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Abstract:
Wire rope strands are examined in computer environment. For this purpose generated models about finite element analysis of wire
ropes, conducted researches and fatigue condition of wire ropes are examined. The condition required in order not to contact outer wires
with each other is expressed with the purpose of modeling simple strand and the generated model is confirmed by using defined geometrical
values. 3D solid model of simple strand used in finite element analysis is generated in CAD software SolidWorksTM. Finite element analysis
of simple strand is done by FEA software ANSYSTM. Fatigue analyses are done by ANSYS/Workbench for experimental groups generated by
using 3 different parameters which are strand length, helix angle and force range. Graphics which show fatigue life variance of axial loaded
simple strand, are created by obtaining fatigue life distribution according to Goodman approach.
The initial radius of the helix for an outer wire is given by the
expression
p1 sin 2
tan
3. Investigation of Wire and Strand Construction 2 m p sin
2
R 1 1
R
In this chapter modeling of 1+6 simple strand in computer
R 1 (3.5)
environment in order to determine fatigue life with finite element p1 tan
method is presented. For this purpose geometric validation of the sin 2 m
sin 2 tan 2
strand is obtained by means of Costello’s study. Subsequently solid 2 m
model of the strand is generated by using CAD software
SolidWorksTM. R sin (3.6)
q1
A steel wire as the basic component of strands and wire ropes
can be (i) a core of the strand, (ii) a wire in a layer of the strand, (iii) sin 2 tan 2
2 m
a strand core of the multi-strand rope or (iv)a wire in a strand layer
of the multi-strand rope. Consequently the centerline of a wire can (3.7)
It is shown that r =b1 + q1 in Figure 2. Hence,
(3.8)
been generated by using 3 different parameters which are strand
b1 p1 tan length, strand helix angle and force range.
2 m
4.1. Contact Condition
tan
2
The initial pitch length p2 of an outer wire is (see Eq.3.2) 4.3. Material Properties
p2 Material model for finite element analyses is defined as bilinear
tan 78, 2 p2 115,341mm
2 3,835 isotropic (BISO) which is a non-linear material model. The curve in
linear region is elasticity modulus of material.
The condition required in order not to contact outer wires each other
is (see Eq.3.10) In consequence of axial strain for fixed-end case, numerical
force values obtained by finite element analysis are in accordance
2 2
tan tan with theoretical force values of Costello. Numerical moment values
R2 1 2 m R R 1,865 1 2 6 3,791mm 3,835mm obtained by finite element analysis are also in similar trend with
sin2 2
1 2
sin2 78,2 theoretical moment values of Costello.
Simple strand model generated in SolidworksTM for finite element
analysis is shown in Figure 3. 4.4 Finite Element Analysis
The method of finite element analysis of simple strand which is
done in ANSYS Workbench environment of FEA software
ANSYSTM is presented. It is known that no contact is existed
between outer wires of simple strand model, but it is between center
wire and outer wires. Contact condition is defined as Frictional
between center wire and outer wire and friction coefficient is
inserted as 0,115.
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longer fatigue life of the higher helix angle can be the less contact Loaded Wire Rope Strands In Computer Environment, Master
between center wire and outer wires per unit length, and hence less of Science Thesis, Istanbul Technical University.