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POWER STATION
TECHNICAL CLARIFICATIONS
1X660 MW PANKI THERMAL
POWER STATION
TECHNICAL CLARIFICATIONS
MECHANICAL
UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
We request Owner to furnish Ash Analysis and
also to provide the Value of fly ash resistivity for
1 Coal & Ash Analysis II Ch 2 Sheet 3 of 7 Appendix-II Ash Analysis and Ash Resistivity
estimation of migration velocity & realistic and
shall be provided during detail
representative Specific Collection Area.
engineering.
Please confirm the desired pulverizer coal
Steam Generator and fineness through 50 mesh screen.
Rated pulverized coal fineness:
Auxiliaries
a) not less than 70% through 200 mesh and
2 (i) Coal Pulveriser II Ch 8 Sheet 28 of 74 5.19 (i) (b) It may be noted that pulverized coal fineness of
b) not less than 99% through 50 mesh screen
capacity at rated 70% through 200 mesh is equivalent to 98.5%
fineness through 50 mesh. Specification is clear. Bidder to follow
specification.
SG Elevator shall be provided for access to
Elevator Landings: different Floors applicable to the Steam Generator
Steam Genertor a). Gr Floor. only, Connection to STG Hall at Ground, Noted, Bidder to ensure availabilty of
3 III Ch1 Sheet 83 of 96 18.1.12
Elevator B). Mezz Floor of STG Hall Mezzanine & Operating Floors from nearest SG elevator landing at the concerned floors
c). Main Operating Floor of STG Hall Floors shall be provided as per the Owner for access to STG building in addition to
Specifications. others meant for SG.
Please confirm the desired pulverizer coal
fineness through 50 mesh screen.
c) Rated Pulverized coal fineness* at rated capacity of the pulverizer, not less than:
4 Coal Pulverizers III Ch 1 section 2 Sheet 37 of 96 10.5 (II.) 70% thru 200 mesh (75 microns) and 98% thru 50 mesh (300 microns) It may be noted that pulverized coal fineness of
70% through 200 mesh is equivalent to 98.5%
through 50 mesh. Specification is clear. Bidder to follow
specification.
Bidder propose to use manual Knief Edge gate
Pulverized Fuel (PF) Power operated shut off gate before each coal burner and a power operated flap type mill before each coal burner and a power operated
5 III Ch 1 section1 Sheet 17 of 37 1.15.10, b)
Piping discharge valve at each classifier outlet on each pulverized fuel pipe. knief edge Gate at mill discharge on each
pulverized fuel pipe which is inline with NFPA -85.
Bidder to follow specification.
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Gear box will be common for AC motor drive and
Regenerative Air Pre- One (1x100%) Independent air motor drive with gear box with automatic
12 III Ch 1 section 1 Sheet 12 of 37 1.14 - a) - 2 air motor drive with automatic
heater (RAPH) clutching/declutching arrangement.
clutching/declutching arrangement. Bidder to follow specification.
Bidder proposes permanent fire fighting
Sheet 12 of 37 Sec. 1-) 1.14 - Permanent fire fighting equipment on both gas as well as airsides and also on both cold as
Regenerative Air Pre- Ch 1 section 1 & equipment on both gas as well as air sides on hot
13 III & a)- 6 well as hot end sides including, spray nozzles, valves and pipe work connected to fire water
heater (RAPH) section 2 end sides only including, spray nozzles, valves and
Sheet 31 of 96 Sec 2 ) 9.1 -XI system
pipe work connected to fire water system.
Bidder to follow specification.
Air Nozzles with OFA arrangement is not
14 Air Nozzles with OFA III Ch 1 section 1 Sheet 16 of 37 1.15.8 Air Nozzles with OFA envisaged for Bidder wall fired unit design to Bidder to fulfill specification
meet the desired Nox level. requirement.
Bidder proposes for suitable metallic/ Non
15 Ducting III Ch 1 section 1 Sheet 18 of 37 1.16.10 Suitable metallic type expansion joints wherever necessary shall be installed. Metallic type expansion joints wherever
necessary. Bidder to follow specification.
Instead of separate LDO & HFO firing system,
HFO preparation and firing system shall be provided having a firing capacity equivalent to
Bidder propose only LDO preparation and firing
Sheet 20 of 37 1.19 -I & 30% BMCR.......
16 Fuel Oil System III Ch 1 section 1 system equivalent to 30% BMCR capacity which
& 22 of 37 1.19 - II (a) A LDO preparation and firing system shall be provided having a firing capacity equivalent to
can be used during start-up as well as support fuel
7.5% BMCR r……
during low load operation.
Bidder to follow specification.
Bidder proposes exception for Auxiliary steam
piping and soot blower piping systems from this
All drain, vent, air release, instrument root, isolation drains and sampling lines shall be
clause as even if the pressure in this system is
provided with two valves in series if the pressure is equal to or above 40 Kg/cm2(a) or
17 Valves III Ch 1 section 1 Sheet 4 of 37 1.8 (a) less than 40 kg/cm2(g) but steam temperature
temperature is above 300 degree Celsius. However, single isolating valve shall be
may be slighly above 300 Deg.C. Hence single
acceptable in the other cases.
isolating valve shall be utilised as per system
requirement.
Bidder to follow specification.
Please refer Amendment-3
Steam Generator Type Steam Generator shall be appropriately designed so that it is suitable for indigenous coal Bidder requests to provide Imported coal & ash
18 III Ch 1 section 2 Sheet 1 of 96 1.2 -b) -ii
and Other Features and blended coal with imported coal up to 30% on weight basis. details to evaluate boiler design.
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
As per Bidder design, Compartmented / Wrap
20 Coal Burners III Ch 1 section 2 Sheet 44 of 96 10.7-III Compartmented wind box shall be provided for supply of secondary air for combustion. around wind box shall be provided for supply of
secondary air for combustion. Bidder to follow specification.
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Bidder proposes that specified RAPH air in leakage
to be considered for Duct sizing is suitable for Bi
sector air preheater where gas distribution is
approx. 25% gas through primary air preheater
Duct Work -Sizing Air heater air in leakage 10% for secondary air and 15% for primary air or actual guaranteed
24 III Ch 1 section 2 Sheet 63 of 96 13.1 ,b),iii and 75% gas through secondary air preheater.
Criteria whichever is higher.
However in case of Trisector air preheater Bidder
propose to consider total guaranteed air in
leakage or 10% of flue gas inlet air in leakage
Clarification is not clear. Bidder to follow
whichever is higher.
specification.
Bidder propose "Single Flap Isolator" Type
Damper without seal air in each hot air and cold
25 Type of Damper III Ch 1 section 2 Sheet 69 of 96 13.2 -IV, V Guillotine Gate Type at locations -In each hot air and cold air duct to each of the mills.
air duct to mills with sealing efficiency of 99.999%
without seal air. Bidder to follow specification.
As per Bidder wall fired unit design, two mills shall
The design shall ensure that each mill shall supply coal to only one burner elevation supply coal to one burner elevation, one at front
26 Coal Pulverisers III Ch 1 section 2 Sheet 38 of 96 10.5, VIII
wall and another at rear wall.
noted
Being an extension project, Bidder proposes to
charge the auxiliary steam header by
27 Auxilary Boiler III Ch 1 section 4 - - Auxilary Boiler interconnecting with exsiting unit's aux steam
header and thereby excluding the requirement of
Auxiliary boiler. Owner to review the same
Bidder to follow specification.
Minimum Guaranteed Bidder could not able to locate YGP index for coals
b) The YGP index for the specified coal is indicated in subsequent section when measured
28 Life of Coal Pulverizer III Ch 1 section 2 Sheet 40 of 96 10.5 (XV.) in the tender specification. Please furnish the
as per BS Standard BS-1016 Part-111
Wear Parts same for all the coals.
HGI mentioned in specification.
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LIST OF CLARIFICATIONS
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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Plugging margin on tubes is not required in
Design Parameters for Toshiba design. TOSHIBA standard practice is not
31 Condenser and III Ch-2, Sec- 2 Page 32 of 63 2.3-1(l) Tube Plugging margin : 5 % to provide the tube plugging margin because extra
associated Systems area in condenser may cause the sub cooling of
condensate which is not desirable.
Bidder to follow specification.
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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
We understand that requirement for post-
expansion elongation of the tube ends is not
compulsory.
