
X1 2
X1 3
X1 4
X1 5
X1 7
7 SE3 AGND
6
1994 TAG NAME BLATT
5 X3 5 BE 21.09. OTT HDF-MOTOR-STEUERUNG
RXD
TXD
RXD
TXD
4
SE4 GE 1(1)
TARA
AGND
+12V
AGND
TARA
+12V
3
A NO
HDF-MOTOR-CONTROL
2
MOTOR_CTRL
MEDIZIN-
1 TECHN. 673 720 LP760 SP
0 a X1.1war +24V
SYSTEME
1 2 3 4 5 AUS AENDERUNG TAG NAM ERSATZ ERSATZ FORMAT A3
LP 760
Circuit diagram
4-25
LP 760

4.4 LP 761 HDF drive keyboard
4.4.1 Description
● General
The keys for controlling the substituate lift are found on this P.C.B..

LP 761 HDF drive keyboard
LP 761
Circuit diagram
1 2 3 4
F F
+12V
E E
X2 1
+12V
S1
X2 2 RF15
UP 1 2
UP
S2
X2 3 RF15
STOP 1 2
STOP
S3
D RF15 D
X2 4 1 2
DOWN
DOWN
X2 5 2 X1
SE1 SUB_K
X2 6 4 X1
SE2 PWR_GND
C C
X2 7 1 X1
SE3 SUB_A
X2 8 3 X1
SE4 SUB_C
5 X1
20 6 X1
19
18 B B
17
16
15
14
13
12
11
10
9
8
7
1994 TAG NAME
6
5 BE 04.08. OTT HDF-ANTRIEB-TASTATUR BLATT
4 GE 05.08. ASCH
HDF-MOTOR-KEYBOARD 1(1)
3 NO
2
0
1
a X1 geandert
MEDIZIN-
TECHN.
LP761 673 766 SP
SYSTEME
AUS AENDERUNG TAG NAM ERSATZ ERSATZ FORMAT A4

LP 761

4.5 LP 762 scales comm
4.5.1 Description
The LP 762 serves as interface between the dialysis machine and the scales.
The serial transmission from the dialysis machine arrives on the plug X1 pin 4 (RXD) and is
converted at the interface IC 1 (max. 232) to 5 V level. IC 2 makes a serial parallel conversion and
passes the signal on to the scales. The scales are switched on or off, respectively, by the
transistor T1.
The serial carry forward (weight) comes from the scales to the plug X3 pin 6 (TXD) and is
converted by IC 1 from 5 V to RS 232 level. The signal arrives at the dialysis machine through
plug X1 pin 5 (TXD).
SP1 (ML78L05) converts the 12 V into 5 V which serves as the supply voltage for LP 762.

LP 762 scales comm
LP 762
Circuit diagram

LP 762

4.6 LP 763 SSE serial interface extender
4.6.1 Description
● General
The LP 763 is necessary for serial communication of the monitor with the scales and the HDF
pump module.
● Circuit structure
The circuit of the LP 763 comprises two circuit units independent of each other.
Serial interfaces
Heart of the LP 763 P.C.B. is an 8-fold UART (universal asynchronous receiver/transmitter), i.e.
an interface IC (IC 1) with eight independent serial channels. Also to be found on the P.C.B. are
two TTL/RS232 level converters (IC 2 and IC 3) and an interrupt logic IC (IC 4), as well as diverse
resistors, capacitors and an oscillation quartz Q1 for generating the working cycle for IC 1.
COMMCO connection
The slot 63Z used by the LP 763 P.C.B. is also provided for the installation of P.C.B. LP 752. The
LP 752 takes over the connection of the 4008 monitor signals to the COMMCO P.C.B. LP 729. In
order to be able to also continue the linking to COMMCO/FINESSE in 4008 HDF machines the
circuit section of the LP 752 P.C.B. is taken over in the LP 763 P.C.B..
● Function
After switching on the machine the UART is initialled with the transmission parameters.
Transmission parameter channel A:

