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LIT-1927350
Issued July 1, 2006
V46 Series
Pressure Actuated Water Regulating Valve
Description
The V46 is a pressure actuated, modulating valve that is suitable
for use either on closed or open systems. Direct acting valves open
on pressure increase. This type of valve is primarily used to
regulate the flow of water or glycol to a water cooled condenser on
a refrigeration system.
Features
• no close fitting or sliding parts in water passages
• minimizes chatter or water hammer
• free movement of all parts provides smooth pressure
modulation
• refrigerant adjustment is not affected by water pressure
• withstands high hydraulic shock without damage
• range spring does not come in contact with cooling water
• easy manual flushing, if required
• 3/8, 1/2, and 3/4 in. valves may be disassembled and V46AA-1 V46AT-1
reassembled without detaching from the refrigeration system or
without pumping down
Applications
This valve is designed to modulate flow of water or glycol to a water cooled condenser on a refrigeration system.
• ice machines • ice cream machines
• computer room air conditioning units • refrigeration cases.
Selection Charts
V46 Series Pressure Actuated Water Regulating Valve
Code Pipe Inlet and Opening Point Pressure Element Seat Repair Replacement
Number1 Size Outlet Range – psig (kPa) Style Kit Power Elements
(In.)
COMMERCIAL TYPE, STANDARD FLOW – NON CORROSIVE REFRIGERANTS
V46AA-1C 30 in Capillary; 1/4 in. Flare Nut (Style 45) SEP91A-600R and
3/8 NPT STT14A-600R SEC99AA-36C 2
V46AA-50C 1/4 in. Male Flare Fitting (Style 5) SEP91A-600R
V46AB-1C 30 in Capillary; 1/4 in. Flare Nut (Style 45) SEP91A-602R and
1/2 NPT STT15A-602R SEC99AA-36C 2
V46AB-25C 1/4 in. Male Flare Fitting (Style 5) SEP91A-602R
V46AC-1C 30 in Capillary; 1/4 in. Flare Nut (Style 45) SEP91A-601R and
3/4 NPT Threaded STT16A-601R SEC99AA-36C 2
V46AC-26C 1/4 in. Male Flare Fitting (Style 5) SEP91A-601R
V46AD-1C 30 in Capillary; 1/4 in. Flare Nut (Style 45) SEP91A-603R and
1 NPT STT17A-609R SEC99AA-36C 2
V46AD-13C 70 to 260 (483 to 1793) 1/4 in. Male Flare Fitting (Style 5) SEP91A-603R
V46AE-1C 30 in Capillary; 1/4 in. Flare Nut (Style 45) SEP91A-603R and
1 1/4 NPT STT17A-610R SEC99AA-36C 2
V46AE-17C 1/4 in. Male Flare Fitting (Style 5) SEP91A-603R
V46AJ-2C 1/2 STT15A-602R SEP77A-605R
V46EK-2C 3/4 STT16A-601R SEP127A-600R
Union 48 in Capillary; 1/4 in. Flare Nut (Style 46)
V46AL-2C 1 STT17A-609R
SEP107A-602R
V46AM-2C 1-1/4
V46AR-1C SEP91A-603R and
30 in Capillary; 1/4 in. Flare Nut (Style 45) STT17A-610R
1 1/2 SEC99AA-36C 2
V46AR-10C SEP91A-603R
V46AS-1C 2 4 Hole 70 to 170 (483 to 1172) 1/4 in. Male Flare SEP81A-602R
ASME Flange Fitting (Style 5) STT18A-600R
V46AS-2C 2 160 to 260 (1103 to 1793) SEP81A-601R
V46AT-1C 2 1/2 70 to 170 (483 to 1172) (Note 1) SEP81A-602R
STT18A-601R
V46AT-2C 2 1/2 160 to 260 (1103 to 1793) SEP81A-601R
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2006 Johnson Controls, Inc. www.johnsoncontrols.com
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Pressure Actuated Water Regulating Valve (Continued)
V46 Series Pressure Actuated Water Regulating Valve
Code Pipe Inlet and Opening Point Pressure Element Seat Repair Replacement
Number1 Size Outlet Range – psig (kPa) Style Kit Power Elements
(In.)
