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1X660 MW PANKI THERMAL

POWER STATION

BID DOC. NO.


14A14-SPC-G-0001

TECHNICAL CLARIFICATIONS
1X660 MW PANKI THERMAL
POWER STATION

BID DOC. NO.


14A14-SPC-G-0001

TECHNICAL CLARIFICATIONS
MECHANICAL
UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
We request Owner to furnish Ash Analysis and
also to provide the Value of fly ash resistivity for
1 Coal & Ash Analysis II Ch 2 Sheet 3 of 7 Appendix-II Ash Analysis and Ash Resistivity
estimation of migration velocity & realistic and
shall be provided during detail
representative Specific Collection Area.
engineering.
Please confirm the desired pulverizer coal
Steam Generator and fineness through 50 mesh screen.
Rated pulverized coal fineness:
Auxiliaries
a) not less than 70% through 200 mesh and
2 (i) Coal Pulveriser II Ch 8 Sheet 28 of 74 5.19 (i) (b) It may be noted that pulverized coal fineness of
b) not less than 99% through 50 mesh screen
capacity at rated 70% through 200 mesh is equivalent to 98.5%
fineness through 50 mesh. Specification is clear. Bidder to follow
specification.
SG Elevator shall be provided for access to
Elevator Landings: different Floors applicable to the Steam Generator
Steam Genertor a). Gr Floor. only, Connection to STG Hall at Ground, Noted, Bidder to ensure availabilty of
3 III Ch1 Sheet 83 of 96 18.1.12
Elevator B). Mezz Floor of STG Hall Mezzanine & Operating Floors from nearest SG elevator landing at the concerned floors
c). Main Operating Floor of STG Hall Floors shall be provided as per the Owner for access to STG building in addition to
Specifications. others meant for SG.
Please confirm the desired pulverizer coal
fineness through 50 mesh screen.
c) Rated Pulverized coal fineness* at rated capacity of the pulverizer, not less than:
4 Coal Pulverizers III Ch 1 section 2 Sheet 37 of 96 10.5 (II.) 70% thru 200 mesh (75 microns) and 98% thru 50 mesh (300 microns) It may be noted that pulverized coal fineness of
70% through 200 mesh is equivalent to 98.5%
through 50 mesh. Specification is clear. Bidder to follow
specification.
Bidder propose to use manual Knief Edge gate
Pulverized Fuel (PF) Power operated shut off gate before each coal burner and a power operated flap type mill before each coal burner and a power operated
5 III Ch 1 section1 Sheet 17 of 37 1.15.10, b)
Piping discharge valve at each classifier outlet on each pulverized fuel pipe. knief edge Gate at mill discharge on each
pulverized fuel pipe which is inline with NFPA -85.
Bidder to follow specification.

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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL

Once through steam generator is not


recommended for start-up without turbine bypass
system operation because high water quality
should be kept prior to unit start-up.
Operation with/without
Irrespective of the fact that HP-LP bypass system is provided for smooth start-up, fast
High Pressure (HP) and Start up of once through steam generator without
6 III Ch 1 section2 Sheet 6 of 96 1.12.3 loading & house load operation of unit, the steam generator shall also be capable of start-
Low Pressure (LP) HP-LP Bypass system i.e. with start up vent results
up without HP-LP by-pass system in service.
Turbine Bypass System into excessive wastage of steam & thereby
precious high quality water, hence large amout of
make-up water will be injected and it is difficult to
keep high water quality during boiler startup
without HP/LP bypass.
Bidder to follow specification.
PA fan inlet flow measurement by fan vendor's
standard practice i.e. fan actual flow is calculated
PA Fan inlet flow measurement shall be provided using fan inlet elbow. However, if such an
Primary air flow using Pressure & temperature transmiter at inlet
7 III Ch 1 section2 Sheet 46 of 96 10.8, V c) arrangement is not possible flow element (venturi/aerofoil system) shall be provided with
measurement box, one deffrantical pressure transmiter at inlet
three pair of tapping points at suction of each PA Fan
cone, and one diffrantial pressure transmiter at
diffusre.
Bidder to follow specification.
Bidder has checked the techncial feasibility and
concluded that being spiral tube arrangement
Minimum 10 mm dia. wear bars of suitable wear resistant material shall be welded along
welding wear bars to inclined wall tubes is not
the full length of first 40 tubes of inclined water wall tubes of S-panel of bottom hopper
Furnace/Evaporators feasible. The inclined tube arrangements itself
8 III Ch 1 section2 Sheet 13 of 96 3.0, Notes 7 from each corner up to hopper opening or adequate additional thickness shall be provided
and Water Walls helps to break ash agglomerate and avoids
to take care of erosion. In case of spiral tube arrangement, wear bars shall be welded on
bridging & erosion.
each of inclined water wall tubes of S-panel up to a length of 3.3 m from each corner
Hence Bidder doesn't envisage welding of wear Bidder to fulfill specification
bar. requirement.
FD fan inlet flow measurement by fan vendor's
standard practice i.e. fan actual flow is calculated
FD Fan inlet flow measurement shall be provided using fan inlet elbow. However, if such an
using Pressure & temperature transmiter at inlet
9 Flow Measuring Devices III Ch 1 section2 Sheet 62 of 96 12.8, f arrangement is not possible flow element (venturi/aerofoil system) shall be provided with
box, one deffrantical pressure transmiter at inlet
three pair of tapping points at suction of each FD Fan
cone, and one diffrantial pressure transmiter at
diffusre.
Bidder to follow specification.
Bidder proposes Electro hydraulic / Electro
Start-up recirculation &
10 III Ch 1 section 1 Sheet 2 of 37 1.6 - 2 Electro hydraulic operated control valve -----on the discharge of the pump. Pneumatic operated control valve on the
Drain system
discharge of the pump. Bidder to follow specification.
Bidder proposes One (1x100%) peripheral /
Regenerative Air Pre-
11 III Ch 1 section 1 Sheet 12 of 37 1.14 - a) - 1 One (1x100%) peripheral AC drive with gear box connected to drive Air heater …….. Central AC drive with gear box connected to drive
heater (RAPH)
Air heater . Bidder to follow specification.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Gear box will be common for AC motor drive and
Regenerative Air Pre- One (1x100%) Independent air motor drive with gear box with automatic
12 III Ch 1 section 1 Sheet 12 of 37 1.14 - a) - 2 air motor drive with automatic
heater (RAPH) clutching/declutching arrangement.
clutching/declutching arrangement. Bidder to follow specification.
Bidder proposes permanent fire fighting
Sheet 12 of 37 Sec. 1-) 1.14 - Permanent fire fighting equipment on both gas as well as airsides and also on both cold as
Regenerative Air Pre- Ch 1 section 1 & equipment on both gas as well as air sides on hot
13 III & a)- 6 well as hot end sides including, spray nozzles, valves and pipe work connected to fire water
heater (RAPH) section 2 end sides only including, spray nozzles, valves and
Sheet 31 of 96 Sec 2 ) 9.1 -XI system
pipe work connected to fire water system.
Bidder to follow specification.
Air Nozzles with OFA arrangement is not
14 Air Nozzles with OFA III Ch 1 section 1 Sheet 16 of 37 1.15.8 Air Nozzles with OFA envisaged for Bidder wall fired unit design to Bidder to fulfill specification
meet the desired Nox level. requirement.
Bidder proposes for suitable metallic/ Non
15 Ducting III Ch 1 section 1 Sheet 18 of 37 1.16.10 Suitable metallic type expansion joints wherever necessary shall be installed. Metallic type expansion joints wherever
necessary. Bidder to follow specification.
Instead of separate LDO & HFO firing system,
HFO preparation and firing system shall be provided having a firing capacity equivalent to
Bidder propose only LDO preparation and firing
Sheet 20 of 37 1.19 -I & 30% BMCR.......
16 Fuel Oil System III Ch 1 section 1 system equivalent to 30% BMCR capacity which
& 22 of 37 1.19 - II (a) A LDO preparation and firing system shall be provided having a firing capacity equivalent to
can be used during start-up as well as support fuel
7.5% BMCR r……
during low load operation.
Bidder to follow specification.
Bidder proposes exception for Auxiliary steam
piping and soot blower piping systems from this
All drain, vent, air release, instrument root, isolation drains and sampling lines shall be
clause as even if the pressure in this system is
provided with two valves in series if the pressure is equal to or above 40 Kg/cm2(a) or
17 Valves III Ch 1 section 1 Sheet 4 of 37 1.8 (a) less than 40 kg/cm2(g) but steam temperature
temperature is above 300 degree Celsius. However, single isolating valve shall be
may be slighly above 300 Deg.C. Hence single
acceptable in the other cases.
isolating valve shall be utilised as per system
requirement.
Bidder to follow specification.
Please refer Amendment-3
Steam Generator Type Steam Generator shall be appropriately designed so that it is suitable for indigenous coal Bidder requests to provide Imported coal & ash
18 III Ch 1 section 2 Sheet 1 of 96 1.2 -b) -ii
and Other Features and blended coal with imported coal up to 30% on weight basis. details to evaluate boiler design.

The Boiler is not designed for all HP heter out


condition as the feed water temperature will be
Steam generator shall be capable of sustained operation with all HP heaters out of very low under such condition wich will reduce
19 operating capabilities III Ch 1 section 2 Sheet 4 of 96 1.9 -iii
operation ……. the mill drying capacity. However the boiler is
designed with one train HP heater out of service
@ 100% TMCR output.
Bidder to follow specification.

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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
As per Bidder design, Compartmented / Wrap
20 Coal Burners III Ch 1 section 2 Sheet 44 of 96 10.7-III Compartmented wind box shall be provided for supply of secondary air for combustion. around wind box shall be provided for supply of
secondary air for combustion. Bidder to follow specification.

Bidder propose that specified 15% air heater


leakage to be considered for sizing of primary air
fan is suitable for Bi sector air preheater where
flue gas distribution is approx. 25% gas through
Primary air fan - Fan primary air preheater and 75% gas through
21 Sizing Criteria III Ch 1 section 2 Sheet 45 of 96 10.8 -II a) & b Air-heater air-in-leakage of 15% or guaranteed whichever is higher. secondary air preheater.
However in case of Trisector air preheater Bidder
propose to consider proportion of primary air in
leakage in the total guaranteed air in leakage or
proportion of PA air in leakage in total 10% of flue
gas air in leakage whichever is higher. Clarification is not clear. Bidder to follow
specification.
Bidder proposes that specified 10 % air heater
leakage to be considered for sizing of FD fan is
suitable for Bi sector air preheater where gas
distribution is approx. 25% gas through primary
air preheater and 75% gas through secondary air
Fan Sizing Criteria - FD
22 III Ch 1 section 2 Sheet 58 of 96 12.1 a) & b) Min. 10% of flue gas flow entering APH, or actual guaranteed whichever is higher preheater.
fan
However in case of Trisector air preheater Bidder
propose to consider proportion of secondary air in
leakage in the total guaranteed air in leakage or
proportion of FD air in leakage in total 10% of flue
Clarification is not clear. Bidder to follow
gas air in leakage whichever is higher.
specification.
Bidder proposes that specified 10 % air heater
leakage to be considered for sizing of ID fan is
suitable for Bi sector air preheater where gas is
splited approx. 25% gas through primary air
Fan Sizing Criteria - ID Based on min. 15% leakage from primary preheater and 75% gas through secondary air
23 III Ch 1 section 2 Sheet 58 of 96 12.1 a) & b)
fan air and 10% leakage from secondary air or actual guaranteed value, whichever is higher preheater.
However in case of Trisector air preheater Bidder
propose to consider total guaranteed leakage or
10% of flue gas inlet air in leakage whichever is Clarification is not clear. Bidder to follow
higher. specification.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Bidder proposes that specified RAPH air in leakage
to be considered for Duct sizing is suitable for Bi
sector air preheater where gas distribution is
approx. 25% gas through primary air preheater
Duct Work -Sizing Air heater air in leakage 10% for secondary air and 15% for primary air or actual guaranteed
24 III Ch 1 section 2 Sheet 63 of 96 13.1 ,b),iii and 75% gas through secondary air preheater.
Criteria whichever is higher.
However in case of Trisector air preheater Bidder
propose to consider total guaranteed air in
leakage or 10% of flue gas inlet air in leakage
Clarification is not clear. Bidder to follow
whichever is higher.
specification.
Bidder propose "Single Flap Isolator" Type
Damper without seal air in each hot air and cold
25 Type of Damper III Ch 1 section 2 Sheet 69 of 96 13.2 -IV, V Guillotine Gate Type at locations -In each hot air and cold air duct to each of the mills.
air duct to mills with sealing efficiency of 99.999%
without seal air. Bidder to follow specification.
As per Bidder wall fired unit design, two mills shall
The design shall ensure that each mill shall supply coal to only one burner elevation supply coal to one burner elevation, one at front
26 Coal Pulverisers III Ch 1 section 2 Sheet 38 of 96 10.5, VIII
wall and another at rear wall.
noted
Being an extension project, Bidder proposes to
charge the auxiliary steam header by
27 Auxilary Boiler III Ch 1 section 4 - - Auxilary Boiler interconnecting with exsiting unit's aux steam
header and thereby excluding the requirement of
Auxiliary boiler. Owner to review the same
Bidder to follow specification.
Minimum Guaranteed Bidder could not able to locate YGP index for coals
b) The YGP index for the specified coal is indicated in subsequent section when measured
28 Life of Coal Pulverizer III Ch 1 section 2 Sheet 40 of 96 10.5 (XV.) in the tender specification. Please furnish the
as per BS Standard BS-1016 Part-111
Wear Parts same for all the coals.
HGI mentioned in specification.

Condensate collection flash tank, along


29 Condensate flash tank III Ch 1 section 2 Sheet 12 of 37 1.14,b)
with drain pipe up to atmospheric flash tank In once through boilers, SCAPH drains along with
boiler
Condensate from SCAPH shall be led to atmospheric flash tank through SCAPH drain drains are sent directly to atmospheric flash tank
collection tank(s). and
SCAPH condensate collection tank(s) shall be pressurized so that drain can go to At- finally these drains are routed to condenser. No
30 Condensate flash tank III Ch 1 section 2 Sheet 32 of 96 9.2, ii)
mospheric flash tank. Alternatively At- mospheric SCAPH separate drain flash tank envisaged for SCAPH.
drain collection tank(s) with proper pumping arrange- ment (2x100%) with necessary valves
etc. shall be provided. Noted.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Plugging margin on tubes is not required in
Design Parameters for Toshiba design. TOSHIBA standard practice is not
31 Condenser and III Ch-2, Sec- 2 Page 32 of 63 2.3-1(l) Tube Plugging margin : 5 % to provide the tube plugging margin because extra
associated Systems area in condenser may cause the sub cooling of
condensate which is not desirable.
Bidder to follow specification.