Along the elongation of expanded tubes, tube
plates are also subjected to a slightest degree of
Tubes shall be inserted such that their ends shall project out 2 to 3 deformation. Hence, independent control of tube
mm beyond the tube plate outer surface. The tube shall then be expanded using an elongation alone is, practically, not possible and
electronic automatic torque control tube expanding unit or pneumatic tube expander so as However Toshiba secure the same alternatively,
to get thinning of the tube walls as per bidder's standard design practice and the by applying tube expansion control based on
elongation of the tube ends shall be 0.40 to 0.60 mm. Tube measuring tube wall thinning.
expansion shall be so controlled that neither over expansion nor Tube expansion may be more than 80% to ensure
under expansion of the tubes takes place. Tube expansion shall the proper expansion to tube & tubesheet the
be checked with a dial bore gauge indicator. Tube expansion shall projection of the tube end for CW inlet side may
Erection and
be carried out to a length of 70% to 80% of the tube plate be 1mm in lieu of 2 to 3mm and the projection for
33 construction III Ch-2, Sec- 2 Page 33 of 63 2.3- C(6)
thickness. In no case, the expansion shall go beyond the tube CW outlet side may be free with no cutting of tube
requirement
plate thickness. The tube insertion shall be such that the excess end.
length of all tubes shall be at the same tube plate and they shall be cut off by a cutting tool Tube ends are chamfered by tube supplier. Tube
followed by expansion. Both ends of end cutting of the tubes inserted to the tube
tubes after expansion shall be flanged properly. Finally, proper plates will require deburring and chamfering of
chamfering shall be carried out. Expansion of condenser tubes the tube ends. Once tubes are inserted, Tube ends
shall start from the peripheral holes of the tube plate and shall should not be cut to avoid damages to the tube
proceed towards the centre of the tube plate in such a sequence plate surface that may be induced by deburring or
as to avoid any deformation of the tube plate. chamfering operation. Also Preparation of flanged
shape for stainless steel tubes, which do not have
good ductility, may require hammering repeated
many times, and it may damage tube ends and
loosen grip force of expanded tube. Also,
noted
possibility of tube cracking increases because the
We would like to clarify that Hydrostatic test shall
be performed in the field after completion of
condenser erection. The field hydrostatic test
HYDROSTATIC AND The water space shall be tested hydraulically alongwith the
34 III Ch-2, Sec- 2 Page 34 of 63 2.4- b pressure shall be carried out at the operating
HYDRAULIC TESTS circulating water lines, after assembly of the waterbox doors.
pressure of the circulating water circuit if the
water boxes have been tested at the shop. This is
Hydrostatic test shall be carried out at
as per HEI code and specified in clause 8.1.4.2.2.
specified Hydrostatic test pressure.
Request to allow bidder to decide whether there
LOW PRESSURE is a need of drain cooler or not in LP heaters
Horizontal and U-tube type with integral drain cooler. Heater(s) in
35 HEATERS AND DRAIN III Ch-2, Sec- 2 Page 46 of 63 6.1- (a) based on cycle optimization. Sometimes it is not
condenser neck will not have integral drain cooler
COOLER optimized to give drain cooler thermally &
Bidder to fulfill specification
mechanically in LP heater.
requirement.
Horizontal, spray-cum-tray with integral direct contact vent Deaerator shall be horizontal , single shell, spray &
36 DEAERATOR III Ch-2, Sec- 2 Page 47 of 63 6.2- (a)
condenser mounted on horizontal storage tank. tray type as per TOSHIBA design Bidder to follow specification.
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
LIST OF CLARIFICATIONS
ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
The Bidder/ its Sub- vendor should have designed, manufactured/ got manufactured,
erected and commissioned at least two (2) number integrated bulk material handling plant
(essentially comprising of conveying and crushing) including all associated structural steel
works and electrical works of minimum 1000 Metric tonnes per hour rated capacity or
Chapter-4
43 Coal Handling System Vol-II 14 of 24 4.19.1 above for coal or other minerals of equivalent volumetric capacity which should have been
'Provenness
in successful operation for
at least three (3) year prior to the date of Techno- Commercial bid opening. At least one (1)
tripper should have been supplied and commissioned in the above bulk material handling Bidder to follow specification
plants. UPRVUNL to confirm which statement are correct requirement as spelt in 4.19.1 Vol II
Chapter 4
In accordance with Clause No. 4. 19.1 of Chapter 04, “Provenness” , Volume II, we confirm
that we have designed, manufactured/got manufactured, erected and commissioned at
least one number integrated bulk material handling plant (essen- tially comprising of
44 Coal Handling System Vol-I Attachment-3K 204 of 326 A conveying and crushing) including all associated structural steel works and electrical works
of 1000 Metric tonnes per hour rated capacity or above for coal or other minerals of
equivalent volumetric capacity, which is in successful operation for at least one (1) year as
on date of Techno commercial bid opening. The details of the qualifying plant are as under :
In accordance with clause no. 4. 19.2 of Chapter 04, “Provenness” , Volume II, we have
designed, manufactured, supplied, erected and commissioned including all associated
structural steel works and electrical works of at least one (1) number cantilever boom type,
slewable and luffable, bucket wheel type travelling stackercum- reclaimer suitable for
45 Coal Handling System Vol-I Attachment-3K 205 of 326 B
stacking and reclaiming at a rated continuous capacity of 1000/1000 Metric Tonnes per
hour (or above) for coal or other mineral of equivalent volumetric capacity, which is in
successful operation for at least two (2) years as on date of Techno-commercial bid Bidder to follow specification
opening. The details of the qualifying plant are as follows : requirement as spelt in Attachment 3K
Page 205 of 326 Vol I Section VI Book 1
The Bidder/ its Sub- vendor should have designed, manufactured, supplied, erected and of 3 Part 2 & Amendment-2
commissioned including all associated structural steel works and electrical works at least
three (3) number cantilever boom type, slewable and luffable, bucket wheel type travelling
Chapter-4
46 Coal Handling System Vol-II 14 of 24 4.19.1 Stacker-cum-Reclaimer suitable for stacking and reclaiming at a rated continuous capacity
'Provenness UPRVUNL to confirm which statement are correct
of 1000/1000 Metric tonnes per hour (or above) for coal or other mineral of equivalent
volumetric capacity which should have been in successful operation for at least three (3)
years prior to the date of Techno-Commercial bid opening.
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LIST OF CLARIFICATIONS
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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Bidder suggests that vibration isolation system
Chapter-19 Coal 1.1.10, will be provided only for Crusher & not provided
52 Coal Handling System Vol-III 7 of 116 RCC deck with Vibration Isolation System for Drive Unit of Belt Conveyor
Handling System S.No.12 for conveyor drives as same are not required.
Noted, shall be finalised during detail
Please review and confirm the same.
engineering
Regarding ash water recovery system the existing ash pond which will be used for storing Please provide the detail of existing Ash Water Already provided in previous
56 Ash Handling Vol III Ch 21 6 of 25 21.7.7
ash slurry………. Recovery System. clarifications
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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
The layout of water pumps/ash disposal pumps shall be such that it shall be possible to Stream will not be used when one of pump (in
61 Ash Handling Vol III Ch 21 10 of 25 21.12.1.1 maintain any pump without disturbing the operating pump set and also it should not be stream) is under maintenace. Give your Bidder to follow specifcation.
necessary to dismantle the discharge piping for removing any water pump. concurrence.
The layout of water pumps/ash disposal pumps shall be such that it shall be possible to Stream will not be used when one of pump (in
62 Ash Handling Vol III Ch 21 10 of 25 21.12.1.1 maintain any pump without disturbing the operating pump set and also it should not be stream) is under maintenace. Give your Bidder to follow specifcation.
necessary to dismantle the discharge piping for removing any water pump. concurrence.
For delivering HCSD a portion of the 200 acres ash pond will be partitioned by constructing HCSD partition will only be provided with a starter
Bidder to visit site and propose for
64 Ash Handling Vol III Ch 21 14 of 25 22.16.1 proper dyke. In view that it is envisaged HCSD will not impose any ash water recovery the dyke of 1m height only. Please suggest minimum
Owner's approval
area shall be marked without encircling any of the decanter patition area for HCSD disposal.