COMMERCIAL TYPE, LOW FLOW – NON CORROSIVE REFRIGERANTS 3
V46DA-2C 3/8 NPT Threaded 70 to 260 (483 to 1793) 30 in Capillary; 1/4 in. Flare Nut (Style 45) STT14A-603R SEP91A-600R and
SEC99AA-36C4
COMMERCIAL TYPE – AMMONIA
V46AC-8C 3/4 NPT STT16A-601R SEP70A-601R
V46AD-4C 1 NPT Threaded STT17A-609R
V46AE-4C 1 1/4 NPT SEP70A-604R
100 to 200 (690 to 1379) 1/4 in. Female NPT (Style 15) STT17A-610R
V46AR-2C 1 1/2
4 Hole
V46AS-3C 2 STT18A-600R
ASME Flange SEP70A-605R
V46AT-3C 2 1/2 STT18A-601R
MARITIME TYPE – NON-CORROSIVE REFRIGERANTS
V46BA-2C 3/8 NPT STT14A-601R SEP13A-602R
V46BB-2C 1/2 NPT STT15A-603R SEP13A-600R
V46BC-2C 3/4 NPT Threaded 70 to 260 (483 to 1793) STT17A-613R SEP13A-603R
30 in. Capillary with Sweat Connection
V46BD-2C 1 NPT STT17A-611R
(Style 34) SEP50A-600R
V46BE-2C 1 1/4 NPT STT17A-612R
V46BS-4C 2 4 Hole
160 to 260 (1103 to 1793) STT18A-602R SEP50A-601R
V46BT-4C 2 1/2 ASME Flange
NAVSEA Certified – NON-CORROSIVE REFRIGERANTS
V46CJ-2C 1/2 Sweat Connector STT15A-603R SEP13A-600R
V46CN-2C 3/4 STT17A-613R SEP13A-603R
V46CP-2C 1 4 Hole Navy Flange STT17A-611R
70 to 260 (483 to 1793)
V46CQ-2C 1 1/4
SEP50A-600R
V46BR-2C 1 1/2 4 Hole ASME Flange STT17A-612R
V46CR-2C 1 1/2 6 Hole Navy Flange 30 in. Capillary with Sweat Connection
V46BS-3C 2 4 Hole ASME Flange (Style 34)
70 to 170 (483 to 1172)
V46CS-3C 2
6 Hole Navy Flange
V46CS-4C 2 160 to 260 (1103 to 1793)
STT18A-602R SEP50A-601R
V46BT-3C 2 1/2 4 Hole ASME Flange
70 to 170 (483 to 1172)
V46CT-3C 2 1/2
6 Hole Navy Flange
V46CT-4C 2 1/2 160 to 260 (1103 to 1793)
1. Refer to V46 Series Valve Sizing Information — 90% Open Method Catalog Page. Then specify the code number from this chart.
Refer to the Accessories chart on this page for companion flange kit code numbers.
2. Replacement element suppplied with 1/4 in. male SAE connector. Order SEC99AA capillary kit with 2 flare nuts separately, if needed.
3. Low water flow valve - 2.5 GPM max.
4. Replacement element supplied with 1/4 in. male SAE connector. Order SEC99AA capillary kit with 2 flare nuts separately, if needed.
KIT14A-6121 1-1/2
KIT14A-6131 2
KIT14A-6141 2-1/2
flange
1. For commercial valves only
Flange and Gasket Kit
Note: Flange has NPT (National Pipe Thread)
Technical Specifications
V46 Series Pressure Actuated Water Regulating Valves
Maximum Water Temperature 170°F (77°C)
Valve Body Commercial 3/8 to 3/4 in. cast brass, 1 in. and larger cast iron with a special finish
Navy and Maritime Cast naval bronze with monel interior parts
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2006 Johnson Controls, Inc. www.johnsoncontrols.com
2 of 3
Pressure Actuated Water Regulating Valve (Continued)
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 2006 Johnson Controls, Inc. www.johnsoncontrols.com
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FANs 125, 121
Product/Technical Bulletin V46
Issue Date 1095
INLET 9 x 15,000
Flow (GPM) = = 9 GPM
500 x (95 - 65)
Flow (GPM)
This is the pressure actually available to force 1.5
water through the valve. 10
1
a. Determine minimum water pressure available
0.5
from city mains or other sources.
