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TOPAS – Training on Products and Systems

Gianpaolo Pinel
Sales Product Management
Industrial Hydraulic Controls, Valves (DC-IA/SPI1)

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
1 well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 25 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 190 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 10 … 35 NS 6 … 35 NG 16 … 32
Up to 3000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

2 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range

Proportional
High-Response Valves Servo Valves
Valves

Direct High-Response Valves Servo Valves


operated Direct operated 2-stage

High-Response Valves Servo Valves


Pilot operated
Pilot operated 3-stage

Standard demands: dynamics,


y , accuracyy High
g demands: dynamics,
y , accuracyy

3 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Proportional Characteristics

4 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Proportional Valves

 Solenoid operated
 High electrical power consumption
 Low dynamics of 10 Hz up to 40 Hz (+
(+- 25 %,
% - 3 dB)

 Low control forces


 Spool and housing are manufactured on tolerance
 Spool overlap approximately 10 % to 20 %
 Low leakage
l k

5 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

High Response Valves

 Solenoid operated with electrical position feedback


 High electrical power consumption
 High dynamics up to 150 Hz (+
(+- 10 %,
% - 3 dB)

 Housing sleeve and spool combination (main stage)


 Spool overlap approximately 0 % up to +/-
+/ 1.0
1 0 % (critical lap)

 Possible Failsafe Position

6 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Servo Valves

 Torque motor operated


 Low electrical power consumption
 High dynamics up to 400 Hz (+
(+- 10 %,
% - 3 dB)
 High control forces
 Spool fitted in sleeve
sleeve, matched within microns
 4 control edges, hydraulically measured and grinded
 Spool overlap approximately 0 % to +/-
+/ 0.5
05%

7 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 25 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 190 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 10 … 35 NS 6 … 35 NG 16 … 32
Up to 3000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

8 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

Direct operated Pilot operated

Without electrical position feedback Without electrical position feedback

With electrical position feedback With electrical position feedback

9 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

Direct operated
RE 29055 RE 29061 RE 29022

4WRA(E)…2X 4WRE(E)…2X 4WRP(E)…2X

4/2- and 4/3-Valve 4/2- and 4/3-Valve 4/2- and 4/3-Valve


Size 6, 10 Size 6, 10 Size 6, 10
Up to 315 bar Up to 315 bar Up to 315 bar
Up to 42 l/min (NS 6) Up to 80 l/min (NS 6) Up to 80 l/min (NS 6)
Up to 75 l/min (NS 10) Up to 180 l/min (NS 10) Up to 190 l/min (NS 10)

10 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

Pilot operated
RE 29115 RE 29075

4WRZ(E)…7X 4WRKE…3X

4/2-, 4/3- and 5/3-Valve 4/3-Valve


Size 10, 16, 25, 32, 52 Size 10, 16, 25, 27, 32, 35
Up to 350 bar Up to 350 bar
Up to 2800 l/min (NS 52) Up to 3000 l/min (NS 35)

11 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

4WRA(E)-2X 4WREE-2X

 Improved statical and dynamical data  Nominal flow


 Progressive flow characteristics  4WRAE 6 : 26 l/min

 Modular valve design:  4WRAE10 : 60 l/min

 Removeable coils  4WREE 6 : 32 l/min


l/ i

 Standardized valve body  4WREE10 : 75 l/min

 Replaceable spool

12 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

4WRA(E)-2X 4WREE-2X

 Opening point adjusted via shim disks  Opening


p gppoint adjusted
j via p
position
 Always with spring disk transducer
 No zero overlap spool available  Spring disk only with overlap spool
 Strong pressure spring  Weak
W k pressure spring
i
 Mechanical centered position  No permanent current consumption
 Permanent current consumption  Higher
g p
performance limit

13 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

4WRZE-7X

 Pilot operated proportional valve with or without On Board Electronics


 Pilot pressure controlled by a pressure control valve 3DREP6
 High reliability and simple operation
 Main spool is positioned in center position in case of a power failure
 Maximum allowable contamination level of the fluid is 18/16/13 to ISO 4406 (c)