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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH
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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Since dust conditioning water pumps have to be
located in ash water pump house and silo
Drawings (Plot fluidizing blowers has to be located on silo
68 Ash Handling Dwg. No : 14A14-DWG-M-001 Silo Utility Building Bidder to follow specification.
Plan) operating floor as per tender specifications, Silo
utility building is not required. Hence same is not
considered in our offer
For coal fired Boiler application , we offer 400mm
Steam spacing between collecting electrodes for all
ESP Sizing Criteria -
Generator/Ch 1 : Spacing between the collecting electrodes (Centre line to centre line) transverse to the gas fields. However , We shall meet the tender
69 Spacing between III 15 of 16 11.00.00 / 8.3 j
Steam Generator / flow shall be 300mm. speciifed SCA of 195m2/m3/sec for 400mm
collecting electrodes
Section 3 : ESP spacing.
Owner to review & confirm. Bidder to follow specification.
For ensuring proper flow distribution & maximum
Steam particulate collection of flue gas, Computerized
Generator/Ch 1 : Fluid Dynamic Analysis (CFD) shall be conducted
70 Model Study III 4 of 16 2.01.01 Bidder shall perform model study i.e Physical scale modeling as well as CFD modeling.
Steam Generator / for flow modeling and simulation.
Section 3 : ESP No Physical scale modelling is required.
Owner to review & confirm.
Bidder to follow specification.
General & We request Owner to provide the Value of fly ash
Schedules/Ch 2 : resistivity for estimation of migration velocity &
71 Coal & Ash Analysis II 3 of 7 Appendix-II Ash Resistivity
Project realistic and representative Specific Collection shall be provided during detail
Information Area. engineering.
General &
Schedules/Ch 8 : Contractor’s design shall ensure that the particulate emission from ESP(s) shall not be more
Particulate Emission / Functional than 18 mg/ Nm3 under guarantee point (refer clause no. 11, Section-3, Chapter 1, Volume-
72 II 5 of 74 3.1 vii.
ESP Efficiency Guarantee & III related to ESP sizing criteria) condition at 100 %TMCR i.e. at 660 MW unit load with
Liquidated design coal firing and field in service.
As per general industry practice, either particulate
Damages
emission or Efficiency is guaranteed for ESP and
General &
not both (particulate emission and ESP efficiency).
Schedules/Ch 8 :
ESP Efficiency Owner to review & confirm.
Particulate Emission / Functional
73 II 7 0f 14 3.2 vi ……….
ESP Efficiency Guarantee &
Liquidated
Damages Bidder to follow specification.
Steam
11.00.00 ESP Dust Collection loading at outlet, when one field of each pass out of service (at Design
Generator/Ch 1 :
74 ESP Sizing Criteria III 14 of 16 8.1 point): < 50 mg/Nm3 or as per MOEF requirement, whichever is more stringent. Please furnish MOEF requirements.
Steam Generator /
shall be provided during detail
Section 3 : ESP
engineering.
Steam Bidder has considered partial canopy only for TR
Generator/Ch 1 : sets/Electrical equipments placed on ESP Roof
75 Pent House Covering III 11 of 16 10.00.00 The TR sets/ electrical equipments placed on ESP roof shall be adequately
Steam Generator / top, which shall be protected with corrugated GI/
covered for weather protection with corrugated GI/ Metapoly sheets.
Section 3 : ESP Metapoly sheets.
Bidder to follow specification.
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SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
The performance test on electrostatic precipitator
will commence after a minimum period of three
thousand (3000) hours of cumulative operation
after completion of initial operation.During the
General & The performance test on electrostatic precipitator will commence after a minimum period interval between the commencement of initial
Schedule/ Ch8 : of three thousand (3000) hours of continuous operation after completion of initial operation and the commencement of
Functional Guarantee & Functional operation. During the interval between the commencement of initial operation and the performance test only routine maintenance
76 II 15 of 74 3.9.1
Liquidated damage Guarantee & commencement of performance test only routine maintenance shall be carried out. No shall be carried out. No physical or chemical
Liquidated physical or chemical cleaning of ESP shall be permitted during this period or immediately cleaning of ESP shall be permitted during this
damage before the conductance of the performance tests. period or immediately before the
conductance of the performance tests.This is
as per the recent tenders being issued by
NTPC. Owner is requested to accept the
same.
Bidder to follow specification.
Without affecting performance of ESP, the RMS
deviation can be allowed upto 20%. Please
confirm acceptance.
Steam Aerodynamic distribution system to be utilized in place of perforated plates to reduce RMS With a view of ensuring an even distribution of
Generator/Ch 1 : deviation over mean velocity below 15%. This system should be designed so that the incoming gas flow throughout the cross-
77 Gas distribution System 6 of 16 4.00.00
Steam Generator / aerodynamic force (particles with high velocity hot spots) on the particles should not section of the Precipitator and to reduce the
Section 3 : ESP exceed Electro-Static force guaranteed by ESP to enable effective retention capability. overall pressure loss to optimum level,
specially punched/perforated gas distribution
plates at the inlet cone of the Precipitator can also
be provided.
Owner to review & confirm the same.
Bidder to follow specification.
Air Conditioning Plant for Main Plant Area, ESP Control Room , CHP Control Room, AHP
78 Air Conditioning System Vol-II Chapter-8 19 of 74 3.10.1 (xxxvi)
Control Room, PT-DM Area and any other area. Power consumption of main plant area air
conditioning system has been appeared both in
Unit & Station auxiliaries. Owner to clarify the
Bidder to follow specification.
same. Also owner to confirm that TG building air
Power consumption at motor input terminals of working units (i.e. excluding stand-by)
washer system is covered in Unit auxiliary power
at its rated duty point of Chilling machines, Chilled water Pumps, Condenser water
consumption only
79 Air Conditioning System Vol-II Chapter-8 19 of 74 3.10.2 (b) Pumps,Air/water cooled condensing machines, precision air conditioners, Air handling
units (AHU) fans, cooling towers, for the Air conditioning system.
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SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Exhausters of Air Washer units should be
Power consumption of fans,water pumps, exhausters of Air washer units for TG building UPRVUNL to clarify meaning of exauster of Air
80 Ventilation System Vol-II Chapter-8 19 of 74 3.10.1 (xxxvii) read as Roof exhausters and Air Washer
and whole main plant area at its rated duty point. washer units
units.
One Common Central chilled water plant to serve the different air conditioned areas of the
Turbine building areas consisting of :
Motorized Steam flow regulating valve with strainer, Condensate tank with steam trap and
other accessories Condensate transfer pumps with accessories, associated steam piping
with thermal insulation, all fittings and control valve. This VAM will operate normally.
81 Air Conditioning System Vol-III Chapter 25 2 of 40 25.3.4
1) 2 x 50% capacity Water cooled Semi- hermetic Screw Chillers, which will be kept as stand-
by units.
2) 3 x 50% capacity Condenser Water (CW) Pumps (2R+1S) STG Building Air Conditioning system
UPRVUNL to confirm STG Building Air
3) 3 x 50% capacity Chilled Water (CHW) Pumps (2R+1S) with VFD consists of 1 x100% capacity VAM. 2
Conditioning area to be provided with Vapour
4) 3 x 50% capacity Induced Draft Cooling Towers of FRP construction x50% capacity Vapour Compression
Absorption Machine or Vapour Compression
with FRP basin (2R+1S) Machine(Screw Chillers) shall also be
Machine
provided as stand-by units.
For main plant areas (control room, control equipment room, UPS room and SWAS room)
1) Vapour compression type Chilling Units - 2 x 50%
2) Condensing Unit - 3 x 50%
3) Condenser water pumps - 3 x 50%
82 Air Conditioning System Vol-III Chapter 25 5 of 40 25.3.21
4) Chilled water pumps - 3 x 50%
5) FRP cooling towers - 3 x 50%
6) Air handling units (DX type) - 2 x 100% (Per AHU room)
Air Handling Units 2 x 100%
The supply & return air ducts shall be provided with automatic (motorised) fire dampers (of Fire Dampers will be provided wherever HVAC Fire Dampers will be provided wherever
83 Air Conditioning System Volume III Chapter - 25 2 of 35 25.3.9
90 minutes fire rating) at locations where ducts pass through walls & floors duct crosses Fire rated wall and Floors HVAC duct crosses any walls and Floors.
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Since ESP control room is to be airconditioned by
Water Cooled / Air Cooled Condensing units /
85 Air Conditioning System Vol-III Chapter - 25 6 of 40 25.3.20 Secondary Chilled water pumps (with VVFD) for ESP Control building Precision Air Conditioners as per owners spec, Agreed.
therefore providing of secondary chilled water
pumps are not applicable.