b. From condensing unit manufacturer’s tables, 0
read the pressure drop through condenser 10 20 30 40 50 60
20
Step 2: Closing point is pressure of refrigerant 30
corresponding to 86°F = 93 psig 15 20
Opening point = 93+7 = 100 psig 10
10
Operating head pressure = 125 psig
5
Head pressure rise = 125-100 = 25 psi 5
2
Step 3: Minimum pressure = 40 psig 0
Pressure drop through condenser = 15 psi 10 20 30 40 50 60
Combined pressure drop = 15+4 = 19 psi Head Pressure Rise
Pressure drop across valve = 40-19 = 21 psi Above Opening Point (psi)
Flow (GPM)
30 30 60 20
25 20 50
20 40 10
10 5
15 30
5 2
10 20
2
5 10
0 0
10 20 30 40 50 60 10 20 30 40 50 60
Head Pressure Rise Head Pressure Rise
Above Opening Point (psi) Above Opening Point (psi)
60 140
50
60
50 120 40
50
40 30
100
Flow (GPM)
Flow (GPM)
40 30 20
20 80
30
10 60 10
20 5 5
2 40
2
10 20
0 0
10 20 30 40 50 60 10 20 30 40 50 60
Head Pressure Rise Head Pressure Rise
Above Opening Point (psi) Above Opening Point (psi)
1- 1/4 in. V46 - All Range 2 in. V46 - Low Range Pressure Drop Across Valve (psi)
Pressure Drop Across Valve (psi)
80 180
60 60
70 50 160
Example 50
60 40 140 40
30
Flow (GPM)
Flow (GPM)
120 30
50 20
100 20
40
10 80
30 10
* 5 60 5
20 2
40 2
10 20
0 0
10 20 30 40 50 60 10 20 30 40 50 60
Head Pressure Rise Head Pressure Rise
Above Opening Point (psi) Above Opening Point (psi)
Flow (GPM)
40 30
150 150
30 20
20
100 100
10
10
5 5
50 50 2
2
0 0
10 20 30 40 50 60 10 20 30 40 50 60
Head Pressure Rise Head Pressure Rise
Above Opening Point (psi) Above Opening Point (psi)
D imensions
(A) (D)
(F)
(C)
(E)
(B)
(G)
Valve Size A B C D E F G
3/8 in. 2-5/8 6-3/4 3-1/8 1-1/2 1-1/4 13/32 3-7/32
1/2 in. 3-1/8 (3-1/4)* 7-13/32 3-3/8 1-27/32 1-1/2 13/32 3-5/8
3/4 in. 3-3/8 (3-5/8)* 7-7/8 3-7/8 2-1/32 1-3/4 13/32 3-21/32
1 in. 4-1/2 (4-7/8)* 10-3/4 5-1/2 2-25/32 2 1/2 4-3/4
1-1/4 in. 4-7/8 11-1/8 5-3/4 2-5/8 2-3/8 1/2 4-29/32
*Note: Values in parenthesis are for maritime valves. All other dimensions remain the same.
(D) (G)
(H)
(C)
(B) (F)
(I)
Valve Size A B C D E F G H I
3/4 in. 4-3/16 7-3/4 4 7/16 3-13/16 1-1/8 2-1/32 1/2 3-5/16
1 in 5-5/16 9 4-1/2 1/2 4-1/4 1-1/4 2-5/8 1/2 4
1-1/4 in. 5-5/16 9-11/32 4-11/16 1/2 4-1/2 1-5/8 2-5/8 1/2 4-5/32
1-1/2 in. 5-5/16 10-7/32 5-3/4 1/2 5-1/16 1-7/8 2-5/8 1/2 4
2 in. 6-3/8 14-1/8 6-13/32 1/2 5-9/16 2-3/4 3-1/2 7/16 7-9/32
2-1/2 in. 6-3/8 14-5/16 6-1/2 1/2 6-1/8 2-3/4 3-1/2 5/8 7-3/16
Navy Flange Specifications
M ounting A djustment
Valves may be adjusted with standard service valve
! CAUTION: Equipment Damage Hazard. wrenches or screwdrivers, see Table 5. All range
To prevent damage to the valve settings can be changed quickly from low-range
capillary, avoid sharp bends or refrigerants such as R134 to high-range refrigerants
kinks in the capillary. Coil and such as R22 or vice versa. To raise the valve opening
secure excess capillary at the point, turn the adjusting screw, located at the top of
valve end to avoid tube breakage range spring housing, counterclockwise. See Figure 8.
due to vibration. Because Turn the adjusting screw clockwise to lower the
harmonic vibration can also break opening point. Exact settings can be made using a
the tube, some slack must be left pressure gauge in the refrigerant line to determine the
in the capillary. Do not permit the throttling point. Put the system under normal operating
tubing to rub against metal load and adjust to the desired operating pressure. See
surfaces where friction can Table 14 for pressure range specifications.