1200 Baud, 8 databits, 1 stopbit, no paritibit
Transmission parameter channel B:

9600 Baud, 8 databits, 1 stopbit, no paritibit
Channel A is responsible for communication with the scales, channel B for communication with
the HDF pump module.
After going through the watchdog test the scales are switched on through the transmission line
from channel A and the weight requirements of the 4008 monitor are communicated to the scales.
The weight value of the scales is read by the 4008 monitor on the reception line.
Commands and data from the 4008 monitor are sent through the transmission line from channel
B to the HDF pump modules. Data which comes from the HDF pump module is received by the
4008 monitor through the receiving line.
The remaining six communication channels are not used in 4008 operation.
If UART data is ready for collecting or if the transmission buffer is ready to accept new digits
during a transmission the component causes an interrupt at CPU 1. CPU 1 processes this
interrupt demand (in so far as nothing more important is to be done) and reads a digit from the
reception buffer or writes a digit on the transmission buffer.

LP 763 SSE serial interface extender
LP 763
Circuit diagram 1/2

LP 763
Circuit diagram 2/2

LP 763

Table of contents
5 Spare parts
Section Page
5.0 How to use the spare parts catalog ............................................................................ 5-3
5.1 P.C.B.s ........................................................................................................................... 5-4
5.2 Scales ............................................................................................................................. 5-6
5.3 Substituate lift ............................................................................................................... 5-8
5.4 UF2 pump / blood pump (HDF) / valve V126 ............................................................. 5-10

5.0 How to use the spare parts catalog
Objective:
Spare parts can be defined and ordered.
Organization:
This spare parts catalogue contains 4 assemblies.

5.1 P.C.B.
5.2 Scales
5.3 Substituate Lift
5.4 UF2 pump / blood pump (HDF) / valve V126
Each assembly has its assembly number. 5.X.0 refers to the basic version.
Major changes (modifications) within an assembly can be identified by an increasing decimal
(e.g. 5.X.1, 5.X.2, …)
In the spare part lists it is refered to:

Built-in
From Equipment Code
To Equipment Code
Update service:
Updates to this spare parts catalog will be released as:

– Replacement pages
– Supplementary pages
– Technical information
Generally we reserve the right to make changes.
Requirements for correct spare part orders:
The equipment code must be entered in the machine record.

All modifications must be entered in the machine record. Update the equipment code, if
necessary, to ensure that the correct spare parts will be ordered.

5.1 P.C.B.s

Best. Auswahl
I/O
Luftdetektor Arterieller Venöser TMP Ultrafiltration Leitfähigkeit Fluß
Druck Druck
UF Menge ml ml/min
Spülen Reset 900
2 Heißreinigen
kPa mmHg
280
kPa mmHg
500
kPa
500
mmHg
mS/cm
(25°C)
700
500
300
Blutleck 30 60 60 UF Rate ml/h 15.5
200
Desinfektion 20 50 400 50 400 15
10
100 40 300 40 300 14.5 I/O Set
0 0 30 30
Single 200 200 14
Needle –10
–100 20 20
UF Ziel ml
Überbrücken
–20 10
100 10
100 13.5
–200 Temperatur
Test
–30 0 0 0 0 13
–40 –300 °C
Vorbereiten
UF Restzeit h:min
39
Konz. Bic.
37
Dialyse Start 35
UF Variation
Alarm I/O Prog. I/O Prog. Set

3 Ton Aus

( :h.min) Pven.
Bolus
Start
Stop Rate
Start
Stop
Rate: ml/min
(Ø: mm)
4
Reset HDF
Vol : l
Start
Stop

Built-in
From/until Equipment Code 000 – 000
Item Part number Description
1 673 790 1 P.C.B. LP 762 scales comm