Ch-24, Sheet 17 (i) Three (3) nos. of vertical turbine fire water pumps with drive electrical motors (ii) Three
87 FDPS Vol-III 17 of 68 24.4.6 (i) & (ii)
of 68 (3) nos. of vertical turbine fire water pumps driven with compression ignition diesel engine UPRVUNL clarify the purpose of providing 2 nos
Diesel Driven Hydrant Pumps which is not as per
Ch-24, Sl. No. A1.5 & Qty of hydrant pumps: 2 nos. electrical motor driven and 2 nos. Diesel engine driven TAC requirements
88 FDPS Vol-III 53 of 68 Bidder to follow specification.
DataSheets, 1.6 Qty of spray pumps: 1 no. electrical motor driven and 1 no. Diesel engine driven
Bidder to consider it as Lower Ganga
Source of raw water is Lower Ganga Canal water as specified in Chapter-4 whereas source Please confirm the source of raw water and raw
89 Source of raw water Vol-III Ch-4 & 5 --- --- Canal.
of raw water is Upper Ganga Canal water as specified in Chapter-5. water analysis.
Bidder to follow specification. For RWI
As per pump datasheet, clarified water will be pump strainer will be applicable. For RW
2 ( 1W + 1S) at discharge header of RWI pumps
Automatic self cleaning provided for line shaft bearing lubrication for each and AHP pumps either strainer or clarifed
90 Vol-III Ch-4 10 of 14 Datasheet 2 ( 1W + 1S) at discharge header of RW pumps
strainers RWI Pumps, RW Pumps and AHP Pumps. Hence water lubrication shall be provided.
2 ( 1W + 1S) at discharge header of AHP pumps
automatic self cleaning strainers are not required.
7. Type of internal element : Non pull out shall be finalised during detail engineering.
Datasheet / As per tender specification, pump type is
Datasheet for Screen 9. Type of line bearing lubrication : Forced lubrication
91 Vol-III Ch-4 14 of 14 7 / 9 / 10 / horizontal. Please note that listed details are not
Wash Pumps 10. Liquid for lubrication : water taken from pump discharge
12 applicable for horizontal pumps.
12. Thrust bearing location : In pump and motor
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There is a discrepancy in DM Plant Feed Pumps
Capacity. Please clarify the same.
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Forged steel coupling is generally used for heavy
duty pumps like CW pumps & ACW Pumps. For
MOC of pump-motor
MOC of pump-motor coupling for medium duty and small duty pumps: medium duty and small duty pumps, Cast Iron
100 coupling for other than Vol-III --- --- --- Bidder to follow specificaton
For e.g. MOC of flexible coupling for Sludge disposal pump: Forged steel coupling is more than sufficient. This deviation is
heavy duty pumps
applicable for all such medium duty and small
duty pumps. Please confirm.
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i) Three (3) (2W+1S) vertical CW make up water pumps with recirculation lines. As per bidder's experience and standard industry
ii) Two (2) (1W+1S) vertical DM feed pumps practice, Horizontal Pumps for such duty and
iii) Two (2) (1W+1S) vertical APH/ ESP Water wash pumps installation are better from Operation &
iv) Two (2) (1W+1S) vertical service water pumps ... Maintenance Point of view.
v) Two (2) (1W+1S) vertical AHP & CHP service water pumps
Type of pumps in
106 Vol-III Ch-6 1 of 9 6.2 / b vi) Fire water pumps viz: Further capital cost for horizontal pumps will be Bidder to follow specification
Clarified Water System
1. Three (3) (2W+1S) vertical motor driven fire water Hydrant/spray pumps lower than vertical pumps of same duty.
2. Three (3) (2W+1S) vertical diesel engine operated fire water Hydrant/spray
3. Two (2) (1W+1S) vertical fire water jockey pumps Hence, Bidder proposes these clarified water
Space provision for Two (2) (1W+1S) vertical FGD make up pumps for installation in future pumps of horizontal type instead of vertical type.
shall be provided in the sump. Please review and confirm.
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Quantity of back flush pumps for UF: To be indicated by bidder Bidder recommends to offer 2 nos. (1W+1S) back
Quantity of back flush Bidder to provide 3 nos. (2W+1S) back
110 Vol-III Ch-8 2 of 23 8.2 / o flush pumps common for both UF units. Please
pumps for UF flush pumps for UF as per P&ID
Quantity of back flush pumps for UF as per Tender P&ID for DM Plant: 3 nos. confirm.
As per the given clause, total four pumps will be
required to pump out the effluent from DM plant
Quantity of N.Pit Four (4) nos. of Effluent Disposal pumps. Two (2) nos in each compartment complete with N-Pit. However, as per the standard industry Bidder need to comply with the
111 Vol-III Ch-8 2 of 23 8.2 / aa
Effluent Disposal Pumps electrical drive motors and other accessories as required. practice only two pumps (1W+1S) can be provided specification requirement.
with common suction in both the compartments.
Please confirm.
Please note that reactive silica at the outlet of MB Bidder may please note that it is less
Total Silica at the outlet is 10 ppb and colloidal silica at the outlet of UF is 1 than 10 ppb at the MB outlet. Therefore,
113 Vol-III Ch-8 12 of 23 Datasheet / 5 Total Silica at the outlet of UF: < 10 ppb
of UF ppb. Hence Total Silica at the outlet of UF will be ≤ the total silica at UF outlet shall be less
11 ppb. Please confirm. than or equal to 10 ppb.
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As per the standard industry practice, we will
The system shall be designed for 100% condensate polishing for 660 MW Unit design the CPU corresponding to VWO condition
corresponding to the maximum mass flow rate established with VWO (Valve Wide Open) at 1% make-up. Please confirm.
condition of turbine with suitable bypass arrangement plus maximum heat cycle make-up
116 Capacity of CPU Vessels Vol-III Ch-9 1 of 14 9.1.1 with due consideration of redundancy as described elsewhere in this specification. As per the industry practice, bidder proposes 3 x Bidder need to comply with the
33% Condensate polishing Vessels instead of 3 x specification requirement.
There will be three vessels (two in operation and one as standby), each polishing vessel of 50%. 3 x 33% configuration is also acceptable by
capacity 50% of condensate flow corresponding to maximum: NTPC.
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ETP UF Back wash waste water will be routed to
ETP sludge pit and then further routed to ash
UF Backwash waste 11.3.29 & Bidder need to comply with the
122 Vol-III Ch-11 7 of 26 One (1) No. UF reject collection sump and 2X100% UF reject transfer pumps slurry sump. Hence separate UF backwash
disposal 11.3.30 specification requirement.
collection sump and pumps are not required.
Please confirm.
Please check the capacity as the same appears on
higher side.
Capacity of oily waste
Datasheet / Bidder need to comply with the
123 sump in fuel oil handling Vol-III Ch-11 9 of 26 Capacity of oily waste sump in fuel oil handling area: 125 m3
1.01.01 Bidder recommends to offer Capacity of oily specification requirement.
area
waste sump in fuel oil handling area as 25 m3
only.
1.01.07 Treated water sump : Underground rectangular Bidder understands that treated water sump shall
1.01.08 Treated Water Disposal Pumps : Horizontal pumps with flooded suction be above ground tank so that duty specified for
Datasheet /
Treated water sump and pumps is fulfilled.
124 Vol-III Ch-11 10 of 26 1.01.07 & Please refer to Amenment -2
pumps Hence bidder understands that 1.01.07 should be
1.01.08
corrected/read as Treated Water Tank : Above
ground rectangular RCC tank
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3 (2W+1S) ETP DMF feed pumps (total flow is 450
Datasheet / cum/hr) are shown in tender drawing. Please
128 Capacity of ETP DMF Vol-III Ch-11 19 of 26 ETP DMF Qty.: 5 (4W+1S), DMF Capacity: 150 cum/hr each Please refer to Amendment -1
13.00.00 check and confirm each ETP DMF capacity with
given quantity of 5 nos (4W+1S) filters.
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MOC for ETP RO reject collection sump is not
MOC for ETP RO reject Datasheet /
137 Vol-III Ch-11 25 of 26 MOC for ETP RO reject collection sump: RCC with FRP as internal material clear. Please clarify the lining material inside RCC Fibre Reinforced Plastic addresses as FRP
collection sump 34.00.00
sump.
As per tender specification given clause and break-
up of waste generated from various buildings
which shall be routed to common STP would be
approx. 28.64 KLD and hence the given capacity of
STP (40 KLD) seems to be on higher side.