14 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

4WRKE-3X

 Pilot operated proportional valve


 Pilot valve type 4WRAP6 with removeable coils and integrated electronics
 Main spool with inductive position transducer
 Remarkable improvement of statical data and reduction of null-shift
 Main spool is positioned in center position in case of a power failure
 Used for open loop controls only

15 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

Spool Position Monitoring


RE 29064 RE 29117

4WREEM…--2X
4WREEM… 4WRZ(E)M…--1X
4WRZ(E)M… 4WRL(E)M…--3X
4WRL(E)M…
Direct operated proportional Pilot operated proportional Pilot operated high response
valve with electrical position valve w/o electrical position valve with electrical position
feedback feedback feedback
NS 6, 10 NS 10, 16, 25 NS 10, 16, 25

 For use as safety-relevant device in hydraulic systems


Precondition is, that the complete control system fulfills the requirements
according to class 4, EN954-1 and EN ISO 13849-1:2006, respectively.

16 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Directional Valves

Spool Position Monitoring


4WRZ(E)M - Data sheet RE 29117

4WRZ(E)…-402,
( ) , NS 10-25
will be replaced by
4WRZ(E)M

Characteristics: Technical data:

 Spool position monitoring, separated from the OBE  QN (p = 10 bar):


 K31 interface for OBE (6+PE) and spool monitoring NS 10: 25, 50, 85 l/min
 Spring centered main spool NS 16: 100, 150 l/min
New version for size 10-25:
10 25: NS 25: 220, 325 l/min
l/
 The two inductive proximity switches will be replaced by a NS 32: 360, 520 l/min
Bosch inductive position transducer which is more precise
 Pressure:
 K31 interface for OBE (6+PE), M12x1 (4pins) interface for Up
p to 350 bar
spooll monitoring
i i

17 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 25 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 75 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 6 … 50 NS 6 … 35 NG 16 … 32
Up to 1000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

18 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Pressure Valves

Overview
Pressure relief valves Pressure reducing valves

w/o pressure transducer With pressure transducer w/o pressure transducer With pressure transducer

Direct Pilot Direct Pilot Direct Pilot Direct Pilot


operated operated operated operated operated operated operated operated

DBET(E)-6X DBE(M)(E)-5X DBETR6-/1X DBEBE6X-1X (Z)DRS6-1X DREB6X-1X

DBETX6-1X (Z)DBE(E)6-1X DBETRE6-/2X DBEB(E)10Z-1X


X (Z)DRE(E)-2X D
DREB(E)10Z-1X
X

DBG DBETB(E)X-1X ZDBEB10-1X DRE(M)(E)-5X DREBE25Z-1X

DBE6X-1X DBETFX-1X DBEB25Z-1X 3DRE(M)(E)-7X Z


ZDREB(E)6V-1X
X

DBE10Z-1X (3)DRG Z
ZDREB(E)10-1X
X
DRE6X-1X

DRE10Z-1X

ZDRE6V-1X

ZDRE10V-1X

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Pressure Valves

Pressure Relief Valves


Direct operated
RE 29162 RE 29168 RE 29161 RE 29151

DBET(E)6…6X DBETRE6…2X DBETX6…1X DBETB(E)X…1X


 NS 6  NS 6  NS 6  NS 6
 pMax: 420 bar  pMax: 350 bar  pMax: 315 bar  pMax: 315 bar
 QMax: 2 l/min  QMax: 3 l/min  QMax: 1 l/min  QMax: 1.5 l/min
 Amplifier card  OBE  Amplifier card  With position feedback
 Amplifier module  Amplifier modules  Amplifier card
 OBE  Plug-in amplifiers  OBE

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Pressure Valves

Pressure Relief Valves


Pilot operated
RE 29158 RE 29159 RE 29163 RE 29160

(Z)DBE(E) 6…1X DBE(B)(E)6…1X DBE(B)(E) 10Z


10Z--1X DBE(M)(E)…5X/3X
 NS 6  NS 6  NS 10  NS 10, 25, 32
 pMax: 315 bar  pMax: 315 bar  pMax: 315 bar  pMax: 350 bar
 QMax: 30 l/min  QMax: 40 l/min  QMax: 120 l/min  QMax: 600 l/min
 Hysteresis <  1.5 %  Hysteresis < 1%  Hysteresis < 1%  Hysteresis <  1.5%
 Amplifier card (A/D)  With position feedback  With position feedback  Amplifier card (A/D)
 Amplifier modules  Amplifier card (A/D)  Amplifier card (A/D)  Amplifier
l f modules
d l
 OBE  Amplifier modules  Amplifier modules  OBE
 OBE  OBE or plug-in amplifier