Bidder's understanding from the specification is,


tubes of average wall thickness having 22 BWG or
thicker shall be accpetable therefore we rquest to
ammend the specification as below
Tubes shall be welded type stainless steel as per ASTMA-249- TP304 and meeting the ASME
"Tubes shall be welded type stainless steel as per
specification for general requirements for carbon ferritic alloy and austenitic alloy steel
ASTMA-249- TP304 and meeting the ASME
tubes SA-450 and continuous without any circumferential joint suitable for intended duty
32 CONDENSER III Ch-2, Sec- 2 Page 30 of 63 2.1 (g) specification for general requirements for carbon
with with minimum tube size (OD) as 22.225 mm & average wall thickness 22 BWG
ferritic alloy and austenitic alloy steel tubes SA-
(minimum). Top rows of tubes shall be extra thick. Provision for taking care of thermal
450 and continuous without any circumferential
expansion of tube bundle and proper drainage of tubes during shut down shall be ensured.
joint suitable for intended duty with with
minimum tube size (OD) as 22.225 mm & average
wall thickness 22 BWG . Top rows of tubes shall be
extra thick".
Specification prevail.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
We understand that requirement for post-
expansion elongation of the tube ends is not
compulsory.
Along the elongation of expanded tubes, tube
plates are also subjected to a slightest degree of
Tubes shall be inserted such that their ends shall project out 2 to 3 deformation. Hence, independent control of tube
mm beyond the tube plate outer surface. The tube shall then be expanded using an elongation alone is, practically, not possible and
electronic automatic torque control tube expanding unit or pneumatic tube expander so as However Toshiba secure the same alternatively,
to get thinning of the tube walls as per bidder's standard design practice and the by applying tube expansion control based on
elongation of the tube ends shall be 0.40 to 0.60 mm. Tube measuring tube wall thinning.
expansion shall be so controlled that neither over expansion nor Tube expansion may be more than 80% to ensure
under expansion of the tubes takes place. Tube expansion shall the proper expansion to tube & tubesheet the
be checked with a dial bore gauge indicator. Tube expansion shall projection of the tube end for CW inlet side may
Erection and
be carried out to a length of 70% to 80% of the tube plate be 1mm in lieu of 2 to 3mm and the projection for
33 construction III Ch-2, Sec- 2 Page 33 of 63 2.3- C(6)
thickness. In no case, the expansion shall go beyond the tube CW outlet side may be free with no cutting of tube
requirement
plate thickness. The tube insertion shall be such that the excess end.
length of all tubes shall be at the same tube plate and they shall be cut off by a cutting tool Tube ends are chamfered by tube supplier. Tube
followed by expansion. Both ends of end cutting of the tubes inserted to the tube
tubes after expansion shall be flanged properly. Finally, proper plates will require deburring and chamfering of
chamfering shall be carried out. Expansion of condenser tubes the tube ends. Once tubes are inserted, Tube ends
shall start from the peripheral holes of the tube plate and shall should not be cut to avoid damages to the tube
proceed towards the centre of the tube plate in such a sequence plate surface that may be induced by deburring or
as to avoid any deformation of the tube plate. chamfering operation. Also Preparation of flanged
shape for stainless steel tubes, which do not have
good ductility, may require hammering repeated
many times, and it may damage tube ends and
loosen grip force of expanded tube. Also,
noted
possibility of tube cracking increases because the
We would like to clarify that Hydrostatic test shall
be performed in the field after completion of
condenser erection. The field hydrostatic test
HYDROSTATIC AND The water space shall be tested hydraulically alongwith the
34 III Ch-2, Sec- 2 Page 34 of 63 2.4- b pressure shall be carried out at the operating
HYDRAULIC TESTS circulating water lines, after assembly of the waterbox doors.
pressure of the circulating water circuit if the
water boxes have been tested at the shop. This is
Hydrostatic test shall be carried out at
as per HEI code and specified in clause 8.1.4.2.2.
specified Hydrostatic test pressure.
Request to allow bidder to decide whether there
LOW PRESSURE is a need of drain cooler or not in LP heaters
Horizontal and U-tube type with integral drain cooler. Heater(s) in
35 HEATERS AND DRAIN III Ch-2, Sec- 2 Page 46 of 63 6.1- (a) based on cycle optimization. Sometimes it is not
condenser neck will not have integral drain cooler
COOLER optimized to give drain cooler thermally &
Bidder to fulfill specification
mechanically in LP heater.
requirement.
Horizontal, spray-cum-tray with integral direct contact vent Deaerator shall be horizontal , single shell, spray &
36 DEAERATOR III Ch-2, Sec- 2 Page 47 of 63 6.2- (a)
condenser mounted on horizontal storage tank. tray type as per TOSHIBA design Bidder to follow specification.

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LIST OF CLARIFICATIONS

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL

We request owners to accept valve material as


following
A 351 CF8- body & disc
A 276 Type 304 - spring

Also, material of construction of all the elements


All water spray valves, splash plates, trays, vent condenser and in contact with undeaerated water or non-
37 DEAERATOR III Ch-2, Sec- 2 Page 47 of 63 6.2- (h) other elements in contact with undeaerated water or noncondensable gases shall be of condensable gases is martensitic stainless steel
stainless steel SS-304. conforming to SS-410, considering good
weldability and similar thermal expansion
coefficient as carbon steel and also has fairly good
corrosion resistance suitable for the deaeartor
application. ASTM A240 410 material has been
extensively used by bidder and has provided very
good reliability and life.
noted.
We understood to optimize the cycle efficicieny
HIGH PRESSURE The HP heaters (1x100% or 2x50% strings) shall be of horizontal and U-tube type with topping desuperheater may be used and the same
38 III Ch-2, Sec- 2 Page 49 of 63 6.3.1(a)
HEATERS integral desuperheating, condensing and drain cooling sections. clause shall not refrain bidder to use topping
desuperheater. Noted.
Tube material shall be stainless steel as per ASTM. A 213 Gr. TP 304
Bidder would like to use ASTM A 213 TP 304 N
FEED WATER HEATING for seamless tubes without circumferential joints or ASTMA 688 Gr.
39 III Ch-2, Sec- 2 Page 45 of 63 6.0-(i) for seamless Tubes However, Max.carbon content
PLANT TP 304 for welded tubes. Maximum content of carbon shall be
shall be limited to 0.05%
limited to 0.05%. Noted
water box channel which is hemi head can also be
HIGH PRESSURE Shell of carbon steel as per ASTM-516 Gr. 70 and water box channel formed with plate ( SA 516 Gr 70 ) and has the
40 III Ch-2, Sec- 2 Page 49 of 63 6.3.1 (b)
HEATERS as per ASTM A-266 class-II and shall be welded to tube sheet. same allowable stress value as forged material A
266 Gr. 2 Bidder to follow specification.
41 Coal Handling System Vol-I Section-III / BDS 9 of 22 6.2, S.No-3 Completion of facilities of Coal Handling System for the Unit - 48 Months
Section-III / UPRVUNL to confirm which statement are correct
42 Coal Handling System Vol-I 8 of 17 6.2, S.No.-3 Completion of facilities of Coal Handling System for the Unit #1 - 45 Months
Appendix-4 Bidder to consider 45 months.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
The Bidder/ its Sub- vendor should have designed, manufactured/ got manufactured,
erected and commissioned at least two (2) number integrated bulk material handling plant
(essentially comprising of conveying and crushing) including all associated structural steel
works and electrical works of minimum 1000 Metric tonnes per hour rated capacity or
Chapter-4
43 Coal Handling System Vol-II 14 of 24 4.19.1 above for coal or other minerals of equivalent volumetric capacity which should have been
'Provenness
in successful operation for
at least three (3) year prior to the date of Techno- Commercial bid opening. At least one (1)
tripper should have been supplied and commissioned in the above bulk material handling Bidder to follow specification
plants. UPRVUNL to confirm which statement are correct requirement as spelt in 4.19.1 Vol II
Chapter 4
In accordance with Clause No. 4. 19.1 of Chapter 04, “Provenness” , Volume II, we confirm
that we have designed, manufactured/got manufactured, erected and commissioned at
least one number integrated bulk material handling plant (essen- tially comprising of
44 Coal Handling System Vol-I Attachment-3K 204 of 326 A conveying and crushing) including all associated structural steel works and electrical works
of 1000 Metric tonnes per hour rated capacity or above for coal or other minerals of
equivalent volumetric capacity, which is in successful operation for at least one (1) year as
on date of Techno commercial bid opening. The details of the qualifying plant are as under :

In accordance with clause no. 4. 19.2 of Chapter 04, “Provenness” , Volume II, we have
designed, manufactured, supplied, erected and commissioned including all associated
structural steel works and electrical works of at least one (1) number cantilever boom type,
slewable and luffable, bucket wheel type travelling stackercum- reclaimer suitable for
45 Coal Handling System Vol-I Attachment-3K 205 of 326 B
stacking and reclaiming at a rated continuous capacity of 1000/1000 Metric Tonnes per
hour (or above) for coal or other mineral of equivalent volumetric capacity, which is in
successful operation for at least two (2) years as on date of Techno-commercial bid Bidder to follow specification
opening. The details of the qualifying plant are as follows : requirement as spelt in Attachment 3K
Page 205 of 326 Vol I Section VI Book 1
The Bidder/ its Sub- vendor should have designed, manufactured, supplied, erected and of 3 Part 2 & Amendment-2
commissioned including all associated structural steel works and electrical works at least
three (3) number cantilever boom type, slewable and luffable, bucket wheel type travelling
Chapter-4
46 Coal Handling System Vol-II 14 of 24 4.19.1 Stacker-cum-Reclaimer suitable for stacking and reclaiming at a rated continuous capacity
'Provenness UPRVUNL to confirm which statement are correct
of 1000/1000 Metric tonnes per hour (or above) for coal or other mineral of equivalent
volumetric capacity which should have been in successful operation for at least three (3)
years prior to the date of Techno-Commercial bid opening.

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ENQUIRY SPECIFICATION UPRVUNL to confirm which statement are correct Owner's


SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
In accordance with clause no. 4. 19.3 of Chapter 04, “Provenness” , Volume II, our
Collaborator/Associate M/s___________________ have designed, manufactured, supplied,
erected and commissioned including all associated structural steel works and electrical
works of at least one (1) number cantilever boom type, slewable and luffable, bucket wheel
47 Coal Handling System Vol-I Attachment-3K 205 of 326 C type travelling stacker-cum-reclaimer suitable for stacking and reclaiming at a rated
continuous capacity of 1000/1000 Metric Tonnes per hour (or above) for coal or other
mineral of equivalent volumetric capacity, which is in successful operation for at least two
(2) years as on date of Techno-commercial bid opening. The details of the qualifying plant
are as follows:
Diverter gates are shown in WTC, CRH-1, JT-5,
1,2,2A, 3A, 6,4,7,8 & 9.
Bidder feel that flap gates can be used in place of
Tender Drawing,
diverter gates. Hence we request customer to We presume bidder referred dwg no 044
Flow Diagram-
48 Coal Handling System Vol-VII - - Diverter Gates are shown in all the junction towers except JT- 3 review and confirm the same. for CHP.
14A14-DWG-M-
In case diverter gates have to be given in the Bidder to follow specification
004, Rev0
specified JT's, please mention the purpose of
considering diverter gates in all the junction
towers.
Tender Drawing, Since it is EPC tender, bunker level will be decided
Flow Diagram- by EPC bidder, accordingly associated building
49 Coal Handling System Vol-VII - - As this drawing is Tender Purpose only
14A14-DWG-M- dimension / levels will be decided by bidder.
004, Rev0 Please review and confirm the same.
Bidder's query is not clear.
With Reference to the latest RDSO Guide lines, the
Wagon Tippler should be supplied with 25 Tips/hr
and if customer desires lesser no of tips,
Bidder to provide wagon tippler for 25
Chapter-19 Coal concurrence of the converned railways shall be
50 Coal Handling System Vol-III 12 of 116 1.3, S.No.-3 Each Tippler shall operate its rated capacity of 20 tips per hour. Tippling per Hour as per RDSO G 33
Handling System obtained.
(latest Rev)
However, bidder will design and supply wagon
tippler as per RDSO guidelines.
Please confirm your acceptance.
Bidder proposes that 2 nos. passenger cum goods
elevator will be provided for CRH-1 and JT#9 only.
Since distance between JT # 8 & 9 is less and these
Chapter-19 Coal M-36, Passenger cum Goods lift shall be provided for Crusher House # CRH-1, Junction Tower
51 Coal Handling System Vol-III 110 of 116 are connected through Gallery, same lift can be Bidder to follow specification
Handling System Elevator, 1.0 Building # JT-8 & Junction Tower Building # JT-9.
used for both junction towers.
We request customer to review and confirm the
same

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Bidder suggests that vibration isolation system
Chapter-19 Coal 1.1.10, will be provided only for Crusher & not provided
52 Coal Handling System Vol-III 7 of 116 RCC deck with Vibration Isolation System for Drive Unit of Belt Conveyor
Handling System S.No.12 for conveyor drives as same are not required.
Noted, shall be finalised during detail
Please review and confirm the same.
engineering

Service Air requirement is not envisaged for CHP


As per tender drawing, service air for CHP area has to be tapped from main plant SA in respective write-ups. Hence we are not
53 Coal Handling System Vol-VII 14A14-DWG-M-037
Tender Drawing compressors. considering any service air system for CHP.
Compressed Air We request customer to confirm the requirement.
System Refer to Amendment 1
Boom Length 45 m of stacker cum reclaimer for 35
2.0 Data m stockpile width is very high.
54 Coal Handling System Vol-III Chapter-19 88 & 89 of 116 Sheet: Stacker Boom Length (distance between centre line of slew to centre line of bucket wheel) :45m Due to high boom length proper approach of
cum Reclaimer bucket to stock pile is not possible.
Kindly review the same Bidder to follow specifcation.
Please specify the type of Air Dryer required for
2 (1W+1S) adequately rated oil free screw type instrument air compressors with air dryers
55 Ash Handling Vol III Ch 21 4 of 25 21.5.5 instrument Air Compressors (HOC type or Refer to Amendment 1
and air receivers shall be provided.................
Refrigerent Type)

Regarding ash water recovery system the existing ash pond which will be used for storing Please provide the detail of existing Ash Water Already provided in previous
56 Ash Handling Vol III Ch 21 6 of 25 21.7.7
ash slurry………. Recovery System. clarifications

Please specify the concentration at which HCSD


57 Ash Handling Vol III Ch 21 9 of 25 21.10.2 For fly ash high concentration slurry : 55-65% Bidder to follow specifcation.
system has to design.