Capacity of Sewage Alternatively 30 KLD capacity would also be Bidder need to provide 40 KLD as per per
138 Vol-III Ch-12 1 & 2 of 10 12.1 The sewage treatment plant shall be designed to handle a flow of 40Kld.
Treatment Plant (STP) sufficient. the specification.
In this context please also note that by keeping
the capacity of STP on higher side will also
increase the risk of scarcity of minimum required
operating in-effluent during lean flow conditions.
Owner to check and confirm the same.
Bidder offers STP Inlet/Outlet Parameters as
STP Inlet/Outlet Parameters: below:
STP Inlet/Outlet BOD: 300 ppm / ≤ 10 ppm BOD: 300 ppm / ≤ 20 ppm
139 Vol-III Ch-12 4 of 10 12.3 Please refer to Amendment -2
Parameters COD: 600 ppm / ≤ 30100 ppm COD: 600 ppm / ≤ 100 ppm
Suspended Solids: 400 ppm / ≤ 5 ppm Suspended Solids: 300 ppm / ≤ 20 ppm
Please confirm.
Quantity and Capacity Please inform Quantity and Capacity of rain water
140 of rain water harvesting Vol-III Ch-13 1 of 3 --- Quantity and Capacity of rain water harvesting pond pumps: Not specified harvesting pond pumps to be considered by Please refer aAmendment-2
pond pumps bidders in their scope.
Quality of make-up We understand that clarified water will be used as
The Circulating Water (CW) system envisaged for the unit is open re-circulating type
141 water to cooling water Vol-III Ch-15 1 of 37 15.1 make-up to cooling water system and not filtered Confirmed.
with natural draught cooling tower using filter water as make-up.
system water. Please confirm.
Bays for unloading and
15.3 & 15.4.10 As per standard industry practice, bidder proposes
142 maintenance in CW Vol-III Ch-15 3 & 5 of 37 Separate bays for unloading and maintenance is considered as per tender. Bidder to follow specification.
ix) common bay for unloading and maintenance.
pump house
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As per HIS guidelines, the suction bell velocity can
be considered upto 2.1 m/sec for the selected CW
pump design flow rate. Please note that suction
bell velocity will be finalized during detailed
engineering stage based on vendor selection.
Please confirm.
The pump suction bell diameter shall be such as to limit the flow velocity at the maximum
143 Suction Bell Velocity Vol-III Ch-15 9 of 37 15.6 / C / f Bidder to follow specification.
flow to within 1.5 m/sec. Further, please note that suction bell diameter
shall be designed for design flow rate only and not
for maximum flow rate however minimum
submergence will be calculated for pump
maximum flow rate (i.e. 120% of design flow
rate).
Please confirm.
Quantity and capacity of 17.1.2 / ii & iii ii) Three (3) (2w+1S) Nos.electrically heated water bath type evaporators Bidder proposes to offer 2 nos. (2W+0S) streams
Bidder need to comply with the
146 CW gas chlorination Vol-III Ch-17 1 of 19 each of 200 kg/hr for CW gas chlorination. Please
specification requirement.
streams iii) Three (3) (2w+1S) Nos. Of chlorinators each of capacity 200kg/hr confirm.
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As per CEA Guidelines, Side stream filters (SSF)
shall be designed to filter about 2% of the total
Overall capacity of SSF The overall capacity of the side stream filter shall be equal to minimum 2.5% of the cooling Bidder need to comply with the
147 Vol-III Ch-17 4 of 19 17.3 CW & ACW flow. Accordingly, bidder proposes to
Plant water flow. specification requirement.
offer overall capacity of SSF filters as 2% of total
CW flow. Please confirm.
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Centrate water from centrifuge is routed to sludge thickener. We recommend to route the centrate water from
Centrate water from Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1
154 centrifuge to stilling chamber along with clear Please refer to Amendment -2
centrifuge OF 2)
Whereas in Vol-III, Ch-5, Page 2 of 15; centrate is proposed to be routed to stilling chamber. water from thickener.
ETP RO permeate shall be lead to CW forebay only
for following reasons:
(1) Potable water is being produced from PT Plant
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1,2 clarified water. So better not to mix ETP RO
155 ETP RO treated water RO treated water is routed to clarified water sump (PT Plant) / CW forebay. Please refer to Amendment -2
OF 2) permeate to PT clarified water.
(2) CW makeup pump auxiliary power
consumption will reduce due to lesser make up
water requirement.
Power water for chlorination is shown from CW Pumps discharge. There is a discrepancy in the source of Power
Power water for Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1 water for chlorination. Please clarify the same.
156 Please refer to Amendment -2
chlorination OF 2) Whereas in P&ID for CW Chlorination (DWG. NO. 14A14-DWG-M-21), power water is Bidder recommends to take the Power water for
envisaged from ACW Pumps discharge. chlorination from ACW Pumps discharge.
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ETP DMF Back wash water will be routed to ETP
ETP DMF Backwash Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2
161 Not clear in composite water scheme. sludge pit and then further routed to ash slurry Please refer to Amendment -2
Water OF 2)
sump.
UF backwash waste is having high suspended
solids including very fine particles which is difficult
UF Backwash waste Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 to remove by clarifier. Hence bidder proposes to Bidder need to comply with the
162 UF backwash waste shall be routed to clarifier inlet.
disposal OF 2) route the same to ash slurry sump to avoid the specification requirement.
cyclic load on UF membranes and to minimise the
backwash frequency of UF.
ETP RO reject water will be high TDS water and
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 Bidder need to comply with the
163 ETP RO reject water ETP RO reject water shall be routed to ash water sump. hence we propose to route the same to ash slurry
OF 2) specification requirement.
sump.
Bidder proposes to route the neutralized effluent
Disposal of neutralized Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 from N.Pit to Ash slurry sump because neutralized Bidder need to comply with the
164 Neutralized effluent from N.Pit shall be routed to CMB for further treatment in ETP RO.
effluent from N.Pit OF 2) effluent is high TDS water and will unnecessarily specification requirement.
increase load on ETP RO.
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1X660 MW PANKI THERMAL
POWER STATION
TECHNICAL CLARIFICATIONS
ELECTRICAL
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Not accepted.
Consider specification as well as
The feeders shown in the SLD are minimum required and arrangement drawing requirement as
shown is for the guidance of the bidder/contractor. The bidder/contractor minimum.
We envisage feeders as per our system requirement. Any additional
Electrical System shall mark out his own design as per the system requirement and the actual
1 Vol-IV Ch. 1 7 of 42 6.05.00 requirement from the customer after award shall be provided
Design Criteria distribution shall be arranged by him as per load centre to be approved by However in case Bidder has any
with price implication.
the Owner. Any additional feeder requirement during detailed engineering specific querry, the same may
shall be arranged by the bidder/contractor without any price implication. be elaborated before
submission of their Offer for
our scrutiny.
Highest System Voltage should be +5% of continouse system voltage
Refer Amendment no.-1
2 System Parameter Vol-IV Ch.1 9 of 42 7.00.00 Higest System voltage - 440kV (400kV) as per CBIP Substation Manual cl no 5.3.9 Table 5.1. We
(Electrical system).
assume maximum operating should be 420kV.
Noted.
However Bidder to confirm that
Fire Survival Cables shall be used for important auxiliaries / area as such Busduct arrangement (i.e
recommended by Standard Technical Specification by CEA as below for the Bidder recommends NSPBD instead of Fire survival cable for DG room layout drawing)
5 Selection of Cable Vol-IV Ch. 1 15 of 42 8.05.12
following: incomer cables for DG Board. should not creat any kind of
iii) Incomer cables for DG board, xxxxx obstacle for equipment
handling -especially crane
movement.
Bidder proposes that single core cables for DC system shall be used
Electrical System
6 Vol-IV Ch. 1 15 of 42 8.05.12 For DC system only single core cables are to be used. for connection between battery to charger, and for distribution, 2 Not accepted.
Design Criteria
core cables shall be used.
Following is envisaged in this regard:
The oil filled transformers shall be separated from each other and from all
1. Fire wall brick shall be on 200mm thick as per standard
other apparatus by fire resistant walls of not less than 355 mm thick brick
Electrical System engineering practice, Bidder shall comply with
7 Vol-IV Ch. 1 28 of 42 11.01.04 work or 230 mm thick RCC. The wall shall be extended at least 600 mm
Design Criteria 2. Top of Conservator tank shall be considered as the highest point specification requirement.
above the highest point of the equipment so separated and 600 mm beyond
of transformer (As per NFPA requirements).
the width of the transformer and cooling radiators.