damage the capillary. Table 5: Range Adjustment Screw
Flush water lines to clear any foreign matter that may Valve Size (in.) Range Adjusting Screw
interfere with valve operation. Mount valves vertically 3/8, 1/2, 3/4 1/4 in. square head adjusting screw with
on the inlet side of the condenser with spring housing a screwdriver slot
up. If it is necessary to keep the condenser flooded
1, 1-1/4, 1-1/2 5/16 in. square head adjusting screw
with coolant, the valve can be mounted on the outlet
side. When mounting the valve in a position other than 2, 2-1/2 1/2 in. square head adjusting screw and
vertical, follow the instructions of the equipment in a slotted cam
which the valve will be installed. Make refrigerant head
pressure connection to bellows. If additional capillary If the compressor operates in high ambient
tubing is required, use 1/4 in. O.D. tubing or larger. temperatures, head pressures may remain high
enough during off cycles to prevent the valve from
closing completely. In such instances, the opening
point of the valve should be raised just enough to
cause the valve to close during compressor standby
periods. This will also raise the throttling point.
V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin 7
M anual Flushing
To clear any sediment that might accumulate, valves allowing a single valve to be used for
may be manually flushed. Insert screwdrivers under either low or high range refrigerants.
both sides of the valve spring guide and lift upwards to
c. Is a standard open high, or reverse action
flush the valve. See Figure 6. Manual flushing does
close high valve required? See Table 7: Type
not affect valve adjustment.
Number Selection Matrix.
d. Is a commercial, maritime, or Navy service
Range valve needed? Maritime and Navy valves
Spring have bronze bodies and monel internal parts.
Valve Spring
Guide 3. Companion flange kit by part number, if required.
Insert screwdrivers See section below and Table 6: Companion
underneath the valve
spring guide. Flange Kits.
Top
Retainer 4. Mounting bracket (3/8 in. and 1/2 in. valve sizes
only) if required, and its position on valve. See
Table 8: Pressure Connection Styles.
When ordering water valves, specify the following: Table 6: Companion Flange Kits
1. Complete product number. Kit Number Water Valve Size
2. If product number is not known, answer the KIT 14A-612 1-1/2 in.
following questions and select a valve using KIT 14A-613 2 in.
Tables 9 through 13. KIT 14A-614 2-1/2 in.
F Open on Rise, Maritime with Smaller 34* 30 in. (762 mm) copper capillary
High Pressure Bellows with 1/4 in. section for sweat or
flare connection
G Open on Rise, Navy with
High Pressure Bellows 2 in. and 5 1/4 in. male flare fitting
2-1/2 in.
L Open on Rise, Commercial Low Flow
No-Repair Commercial Service: Ammonia
Q Open on Fall, Commercial Low Flow with Navy and Marine Service
High Pressure Bellows All Sizes 34 30 in. (762 mm) copper capillary
A 3/8 in. NPT Threaded with 1/4 in. section for sweat or
flare connection
B 1/2 in. NPT Threaded
*Optional, quantity orders only.
C 3/4 in. NPT Threaded
D 1 in. NPT Threaded
E 1-1/4 in. NPT Threaded O ptions
F 1-1/2 in. NPT Threaded
G 9/16–18 Threaded Capillary Tubing Length
H 3/8 in. Sweat Standard length is 30 in. on valves 1-1/2 in. and
J 1/2 in. Sweat smaller. Optional 48 in. (1219 mm) capillary can be
furnished at additional cost, when specified.
K 3/4 in. Sweat
L 1 in. Sweat
Mounting Bracket
M 1-1/4 in. Sweat
N 3/4 in. Flange A mounting bracket as illustrated in Figure 8, is
available on 3/8 in. and 1/2 in. valves only when
P 1 in. Flange specified. Desired bracket position must also be
Q 1-1/4 in. Flange specified.
R 1-1/2 in. Flange Other styles of brackets on 3/8 in. and 1/2 in. valves
S 2 in. Flange available on quantity orders. For more information,
contact Application Engineering at (414) 274-5535.
T 2-1/2 in. Flange
A 4 3
HIGHER
B
INLET
9/32 Diameter
C
Holes (2)
Range Adjusting
Screw
1
Four mounting bracket
positions (1-4) are available.