2 674 182 1 P.C.B. LP 763 SEE serial interface extender
3 673 766 1 P.C.B. LP 761 HDF drive keyboard
4 673 872 1 P.C.B. LP 625 display board
5 673 720 1 P.C.B. LP 760 HDF motor control
6 673 041 1 P.C.B. LP 754 control board HDF

5.2 Scales
1 2 3 4 5 6 7 8
11
19 18 17 16 15 14 13 12 10 9
20 21 22 23 24
26
30 29 28 27 25

Built-in
11 673 983 1 Sliding bush

12 552 244 1 Screw
13 646 352 1 Screw
14 674 409 1 Microswitch
15 552 312 1 Screw
16 553 330 1 Screw
17 673 635 1 System unit, scales
18 643 161 1 Screw
19 673 988 1 Hook
10 673 987 1 Latch
11 642 861 1 Screw
12 553 621 1 Nut
13 673 986 1 Adapter
14 563 151 1 Retaining washer
15 674 106 1 Line holder
16 552 275 1 Screw
17 673 971 1 Fastening plate
18 642 693 1 Screw
19 673 985 1 Bearing
20 672 530 1 Cover
21 552 276 1 Screw
22 674 551 1 Caution label: Stability limit
23 673 977 1 Display plate
24 673 922 1 Back shell
25 673 921 1 Front shell
26 553 620 1 Nut
27 559 690 1 Washer
28 642 648 1 Spacer sleeve
29 640 143 1 Spacer
30 673 923 1 Front foil display
674 068 1 Scales, complete

5.3 Substituate lift
2
3
18
19
4 20
21
5
35
6
22
7
6 23
24
8 9
9 10
34
11
25
36
37
14 26
38
27
12 33
39 6 32
40 28
29 30 31
41
16
17

Built-in
11 674 399 1 Connection cable

12 644 205 1 Screw
13 673 990 1 Locking ring
14 674 106 1 Line holder
15 653 099 1 Sensor
16 552 244 1 Screw
17 674 334 1 Pipe
18 673 975 1 Clamping plate
19 552 275 1 Screw
10 553 733 1 Toothed washer
11 674 395 1 Drive
12 673 973 1 Dog
14 673 755 1 Screw
16 553 621 1 Nut
17 537 203 1 Fastening clip
18 646 274 1 Tolerance sleeve
19 674 078 1 Stripper
20 673 974 1 Collar bush
21 673 920 1 Housing, lift
22 673 639 1 Front foil, lift
23 559 690 1 Washer
26 673 918 1 Base plate
27 673 972 1 Funnel
28 674 255 1 P.C.B. cover
29 646 606 1 Spacer bolt (M 3 x 8.5)
30 650 439 1 Spacer bolt (M 3 x 12.5)
31 559 690 1 Washer
32 574 617 1 Spacer sleeve
33 644 040 1 Spacer bolt (M 3 x 13)
34 673 982 1 Bush
35 674 487 1 Sealing tape
36 675 052 1 Split pin
37 553 694 1 Washer
38 674 333 1 Locating pin
39 552 312 1 Screw M5x16
40 675 222 1 Fork
41 675 051 1 Bolt with head
673 915 1 Substituate lift, complete

5.4 UF2 pump / blood pump (HDF) / valve V126
Hydraulic section 4008 / 4008 E Hydraulic section 4008 B
Concentrate
pump
(23)
UF pump
(22)
UF2 pump
(20) UF2 pump Bibcarbonate Concentrate
(20) pump pump
(25) (23)
Rate: ml/min
(Ø: mm)
Reset HDF
40
Vol : l
Start
Stop

Built-in
UF2 pump
The UF2 pump is identical with the ultrafiltration pump

(see appropriate Spare Parts Catalogue 4008)
670 706 1 Ultrafiltration pump, complete
Blood pump (HDF)
The blood pump (HDF) is similar to the blood pump (single needle)
(see appropriate Spare Parts Catalogue 4008)
40 671 726 1 Front foil
673 924 1 Blood pump module HDF, complete
Valve V126
1 645 881 1 Filter