Please accept the same.
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As per tender SLD (Dwg No : 14A14-DWG-E-0101) Two line CTs are Refer clarification given under
12 Switchyard SLD Vol-IV Additonal CT shown on Line side.
shown. Please clarify requirement of second CT on line side. sl no.-02.
As per scope of supply we assume that there is no PLCC system
envisaged in 400kV Switchyard. All communication will be done by
Bidder shall comply with
13 OPGW Vol-IV Ch.3 General OPGW OPGW.
specification requirement.
If there is any PLCC system added on latter than the same will be
supplied by owner.
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lease note that we will offer Simplex Type SCADA Panels for control We could not trace such
Switchyard Control
15 Vol-IV Ch.3 13.01.12 Mosaic Tiled Construction and protection of Switchyard. No hard wired control is envisaged requirement on clause under
Panel
and hence mosaic panel construction is not enviaged. reference.
Offered Numerical Relays will have Front Port RJ45 or RS232 as per
SWITCHYARD
Numerical Relays Front Port RS232 for Local ommunication and Rear RS485 OEM standard design. Bidder shall comply with
16 CONTROL & RELAY Vol-IV Ch.3 13.02.05
port for Remote Communication. Rear port shall be Fiber optic port on EC61850 protocol for station specification requirement.
PANELS
communication.
Bidder will supply 4 sqmm for PT circuits for Tariff metering
SWITCHYARD
For CT/PT Circuits wire size shall be 4 Sqmm.and Other Circuits shall be 2.5 purpose and 2.5 sqmm for other PT circuits. Bidder shall comply with
17 CONTROL & RELAY Vol-IV Ch.3 13.04.07
Sqmm . However, for CT circuits 2.5 sqmm shall be used for control and 1.5 specification requirement.
PANELS
sqmm for signal and alarm.
SWITCHYARD
EHG performance testing, Lower forward power protection (37) and Reverse Low forward power protection (37) is not envisaged. Generator Bidder shall comply with
18 CONTROL & RELAY Vol-IV Ch.3 3.02.01
Power protection (32), CT shall be 0.2S class accuracy class. protection shall be as per Bidder standard practice. specification requirement.
PANELS
The busduct will be installed partially indoor and partially outdoor in a
IPBD The Bus duct shall be designed based on an ambient temperature of Bus duct design shall takes care
19 Vol-IV Ch. 5 3 of 19 3.02.00 hot, humid and tropical atmosphere. The design of busduct shall take care
Design Criteria 50deg.C of solar effect also.
of solar effect. All cubicles, however, will be installed indoor.
DATA SHEET
IPBD We do not envisage Low Forward Power Relay as we are providing
20 Vol-IV Ch. 5 16 of 19 9.00.00 2c) Low Forward relay Not acceptable.
Commissioning checks Reverse Power Relay.
We do not envisage conducting of type test for IPBD. However, Bidder shall comply with
21 IPBD Vol-IV Ch. 5 15 of 19 5.06.00 Type Test
valid type test reports shall be submitted for Customer's approval. specification requirement.
Bidder shall categorically
Please note that the available standards at the time of bid
All equipment and materials shall be designed, manufactured and tested in mention the name of such
Generator submission shall be considered as latest standard. Further should
22 Vol-IV Ch. 7 1 of 32 2.00.00 accordance with the latest applicable Indian Standards (IS) and IEC except equipment which can't meet
Transformer there be any revision in standard shall be considered with suitable
where modified and/or supplemented by this specification. the revision of standard (if
implication.
there be ).
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Generator Please note that OLTC shall not be applicable for Generator Refer clarification given under
23 Vol-IV Ch. 7 2 of 32 2.00.00 IS: 8478 On-load tap changer application guide
Transformer transformers, as the same shall be OCTC type. sl no.-02.
Please note that GT shall be suitable to meet the generator power
GT shall be suitable to meet the Generator power rating of 660MW at 0.85
Generator rating of 660MW at 0.85 pf (lag) after deductiong the unit auxiliary
24 Vol-IV Ch. 7 3 of 32 3.03.00 power factor lag without deducting the unit auxiliary power, excitation Not acceptable.
Transformer power & excitation power under VWO condition as per cl. no. 5 of
power or any other power. GT shall be sized with 5% design margin.
IEEE C57.116-1989. No further margin shall be considered.
The transformer shall be capable of operation at its rated KVA on any tap
Generator Please note that we have considered voltage variation range as ±5%,
27 Vol-IV Ch. 7 14 of 32 4.16.00-iii provided the voltage does not vary by more than ± 10% of the rated voltage Not acceptable.
Transformer because Generator and Grid side also voltage variation is ± 5%.
corresponding to the tap.
For termination of busduct a flanged throat or equivalent connection shall
Generator 4.18.02
28 Vol-IV Ch. 7 17 of 32 be provided for termination of busduct enclosure. The LV winding Please note that GT LV Side bushing shall be of indoor type. Not acceptable.
Transformer B
termination shall be on outdoor type of bushings.
Transformer tank shall be dispatched filled with oil or pure dry inert
Nitrogen gas depending upon the transport weight limitations. A positive
Generator pressure of 2 to 2.5 PSI at temperature of 36°C approximate shall be kept. In
29 Vol-IV Ch. 7 21 of 32 5.00.00 Please note that the same shall be as per OEM practice. Not acceptable.
Transformer case the tank is filled with oil, sufficient space is left above the oil to take
care of the expansion of the oil. The space is filled with pure dry air or inert
gas under atmospheric pressure.
Generator As per IEC-60076, the referred test is not routine test. Owner may Bidder shall comply with
30 Vol-IV Ch. 7 27 of 32 9.00.00 Temperature rise test
Transformer please review the requirement. specification requirement.
DATASHEET : GENERATOR TRANSFORMER: Please note that short circuit impedance of GT, UT, ST and all other
Generator Datasheet Refer "NOTE" given in Tender
31 Vol-IV Ch. 7 32 of 32 Short-circuit impedance at 75ºC at principal tap : 13.5% (max) on 275 MVA transformers shall be finalized as per system study during detailed
Transformer Sr. No. 1.15 Drawing.
without positive tolerance for each GT engineering.
Generator Datasheet DATASHEET : GENERATOR TRANSFORMER: Please note that parallel operation of transformers is not Bidder shall comply with
32 Vol-IV Ch. 7 32 of 32
Transformer Sr. No. 1.16 Parallel operation of transformer Yes, continuously considered. specification requirement.
Please note that there is contradiction with regards to HV Neutral
Copper flat with adequate size
Generator Datasheet DATASHEET : GENERATOR TRANSFORMER: formation conductor material. Please refer the clause. 4.02.00,
33 Vol-IV Ch. 7 33 of 32 are to be used for neutral
Transformer Sr. No. 1.21 C H.V. Neutral Copper Flat page 4 of 32, ch. -7.
formation
Owner is requested to clarify in this regard.
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The bidder shall ensure that the above rating of Unit transformers envisaged
by UPRVUNL are consistent with the load of auxiliaries offered by bidder Please note that any loads other than unit auxiliaries are not Bidder shall comply with
34 Unit Transformer Vol-IV Ch. 8 1 of 29 1.01.02
plus the owner’s load and sizing criteria as specified in “Equipment Sizing envisaged to be fed from Unit trasnformers. specification requirement.
Criteria ”.
Please note that simultaneous outage of UT & TDBFP is not Bidder shall comply with
35 Station Transformer Vol-IV Ch. 9 1 of 29 3.01.00 Sizing Criteria: Station Transformer
considered. specification requirement.
We do not envisage conducting of type test for SPBD. However, Bidder shall comply with
36 3.3kV & 11kV SPBD Vol-IV Ch. 12 8 of 11 5.05.00 List of Type Test to be conducted.
valid type test reports shall be submitted for Customer's approval. specification requirement.
3.3kV & 11kV Incomers from all the Unit Transformers & Station Transformers shall be As per Standard OEM design no LA is envisaged in the incomer of Bidder shall comply with
37 Vol-IV Ch. 13 2 of 34 1.06.07
Switchgear provided with Lightning Arrestor 11kV side. UT and ST. specification requirement.
3.3kV & 11kV 10% spare feeder with atleast one of each type of highest rating shall be In view of the contradiction with clause 1.06.06, We envisage the Bidder shall comply with
38 Vol-IV Ch. 13 2 of 34 1.06.12
Switchgear provided in each switchgear. spare feeder requirement on "as applicable basis". Please confirm. specification requirement.