No margine will be considered over capacity of


Margine over capacity & Head of Ash Disposal Pump, BA Overflow Water Pumps & Ash Disposal Pumps, BA Overflow Pump &
58 Ash Handling Vol III Ch 21 9 of 25 21.10.3 Bidder to follow specifcation.
Recovery Water Pumps Recovery Pump. However margine of 10% will be
considered for Head. Please confirm

As per the standard practice as well as the CEA


guidelines the velocity of ash slurry (bottom ash,
The velocity of ash slurry (bottom ash, coarse ash & ash slurry) in the pipeline shall not be coarse ash & ash slurry) in the pipeline can vaary
59 Ash Handling Vol III Ch 21 10 of 25 21.11.2 Bidder to follow specifcation.
less than 2.5 m/sec and shall not exceed 2.8 m/sec in lean slurry flow. from 2.3 m/sec to 2.8 m/sec in lean slurry flow.
Same velocity range is used in all NTPC project.
Please consider the point

Performance test for all pumps shall be carried


Performance test for all pumps shall be carried out at works with Job motor only. Shop out at works with shop motor only. However
60 Ash Handling Vol III Ch 21 10 of 25 21.11.8 Bidder to follow specifcation.
motors shall not be used for performance testing. testing will be done as per QAP (approved by
UPRVUNL).

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL

The layout of water pumps/ash disposal pumps shall be such that it shall be possible to Stream will not be used when one of pump (in
61 Ash Handling Vol III Ch 21 10 of 25 21.12.1.1 maintain any pump without disturbing the operating pump set and also it should not be stream) is under maintenace. Give your Bidder to follow specifcation.
necessary to dismantle the discharge piping for removing any water pump. concurrence.

The layout of water pumps/ash disposal pumps shall be such that it shall be possible to Stream will not be used when one of pump (in
62 Ash Handling Vol III Ch 21 10 of 25 21.12.1.1 maintain any pump without disturbing the operating pump set and also it should not be stream) is under maintenace. Give your Bidder to follow specifcation.
necessary to dismantle the discharge piping for removing any water pump. concurrence.

Recovery Water sump of 600m3 is too big and it


The existing ash slurry pond is having an arrangement of collection of recovered
may lead to ash settlement in sump. We propose
63 Ash Handling Vol III Ch 21 13 of 25 22.16.1 ash……………………………………………………………………………………………… to an overflow sump (min Bidder to follow specifcation.
(sump capacity) 30min of recovery pumping
600 M3 RCC sump) in the ash disposal area ………………………………… headers respectively
capacity will suit system requirement.

For delivering HCSD a portion of the 200 acres ash pond will be partitioned by constructing HCSD partition will only be provided with a starter
Bidder to visit site and propose for
64 Ash Handling Vol III Ch 21 14 of 25 22.16.1 proper dyke. In view that it is envisaged HCSD will not impose any ash water recovery the dyke of 1m height only. Please suggest minimum
Owner's approval
area shall be marked without encircling any of the decanter patition area for HCSD disposal.

We understand this is typographical error. We


Data Sheet Capacity of Bottom Ash Hopper : 5 hours bottom ash generated while firing worst coal have considered the Bottom Ash Hopper capacity
65 Ash Handling Vol III Ch 21 15 of 25 Bidder to provide maximum 8 Hrs
(1.3) (minimum) up to 8 Hrs of 5hrs of BA generation while firing worst coal.
storage if feasible. The minimum of limit
Please confirm
is 5 Hrs.

Ash Vessel is AHP vendor propriotary item and as


per their design No liner is required in Ash Vessel.
66 Ash Handling Vol III Ch 21 25 of 25 34.0.0 Ash Vessel : Liner : Wear Resistance ACI min. 350 – 450 BHN or SS Same type of vessels (without liner) have been Bidder to follow specification.
already installed & in working consition at various
UPRVUNL as well as NTPC projects.

We understand that HCSD system is only for Fly


67 Ash Handling Drawings Dwg. No : 14A14-DWG-M-AHP-006 Bottom Ash Conveyor is shown in Flow Diagram. Ash Disposal and not for Bottom Ash. Please
confirm Confirmed.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Since dust conditioning water pumps have to be
located in ash water pump house and silo
Drawings (Plot fluidizing blowers has to be located on silo
68 Ash Handling Dwg. No : 14A14-DWG-M-001 Silo Utility Building Bidder to follow specification.
Plan) operating floor as per tender specifications, Silo
utility building is not required. Hence same is not
considered in our offer
For coal fired Boiler application , we offer 400mm
Steam spacing between collecting electrodes for all
ESP Sizing Criteria -
Generator/Ch 1 : Spacing between the collecting electrodes (Centre line to centre line) transverse to the gas fields. However , We shall meet the tender
69 Spacing between III 15 of 16 11.00.00 / 8.3 j
Steam Generator / flow shall be 300mm. speciifed SCA of 195m2/m3/sec for 400mm
collecting electrodes
Section 3 : ESP spacing.
Owner to review & confirm. Bidder to follow specification.
For ensuring proper flow distribution & maximum
Steam particulate collection of flue gas, Computerized
Generator/Ch 1 : Fluid Dynamic Analysis (CFD) shall be conducted
70 Model Study III 4 of 16 2.01.01 Bidder shall perform model study i.e Physical scale modeling as well as CFD modeling.
Steam Generator / for flow modeling and simulation.
Section 3 : ESP No Physical scale modelling is required.
Owner to review & confirm.
Bidder to follow specification.
General & We request Owner to provide the Value of fly ash
Schedules/Ch 2 : resistivity for estimation of migration velocity &
71 Coal & Ash Analysis II 3 of 7 Appendix-II Ash Resistivity
Project realistic and representative Specific Collection shall be provided during detail
Information Area. engineering.
General &
Schedules/Ch 8 : Contractor’s design shall ensure that the particulate emission from ESP(s) shall not be more
Particulate Emission / Functional than 18 mg/ Nm3 under guarantee point (refer clause no. 11, Section-3, Chapter 1, Volume-
72 II 5 of 74 3.1 vii.
ESP Efficiency Guarantee & III related to ESP sizing criteria) condition at 100 %TMCR i.e. at 660 MW unit load with
Liquidated design coal firing and field in service.
As per general industry practice, either particulate
Damages
emission or Efficiency is guaranteed for ESP and
General &
not both (particulate emission and ESP efficiency).
Schedules/Ch 8 :
ESP Efficiency Owner to review & confirm.
Particulate Emission / Functional
73 II 7 0f 14 3.2 vi ……….
ESP Efficiency Guarantee &
Liquidated
Damages Bidder to follow specification.
Steam
11.00.00 ESP Dust Collection loading at outlet, when one field of each pass out of service (at Design
Generator/Ch 1 :
74 ESP Sizing Criteria III 14 of 16 8.1 point): < 50 mg/Nm3 or as per MOEF requirement, whichever is more stringent. Please furnish MOEF requirements.
Steam Generator /
shall be provided during detail
Section 3 : ESP
engineering.
Steam Bidder has considered partial canopy only for TR
Generator/Ch 1 : sets/Electrical equipments placed on ESP Roof
75 Pent House Covering III 11 of 16 10.00.00 The TR sets/ electrical equipments placed on ESP roof shall be adequately
Steam Generator / top, which shall be protected with corrugated GI/
covered for weather protection with corrugated GI/ Metapoly sheets.
Section 3 : ESP Metapoly sheets.
Bidder to follow specification.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
The performance test on electrostatic precipitator
will commence after a minimum period of three
thousand (3000) hours of cumulative operation
after completion of initial operation.During the
General & The performance test on electrostatic precipitator will commence after a minimum period interval between the commencement of initial
Schedule/ Ch8 : of three thousand (3000) hours of continuous operation after completion of initial operation and the commencement of
Functional Guarantee & Functional operation. During the interval between the commencement of initial operation and the performance test only routine maintenance
76 II 15 of 74 3.9.1
Liquidated damage Guarantee & commencement of performance test only routine maintenance shall be carried out. No shall be carried out. No physical or chemical
Liquidated physical or chemical cleaning of ESP shall be permitted during this period or immediately cleaning of ESP shall be permitted during this
damage before the conductance of the performance tests. period or immediately before the
conductance of the performance tests.This is
as per the recent tenders being issued by
NTPC. Owner is requested to accept the
same.
Bidder to follow specification.
Without affecting performance of ESP, the RMS
deviation can be allowed upto 20%. Please
confirm acceptance.

Steam Aerodynamic distribution system to be utilized in place of perforated plates to reduce RMS With a view of ensuring an even distribution of
Generator/Ch 1 : deviation over mean velocity below 15%. This system should be designed so that the incoming gas flow throughout the cross-
77 Gas distribution System 6 of 16 4.00.00
Steam Generator / aerodynamic force (particles with high velocity hot spots) on the particles should not section of the Precipitator and to reduce the
Section 3 : ESP exceed Electro-Static force guaranteed by ESP to enable effective retention capability. overall pressure loss to optimum level,
specially punched/perforated gas distribution
plates at the inlet cone of the Precipitator can also
be provided.
Owner to review & confirm the same.
Bidder to follow specification.

Air Conditioning Plant for Main Plant Area, ESP Control Room , CHP Control Room, AHP
78 Air Conditioning System Vol-II Chapter-8 19 of 74 3.10.1 (xxxvi)
Control Room, PT-DM Area and any other area. Power consumption of main plant area air
conditioning system has been appeared both in
Unit & Station auxiliaries. Owner to clarify the
Bidder to follow specification.
same. Also owner to confirm that TG building air
Power consumption at motor input terminals of working units (i.e. excluding stand-by)
washer system is covered in Unit auxiliary power
at its rated duty point of Chilling machines, Chilled water Pumps, Condenser water
consumption only
79 Air Conditioning System Vol-II Chapter-8 19 of 74 3.10.2 (b) Pumps,Air/water cooled condensing machines, precision air conditioners, Air handling
units (AHU) fans, cooling towers, for the Air conditioning system.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Exhausters of Air Washer units should be
Power consumption of fans,water pumps, exhausters of Air washer units for TG building UPRVUNL to clarify meaning of exauster of Air
80 Ventilation System Vol-II Chapter-8 19 of 74 3.10.1 (xxxvii) read as Roof exhausters and Air Washer
and whole main plant area at its rated duty point. washer units
units.
One Common Central chilled water plant to serve the different air conditioned areas of the
Turbine building areas consisting of :

Motorized Steam flow regulating valve with strainer, Condensate tank with steam trap and
other accessories Condensate transfer pumps with accessories, associated steam piping
with thermal insulation, all fittings and control valve. This VAM will operate normally.
81 Air Conditioning System Vol-III Chapter 25 2 of 40 25.3.4
1) 2 x 50% capacity Water cooled Semi- hermetic Screw Chillers, which will be kept as stand-
by units.
2) 3 x 50% capacity Condenser Water (CW) Pumps (2R+1S) STG Building Air Conditioning system
UPRVUNL to confirm STG Building Air
3) 3 x 50% capacity Chilled Water (CHW) Pumps (2R+1S) with VFD consists of 1 x100% capacity VAM. 2
Conditioning area to be provided with Vapour
4) 3 x 50% capacity Induced Draft Cooling Towers of FRP construction x50% capacity Vapour Compression
Absorption Machine or Vapour Compression
with FRP basin (2R+1S) Machine(Screw Chillers) shall also be
Machine
provided as stand-by units.
For main plant areas (control room, control equipment room, UPS room and SWAS room)
1) Vapour compression type Chilling Units - 2 x 50%
2) Condensing Unit - 3 x 50%
3) Condenser water pumps - 3 x 50%
82 Air Conditioning System Vol-III Chapter 25 5 of 40 25.3.21
4) Chilled water pumps - 3 x 50%
5) FRP cooling towers - 3 x 50%
6) Air handling units (DX type) - 2 x 100% (Per AHU room)
Air Handling Units 2 x 100%

The supply & return air ducts shall be provided with automatic (motorised) fire dampers (of Fire Dampers will be provided wherever HVAC Fire Dampers will be provided wherever
83 Air Conditioning System Volume III Chapter - 25 2 of 35 25.3.9
90 minutes fire rating) at locations where ducts pass through walls & floors duct crosses Fire rated wall and Floors HVAC duct crosses any walls and Floors.

Bidder need to know the purpose of using HEPA


filter after the fine filter.HEPA is used for control
For air handling unit (AHU) serving main plant control area, where microprocessor based
of solid particulate matter, such as respirable Bidder to follow the specification
equipments are located, the dehumidified air shall be filtered at three different stages i.e
84 Air Conditioning System Volume III Chapter - 25 2 of 35 25.3.14 spores, bacteria, or radioactive particles.Please requirement and no deviation in this
pre (coarse) filter followed by fine filter followed by HEPA filter before discharge it to air
note that HEPA filters are widely used in respect is acceptable.
conditioned space.
cleanrooms, hospital operating rooms, and
pharmaceutical and electronic manufacturing

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Since ESP control room is to be airconditioned by
Water Cooled / Air Cooled Condensing units /
85 Air Conditioning System Vol-III Chapter - 25 6 of 40 25.3.20 Secondary Chilled water pumps (with VVFD) for ESP Control building Precision Air Conditioners as per owners spec, Agreed.
therefore providing of secondary chilled water
pumps are not applicable.

Centrifugal Fans of higher capacity range and


having better performance criteria may not be
available with direct drive configuration.
86 Ventilation System Vol-III Chapter - 25 12 of 40 25.6.3.7 The fans shall be direct driven. Confirmed.
Therefore, for such Centrifugal Fans connected
with Airwasher and UAF Units, we may suggest V-
belt drive. Kindly confirm acceptance.