Valve Size A B C
3/8 2 (51) 1.25 (32) 1.38 (35)
1/2 2 (52) 1.85 (47) 1.52 (39)
V46AA-1 3/8 NPT Threaded All Range 45 2.3 (1.0) STT14A-600R SEP91A-600R and
SEC37A-601R*
V46DA-2 3/8 NPT Threaded Extended 45 2.3 (1.0) STT14A-603R SEP91A-600R and
All Range** SEC37A-601R*
V46AB-1 1/2 NPT Threaded All Range 45 3.3 (1.5) STT15A-602R SEP91A-602R and
SEC37A-602R*
V46AC-1 3/4 NPT Threaded All Range 45 4.3 (2.0) STT16A-601R SEP91A-601R and
SEC37A-602R*
V46AD-1 1 NPT Threaded All Range 45 9.3 (4.0) STT17A-609R SEP91A-603R and
SEC37A-600R*
V46AE-1 1-1/4 NPT Threaded All Range 45 10.0 (4.5) STT17A-610R SEP91A-603R and
SEC37A-600R*
V46AR-1 1-1/2 NPT 4 Hole All Range 45 13.1 (6.0) STT17A-610R SEP91A-603R and
ASME Flange SEC37A-600R*
V46AS-1 2 4 Hole Low Range 5 25.5 (11.6) STT18A-600R SEP81A-602R†
ASME Flange
V46AS-2 2 4 Hole High Range 5 25.5 (11.6) STT18A-600R SEP81A-601R
ASME Flange
V46AT-1 2-1/2 4 Hole Low Range 5 29.5 (11.6) STT18A-601R SEP81A-602R†
ASME Flange
V46AT-2 2-1/2 4 Hole High Range 5 29.5 (11.6) STT18A-601R SEP81A-601R
ASME Flange
† Non-stock item, built to order.
* Replacement element supplied with 1/4 in. SAE connector. Order SEC37A capillary kit with flare nuts separately, if needed.
Use only on valves specified.
** Maximum opening point of 70 to 300 psi (483 to 2068 kPa), maximum permissible refrigerant pressure of 440 psi (3034 kPa).
V46NA-1† 3/8 NPT Threaded All Range 45 2.3 (1.0) STT14A-600R SEP91A-600R and
SEC37A-601R*
V46NB-1† 1/2 NPT Threaded All Range 45 3.6 (1.6) STT15A-602R SEP91A-602R and
SEC37A-602R*
V46NB-2 1/2 NPT Threaded Low Range 45 3.6 (1.6) STT15A-602R SEP91A-602R and
SEC37A-602R*
V46NC-1† 3/4 NPT Threaded All Range 45 4.5 (2.0) STT16A-601R SEP91A-601R and
SEC37A-602R*
V46NC-2 3/4 NPT Threaded Low Range 45 4.5 (2.0) STT16A-601R SEP91A-601R and
SEC37A-602R*
V46ND-1† 1 NPT Threaded All Range 45 7.5 (3.4) STT17A-609R SEP91A-603R and
SEC37A-600R*
V46ND-2 1 NPT Threaded Low Range 45 7.5 (3.4) STT17A-609R SEP91A-603R and
SEC37A-600R*
V46NE-1† 1-1/4 NPT Threaded All Range 45 8.8 (4.0) STT17A-610R SEP91A-603R and
SEC37A-600R*
V46NE-2† 1-1/4 NPT Threaded Low Range 45 8.8 (4.0) STT17A-610R SEP91A-603R and
SEC37A-600R*
† Non-stock item, built to order.
* Maximum bellows pressure is 320 psig (2206 kPa). Replacement element supplied with 1/4 in. SAE connector. Order SEC37A
capillary kit with flare nuts separately, if needed. Use only on valves specified.
V46BA-2† 3/8 NPT Threaded All Range 34 2.3 (1.0) STT14A-610R SEP13A-602R
V46BB-2† 1/2 NPT Threaded All Range 34 3.3 (1.5) STT15A-603R† SEP13A-600R†
V46BC-2 3/4 NPT Threaded All Range 34 4.3 (2.0) STT17A-613R SEP13A-603R
V46BD-2 1 NPT Threaded All Range 34 9.5 (4.3) STT17A-611R† SEP50A-600R
V46BE-2 1-1/4 NPT Threaded All Range 34 10.3 (4.7) STT17A-612R SEP50A-600R
V46BS-4 2 4 Hole High Range 34 25.5 (11.6) STT18A-602R SEP50A-601R†
ASME Flange
V46BT-4† 2-1/2 4 Hole High Range 34 29.5 (13.4) STT18A-602R SEP50A-601R†
ASME Flange
† Non-stock item, built to order.
Refrigerant Maximum Opening Modulation Start Maximum Permissible Pressure psig (kPa)
Point psig (kPa)* Point
psig (kPa)*
Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201 Printed in U.S.A.