As per Vol IV, CH-10, Clause no. 5.02.00, 10% margin on MVA rating
is already been considered for the selection of transformer. Hence,
The continuous rating of 11/3.3kV switchgear buses and incomer breaker considering 20% margin again shall lead to a duplication of margin.
3.3kV & 11kV Bidder shall comply with
39 Vol-IV Ch. 13 5 of 34 3.10.01 shall be based on the rated LV winding current of th transformer with 20% The continuous rating of 11/3.3kV switchgear buses and incomer
Switchgear specification requirement.
margin rounded off to the next higher standard rating. breaker shall be based on the rated LV winding current of the
transformer.
Please confirm.
LV Dry Type
40 Vol-IV Ch. 14 2 of 16 1.13.03-C Winding shall be totally encapsulated in suitable “Class F” resin
Transformers Insulation class shall be 'H' but
These three clauses are contradictory.
temperature rise shall be
LV Dry Type Please confirm the class of insulation to be considered.
41 Vol-IV Ch. 14 7 of 16 5.03.03 The insulating material shall be glass fibre reinforced confirming to class H limited to class 'F'.
Transformers
42 Data sheet Vol-IV Ch. 14 15 of 16 11 Insulation class – Class H
LV Dry Type These two clauses are contradicted. However please confirm,
43 Vol-IV Ch. 14 5 of 16 4.01.02 12 kV epoxy cast bushings with minimum creepage distance of 280mm Refer Amendment no.-1
Transformers whether we can proceed with Clause no. 4.01.02 with 25mm/ kV
(Electrical system).
creepage distance
44 Data sheet Vol-IV Ch. 14 16 of 16 22.3 22.3. Creepage distance – 31 mm/kV
It is difficult to provide temperature sensors in HV winding. Anyhow,
LV Dry Type 3 no’s resistance winding temperature detectors/ thermistors shall be LV winding temperature will be higher compared to HV winding and Bidder shall comply with
45 Vol-IV Ch. 14 2 of 16 1.13.03 (g)
Transformers provided in HV winding of each transformers hence the sensors will be placed in LV coils. specification requirement.
Please confirm your acceptance.
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"The service transformers shall be indoor, three-phase, two winding,
1 of 16 1.04.00
11/0.433 kV & 3.3/0.433 kV, dry type cast resin…" Bidder may be given a choice to either opt for dry type or oil filled
LV Dry Type Refer Amendment no.-1
47 Vol-IV Ch. 14 service transformers based on layout constraints and cost benefit
Transformers (Electrical system).
"Transformers in amin plant (BTG Area) indoor shall be Dry type (AN) and analysis.
5 of 16 3.16.00
for ESP & BOP Areas shall be outdoor Oil type (ONAN)"
Enclosure protection class
DATASHEET : LV DRY Bidder Proposes Dry type Transformer for Indoor Use and Oil type Refer Amendment no.-1
48 Vol-IV Ch. 14 15 of 16 18 IP33 for Indoor
TYPE TRNAFORMER for Outdoor use. (Electrical system).
IP 43 for Out door
In line with Clause 6.07.01 – f) of Ch.15 - Rating of power contactors
415V switchgear, For other motors minimum rating of power contactors shall be 160% of full Bidder shall comply with
49 Vol-IV Ch. 15 13 of 29 6.07.01-a) shall be as per Type-2 co-ordination chart for required fault level as
NSPBD and DC Boards load current of motor. specification requirement.
specified by IEC 60947-4-1.
As per Vol IV, CH-14, Clause no. 3.05.00, 20% margin on MVA rating
is already been considered for the selection of transformer. Hence,
415V switchgear, Busbars for PCC/PMCCs shall be sized to carry continuously the associated considering 20% margin again shall lead to a duplication of margin. Bidder shall comply with
50 Vol-IV Ch. 15 6 of 29 5.08.00
NSPBD and DC Boards transformer secondary current plus a 20% margin. The continuous rating of busbars for PCC/PMCCs shall be based on specification requirement.
the rated LV winding current of the transformer.
Please confirm.
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Motors rated 3000kW or above can be closed air circuit water cooled Bidder requests to accept CACA for motorr rated ≥ 3000kW Bidder shall comply with
55 AC and DC Motors Vol-IV Ch. 17 6 of 20 1.20.1
(CACW). additionally. specification requirement.
For motors rated 1500 KW & above, neutral current transformers of PS class Bidder requests to accept neutral current transformers of PS class Bidder shall comply with
56 AC and DC Motors Vol-IV Ch. 17 8 of 20 1.21.08
shall be provided on each phase in a separate neutral terminal box. shall be provided for motorr rated ≥ 2000kW. specification requirement.
For MV & HV motors, the bearings shall be insulated wherever necessary to Bidder requests to accept insulated bearings for motorr rated > Bidder shall comply with
57 AC and DC Motors Vol-IV Ch. 17 9 of 20 1.24.01
prevent damage to motor bearings from shaft current. 1000kW. specification requirement.
MV & HV Motors ... Motor shall be provided with two (2) terminal boxes for
stator terminals. One (1) terminal box shall be for phase terminals while
For motors with Neutral CT the terminal box at Neutral side shall Bidder shall comply with
58 AC and DC Motors Vol-IV Ch. 17 10 of 20 1.33.2.2 other one for forming star connection. These should be interchangeable to
not be interchangeable with Phase side terminal box. specification requirement.
facilitate cable routing
The terminal boxes shall be capable of withstanding at the terminals the The clause mentions different fault levels for MV motors and HV
system fault level (as indicated below) without rupture for a duration of motors. Please note the fault level for TB of different voltages as
atleast 0.25 seconds. below : Bidder shall comply with
59 AC and DC Motors Vol-IV Ch. 17 11 of 20 1.33.2.4
Min. fault level for MV Motors - 40 KA 415V Motors – 45kA. specification requirement.
Min. fault level for LV & HV Motors - 50 KA 3.3kV and 11kV Motors – this will be based on system study result.
Two earthing terminals shall be provided per motor, one No. on either side
of the motor. The actuator shall include a diagnostic module, which will
store and enable down load historical down load operation and torque data
The clause asks for Non-intrusive type Smart actuators which are
to permit analysis of actuator and valve in service performance. Data down Bidder shall comply with
61 Actuators Vol-IV Ch. 18 4 of 6 2.02.08 not envisaged by Bidder. All digital and analog command and
load shall be carried out without removing any covers and all shall be specification requirement.
feedback signals shall be hooked up by hardwired IOs with DCS.
available locally to the actuator or remotely via telecommunication data
transfer.
For Single core cables to be used in A.C system, the armouring over inner Armour for single core FS cable used in A.C. system shall be Bidder shall comply with
62 LT Power Cable Vol-IV Ch. 23 5 of 12 4.02.05
sheath shall consist of single layer of round copper wire. Aluminium. specification requirement.
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Fire Barriers using Fire Stop Mortar Seal shall be installed at following The thickness of Fire Barrier shall be such as to achieve 2 hr fire
5.00.00 Bidder shall comply with
63 Fire Sealing Vol-IV Ch. 25 4 of 7 locations. The thickness of Fire Barrier shall be such as to achieve 3 hr fire rating as per NFPA requirements.
1 specification requirement.
rating. Please accept the same.
Trenches
1. Barriers shall be installed inside the trenches at every intersection or Tee Barriers shall be installed in area where the trenches will come out
5.00.00 Bidder shall comply with
64 Fire Sealing Vol-IV Ch. 25 4 of 7 joints and bends at every 2 meters from center line of cable rack inside the of the building as per standard engineering practice.
Trenches specification requirement.
trench. Please accept the same.
2. Barriers shall be installed at every 15 meters in straight runs of
All cable routes shall be overhead along the route of the conveyor
All cable routes shall be overhead along the route of the conveyor gallery by Bidder shall comply with
65 cabling System Vol-IV Ch. 26 4 of 26 4.02.04 gallery supported by gallery structures and cables shall be laid in
separate supporting structures and cables shall be laid in vertical trays. specification requirement.
vertical trays.
Bidder shall try to meet the requirement. However, in turbine hall
area, there are lots of piping i.e.critical, HP piping, LP piping etc &
Two separate cable routes shall be provided for cable routing of working & other equipments and cable tray route is very critically designed wih Bidder shall comply with
66 cabling System Vol-IV Ch. 26 4 of 26 4.03.04 (f)
standby drives or different sets/ groups say 50% capacity of auxiliaries. proper interface checking with other equipments/ instruments etc. specification requirement.