Ch-24, Sheet 17 (i) Three (3) nos. of vertical turbine fire water pumps with drive electrical motors (ii) Three
87 FDPS Vol-III 17 of 68 24.4.6 (i) & (ii)
of 68 (3) nos. of vertical turbine fire water pumps driven with compression ignition diesel engine UPRVUNL clarify the purpose of providing 2 nos
Diesel Driven Hydrant Pumps which is not as per
Ch-24, Sl. No. A1.5 & Qty of hydrant pumps: 2 nos. electrical motor driven and 2 nos. Diesel engine driven TAC requirements
88 FDPS Vol-III 53 of 68 Bidder to follow specification.
DataSheets, 1.6 Qty of spray pumps: 1 no. electrical motor driven and 1 no. Diesel engine driven
Bidder to consider it as Lower Ganga
Source of raw water is Lower Ganga Canal water as specified in Chapter-4 whereas source Please confirm the source of raw water and raw
89 Source of raw water Vol-III Ch-4 & 5 --- --- Canal.
of raw water is Upper Ganga Canal water as specified in Chapter-5. water analysis.
Bidder to follow specification. For RWI
As per pump datasheet, clarified water will be pump strainer will be applicable. For RW
2 ( 1W + 1S) at discharge header of RWI pumps
Automatic self cleaning provided for line shaft bearing lubrication for each and AHP pumps either strainer or clarifed
90 Vol-III Ch-4 10 of 14 Datasheet 2 ( 1W + 1S) at discharge header of RW pumps
strainers RWI Pumps, RW Pumps and AHP Pumps. Hence water lubrication shall be provided.
2 ( 1W + 1S) at discharge header of AHP pumps
automatic self cleaning strainers are not required.
7. Type of internal element : Non pull out shall be finalised during detail engineering.
Datasheet / As per tender specification, pump type is
Datasheet for Screen 9. Type of line bearing lubrication : Forced lubrication
91 Vol-III Ch-4 14 of 14 7 / 9 / 10 / horizontal. Please note that listed details are not
Wash Pumps 10. Liquid for lubrication : water taken from pump discharge
12 applicable for horizontal pumps.
12. Thrust bearing location : In pump and motor

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL

CT blow down is main source of waste water for


ETP. As we have Reverse Osmosis (RO) system in
ETP and Alum is not recommended in influent
water by membrane manufactures; alum should
not be used as a coagulant agent in PT Plant.
Hence, we propose to use Ferric Chloride (FeCl3)
as a coagulant agent in PT Plant as well as in ETP.
Please confirm.
92 Coagulant for PT Plant Vol-III Ch-5 1 of 15 5.3 / f Alum is considered as coagulant for PT Plant HRSCC. Please refer to Amenment -2
FeCl3 dosing rate will be considered as 25 ppm to
size the FeCl3 dosing tanks for both PT Plant &
ETP. Common bulk FeCl3 storage tanks and
unloading pumps will be provided for both PT
Plant and ETP. Bulk FeCl3 storage tanks will be
sized based on 15 days requirement for PT Plant
and ETP. Please confirm.

There is a discrepancy in PT Plant Chemical Dosing


Pumps Quantity. Please clarify the same.
PT Plant Chemical Dosing Pumps Quantity: 2 X 100%
PT Plant Chemical
93 Vol-III Ch-5 1&2 of 15 5.3 / g, i, j Bidder recommends to offer 3 nos. (2W+1S) Please refer to Amenment -1
Dosing Pumps Quantity PT Plant Chemical Dosing Pumps Quantity as per Tender P&ID for PT Plant: 3 nos. (2W+1S)
Chemical Dosing Pumps for 2 nos. clarifiers i.e.
for 2 nos. clarifiers
one dosing pump dedicated to each clarifier and
one dosing pump as common standby.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
There is a discrepancy in DM Plant Feed Pumps
Capacity. Please clarify the same.

Bidder recommends to offer 2 nos. (1W+1S) DM


Plant Feed Pumps each of 70 m3/hr based on
following basis:
Two (2)(1W+1S) Nos. of DM Plant Feed Pumps each of capacity 85 m3/hr complete with
1) Gross DM Water required is 49 m3/hr including
DM Plant Feed Pumps drive motor and all accessories and piping upto inlet of DM Plant building.
94 Vol-III Ch-5 2 of 15 5.3 / k regeneration requirement for DM Plant & CPU. Please refer to Amenment -1
Capacity
Considering 5 m3/hr potable water and 2 m3/hr
DM Plant Feed Pumps Capacity as per Tender P&ID for PT Plant: 90 m3/hr
DMF backwash water; DMF feed required is only
56 m3/hr.
2) Accordingly we propose each DM Plant Stream
of 60 m3/hr and each DMF of 70 m3/hr.
3) Hence further margin on DMF and DMF feed
pumps capacity is not required.

All the subject equipment shall be


We understand that 20% hydraulic overloading is capable for operation at 20% overload.
5.3 / Note-1 referred in note-1 & datasheet and no margin is Design margin as stipulated in tender
All the Pre-Treatment equipments shall be capable of running on 20% overloading.
& required on rated capacity of PT Plant equipment specification & as required for smooth &
95 Overloading of PT Plant Vol-III Ch-5 3 of 15
Datasheet / as well as on impurities level. Further all the satisfactorily operation need to be taken
Allowable overload in capacity: 20%
6.0 / d guarantees are exclusively applicable on rated into consideration. With reference to
capacities. Please confirm. guarantee requirement, Bidder need to
comply with the tender requirement.

As per the plant water scheme specified in the


technical specification, RGF( Rapid Gravity Filter)
Flow Transmitter at RGF
is not envisaged. Hence RGF backwash pumps and
96 backwash pump Vol-III Ch-5 4 of 15 5.4 / 7 Flow Transmitter at RGF backwash pump discharge header is specified. Bidder's understanding is in order.
Flow Transmitter at RGF backwash pump
discharge header
discharge header are not applicable.
Please confirm.
Please inform turbidity value in NTU for PT Plant Report ofTurbidity is available in silica
97 Raw Water Analysis Vol-III Ch-5 5 of 15 Annexure - I Turbidity : 500 silica scale
design. scale only.
Rated effluent capacity: 1800 cum/hr There is a discrepancy in clarifier rated effluent
Rated effluent capacity Datasheet /
98 Vol-III Ch-5 7 of 15 capacity. Please clarify the clarified water outlet Please refer to Amenment -1
of each HRSCC 6.0 / d
Each clarifier capacity as per composite water scheme: 1100 cum/hr flow from each clarifier.
As per standard industry practice, bidder proposes
MOC for PE dosing Datasheet / Bidder need to comply with the
99 Vol-III Ch-5 11 of 15 MOC for PE dosing pumps: SS316 for all wetted parts to offer PP doing pumps for PE dosing instead of
pumps 8.2 / c specification requirement.
SS316.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Forged steel coupling is generally used for heavy
duty pumps like CW pumps & ACW Pumps. For
MOC of pump-motor
MOC of pump-motor coupling for medium duty and small duty pumps: medium duty and small duty pumps, Cast Iron
100 coupling for other than Vol-III --- --- --- Bidder to follow specificaton
For e.g. MOC of flexible coupling for Sludge disposal pump: Forged steel coupling is more than sufficient. This deviation is
heavy duty pumps
applicable for all such medium duty and small
duty pumps. Please confirm.

Sludge consistency at thickener outlet: 6% There is a discrepancy in sludge consistency at


Datasheet / thickener outlet. Please clarify the same.
Sludge consistency at Sludge consistency at thickener outlet
101 Vol-III Ch-5 12&13 of 15 11.0 & 13.0 & Liquid handled by thickened sludge transfer pump: thickened sludge at 5% concentration
thickener outlet shall be 6%
14.0 Bidder recommends to keep 5% sludge
Inlet solid concentration for centrifuge: 5% from sludge thickener consistency at thickener outlet.

Bidder proposes to offer 2X50% (2W+0S)


centrifuge considering the following advantages :
1) If inlet suspended solid load is less, sludge
generation from clarifier will be less. In this case Bidder need to comply with the
102 Centrifuge Quantity Vol-III Ch-5 13 of 15 DS 14.0 / a Centrifuge Quantity: 2 nos. (1W+1S) 2X100%
only 1 centrifuge can be run with 50% capacity specification requirement.
thereby saving auxiliary power consumption.
2) Lower CAPEX and lower space requirement
Please review and confirm.

There is a discrepancy in type of DM Plant Feed


Type of DM Plant Feed Pumps: Horizontal Pumps. Please clarify the same.
Type of DM Plant Feed
103 Vol-III Ch-5 13 of 15 DS 16.0 / b Please refer to Amenment -2
Pumps
Type of DM Plant Feed Pumps as per Tender P&ID for PT Plant: Vertical Bidder recommends Horizontal type of DM Plant
Feed Pumps.
Chlorine ton containers Please clarify no. of filled chlorine ton containers
Datasheet /
104 for Raw Water (RW) Vol-III Ch-5 12&13 of 15 Chlorine ton containers for RW chlorination: 10 nos. and empty chlorine ton containers out of required Two nos. in working & 8 nos. instorage
17.1
chlorination 10 nos for RW chlorination.

Capacity of Electric hoist Please check and confirm lifting capacity of


Datasheet /
105 for Raw Water (RW) Vol-III Ch-5 12&13 of 15 Capacity of Electric hoist for Raw Water (RW) chlorination: 1 tonne Electric hoist for Raw Water (RW) chlorination and Please refer to Amenment -2
17.2
chlorination lifting capacity of lifting bar.

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MECHANICAL
i) Three (3) (2W+1S) vertical CW make up water pumps with recirculation lines. As per bidder's experience and standard industry
ii) Two (2) (1W+1S) vertical DM feed pumps practice, Horizontal Pumps for such duty and
iii) Two (2) (1W+1S) vertical APH/ ESP Water wash pumps installation are better from Operation &
iv) Two (2) (1W+1S) vertical service water pumps ... Maintenance Point of view.
v) Two (2) (1W+1S) vertical AHP & CHP service water pumps
Type of pumps in
106 Vol-III Ch-6 1 of 9 6.2 / b vi) Fire water pumps viz: Further capital cost for horizontal pumps will be Bidder to follow specification
Clarified Water System
1. Three (3) (2W+1S) vertical motor driven fire water Hydrant/spray pumps lower than vertical pumps of same duty.
2. Three (3) (2W+1S) vertical diesel engine operated fire water Hydrant/spray
3. Two (2) (1W+1S) vertical fire water jockey pumps Hence, Bidder proposes these clarified water
Space provision for Two (2) (1W+1S) vertical FGD make up pumps for installation in future pumps of horizontal type instead of vertical type.
shall be provided in the sump. Please review and confirm.

Please note that for small capacity pumps, back


pullout type horizontal pumps with radial split
Type of potable water pumps: Horizontal split casing pump
107 Potable water pumps Vol-III Ch-7 4 of 4 Datasheet / 5 casing are more preferable. Please confirm. Bidder to follow specification.
Thrust bearing location: in pump and motor
Thrust bearing is not applicable for horizontal
pumps. Please confirm.

There is a discrepancy in capacity of each DM


Plant stream. Please clarify.

Bidder recommends to offer 2 nos. (1W+1S) DM


Plant streams (ACF to MB) each of 60 m3/hr based
on following basis:
1) Gross DM Water required is 49 m3/hr only
The scope of supply for DM Plant shall include two (2) PLC based DM streams each of net including regeneration requirement for DM Plant
capacity 65 cum/hr. & CPU. Net Capacity of each DM Plant stream
108 Capacity of DM Plant Vol-III Ch-8 1 of 23 8.1
2) Break up provided in composite water scheme shall be 65 cum/hr
Capacity of each DM Plant stream as per composite water scheme: 60 cum/hr seems sufficient. However 6 m3/hr regeneration
waste is wrongly added in DM Plant outlet of 49
m3/hr to calculate DM Plant feed of 55 m3/hr.
3) Considering 49 m3/hr DM water requirement
and 20 hours operation of DM Plant, DM Plant
capacity works out to be 58.8 m3/hr. Hence we
propose each DM Plant Stream of 60 m3/hr and
each DMF of 70 m3/hr.

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Owner's
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Section
MECHANICAL

There is a discrepancy in quantity of back flush


Quantity of back flush water storage tanks for UF: 1 no. water storage tanks for UF. Please clarify.
Back flush water storage
109 Vol-III Ch-8 2 of 23 8.2 / n Quantity of back flush water storage tanks for UF as per datasheet: 2 nos. Bidder feels that back flush water storage tank for Please refer to Amenment -1
tanks for UF
UF is not required. UF product water stored in DM
Quantity of back flush water storage tanks for UF as per Tender P&ID for DM Plant: 2 nos. water storage tanks can be directly used for UF
backwash / fast flush.

Quantity of back flush pumps for UF: To be indicated by bidder Bidder recommends to offer 2 nos. (1W+1S) back
Quantity of back flush Bidder to provide 3 nos. (2W+1S) back
110 Vol-III Ch-8 2 of 23 8.2 / o flush pumps common for both UF units. Please
pumps for UF flush pumps for UF as per P&ID
Quantity of back flush pumps for UF as per Tender P&ID for DM Plant: 3 nos. confirm.
As per the given clause, total four pumps will be
required to pump out the effluent from DM plant
Quantity of N.Pit Four (4) nos. of Effluent Disposal pumps. Two (2) nos in each compartment complete with N-Pit. However, as per the standard industry Bidder need to comply with the
111 Vol-III Ch-8 2 of 23 8.2 / aa
Effluent Disposal Pumps electrical drive motors and other accessories as required. practice only two pumps (1W+1S) can be provided specification requirement.
with common suction in both the compartments.
Please confirm.

Bidder understands that filtered water storage


tank is envisaged to provide DMF backwash water
and potable water for the plant. For this
Location of filtered Bidder need to comply with the
112 Vol-III Ch-8 3 of 23 8.2 / ff One (1) no. Overhead filtered water tank of capacity 100 m3 complete with all accessories application overhead storage tank is not required
water tank specification requirement.
and hence bidder proposes above ground filtered
water storage tank of Mild Steel with food grade
epoxy paint inside. Please confirm.

Please note that reactive silica at the outlet of MB Bidder may please note that it is less
Total Silica at the outlet is 10 ppb and colloidal silica at the outlet of UF is 1 than 10 ppb at the MB outlet. Therefore,
113 Vol-III Ch-8 12 of 23 Datasheet / 5 Total Silica at the outlet of UF: < 10 ppb
of UF ppb. Hence Total Silica at the outlet of UF will be ≤ the total silica at UF outlet shall be less
11 ppb. Please confirm. than or equal to 10 ppb.

Bidder will supply the capacity of degassed water


Capacity of degassed Bidder need to comply with the
114 Vol-III Ch-8 13 of 23 Datasheet / v) Capacity of degassed water transfer pumps: Not less than 75 m3/hr transfer pumps as per offered DM Plant capacity.
water transfer pumps specification requirement.
Please confirm.

We understand that capacity of N.Pit Effluent


Capacity of N.Pit Datasheet /
115 Vol-III Ch-8 17 of 23 Capacity of N.Pit Effluent Disposal Pumps: To empty the pit in 4 hours Disposal Pumps shall be suitable to empty one Please refer to Amenment -2
Effluent Disposal Pumps 6.2
compartment in 4 hours. Please confirm.

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MECHANICAL
As per the standard industry practice, we will
The system shall be designed for 100% condensate polishing for 660 MW Unit design the CPU corresponding to VWO condition
corresponding to the maximum mass flow rate established with VWO (Valve Wide Open) at 1% make-up. Please confirm.
condition of turbine with suitable bypass arrangement plus maximum heat cycle make-up
116 Capacity of CPU Vessels Vol-III Ch-9 1 of 14 9.1.1 with due consideration of redundancy as described elsewhere in this specification. As per the industry practice, bidder proposes 3 x Bidder need to comply with the
33% Condensate polishing Vessels instead of 3 x specification requirement.
There will be three vessels (two in operation and one as standby), each polishing vessel of 50%. 3 x 33% configuration is also acceptable by
capacity 50% of condensate flow corresponding to maximum: NTPC.