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Pressure Valves

Pressure Reducing Valves


Pilot operated
RE 29175 RE 29195 RE 29173 RE 29279

(Z)DRE6…1X DREB(E)6X…1X (Z)DRS6…1X ZDREE10…2X

 NS 6  NS 6  NS 6  NS 10
 pMax: 210 bar  pMax: 315 bar  pMax: 210 bar  pMax: 315 bar
 QMax: 30 l/min  QMax: 40 l/min  QMax: 30 l/min  QMax: 80 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Pressure Valves

Pressure Reducing Valves


Pilot operated
RE 29276 RE 29278 RE 29286

DRE(M)(E) 10-
10-25…6X DRE(M)(E) 32…6X 3DRE(M)(E) 10-
10-16…7X

 NS 10, 25  NS 32  NS 10, 16
 pMax: 315 bar  pMax: 315 bar  pMax: 250 bar
 QMax: 300 l/min  QMax: 300 l/min  QMax: 125, 300 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 16 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 75 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 6 … 50 NS 6 … 35 NG 16 … 32
Up to 1000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

24 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Flow Valves

Throttle Valves
RE 29202 RE 29209 RE 29215/16 RE 29222

FE(E) FES(E) FESX(E) 3WRCBE

 NS 16  NS 25 … 63  NS 16 … 50  NS 25 … 50
 pMax: 315 bar  pMax: 315 bar  pMax: 315 bar  pMax: 315 bar
 QMax: 190 l/min  QMax: 1800 l/min  QMax: 980 l/min  QMax: 2250 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Flow Valves

Throttle Control Valves


RE 29137 RE 29137

2WRCE/P 3WRCE/P

 NS 32 … 50  NS 32 … 50
 pMax: 420 bar  pMax: 420 bar
 QMax: 4500 l/min  QMax: 2200 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Flow Valves

Flow Control Valves


RE 29188 RE 29190 RE 29219 RE 29220

2FRE 6 2FRE 10, 16 2FREX, 3FREZ


3FREX
RE 29221

3FREEZ 6 , 10

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 16 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 75 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 10 … 35 NS 6 … 35 NG 16 … 32
Up to 1000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

28 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

Directional Valves – Direct operated


RE 29035/37 RE 2967/69 RE 29041

4WRP(E)H…2X
( ) 4WRSE(H)…3X
( ) 4WRREH…1X
4/4-Valve 4/3- and 4/4-Valve 4/3-Valve
Size 6, 10 Size 6, 10 Size 6
Up to 315 bar Up to 315 bar Up to 315 bar
Up to 70 l/min (NS 6) Up to 80 l/min (NS 6) Up to 80 l/min
Up to 170 l/min (NS 10) Up to 180 l/min (NS 10)

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

Directional Valves – Pilot operated


RE 29077 RE 29088 RE 29083 RE 29070 RE 29093

4WRVE…2X 4WRLE…3X 4WRTE…4X 4WRGE…1X 4WRDE…5X


4/3 Valve
4/3-Valve 4/3 Valve
4/3-Valve 4/3 Valve
4/3-Valve 4/3 Valve
4/3-Valve 4/3 Valve
4/3-Valve
Size 10, 16, 25, 27 Size 10, 16, 25, 35 Size 10, 16, 25, 27, 32, 35 Size 10, 16, 25 Size 10, 16, 25, 27, 32, 35
Up to 350 bar Up to 350 bar Up to 350 bar Up to 350 bar Up to 350 bar
Up to 1000 l/min Up to 3500 l/min Up to 3000 l/min Up to 870 l/min Up to 3000 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