2 545 361 1 Silicon tube (0.12 m)
3 674 349 1 Solenoid valve MV 126 / solenoid valve MV43
4 674 347 1 Valve block
5 552 275 1 Screw
6 579 072 1 O-ring
674 941 1 Valve block, complete


PDF PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PDF PDF

Uploaded by

Copyright:

Available Formats

4008 HDF

Fresenius Medical Care

Any inquiries should be addressed to:

Head office: Manufacturer:

Search and find What? Where?

Purpose This manual is intended for:

Organization The manual is divided into 6 chapters:

Numbering system Page number 1-3 is to be interpreted as: Chapter 1, Page 3

Qualification This manual is intended for service technicians

In general, this manual is subject to modification.

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 0-3

Component marking Example: 75

0-4 Fresenius Medical Care 4008 HDF 3/11.97 (TM)

1 Description of machine functions ............................................................................... 1-

2 Technical safety checks ............................................................................................... 2-

3 Calibration instructions ............................................................................................... 3-

4 Circuit descriptions and circuit diagrams .................................................................. 4-

5 Spare parts .................................................................................................................... 5-

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 0-5

1.1 Description .................................................................................................................... 1-3

1.2 Description of extended T1 test / error messages in T1 test ................................... 1-8

1.4 Error messages, substituate pump ............................................................................. 1-13

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 1-1

A substituate sensor mounted on the substituate lift recognises whether:

1.1.3 Component tests

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 1-3

Operating system Safety system

UF2 pump Substituate TMP

1-4 Fresenius Medical Care 4008 HDF 3/11.97 (TM)

LP 632 serial LP 631 LP 763 LP 633 LP 634 X634 L/

Acknowledgement, UF2 pump Substituate

Control, UF2 pump

Fresenius Medical Care 4008 HDF

1-6 Fresenius Medical Care 4008 HDF 3/11.97 (TM)

2 Temperature sensor 77 Heat exchanger

Hydraulic measurement points

A Reduced water inlet pressure

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 1-7

1.2.1 Test UF-Function

CPU 1 starts up the UF2 pump at a defined rate.

1-8 Fresenius Medical Care 4008 HDF 3/11.97 (TM)

Error message Description

F15 UF-Function The UF2 pump cannot be stopped by the CPU2.

F16 UF-Function The UF pump acknowledgement from CPU1 is faulty.

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 1-9

Message on the Cause Possible error elimination

F323 HDF-failure The substituate pump runs at a Check substituate tubing

F325 HDF-failure If the expected change in Check bag (fluctuations in air

1-10 Fresenius Medical Care 4008 HDF 3/11.97 (TM)

F327 UF-failure Interval between two strokes Check CPU 1 (defect).

F328 UF-failure Pulse time of a stroke of UF Check LP 634 (regulating

F329 UF-failure Pulse time of a stroke of UF Check LP 634 (regulating

F331 UF-failure Difference between desired or Check CPU 1 / CPU 2

F333 UF-failure Despite switched off ultrafiltra- Check CPU 1 / CPU 2

F334 UF-failure Interval between two strokes Check CPU 1 (defect).

Fresenius Medical Care 4008 HDF 3/11.97 (TM) 1-11

F335 UF-failure Pulse time of a stroke of the Check LP 634 (regulating

F336 UF-failure Pulse time of a stroke of the Check LP 634 (regulating

F338 UF-failure Difference in desired or actual Check CPU 1 / CPU 2

F340 UF-failure Despite switched off 4008HDF Check CPU 1 / CPU 2

F341 UF-failure Failure of UF pump. Check UF pump

F342 UF-failure Failure of UF2 pump. Check UF2 pump

F343 UF-failure Volume difference between UF Check UF pump and UF2