Burn out protection (insulation) is not required for


hot water tank as the temperature of the water
inside the tank will be not exceed more than 50
Deg C. Hence, the burn out protection is not
provided for Hot water tank and associated pipe Bidder to follow specifcation.
This tank shall be provided with burn out protection………..The heaters shall be sized for
117 Hot water tank Vol-III Ch-9 7 of 14 9.5.1 / (ii) lines and valves. Please confirm.
heating the water from a temperature of 15 to 50 deg C at the outlet of ejector.
Time required to achieve the water temperature Bidder shall consider the same as 4 hrs.
i.e. from 15 to 50 Deg C is not specified in the
specification. Hence, Bidder considered the same
as 5 Hrs (as per the proven industry practice).
Please confirm.

OWS is mainly for removal of free floating Oil.


However, suspended solid is also reduced to sum
Suspended solids at the OWS Inlet suspended solids : 300 ppm
118 Vol-III Ch-11 1 of 26 11.2.1 extent in outlet. But required suspended solid in Please refer to Amenment -2
outlet of OWS OWS Outlet suspended solids : 20 ppm
outlet (20 ppm) is not possible to achieve in OWS
and the same shall be < 100 ppm. Please confirm.
We understand that One (1) TPI type OWS of
119 TPI type OWS Vol-III Ch-11 2 of 26 11.2.2 One (1) Nutpick Separator of capacity 50 m3/hr…. capacity 50 m3/hr… is referred in this clause. Please refer to Amenment -2
Please confirm.
CMB shall be in two compartments. CMB shall have at least 8 hours detention period which
shall be calculated based on the average hourly flow of total effluents (i.e. 4 hours for each Owner may please clarify, that out of given two
compartment). criterion for CMB design, which shall be
120 Capacity of CMB Vol-III Ch-11 5 of 26 11.3 Please refer to Amenment -2
applicable, i.e. : 2 Compartment X 4 Hrs detention
Zero Discharge ETP shall mainly consist of the following:- or 2 Compartments X 2000 m3
One (1) No. Central Monitoring Basin in 2 compartments each of capacity 2000 m3.
We understand that 2X50% basket filters (i.e. one
121 Basket Filters for UF Vol-III Ch-11 6 of 26 11.3.10 2X50 % Micron Cartridge Filters for UF System basket filter for each UF stream) are referred in one basket filter for each UF stream
this clause. Please confirm.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
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MECHANICAL
ETP UF Back wash waste water will be routed to
ETP sludge pit and then further routed to ash
UF Backwash waste 11.3.29 & Bidder need to comply with the
122 Vol-III Ch-11 7 of 26 One (1) No. UF reject collection sump and 2X100% UF reject transfer pumps slurry sump. Hence separate UF backwash
disposal 11.3.30 specification requirement.
collection sump and pumps are not required.
Please confirm.
Please check the capacity as the same appears on
higher side.
Capacity of oily waste
Datasheet / Bidder need to comply with the
123 sump in fuel oil handling Vol-III Ch-11 9 of 26 Capacity of oily waste sump in fuel oil handling area: 125 m3
1.01.01 Bidder recommends to offer Capacity of oily specification requirement.
area
waste sump in fuel oil handling area as 25 m3
only.
1.01.07 Treated water sump : Underground rectangular Bidder understands that treated water sump shall
1.01.08 Treated Water Disposal Pumps : Horizontal pumps with flooded suction be above ground tank so that duty specified for
Datasheet /
Treated water sump and pumps is fulfilled.
124 Vol-III Ch-11 10 of 26 1.01.07 & Please refer to Amenment -2
pumps Hence bidder understands that 1.01.07 should be
1.01.08
corrected/read as Treated Water Tank : Above
ground rectangular RCC tank

All the subject equipment shall be


We understand that 20% hydraulic overloading is capable for operation at 20% overload.
referred in datasheet and no margin is required Design margin as stipulated in tender
Overloading of ETP Datasheet / on rated capacity of ETP clarifier as well as on specification & as required for smooth &
125 Vol-III Ch-11 17 of 26 Allowable overload in ETP clarifier capacity: 20%
clarifier 8.00.00 / e impurities level. Further all the guarantees are satisfactorily operation need to be taken
exclusively applicable on rated capacities. Please into consideration. With reference to
confirm. guarantee requirement, Bidder need to
comply with the tender requirement.

Bidder understands that Alum shall not be dosed


in ETP clarifier due to RO considered in
downstream and Ferric chloride will be dosed
which will be stored in bulk storage tank. Further
Datasheet / Bidder need to comply with the
126 Chemical house for ETP Vol-III Ch-11 18 of 26 Chemical house ETP clarifier being lesser in capacity, dosing
9.00.00 specification requirement.
requirement of Polyelectrolyte and lime will be
less as compared to PT Plant clarifier. In view of
this bidder proposes to have a common chemical
house for PT and ETP. Please review and confirm.

Bidder understands that as per tender scheme,


Alum dosing is envisaged for ETP clarifier as
coagulant. Please note that alum is not
Datasheet / recommended for downstream RO as per
127 Coagulant for ETP Vol-III Ch-11 18 of 26 Alum and Lime Dosing system Please refer to Amendment -2
10.00.00 membrane manufacturers because alum may lead
irreversible fouling of the RO membranes. Bidder
proposes to use Ferric Chloride (FeCl3) for this
application. Please confirm.

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MECHANICAL
3 (2W+1S) ETP DMF feed pumps (total flow is 450
Datasheet / cum/hr) are shown in tender drawing. Please
128 Capacity of ETP DMF Vol-III Ch-11 19 of 26 ETP DMF Qty.: 5 (4W+1S), DMF Capacity: 150 cum/hr each Please refer to Amendment -1
13.00.00 check and confirm each ETP DMF capacity with
given quantity of 5 nos (4W+1S) filters.

Bidder understands that filtered water tank is


Datasheet / envisaged to provide ETP DMF backwash water. Bidder need to comply with the
129 ETP filtered water tank Vol-III Ch-11 19 of 26 ETP filtered water tank: One (1) (in two sections)
14.00.00 For this application two sections are not required. specification requirement.
Please confirm.

3 (2W+1S) ETP DMF feed pumps (total flow is 450


Capacity of ETP DMF Datasheet / cum/hr) are shown in tender drawing. Please
130 Vol-III Ch-11 20 of 26 ETP DMF Feed Pumps Qty.: 3 (2W+1S), Each pump Capacity: 260 cum/hr minimum Please refer to Amendment -1
Feed Pumps 15.00.00 check and confirm capacity of each ETP DMF feed
pump.
MOC of ETP DMF Feed Datasheet /
Bidder feels that SS316 is more than sufficient for
Pumps, ETP Clarified 15.00.00, MOC of ETP DMF Feed Pumps, ETP Clarified Water Pumps and ETP DMF Backwash Pumps : Bidder need to comply with the
131 Vol-III Ch-11 20 of 26 ETP DMF Feed Pumps, ETP Clarified Water Pumps
Water Pumps and ETP 16.00.00 & Duplex Stainless Steel specification requirement.
and ETP DMF Backwash Pumps. Please confirm.
DMF Backwash Pumps 17.00.00

Bidder proposes to offer 100 KD UF membranes


Molecular Weight Cut
Datasheet / instead of 10 KD because ETP UF is installed
132 off value for ETP UF Vol-III Ch-11 21 of 26 Molecular Weight Cut off value for ETP UF Membranes : 10000 Daltons (10 KD) Please refer to Amendment -2
18.00.00 upstream to ETP RO. Hence 100 KD UF is more
Membranes
than sufficient for the proposed application.
Bidder feels that for UF permeate storage
application, two sections are not required. Please
Quantity & MOC of ETP Quantity of ETP UF permeate water storage tank: One (1) (in two sections) confirm.
Datasheet / Bidder need to comply with the
133 UF permeate water Vol-III Ch-11 21 of 26
19.00.00 specification requirement.
storage tank MOC of ETP UF permeate water storage tank: RCC with lining UF permeate being ultra pure water, bidder
strongly recommend to have MS tank with rubber
lining. Please confirm.
MOC of ETP UF Datasheet / Bidder feels that SS316 is more than sufficient for Bidder need to comply with the
134 Vol-III Ch-11 21 of 26 MOC of ETP UF Backwash Pumps: Duplex Stainless Steel
Backwash Pumps 20.00.00 ETP UF Backwash Pumps. Please confirm. specification requirement.
MOC of ETP RO Feed Datasheet / Bidder feels that SS316 is more than sufficient for
Bidder need to comply with the
135 Pumps and ETP RO High Vol-III Ch-11 22 & 23 of 26 23.00.00 & MOC of ETP RO Feed Pumps and ETP RO High Pressure Pumps: Duplex Stainless Steel of ETP RO Feed Pumps and ETP RO High Pressure
specification requirement.
Pressure Pumps 26.00.00 Pumps. Please confirm.
RO permeate being ultra pure water, bidder
MOC of ETP degassed Datasheet / Bidder need to comply with the
136 Vol-III Ch-11 24 of 26 MOC of ETP degassed RO permeate tank: RCC with epoxy painting of DFT 500 microns strongly recommend to have MS tank with epoxy
RO permeate tank 29.00.00 specification requirement.
painting of DFT 500 microns. Please confirm.

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MECHANICAL
MOC for ETP RO reject collection sump is not
MOC for ETP RO reject Datasheet /
137 Vol-III Ch-11 25 of 26 MOC for ETP RO reject collection sump: RCC with FRP as internal material clear. Please clarify the lining material inside RCC Fibre Reinforced Plastic addresses as FRP
collection sump 34.00.00
sump.
As per tender specification given clause and break-
up of waste generated from various buildings
which shall be routed to common STP would be
approx. 28.64 KLD and hence the given capacity of
STP (40 KLD) seems to be on higher side.
Capacity of Sewage Alternatively 30 KLD capacity would also be Bidder need to provide 40 KLD as per per
138 Vol-III Ch-12 1 & 2 of 10 12.1 The sewage treatment plant shall be designed to handle a flow of 40Kld.
Treatment Plant (STP) sufficient. the specification.
In this context please also note that by keeping
the capacity of STP on higher side will also
increase the risk of scarcity of minimum required
operating in-effluent during lean flow conditions.
Owner to check and confirm the same.
Bidder offers STP Inlet/Outlet Parameters as
STP Inlet/Outlet Parameters: below:
STP Inlet/Outlet BOD: 300 ppm / ≤ 10 ppm BOD: 300 ppm / ≤ 20 ppm
139 Vol-III Ch-12 4 of 10 12.3 Please refer to Amendment -2
Parameters COD: 600 ppm / ≤ 30100 ppm COD: 600 ppm / ≤ 100 ppm
Suspended Solids: 400 ppm / ≤ 5 ppm Suspended Solids: 300 ppm / ≤ 20 ppm
Please confirm.
Quantity and Capacity Please inform Quantity and Capacity of rain water
140 of rain water harvesting Vol-III Ch-13 1 of 3 --- Quantity and Capacity of rain water harvesting pond pumps: Not specified harvesting pond pumps to be considered by Please refer aAmendment-2
pond pumps bidders in their scope.
Quality of make-up We understand that clarified water will be used as
The Circulating Water (CW) system envisaged for the unit is open re-circulating type
141 water to cooling water Vol-III Ch-15 1 of 37 15.1 make-up to cooling water system and not filtered Confirmed.
with natural draught cooling tower using filter water as make-up.
system water. Please confirm.
Bays for unloading and
15.3 & 15.4.10 As per standard industry practice, bidder proposes
142 maintenance in CW Vol-III Ch-15 3 & 5 of 37 Separate bays for unloading and maintenance is considered as per tender. Bidder to follow specification.
ix) common bay for unloading and maintenance.
pump house

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Section
MECHANICAL
As per HIS guidelines, the suction bell velocity can
be considered upto 2.1 m/sec for the selected CW
pump design flow rate. Please note that suction
bell velocity will be finalized during detailed
engineering stage based on vendor selection.
Please confirm.
The pump suction bell diameter shall be such as to limit the flow velocity at the maximum
143 Suction Bell Velocity Vol-III Ch-15 9 of 37 15.6 / C / f Bidder to follow specification.
flow to within 1.5 m/sec. Further, please note that suction bell diameter
shall be designed for design flow rate only and not
for maximum flow rate however minimum
submergence will be calculated for pump
maximum flow rate (i.e. 120% of design flow
rate).
Please confirm.

As CW & ACW Pump Motors are of high


capacity/rating, higher margin in motor rating will
result in lower efficiency of motor at duty point
thereby increasing power consumption. Hence
15.6 / C / j bidder proposes to offer motor rating as per
10 of 37 Continuous motor rating (at 50 deg C ambient) for CW pump shall be fifteen percent (15)
Motor rating criteria for & below criteria whichever is higher:
144 Vol-III Ch-15 & above the demand at duty point or ten percent (10%) above the maximum load demand of Bidder to follow specification.
CW & ACW Pumps Datasheet / i) 10% margin over the pump shaft input power at
29 & 31 of 37 the driven equipment in the complete operating range.
14 the rated duty condition.
ii) 5% margin over the maximum pump shaft input
power required within its operating range and
including the shut off point.
Please confirm.

As per this clause, bidder has not considered any


Chlorine ton containers
Seventy (70) Empty chlorine Ton containers alongwith trunnion, metallic brackets and roller filled chlorine ton containers in their scope.
145 for Circulating Water Vol-III Ch-17 1 of 19 17.1.2 / i Bidder may please refer to Cl. No. 17.4.2
support for tonner with half hoods for each tonner and one (1) no. full hood However please clarify the scope/requirement
(CW) chlorination
during PG test.

Quantity and capacity of 17.1.2 / ii & iii ii) Three (3) (2w+1S) Nos.electrically heated water bath type evaporators Bidder proposes to offer 2 nos. (2W+0S) streams
Bidder need to comply with the
146 CW gas chlorination Vol-III Ch-17 1 of 19 each of 200 kg/hr for CW gas chlorination. Please
specification requirement.
streams iii) Three (3) (2w+1S) Nos. Of chlorinators each of capacity 200kg/hr confirm.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
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Section
MECHANICAL
As per CEA Guidelines, Side stream filters (SSF)
shall be designed to filter about 2% of the total
Overall capacity of SSF The overall capacity of the side stream filter shall be equal to minimum 2.5% of the cooling Bidder need to comply with the
147 Vol-III Ch-17 4 of 19 17.3 CW & ACW flow. Accordingly, bidder proposes to
Plant water flow. specification requirement.
offer overall capacity of SSF filters as 2% of total
CW flow. Please confirm.