Throttle Control Valves


RE 29135/36 RE 29135/36

2WRCE/S 3WRCE/S

 NS 32 … 160  NS 32 … 160
 pMax: 420 bar  pMax: 420 bar
 QMax: 50000 l/min  QMax: 21000 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRSE(H)-3X

 High
g dynamical,
y , direct operated
p high-response
g p valve with low friction
 Rectangular control land notches with high control land accuracy
 Integrated control electronics with voltage or current interface
 Excellent performance, therefore preferably operated in closed loop applications
 In case of a failure, power stages will be locked and failure will be indicated

32 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRTE-4X

 Ruggedised, pilot operated valve with integrated control electronics


 Rectangular control lands with improved quality
 Improved linearity of flow characterisics
 High performance limit, improved statical and dynamical performance
 Preferred operation in closed loop applications
 In case of a power failure,
failure main spool is positioned in center position

33 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRGE-1X

 Ruggedised contamination tolerant high-response valve


 Well damped control behaviour, therefore high control stability
 High electrical gain and high dynamics at small signal levels
 Excellent statical performance
 Preferred operation in pressure and force closed control loops

34 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRDE-5X

 High-Response
High Response valve with 2
2-stage
stage Servo Pilot Valve
 High control forces, therefore little influence of flow forces
 High dynamics over the complete spool stroke

35 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRP(E)H-2X 4WRLE-3X

 Direct operated  Pilot operated


 Sizes 6, 10  Sizes 10, 16, 25, 35
 4/4-, 5/3 function  4/3 function
 QN (p = 35 bar) : 2 l/min - 100 l/min  QN (p = 5 bar) : 55 l/min - 1100 l/min
 With closed-loop position control  With closed-loop position control
 Printed-circuit board or on-board  Printed-circuit board or on-board
electronics electronics

36 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

4WRREH-1X 4WRVE-2X

 Direct operated  Pilot operated


 Size 6  Sizes 10, 16, 25
 4/3 function, double-stroke solenoid  4/3 function
 QN (p = 35 bar) : 8 l/min - 40 l/min  QN (p = 5 bar) : 55 l/min - 370 l/min
 With closed-loop position control  With closed-loop position control
 On-Board Electronics  On-Board Electronics

37 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
High Response Valves

Performance

4WRVE 10
10, 16
uency in Hz
z

4WRDE 10, 16

4WRGE 10, 16
ase lag frequ

4WRTE 10, 16

4WRSE 6, 10
90° Pha

4WRPEH 6, 10

4WRSEH 6, 10, 1 Solenoid

4WRSEH 6, 10, 2 Solenoids


4WRREH 6

Nominal Flow in l/min at 10 bar p


Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 16 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 75 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 10 … 35 NS 6 … 35 NG 16 … 32
Up to 1000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

39 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

IAC-P

+ + +
Closed-loop controller Valve amplifier Proportional valve Pressure sensor

IAC-P
= Compact solution with
field bus interface

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

IAC-P
RE 29050 RE 29014 RE 29014

4WREQ STW0195 STW0196

 NS 6, 10  NS 6  NS 10
 pMax: 315 bar  pMax: 250 bar  pMax: 250 bar
 QMax: 180 l/min  QMax: 20 l/min  QMax: 65 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

4WREQ
Features

 4/3
4/3-directional
di ti l proportional
ti l valve
l with
ith integrated
i t t d digital
di it l electronics
l t i
 Based on WRE size 6 and 10
 1 ... 3 integrated pressure sensors or external pressure sensor

 Functionality
 Pressure control/limitation
 Force control
 Open loop flow control
 Closed loop flow control (pressure compensation)
p
 Independent of the operating
p gppoint (p)
p
 Constant velocity (Q) without separate velocity
controller and sensor
 Control parameters can be adjusted via bus
 Command values (flow and pressure) analog or via bus
Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

STW 0195 /0196


Features

 3/3
3/3-way
way proportional valve with integrated pressure sensor
 Size 6 and 10
 Functionality
 Pressure control
 Open loop flow control
 p/Q-Function

 Control parameters can be adjusted via bus

 Command values (flow and pressure) analog or via bus

 Bus interface:

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

IAC-R

High response
proportional
+ Axis
controller
valve with OBE

= IAC-R
IAC R

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Integrated Axis Controller

IAC-R

4WRPNH 4WRLN

 NS 6, 10  NS 10 … 35
 pMax: 315 bar  pMax: 315 bar
 QMax: 100 l/min  QMax: 1000 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Proportional Valves

Product Range
Proportional valves High- Integrated Servo
Directional Pressure Flow response axis
valves controllers valves
l
valves valves valves

Directional Valves Relief valves Throttle valves HRV IAC-P Servo-valves


Direct operated Direct operated Cartridge valves Direct operated 2-stage
2 stage
NS 6 … 10 NS 6 ... 10 NS 16 … 63 NS 6 … 10 NS 6 … 10 NS 6 … 16
Up to 75 l/min Up to 80 l/min Up to 1800L/min Up to 80…180 l/min Up to 180 l/min Up to 320 l/min

Directional Relief valves Control valves HRV IAC-R Servo-valves


Pilot operated Pilot operated Cartridge valves Pilot operated 3-stage
NS 10 … 35 NS 6 … 32 NS 32 …50 50 NS 10 … 35 NS 6 … 35 NG 16 … 32
Up to 1000 l/min Up to 600 l/min Up to 4500 l/min Up to 3500 l/min Up to 1000 l/min Up to 1800 l/min

Reducing valves Flow control valves HRV


Pilot operated Cartridge Valves
NS 6 … 32 NS 6 … 16 NS 32 … 160
Up to 300 l/min Up to 160 l/min Up to 50000 l/min

46 Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

2-stage 3 stage
3-stage

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

2-stage

RE 29564 RE 29583 RE 29591

4WS(E)2EM6…2X
( ) 4WS(E)2E(M)(D)10…5X
( ) ( )( ) 4WS(E)2E(M)(D)…2X
( ) ( )( )

Size 6 Size 10 Size 16


Up to 315 bar Up to 315 bar Up to 315 bar
Up to 48 l/min Up to 180 l/min Up to 320 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WS 2E 6-2X – Characteristics and Function


4WS.2E.
 Characteristics
 2-stage servovalve with mechanical feedback
with high dynamics of up to 350 Hz at 90
90° phase lag
 High response sensitivity, very low hysteresis
 Internal pilot-oil supply and drain
 Maximum operating pressure up to 315 bar
 Maximum flow rate up to 48 l/min
 External electronics or integrated electronics (OBE)
 Individual optimisation of dither-signal
 Optionally:
a sa e u ct o available
Fail-safe-function a a ab e :
So 100: Trimming 10 % of QN1) from PB / AT2)

So 102: Trimming 10 % of QN1) from PA / BT2)

4WS2EM 6-2X
 Function
 Valve to control position, force, pressure and velocity

1) QN : Nominal flow
2) De-energised condition

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WS 2E 10-5X – Characteristics and Function


4WS.2E.
 Characteristics
 2-stage servovalve with mechanical feedback
with high dynamics of up to 320 Hz at 90° phase lag
 High response sensitivity, very low hysteresis
 Internal or external pilot-oil supply and drain
 Maximum operating pressure up to 315 bar
 Maximum flow rate up to 180 l/min
 External electronics or integrated electronics (OBE)
 Individual optimisation of dither-signal
 Optionally:
Fail-safe-function available :
So 100: Trimming 10 % of QN1) from PB / AT2)

So 102: Trimming 10 % of QN1) from PA / BT2)

4WS2EM 10-5X
 Function
 Valve to control position, force, pressure and velocity
1) QN : Nominal flow
2) De-energised condition

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WS 2E 16-2X – Characteristics and Function


4WS.2E.
 Characteristics
 2-stage servovalve with mechanical feedback
with
i h good
d dynamics
d i off up to 150 H
Hz at 90° phase
h lag
l
 High response sensitivity, very low hysteresis
 Internal or external1) pilot-oil supply and drain
 Maximum operating pressure up to 315 bar
 Maximum
M i flow
fl rate
t up to
t 320 l/min
l/ i
 External electronics or integrated electronics (OBE)
 Individual optimisation of dither-signal
 Optionally:
F il f f
Fail-safe-function
ti available
il bl :
So 100: Trimming 10 % of QN2) from PB / AT3)