Therefore, two independent routes for working & standby drives
may not be possible. Please confirm.
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Cantilever arms of 200mm for tray width of 150mm , 350mm for
tray width of 300mm and 650mm ram for tray width of 600mm is
sufficient for support and holding the tray at its position. Any further
Bidder shall comply with
67 cabling System Vol-IV Ch. 26 7 of 26 5.02.02 (f) Cantilever arms of 300mm, 600mm and 750mm. length of cantilever arm shall be a hazard on walkways on cable cum
specification requirement.
pipe rack and shall reduce the free movement area in cable celler
rooms.
Kindly accept the same.
As per Cl. 08.06.03 of Chapter 1 (PAGE NO. 17 0f 42) :- All cable
trays shall be of ladder type or perforated type construction of
Prefabricated hot dip galvanized sheet steel cable trays shall be used for various sizes with accessories. There shall be a maximum spacing of Most stringent requirement
68 cabling System Vol-IV Ch. 26 6 of 26 5.01.05
maximum support span of maximum 1.25M for horizontally and 1.0M. 1500 mm between cable tray supports. shall be followed.
Please clarify.
Wherever the cables/cable trays pass through walls/floors, fire proof cable
penetration seals rated for one-twenty (120) minutes shall be provided. This
shall be by suitable block system using individual blocks with suitable Mortar seal & fire Retardent cable Coating system
framework or by silicon RTV foaming system. In case foaming system is Mentioned in Fire sealing chapter. Specification itself is self
69 cabling System Vol-IV Ch. 26 18 of 26 13.02.00
offered, damming board, if used, shall not be considered for fire rating Please clarify the requirement. explanatory.
criteria.
Any of the system offered shall be of proven type as per BS: 476 (Part-20) or
equivalent standard.
For cables laid above ground in cable racks, asbestos sheeting of 3mm
We don envisage asbestos sheeting because of environmentally
70 cabling System Vol-IV Ch. 26 18 of 26 12.15.00 thickness shall be provided below the bottom cable tray to protect the Noted
nature of the same.
cables from fire.
71
Method of neutral Grounding :- Non-effectively earthed through Neutral Neutral of DG shall be ungrounded as per standard practice Bidder shall comply with
72 DG Set Vol-IV Ch. 28 10 of 29 5.10.03 (l)
grounding Transformer followed by other utilities. specification requirement.
Voltage variation shall be within (+/-) 10% from no load to full load
Voltage variation shall be within (+/-) 5% from no load to full load. Bidder shall comply with
73 DG Set Vol-IV Ch. 28 3 of 29 4.06.00 (i) as per CEA.
specification requirement.
Please confirm.
Load bank shall have IP-3X since resistor shall generate lots of heat
5.18.01 & Bidder shall comply with
74 DG Set Vol-IV Ch. 28 19 of 29 Load bank with IP55. during DG trial.
5.18.05 specification requirement.
Please confirm.
As per CBIP, the duration of shock current exposure for
determination of safe body current and touch and step voltages is
Earthing and Lightning based on fault clearing time of primary protection. Bidder shall comply with
75 Vol-IV Ch. 29 3 of 19 4.01.01 Fault Duration-1 sec
Protection And stations equipped with digital relays for fault clearance shall be specification requirement.
0.5 seconds.
Please confirm.
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Section
ELECTRICAL
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1X660 MW PANKI THERMAL
POWER STATION
TECHNICAL CLARIFICATIONS
C&I
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SL No. Title Chapter / Specification Requirement Clarification
Vol. Page Clause Response
Section
Control & Instrumentation
The DDCMIS system to be provided for this project shall be as follows :-
a. Unit DDCMIS consisting of following :
(i) SG system.
Bidder is of the opinion that both PLC or DDCMIS should be acceptable
DISTRIBUTED DIGITAL CONTROL, MONITORING & (ii) TG system
1 V Part-A 3 of 90 2.02.00 for BOP system operation. PLC should be of same make As per specification
INFORMATION SYSTEM (DDCMIS) (iii) BOP system.
Please suggest.
b. Plant Water system DDCMIS
c. AHP DDCMIS
d. CHP DDCMIS
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Section
Control & Instrumentation
In modern power plants hardwired back-up panel is not envisaged.
Separate DI, DO, AI & AO shall be considered by bidder for HW Bidder have many experiences of similar capacity power plants
Annexure-I This is a general requirement for
Annunciation windows, Mimic, ILPB, PBs, lamps, Indicators, recorders, worldwide where back-up panel is not provided. Plant operation will be
5 General I/O requirements V Part-A 24 of 90 TABLE IA/IB: consideration of I/O and applicable only
A/M stations & other HW etc mounted on back up control desk/panel & via suitable nos. of PC based OWS.
(iii) if Back up panel is supplied.
UCP.
Please suggest.
The control system (DCS/PLC etc.) works reliably on external AC UPS
regulated power supply. AC UPS is proven system and is applied
worldwide for powering sophisticated control system. 24VDC and other
DC level will be derived inside the respective control system. Therefore
bidder is of the opinion that external 24VDC system is not necessary to
APPENDIX C
For the main plant SG, TG and BOP systems, the 24 VDC power supply be supplied.
6 24 V DC POWER SUPPLY SYSTEM V Part-A 35 of 90 2.3-B- As per specification
system has to be supplied.
3.00.01-c
Alternatively, AC UPS power supply and Station 220 VDC power supply
can be provided to DCS system. And 24 VDC power supply system will
not be required.
Please suggest.
Bidder is of the opinion that portable commissioning tool is not
necessary for test operation of drives. The electrical drives can be
Portable Testing and Commissioning
operated from respective DCS.
7 QUANTITIES OTHER THAN DDCMIS ITEM V Part-A 46 of 90 H-19 tool-(Ref Clause no. 3.42.00, Chapter 3, Vol V, Part B, for technical Please refer amendment -1
specification.)- 2 No.s
Please suggest.
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Section
Control & Instrumentation
Flue gas analyzers shall be provided for Boiler/stack continuous emission Concentration of Hg in stack emission is negligible and not detectable.
Part-B monitoring system (CEMS). Boiler/stack emission monitoring system Hg monitoring is not required as per CPCB notification. UPRVUNL may
10 Boiler/Stack emission monitoring system V 1 of 27 15.01.01 As per specification
CHAPTER-15 comprising of carbon mono oxide, Sox /NOx, dust/opacity analyzer, Stack please review the requirement of Hg analyser in CEMS and AAQMS
gas Flow & mercury Analyzer. package .
Bidder to please note that clause
For CHP’s off site packages, Parallel redundant 230 V AC to 24 V DC
UPS Power supply is mentioned for incomer to 24 VDC supply system. 14.11.01-B specifies the requirement of
convertor with automatic 50% load sharing & 125 % capacity shall be
Please clarify. SMPS units that shall be installed in
Part-B provided for 24 V DC power supply in each cubicle separately as per
11 CONTROL & POWER SUPPLY SCHEME V 12 of 22 14.11.01-B cabinets. Input of SMPS units shall be
CHAPTER-14 requirements.
Also, please refer our clarification regarding 24 VDC power supply UPS only as per specification. Please
The UPS power supply shall be extended to Parallel redundant 230 V AC
system in point-6. consider as per specification.
to 24 V DC convertor thru redundant UPS feeders.
All the cables used for emergency trip push buttons, Fire alarm system,
safety critical circuit, trip protection circuit and for other services
specified elsewhere in the specification shall be fire survival cable Discrepancy for usage of Fire survival cable could be observede between
Part-B, conforming to IEC 60331, BS6387 (CWZ), BS6207 standard and this the mentioned clauses.
3 of 30
CHAPTER-9 specification. Bidder is of the opinion that Fire survival cables are not necessary for
12 Cables – Design Criteria V & III & 9.01.03.11
& But as per As per volume-III, chap-24,cl. no. 24.4.7.1 (l), sht-23 & cl. no. these applications.
24.4.7.1 (l)/ (S)
CHAPTER-24 24.4.7.1 (s), sht-25"Supply, laying and connection of FRLS power, control
and instrumentation Please suggest.
cables required for complete fire protection system and Fire survival
cables (950°C. for 3 hours) for CHP area." Bidder to follow specification.
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