There is a discrepancy in type of filters. Please


Twelve (12) (10W+2S) pressure filters alongwith accessories, with auto cut-off and auto
clarify the type of filter.
Quantity and type of 4 of 19 & 18 of 17.3.1 & regeneration system. Bidder need to comply with the
148 Vol-III Ch-17
Side Stream Filter (SSF) 19 Datasheet 9.0 specification requirement.
Bidder proposes to offer 9 nos. (8W+1S) filters for
Twelve (12) (10W+2S) Automatic Valveless Gravity Filters
2% of total CW flow. Please confirm.
For Biocide Injection System, Scale Inhibitor Injection System and Corrosion Inhibitor
MOC for CW treatment Bidder proposes to offer CPVC PN10 pipes instead
149 Vol-III Ch-17 5 of 19 17.4.9 Injection System, all associated pipe work, fittings, valves etc. shall be stainless steel type Please refer to Amendment -2
chemical dosing pipe of SS316. Please confirm.
316 construction only.

Please note that higher margin in motor rating will


result in lower efficiency of motor at duty point
thereby increasing power consumption. Hence
Continuous motor rating (at 50 deg. Cent, ambient) for pump shall be at least 15% above
bidder proposes to offer motor rating as per
Motor rating criteria for the maximum load demand of the driven equipment in the complete range.
below criteria whichever is higher:
General Duty Pumps
150 Vol-III Ch-34 5 of 6 34.5 i) 15% margin over the pump shaft input power at Bidder to follow specification
(other than CW & ACW Whereas as per Clause 1.11.1, Ch-17 of Vol-IV, continuous motor rating shall be arrived at
the rated duty condition.
Pumps) considering 15% margin over the duty point input or 10% over the maximum demand of the
ii) 10% margin over the maximum pump shaft
driven equipment, whichever is higher.
input power required within its operating range
and including the shut off point.
Please confirm.

As per the EPRI / VGB Guidelines, we have


considered oxygen in feed water as 30 - 150 ppb
151 LP Chemical Dosing Vol-III Ch-3 1 of 4 1.0.1 Oxygen in feed water during Combined Water Treatment (CWT) : 20 - 200 ppb. Please refer to Amendment -1
instead of 20 - 200 ppb. Oxygen dosing system will
also be sized accordingly. Please confirm.

The MOC of complete power cycle metallurgy


shall be All - ferrous (Copper free). Hence, Copper
For design purpose Bidder need to
Copper in feed water during Combined Water Treatment (CWT) & All volatile treatment traces / leaching are not expected in condensate
152 LP Chemical Dosing Vol-III Ch-3 1 of 4 1.0.1 & 1.1 comply with the specification
(AVT) : < 2 ppb. water. Hence, the same is not considered for
requirement.
designing the chemical dosing system. Please
confirm.
Clarifier sludge flow (67 cum/hr) is 3% of inlet flow (2198 cum/hr) to clarifier.
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1 There is a discrepancy in the sludge flow rate in
153 Sludge Flow Please refer to Amendment -2
OF 2) Where as per note-6, loss of water along with sludge from existing clarifier is 7% of inlet terms of %. Please clarify the same.
flow through the clarifier.

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Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
Centrate water from centrifuge is routed to sludge thickener. We recommend to route the centrate water from
Centrate water from Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1
154 centrifuge to stilling chamber along with clear Please refer to Amendment -2
centrifuge OF 2)
Whereas in Vol-III, Ch-5, Page 2 of 15; centrate is proposed to be routed to stilling chamber. water from thickener.
ETP RO permeate shall be lead to CW forebay only
for following reasons:
(1) Potable water is being produced from PT Plant
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1,2 clarified water. So better not to mix ETP RO
155 ETP RO treated water RO treated water is routed to clarified water sump (PT Plant) / CW forebay. Please refer to Amendment -2
OF 2) permeate to PT clarified water.
(2) CW makeup pump auxiliary power
consumption will reduce due to lesser make up
water requirement.

Power water for chlorination is shown from CW Pumps discharge. There is a discrepancy in the source of Power
Power water for Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1 water for chlorination. Please clarify the same.
156 Please refer to Amendment -2
chlorination OF 2) Whereas in P&ID for CW Chlorination (DWG. NO. 14A14-DWG-M-21), power water is Bidder recommends to take the Power water for
envisaged from ACW Pumps discharge. chlorination from ACW Pumps discharge.

We do not recommend CT blow down from hot


side especially when CT blow down is required to
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1
157 CT Blow down CT Blow down is shown from hot side i.e. from condenser cooling water return line. be treated in RO Plant in ETP. Bidder to follow specification.
OF 2)
Bidder recommends to take CT blow down from
CW Pumps discharge.
We understand that bidder can optimize the
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1
158 CT range CT range is 10°C. temperature rise across condenser and CT range Design range shall be 10°C maximum
OF 2)
can be selected accordingly. Please confirm.

DMF Back wash water will be having very high


suspended solids. To avoid the load on clarifier,
DMF (DM chain) Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 1 As per the composite water scheme, DMF (DM chain) Backwash Water will be routed to PT we have routed the DMF back wash water to Bidder need to comply with the
159
Backwash Water OF 2) Plant Clarifier inlet. sludge pit and then further treated the same in specification requirement.
sludge handling plant along with clarifier sludge
instead of routing back to clarifier inlet.

Bidder requests to provide temperature of CT


blow down water and COC considered for the
Quality of CT blow down Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 As per composite water scheme, 150 cum/hr CT blow down from existing unit shall be existing cooling tower. Bidder to ignore this, revised Drawing
160
from existing unit OF 2) routed to proposed CMB. Further bidder understands that CT blow down of attached
150 cum/hr from existing unit shall be routed
continuously to proposed CMB. Please confirm.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol Page Clause Response
Section
MECHANICAL
ETP DMF Back wash water will be routed to ETP
ETP DMF Backwash Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2
161 Not clear in composite water scheme. sludge pit and then further routed to ash slurry Please refer to Amendment -2
Water OF 2)
sump.
UF backwash waste is having high suspended
solids including very fine particles which is difficult
UF Backwash waste Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 to remove by clarifier. Hence bidder proposes to Bidder need to comply with the
162 UF backwash waste shall be routed to clarifier inlet.
disposal OF 2) route the same to ash slurry sump to avoid the specification requirement.
cyclic load on UF membranes and to minimise the
backwash frequency of UF.
ETP RO reject water will be high TDS water and
Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 Bidder need to comply with the
163 ETP RO reject water ETP RO reject water shall be routed to ash water sump. hence we propose to route the same to ash slurry
OF 2) specification requirement.
sump.
Bidder proposes to route the neutralized effluent
Disposal of neutralized Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 from N.Pit to Ash slurry sump because neutralized Bidder need to comply with the
164 Neutralized effluent from N.Pit shall be routed to CMB for further treatment in ETP RO.
effluent from N.Pit OF 2) effluent is high TDS water and will unnecessarily specification requirement.
increase load on ETP RO.

SSF backwash waste is having high suspended


SSF Backwash waste Composite Water Scheme (DWG. NO. 14A14-DWG-M-014 SHT 2 Bidder need to comply with the
165 SSF backwash waste shall be routed to Ash Water Sump. solids. Hence, bidder proposes to route the same
disposal OF 2) specification requirement.
to ash slurry sump for further utilization.

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1X660 MW PANKI THERMAL
POWER STATION

BID DOC. NO.


14A14-SPC-G-0001

TECHNICAL CLARIFICATIONS
ELECTRICAL
UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL
Not accepted.
Consider specification as well as
The feeders shown in the SLD are minimum required and arrangement drawing requirement as
shown is for the guidance of the bidder/contractor. The bidder/contractor minimum.
We envisage feeders as per our system requirement. Any additional
Electrical System shall mark out his own design as per the system requirement and the actual
1 Vol-IV Ch. 1 7 of 42 6.05.00 requirement from the customer after award shall be provided
Design Criteria distribution shall be arranged by him as per load centre to be approved by However in case Bidder has any
with price implication.
the Owner. Any additional feeder requirement during detailed engineering specific querry, the same may
shall be arranged by the bidder/contractor without any price implication. be elaborated before
submission of their Offer for
our scrutiny.
Highest System Voltage should be +5% of continouse system voltage
Refer Amendment no.-1
2 System Parameter Vol-IV Ch.1 9 of 42 7.00.00 Higest System voltage - 440kV (400kV) as per CBIP Substation Manual cl no 5.3.9 Table 5.1. We
(Electrical system).
assume maximum operating should be 420kV.

Noted. However minimum fault


Fault level shall be limited to 50 kA for 415V system. For higher voltage
Electrical System Fault Level for 11 kV Systems shall be decided based on system level shall be in strict
3 Vol-IV Ch. 1 8 of 42 6.12.00 systems it shall be limited to 50kA for 11 kV systems and 40 kA for 3.3 kV
Design Criteria study. compliance with specification
systems.
requirement.
System Particular Tables Refer clarification given under
4 System Particulars Vol-IV Ch. 1 9 of 42 7.00.00 Voltage variation for 400kV shall be ± 5%
Voltage varition 400 kV ± 10% sl no.-02.

Noted.
However Bidder to confirm that
Fire Survival Cables shall be used for important auxiliaries / area as such Busduct arrangement (i.e
recommended by Standard Technical Specification by CEA as below for the Bidder recommends NSPBD instead of Fire survival cable for DG room layout drawing)
5 Selection of Cable Vol-IV Ch. 1 15 of 42 8.05.12
following: incomer cables for DG Board. should not creat any kind of
iii) Incomer cables for DG board, xxxxx obstacle for equipment
handling -especially crane
movement.

Bidder proposes that single core cables for DC system shall be used
Electrical System
6 Vol-IV Ch. 1 15 of 42 8.05.12 For DC system only single core cables are to be used. for connection between battery to charger, and for distribution, 2 Not accepted.
Design Criteria
core cables shall be used.
Following is envisaged in this regard:
The oil filled transformers shall be separated from each other and from all
1. Fire wall brick shall be on 200mm thick as per standard
other apparatus by fire resistant walls of not less than 355 mm thick brick
Electrical System engineering practice, Bidder shall comply with
7 Vol-IV Ch. 1 28 of 42 11.01.04 work or 230 mm thick RCC. The wall shall be extended at least 600 mm
Design Criteria 2. Top of Conservator tank shall be considered as the highest point specification requirement.
above the highest point of the equipment so separated and 600 mm beyond
of transformer (As per NFPA requirements).
the width of the transformer and cooling radiators.
Please accept the same.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL

Bidder understands that as per clause 8.09.00 , motor feeders rated


110kW and above will be equipped with air circuit breaker.
Motor feeder 75kW and above :
Therefore,motor feeder 110kW & above shall be provided with
1 motor protection relay (99) for protection against :
1 motor protection relay (99) for protection against :
-Thermal overload We could not trace such
Electrical System -Thermal overload
8 Vol-IV Ch. 1 23 of 42 8.09.02 (b) -Phase faults requirement of 110KW on
Design Criteria -Phase faults
-Unbalance referred clause.
-Unbalance
-Locker rotor
-Locker rotor
-Earth fault
-Earth fault
Please confirm.
As per the same clause sr.no. iv and x, the system fault level has
been specified as 1 second. Bidder requests owner to consider the
i) a) Generator Transformer, Station transformer - 3 seconds
fault current rating as follows:
Design Data
Electrical System i) a) Generator Transformer, Station transformer - 1 second Bidder shall comply with
9 Vol-IV Ch. 1 41 of 42 (Annexure) b) Unit transformer- 3 seconds
Design Criteria specification requirement.
3.00.00
b) Unit transformer- 1 second
ii) All other transformers - 2 seconds

ii) All other transformers - 1 second


Bidder shall elaborate their
concept of "switchyard bays" as
per relevent
As per Scope of supply total no of bays is 7 however in tender SLD standard/guidelines.
10 Switchyard Vol-IV Ch.3 1 of 40 1.00.0 Scope of Supply : As per cl no 1.00.0 Scope of suuply is total 7 no of bays. (Dwg No : 14A14-DWG-E-0101) total 10 number of Bays shown.
Please clarify. Requirement as shown in DWG
no.-14A14-DWG-E-0101 is also
a part of cl no. 1.00.00 (Vol-IV,
Ch 03)
Capacitive Voltage Transformer : Capacitive voltage transformer (CVT), shall
be provided for the switchyard in line with the requirements tabulated As per tender SLD (Dwg No : 14A14-DWG-E-0101) EMVT has been Refer clarification given under
11 Switchyard SLD Vol-IV Ch.3 8.00.00
below and as shown in Key single line diagram. CVT shall be suitable for shown on line side. Please clarify. sl no.-02.
metering/protection applications.

As per tender SLD (Dwg No : 14A14-DWG-E-0101) Two line CTs are Refer clarification given under
12 Switchyard SLD Vol-IV Additonal CT shown on Line side.
shown. Please clarify requirement of second CT on line side. sl no.-02.
As per scope of supply we assume that there is no PLCC system
envisaged in 400kV Switchyard. All communication will be done by
Bidder shall comply with
13 OPGW Vol-IV Ch.3 General OPGW OPGW.
specification requirement.
If there is any PLCC system added on latter than the same will be
supplied by owner.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL

Scope shall also include supply, laying and


ermination of single / multi mode fibre optic able (no. of cores shall be
decided during etailed engineering) for both end of 400kV outgoing
Transmission lines including supply of termination equipments distribution
panel (FODP), junsction boxes splicing of fiber opyic cable both end and As per our unterstanding, terminal equipments for Plant and All hardware,softwares,
OPGW Cabling and
supply of necessary multiplexers and converters, industrial grade ethernet Remote end will limited to supply of FOTE quipments i.e PDH , SDH accessories including cable shall
14 Associated hardware Vol-IV Ch.3 18.00.00
switches,etc. Further the scope shall include all etc. only.Optical fiber ground wire with ccessories (LIU,Approach be considred under Bidder's
& Fittings
equipments/component/tools/spares required to make complete,reliable Cable ,ODF and Patch cable etc.) excluding from our scope. scope.
and trouble free functional system,even if not specifically listed in the
specification. The scope also include special training of owner's testing
operation and maintenanace staff.

lease note that we will offer Simplex Type SCADA Panels for control We could not trace such
Switchyard Control
15 Vol-IV Ch.3 13.01.12 Mosaic Tiled Construction and protection of Switchyard. No hard wired control is envisaged requirement on clause under
Panel
and hence mosaic panel construction is not enviaged. reference.