So 102: Trimming 10 % of QN2) from PA / BT3)

 Function
F ti 4WS2EM 16-2X
 Valve to control position, force, pressure and velocity
1) Only type „ET“ and „T“
2) QN : Nominal flow
3) De-energised condition

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

3-stage

RE 29620 RE 29621 RE 29622

4WSE3E16…2X 4WSE3E25…3X 4WSE3E32…5X

Size 16 Size 25 Size 32


Up to 350 bar Up to 350 bar Up to 315 bar
Up to 570 l/min Up to 1020 l/min Up to 1800 l/min

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WSE3E 16 – Characteristics and Function


 Characteristics
 3-stage servovalve with electrical position control
of the main spool
 2-stage servo pilotvalve with mechanical feedback
with high dynamics
 High response sensitivity, very low hysteresis
 Internal or external pilot
pilot-oil
oil supply and drain
 Maximum operating pressure up to 350 bar
 Maximum flow rate up to 570 l/min
 Power supply optionally: +/- 15 V or +24 V
 Individual optimisation of dither
dither-signal
signal
 Adjustment of zero point of the main stage possible
 Optionally:
Fail-Safe-Function available: (100 % PA / BT or
00 % PB / AT))1)
100
4WSE3E 16-2X

 Function
 Valve to control position, force, pressure and velocity
1) On request

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WSE3E 25 – Characteristics and Function


 Characteristics
 3-stage servovalve with electrical position control
off the
th main
i spooll
 2-stage servo pilotvalve with mechanical feedback
with high dynamics
 High response sensitivity, very low hysteresis
 Internal or external pilot-oil supply and drain
 Maximum operating pressure up to 350 bar
 Maximum flow rate up to 1020 l/min
 Power supply optionally: +/- 15 V or +24 V
 Individual optimisation of the dither-signal
 Adjustment of zero point of the main stage possible
 Optionally:
Fail-Safe-Function available: (100 % PA / BT or
100 % PB / AT)1))
4WSE3E 25-3X

 Function
 Valve to control position, force, pressure and velocity
1) On request

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

4WSE3E 32 – Characteristics and Function


 Characteristics
 3-stage servovalve with electrical position control
of the main spool
 2-stage servo pilotvalve with mechanical feedback
with high dynamics
 High response sensitivity, very low hysteresis
 Internal or external pilot-oil supply and drain
 Maximum operating pressure up to 315 bar
 Maximum flow rate up to 1800 l/min
 Power supply optionally: +/- 15 V or +24 V
 Individual optimisation of the dither-signal
 Adjustment of zero point of the main stage possible
 Optionally:
Fail-Safe-Function available: (100 % PA / BT or
100 % PB / AT)1)
4WSE3E 32-5X

 Function
 Valve to control position, force, pressure and velocity
1) On request

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Servo Valves

Performance equency in Hz
Phase lag fre
90° P

Nominal Flow in l/min at 70 bar p


 5 % Signal
 100 % Signal

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Atex Valves

Product Range
Proportional- and High-Response-Valves, pilot operated
RD 29055-XE-B2 RD 29115-XE-B2 RD 29094-XN-B2

4WRA6…XE…J… 4WRZ…XE…J… 4WRD…XN


Servo Valves pilot operated
Servo-Valves,
RD 29564-XN-B2 RD 29583-XN-B2 RD 29583-XH-B2 RD 29583-XD-B2

4WS2EM6…XN 4WS2EM10…XN 4WS2EM10…XH 4WS2EM10…XD

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Interactive Catalogue System ICS

Overview
Preselection:
Main menu

Product-
identification: Competitor-
and cross Selection by Selection by
configuration t
type code
d application
li ti
(only Intranet)

Result:
Interpretation of the
type code –
technical data

Product-info:

2D-CAD Dimensional 3D-CAD


3D CAD Viewer 3D-Export
p Documentation Electronics
drawing

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
Interactive Catalogue System ICS

3 D Viewer

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.
TOPAS

Thank You For Your Attention

Internal | 24/05/2012 | DC-IA/SPI1 | © Bosch Rexroth AG 2012. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as
well as in the event of applications for industrial property rights.

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