Offered Numerical Relays will have Front Port RJ45 or RS232 as per
SWITCHYARD
Numerical Relays Front Port RS232 for Local ommunication and Rear RS485 OEM standard design. Bidder shall comply with
16 CONTROL & RELAY Vol-IV Ch.3 13.02.05
port for Remote Communication. Rear port shall be Fiber optic port on EC61850 protocol for station specification requirement.
PANELS
communication.
Bidder will supply 4 sqmm for PT circuits for Tariff metering
SWITCHYARD
For CT/PT Circuits wire size shall be 4 Sqmm.and Other Circuits shall be 2.5 purpose and 2.5 sqmm for other PT circuits. Bidder shall comply with
17 CONTROL & RELAY Vol-IV Ch.3 13.04.07
Sqmm . However, for CT circuits 2.5 sqmm shall be used for control and 1.5 specification requirement.
PANELS
sqmm for signal and alarm.
SWITCHYARD
EHG performance testing, Lower forward power protection (37) and Reverse Low forward power protection (37) is not envisaged. Generator Bidder shall comply with
18 CONTROL & RELAY Vol-IV Ch.3 3.02.01
Power protection (32), CT shall be 0.2S class accuracy class. protection shall be as per Bidder standard practice. specification requirement.
PANELS
The busduct will be installed partially indoor and partially outdoor in a
IPBD The Bus duct shall be designed based on an ambient temperature of Bus duct design shall takes care
19 Vol-IV Ch. 5 3 of 19 3.02.00 hot, humid and tropical atmosphere. The design of busduct shall take care
Design Criteria 50deg.C of solar effect also.
of solar effect. All cubicles, however, will be installed indoor.

DATA SHEET
IPBD We do not envisage Low Forward Power Relay as we are providing
20 Vol-IV Ch. 5 16 of 19 9.00.00 2c) Low Forward relay Not acceptable.
Commissioning checks Reverse Power Relay.

We do not envisage conducting of type test for IPBD. However, Bidder shall comply with
21 IPBD Vol-IV Ch. 5 15 of 19 5.06.00 Type Test
valid type test reports shall be submitted for Customer's approval. specification requirement.
Bidder shall categorically
Please note that the available standards at the time of bid
All equipment and materials shall be designed, manufactured and tested in mention the name of such
Generator submission shall be considered as latest standard. Further should
22 Vol-IV Ch. 7 1 of 32 2.00.00 accordance with the latest applicable Indian Standards (IS) and IEC except equipment which can't meet
Transformer there be any revision in standard shall be considered with suitable
where modified and/or supplemented by this specification. the revision of standard (if
implication.
there be ).

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL
Generator Please note that OLTC shall not be applicable for Generator Refer clarification given under
23 Vol-IV Ch. 7 2 of 32 2.00.00 IS: 8478 On-load tap changer application guide
Transformer transformers, as the same shall be OCTC type. sl no.-02.
Please note that GT shall be suitable to meet the generator power
GT shall be suitable to meet the Generator power rating of 660MW at 0.85
Generator rating of 660MW at 0.85 pf (lag) after deductiong the unit auxiliary
24 Vol-IV Ch. 7 3 of 32 3.03.00 power factor lag without deducting the unit auxiliary power, excitation Not acceptable.
Transformer power & excitation power under VWO condition as per cl. no. 5 of
power or any other power. GT shall be sized with 5% design margin.
IEEE C57.116-1989. No further margin shall be considered.

Over fluxing Capability:


1.1 pu Continuous Transformer shall be offered with following overflux capability:
Generator 1.2 pu 5 Minutes 1.1pu: Continuous, Refer clarification given under
25 Vol-IV Ch. 7 3 of 32 3.15.00
Transformer 1.30 pu 1 Minute 1.25 pu: 1 minute, sl no.-02.
1.45 pu 10 Seconds 1.40 pu: 5 seconds.
1.56 pu 7.5 Seconds
Generator 4.14.00 The operating height shall be limited from 750mm to 1800mm.The total Please note that minimum operating height of 300mm is Bidder shall comply with
26 Vol-IV Ch. 7 13 of 32
Transformer iii height of the panel and its depth shall be matched with adjacent panel. considered. specification requirement.

The transformer shall be capable of operation at its rated KVA on any tap
Generator Please note that we have considered voltage variation range as ±5%,
27 Vol-IV Ch. 7 14 of 32 4.16.00-iii provided the voltage does not vary by more than ± 10% of the rated voltage Not acceptable.
Transformer because Generator and Grid side also voltage variation is ± 5%.
corresponding to the tap.
For termination of busduct a flanged throat or equivalent connection shall
Generator 4.18.02
28 Vol-IV Ch. 7 17 of 32 be provided for termination of busduct enclosure. The LV winding Please note that GT LV Side bushing shall be of indoor type. Not acceptable.
Transformer B
termination shall be on outdoor type of bushings.

Transformer tank shall be dispatched filled with oil or pure dry inert
Nitrogen gas depending upon the transport weight limitations. A positive
Generator pressure of 2 to 2.5 PSI at temperature of 36°C approximate shall be kept. In
29 Vol-IV Ch. 7 21 of 32 5.00.00 Please note that the same shall be as per OEM practice. Not acceptable.
Transformer case the tank is filled with oil, sufficient space is left above the oil to take
care of the expansion of the oil. The space is filled with pure dry air or inert
gas under atmospheric pressure.

Generator As per IEC-60076, the referred test is not routine test. Owner may Bidder shall comply with
30 Vol-IV Ch. 7 27 of 32 9.00.00 Temperature rise test
Transformer please review the requirement. specification requirement.
DATASHEET : GENERATOR TRANSFORMER: Please note that short circuit impedance of GT, UT, ST and all other
Generator Datasheet Refer "NOTE" given in Tender
31 Vol-IV Ch. 7 32 of 32 Short-circuit impedance at 75ºC at principal tap : 13.5% (max) on 275 MVA transformers shall be finalized as per system study during detailed
Transformer Sr. No. 1.15 Drawing.
without positive tolerance for each GT engineering.
Generator Datasheet DATASHEET : GENERATOR TRANSFORMER: Please note that parallel operation of transformers is not Bidder shall comply with
32 Vol-IV Ch. 7 32 of 32
Transformer Sr. No. 1.16 Parallel operation of transformer Yes, continuously considered. specification requirement.
Please note that there is contradiction with regards to HV Neutral
Copper flat with adequate size
Generator Datasheet DATASHEET : GENERATOR TRANSFORMER: formation conductor material. Please refer the clause. 4.02.00,
33 Vol-IV Ch. 7 33 of 32 are to be used for neutral
Transformer Sr. No. 1.21 C H.V. Neutral Copper Flat page 4 of 32, ch. -7.
formation
Owner is requested to clarify in this regard.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL
The bidder shall ensure that the above rating of Unit transformers envisaged
by UPRVUNL are consistent with the load of auxiliaries offered by bidder Please note that any loads other than unit auxiliaries are not Bidder shall comply with
34 Unit Transformer Vol-IV Ch. 8 1 of 29 1.01.02
plus the owner’s load and sizing criteria as specified in “Equipment Sizing envisaged to be fed from Unit trasnformers. specification requirement.
Criteria ”.
Please note that simultaneous outage of UT & TDBFP is not Bidder shall comply with
35 Station Transformer Vol-IV Ch. 9 1 of 29 3.01.00 Sizing Criteria: Station Transformer
considered. specification requirement.

We do not envisage conducting of type test for SPBD. However, Bidder shall comply with
36 3.3kV & 11kV SPBD Vol-IV Ch. 12 8 of 11 5.05.00 List of Type Test to be conducted.
valid type test reports shall be submitted for Customer's approval. specification requirement.

3.3kV & 11kV Incomers from all the Unit Transformers & Station Transformers shall be As per Standard OEM design no LA is envisaged in the incomer of Bidder shall comply with
37 Vol-IV Ch. 13 2 of 34 1.06.07
Switchgear provided with Lightning Arrestor 11kV side. UT and ST. specification requirement.
3.3kV & 11kV 10% spare feeder with atleast one of each type of highest rating shall be In view of the contradiction with clause 1.06.06, We envisage the Bidder shall comply with
38 Vol-IV Ch. 13 2 of 34 1.06.12
Switchgear provided in each switchgear. spare feeder requirement on "as applicable basis". Please confirm. specification requirement.

As per Vol IV, CH-10, Clause no. 5.02.00, 10% margin on MVA rating
is already been considered for the selection of transformer. Hence,
The continuous rating of 11/3.3kV switchgear buses and incomer breaker considering 20% margin again shall lead to a duplication of margin.
3.3kV & 11kV Bidder shall comply with
39 Vol-IV Ch. 13 5 of 34 3.10.01 shall be based on the rated LV winding current of th transformer with 20% The continuous rating of 11/3.3kV switchgear buses and incomer
Switchgear specification requirement.
margin rounded off to the next higher standard rating. breaker shall be based on the rated LV winding current of the
transformer.
Please confirm.
LV Dry Type
40 Vol-IV Ch. 14 2 of 16 1.13.03-C Winding shall be totally encapsulated in suitable “Class F” resin
Transformers Insulation class shall be 'H' but
These three clauses are contradictory.
temperature rise shall be
LV Dry Type Please confirm the class of insulation to be considered.
41 Vol-IV Ch. 14 7 of 16 5.03.03 The insulating material shall be glass fibre reinforced confirming to class H limited to class 'F'.
Transformers
42 Data sheet Vol-IV Ch. 14 15 of 16 11 Insulation class – Class H

LV Dry Type These two clauses are contradicted. However please confirm,
43 Vol-IV Ch. 14 5 of 16 4.01.02 12 kV epoxy cast bushings with minimum creepage distance of 280mm Refer Amendment no.-1
Transformers whether we can proceed with Clause no. 4.01.02 with 25mm/ kV
(Electrical system).
creepage distance
44 Data sheet Vol-IV Ch. 14 16 of 16 22.3 22.3. Creepage distance – 31 mm/kV
It is difficult to provide temperature sensors in HV winding. Anyhow,
LV Dry Type 3 no’s resistance winding temperature detectors/ thermistors shall be LV winding temperature will be higher compared to HV winding and Bidder shall comply with
45 Vol-IV Ch. 14 2 of 16 1.13.03 (g)
Transformers provided in HV winding of each transformers hence the sensors will be placed in LV coils. specification requirement.
Please confirm your acceptance.

Bidder shall comply with


46 Datasheet Vol-IV Ch. 14 15 of 16 19.3 Fire behavior class – F1 Bidder proposes Fire Behaviour -Class F0 class Dry type Transformer
specification requirement.

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LIST OF CLARIFICATIONS

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Title Chapter / Specification Requirement Clarification
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Section
ELECTRICAL
"The service transformers shall be indoor, three-phase, two winding,
1 of 16 1.04.00
11/0.433 kV & 3.3/0.433 kV, dry type cast resin…" Bidder may be given a choice to either opt for dry type or oil filled
LV Dry Type Refer Amendment no.-1
47 Vol-IV Ch. 14 service transformers based on layout constraints and cost benefit
Transformers (Electrical system).
"Transformers in amin plant (BTG Area) indoor shall be Dry type (AN) and analysis.
5 of 16 3.16.00
for ESP & BOP Areas shall be outdoor Oil type (ONAN)"
Enclosure protection class
DATASHEET : LV DRY Bidder Proposes Dry type Transformer for Indoor Use and Oil type Refer Amendment no.-1
48 Vol-IV Ch. 14 15 of 16 18 IP33 for Indoor
TYPE TRNAFORMER for Outdoor use. (Electrical system).
IP 43 for Out door
In line with Clause 6.07.01 – f) of Ch.15 - Rating of power contactors
415V switchgear, For other motors minimum rating of power contactors shall be 160% of full Bidder shall comply with
49 Vol-IV Ch. 15 13 of 29 6.07.01-a) shall be as per Type-2 co-ordination chart for required fault level as
NSPBD and DC Boards load current of motor. specification requirement.
specified by IEC 60947-4-1.
As per Vol IV, CH-14, Clause no. 3.05.00, 20% margin on MVA rating
is already been considered for the selection of transformer. Hence,
415V switchgear, Busbars for PCC/PMCCs shall be sized to carry continuously the associated considering 20% margin again shall lead to a duplication of margin. Bidder shall comply with
50 Vol-IV Ch. 15 6 of 29 5.08.00
NSPBD and DC Boards transformer secondary current plus a 20% margin. The continuous rating of busbars for PCC/PMCCs shall be based on specification requirement.
the rated LV winding current of the transformer.
Please confirm.

For transformers rated less than 1 MVA, alternatively connection


415V switchgear, Bidder shall comply with
51 Vol-IV Ch. 15 22 of 29 6.18.00 All the incomers from transformer shall be connected by busduct. through cables may also be allowed/permitted.
NSPBD and DC Boards specification requirement.
Please confirm.
Module sizes mentioned are indicative only and actual Module sizes
Data Sheet/
415V switchgear, for various rating of feeder/ motor feeders shall be as per Refer Note -4 given under
52 Vol-IV Ch. 15 27 of 29 Module Module sizes for various ratings of feeders/ Motor feeders.
NSPBD and DC Boards Manufacturer's proven design. module selection chart.
selection
Please confirm.
Chart for motor/fuse/contactor mentioned are indicative only and
Data Sheet/ actual Motor kW rating with Fuse rating & contactor ratings for
415V switchgear, Refer Note -4 given under
53 Vol-IV Ch. 15 27 of 29 Module Motor kW rating with Fuse rating & contactor ratings are provided. various rating of motor feeders shall be as per Manufacturer's
NSPBD and DC Boards module selection chart.
selection proven design for type-II coordination.
Please confirm.

Since starting voltage of 110% and 80% do not occur simultaneously


the safe stall time under hot conditions shall be based on starting
To avoid problem in selecting standard protective relays without using time for corresponding condition.
speed switches, safe stall time under hot conditions (corresponding to 110% Hence, the requirement shall be modified as :
nominal “To avoid problem in selecting standard protective relays without
Bidder shall comply with
54 AC and DC Motors Vol-IV Ch. 17 5 of 20 1.15.1 voltage at motor terminals) shall be more than the accelerating using speed switches, safe stall time under hot conditions
specification requirement.
time(corresponding to 80% nominal voltage at motor terminals) by (corresponding to 100% and 80% nominal voltage at motor
following minimum values : terminals) shall be more than the accelerating time(corresponding
to 100% and 80% nominal voltage at motor terminals respectively)
by following minimum values :

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL
Motors rated 3000kW or above can be closed air circuit water cooled Bidder requests to accept CACA for motorr rated ≥ 3000kW Bidder shall comply with
55 AC and DC Motors Vol-IV Ch. 17 6 of 20 1.20.1
(CACW). additionally. specification requirement.
For motors rated 1500 KW & above, neutral current transformers of PS class Bidder requests to accept neutral current transformers of PS class Bidder shall comply with
56 AC and DC Motors Vol-IV Ch. 17 8 of 20 1.21.08
shall be provided on each phase in a separate neutral terminal box. shall be provided for motorr rated ≥ 2000kW. specification requirement.

For MV & HV motors, the bearings shall be insulated wherever necessary to Bidder requests to accept insulated bearings for motorr rated > Bidder shall comply with
57 AC and DC Motors Vol-IV Ch. 17 9 of 20 1.24.01
prevent damage to motor bearings from shaft current. 1000kW. specification requirement.

MV & HV Motors ... Motor shall be provided with two (2) terminal boxes for
stator terminals. One (1) terminal box shall be for phase terminals while
For motors with Neutral CT the terminal box at Neutral side shall Bidder shall comply with
58 AC and DC Motors Vol-IV Ch. 17 10 of 20 1.33.2.2 other one for forming star connection. These should be interchangeable to
not be interchangeable with Phase side terminal box. specification requirement.
facilitate cable routing

The terminal boxes shall be capable of withstanding at the terminals the The clause mentions different fault levels for MV motors and HV
system fault level (as indicated below) without rupture for a duration of motors. Please note the fault level for TB of different voltages as
atleast 0.25 seconds. below : Bidder shall comply with
59 AC and DC Motors Vol-IV Ch. 17 11 of 20 1.33.2.4
Min. fault level for MV Motors - 40 KA 415V Motors – 45kA. specification requirement.
Min. fault level for LV & HV Motors - 50 KA 3.3kV and 11kV Motors – this will be based on system study result.

This specification is not applicable to BCP motor which being a wet


motor is special kind of motor & will be as per vendor standard. BCP
motor however will be a HT motor, without any winding & bearing
Noted, shall be further
temperature detectors, the class of insulation for the BCP motor will
60 AC and DC Motors Vol-IV Ch. 17 All Clauses Motor Specification reviewed during approval of
be class Y. It will be water cooled and water filled, wherein the
detail engineering
bearing and the windings both will be water cooled, bearings will be
water lubricated as well. Space heater for the BCP motor will not be
applicable as it is a wet type motor.

Two earthing terminals shall be provided per motor, one No. on either side
of the motor. The actuator shall include a diagnostic module, which will
store and enable down load historical down load operation and torque data
The clause asks for Non-intrusive type Smart actuators which are
to permit analysis of actuator and valve in service performance. Data down Bidder shall comply with
61 Actuators Vol-IV Ch. 18 4 of 6 2.02.08 not envisaged by Bidder. All digital and analog command and
load shall be carried out without removing any covers and all shall be specification requirement.
feedback signals shall be hooked up by hardwired IOs with DCS.
available locally to the actuator or remotely via telecommunication data
transfer.

For Single core cables to be used in A.C system, the armouring over inner Armour for single core FS cable used in A.C. system shall be Bidder shall comply with
62 LT Power Cable Vol-IV Ch. 23 5 of 12 4.02.05
sheath shall consist of single layer of round copper wire. Aluminium. specification requirement.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL

Fire Barriers using Fire Stop Mortar Seal shall be installed at following The thickness of Fire Barrier shall be such as to achieve 2 hr fire
5.00.00 Bidder shall comply with
63 Fire Sealing Vol-IV Ch. 25 4 of 7 locations. The thickness of Fire Barrier shall be such as to achieve 3 hr fire rating as per NFPA requirements.
1 specification requirement.
rating. Please accept the same.

Trenches
1. Barriers shall be installed inside the trenches at every intersection or Tee Barriers shall be installed in area where the trenches will come out
5.00.00 Bidder shall comply with
64 Fire Sealing Vol-IV Ch. 25 4 of 7 joints and bends at every 2 meters from center line of cable rack inside the of the building as per standard engineering practice.
Trenches specification requirement.
trench. Please accept the same.
2. Barriers shall be installed at every 15 meters in straight runs of
All cable routes shall be overhead along the route of the conveyor
All cable routes shall be overhead along the route of the conveyor gallery by Bidder shall comply with
65 cabling System Vol-IV Ch. 26 4 of 26 4.02.04 gallery supported by gallery structures and cables shall be laid in
separate supporting structures and cables shall be laid in vertical trays. specification requirement.
vertical trays.
Bidder shall try to meet the requirement. However, in turbine hall
area, there are lots of piping i.e.critical, HP piping, LP piping etc &
Two separate cable routes shall be provided for cable routing of working & other equipments and cable tray route is very critically designed wih Bidder shall comply with
66 cabling System Vol-IV Ch. 26 4 of 26 4.03.04 (f)
standby drives or different sets/ groups say 50% capacity of auxiliaries. proper interface checking with other equipments/ instruments etc. specification requirement.
Therefore, two independent routes for working & standby drives
may not be possible. Please confirm.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL
Cantilever arms of 200mm for tray width of 150mm , 350mm for
tray width of 300mm and 650mm ram for tray width of 600mm is
sufficient for support and holding the tray at its position. Any further
Bidder shall comply with
67 cabling System Vol-IV Ch. 26 7 of 26 5.02.02 (f) Cantilever arms of 300mm, 600mm and 750mm. length of cantilever arm shall be a hazard on walkways on cable cum
specification requirement.
pipe rack and shall reduce the free movement area in cable celler
rooms.
Kindly accept the same.
As per Cl. 08.06.03 of Chapter 1 (PAGE NO. 17 0f 42) :- All cable
trays shall be of ladder type or perforated type construction of
Prefabricated hot dip galvanized sheet steel cable trays shall be used for various sizes with accessories. There shall be a maximum spacing of Most stringent requirement
68 cabling System Vol-IV Ch. 26 6 of 26 5.01.05
maximum support span of maximum 1.25M for horizontally and 1.0M. 1500 mm between cable tray supports. shall be followed.
Please clarify.

Wherever the cables/cable trays pass through walls/floors, fire proof cable
penetration seals rated for one-twenty (120) minutes shall be provided. This
shall be by suitable block system using individual blocks with suitable Mortar seal & fire Retardent cable Coating system
framework or by silicon RTV foaming system. In case foaming system is Mentioned in Fire sealing chapter. Specification itself is self
69 cabling System Vol-IV Ch. 26 18 of 26 13.02.00
offered, damming board, if used, shall not be considered for fire rating Please clarify the requirement. explanatory.
criteria.
Any of the system offered shall be of proven type as per BS: 476 (Part-20) or
equivalent standard.
For cables laid above ground in cable racks, asbestos sheeting of 3mm
We don envisage asbestos sheeting because of environmentally
70 cabling System Vol-IV Ch. 26 18 of 26 12.15.00 thickness shall be provided below the bottom cable tray to protect the Noted
nature of the same.
cables from fire.
71
Method of neutral Grounding :- Non-effectively earthed through Neutral Neutral of DG shall be ungrounded as per standard practice Bidder shall comply with
72 DG Set Vol-IV Ch. 28 10 of 29 5.10.03 (l)
grounding Transformer followed by other utilities. specification requirement.
Voltage variation shall be within (+/-) 10% from no load to full load
Voltage variation shall be within (+/-) 5% from no load to full load. Bidder shall comply with
73 DG Set Vol-IV Ch. 28 3 of 29 4.06.00 (i) as per CEA.
specification requirement.
Please confirm.
Load bank shall have IP-3X since resistor shall generate lots of heat
5.18.01 & Bidder shall comply with
74 DG Set Vol-IV Ch. 28 19 of 29 Load bank with IP55. during DG trial.
5.18.05 specification requirement.
Please confirm.
As per CBIP, the duration of shock current exposure for
determination of safe body current and touch and step voltages is
Earthing and Lightning based on fault clearing time of primary protection. Bidder shall comply with
75 Vol-IV Ch. 29 3 of 19 4.01.01 Fault Duration-1 sec
Protection And stations equipped with digital relays for fault clearance shall be specification requirement.
0.5 seconds.
Please confirm.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Sr. Owners
Title Chapter / Specification Requirement Clarification
No. Vol. Page Clause Reply
Section
ELECTRICAL

A stable ground g r i d will be provided for grounding of equipment and


Electrical System structures and for maintaining the step and touch potentials within safe
76 Vol-IV Ch. 1 21 of 42 08.08.06
Design Criteria limits. An earth mat will be laid in and around the power station. This mat
will be buried at 1000 mm d e p t h b e l o w the ground

Depth of burial of main earth Conductor :-


Depth of burial of main earth Conductor 1000mm seems too high. Bidder shall comply with
Earthing and Lightning 1000mm below grade level;where it crosses trenches, pipes, ducts, tunnels,
77 Vol-IV Ch. 29 3 of 19 2.00.00 The same is considered as 600mm as per standard practice. specification requirement.
Protection rail tracks, etc., it shall be at least 300mm
below them.
The ground grid conductors will be buried in earth at a minimum depth of
Earthing and Lightning
78 Vol-IV Ch. 29 6 of 19 4.02.02 b 1000 mm. The length of ground conductors below earth will be sufficient to
Protection
ensure a ground resistance less than one (1) ohm.

DWG. NO. 14-A14-


In case there is no motor rated greater than 1500 kW in CHP system,
DWG-E-0102 Dedicated 11KV CHP HT switchgear is shown feeding to 11KV CHP motors
79 Sheet 2 of 2 bidder suggests to avoid 11 KV CHP SWGR. Owner may please
KEY SINGLE LINE and 11/3.3KV CHP HT transformers.
confirm.
DIAGRAM
Bidder shall comply with
DWG. NO. 14-A14- It is very unlikely that, AHP drives will have rating more than 1.5
specification requirement.
DWG-E-0102 Dedicated 11KV AHP HT switchgear is shown feeding to 11KV AHP motors MW. In that case we will not consider dediacted 11KV AHP
80 Sheet 2 of 2
KEY SINGLE LINE and 11/3.3KV AHP HT transformers. switchgear, two incoming supplies will directly connected to 11KV
DIAGRAM terminal of 11/3.3KV AHP HT transformers.

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1X660 MW PANKI THERMAL
POWER STATION

BID DOC. NO.


14A14-SPC-G-0001

TECHNICAL CLARIFICATIONS
C&I
UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol. Page Clause Response
Section
Control & Instrumentation
The DDCMIS system to be provided for this project shall be as follows :-
a. Unit DDCMIS consisting of following :
(i) SG system.
Bidder is of the opinion that both PLC or DDCMIS should be acceptable
DISTRIBUTED DIGITAL CONTROL, MONITORING & (ii) TG system
1 V Part-A 3 of 90 2.02.00 for BOP system operation. PLC should be of same make As per specification
INFORMATION SYSTEM (DDCMIS) (iii) BOP system.
Please suggest.
b. Plant Water system DDCMIS
c. AHP DDCMIS
d. CHP DDCMIS

The balance of plant (BOP) C&I system comprising of modulating control


functions pertaining to the other plant areas like coordinated master
control, combustion control, furnace draft control, FW flow control etc.
and binary control functions pertaining to other plant auxiliaries like FD/ For Air conditioning and ventillation system manufacturer's standard
2 BOP System V Part-A 5 of 90 2.03.01-iii ID/ PA fans/ APH/ MDBFP/ CEP/ DMCWP various other pumps, valves & Microprocessor based proprietary control system is normal practice. As per specification
dampers and electrical breakers and provided for control and monitoring Please suggest.
of some offsite system plant like CW & ACW system, Cooling Tower, Air
Conditioning and ventilation system of Main plant control building area
and ESP control building area etc.

Bidder to please refer the complete


clause wihich refers to unit BOP system
Compliance to requirement of combustion control implosion protection comprising of modulating functions like
The BOP control system shall comply with the requirement of combustion
3 BOP System V Part-A 5 of 90 2.03.01-iii of NFPA-85 is not required for BOP's control system. combustion control, furnace draft
control implosion protection as stipulated in NFPA-85.
Please clarify. control etc. NFPA-85 is applicable and
shall be followed as per specification.

Bidder is of the opinion that Manufacturer's standard proprietary


For Air conditioning and Ventilation system for Service building and microprocessor based control system should be provided for the
Administrative building, Fire Detection & protection system, Stacker & following plant auxiliary systems:
Reclaimer, In Motion Weigh Bridge system and Wagon Tippler of Off-site 1. Air Conditioning and Ventillation System for service building and
package of Coal handling Plant, Hydrogen generation plant, HC SD s y s t administrative building,
CONTROL AND INSTRUMENTATION FOR MAIN
em complete microprocessor based PLC and GIU based control and 2. Fire detection system,
4 PLANT AUXILIARY V Part-A 15 of 90 9.01.00 As per specification
instrumentation system along with all required power supplies, 3. In Motion Weigh Bridge system,
SYSTEMS
instrumentation cables, measuring instruments, process connection and 4. Wagon Tippler.
piping, HMI system etc. with all accessories, auxiliaries and associated Moreover, in Vol-V, Part-A, Appendix B, point-8, sheet-28 of 90, it is
equipments and cables to be provided for the safe, efficient, trouble-free mentioned that In motion weigh bridge shall have microprocessor based
and reliable operation. system.
Please suggest.

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UPRVUNL, PANKI THERMAL POWER STATION (1x660MW), PANKI, UTTAR PRADESH

LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol. Page Clause Response
Section
Control & Instrumentation
In modern power plants hardwired back-up panel is not envisaged.
Separate DI, DO, AI & AO shall be considered by bidder for HW Bidder have many experiences of similar capacity power plants
Annexure-I This is a general requirement for
Annunciation windows, Mimic, ILPB, PBs, lamps, Indicators, recorders, worldwide where back-up panel is not provided. Plant operation will be
5 General I/O requirements V Part-A 24 of 90 TABLE IA/IB: consideration of I/O and applicable only
A/M stations & other HW etc mounted on back up control desk/panel & via suitable nos. of PC based OWS.
(iii) if Back up panel is supplied.
UCP.
Please suggest.
The control system (DCS/PLC etc.) works reliably on external AC UPS
regulated power supply. AC UPS is proven system and is applied
worldwide for powering sophisticated control system. 24VDC and other
DC level will be derived inside the respective control system. Therefore
bidder is of the opinion that external 24VDC system is not necessary to
APPENDIX C
For the main plant SG, TG and BOP systems, the 24 VDC power supply be supplied.
6 24 V DC POWER SUPPLY SYSTEM V Part-A 35 of 90 2.3-B- As per specification
system has to be supplied.
3.00.01-c
Alternatively, AC UPS power supply and Station 220 VDC power supply
can be provided to DCS system. And 24 VDC power supply system will
not be required.

Please suggest.
Bidder is of the opinion that portable commissioning tool is not
necessary for test operation of drives. The electrical drives can be
Portable Testing and Commissioning
operated from respective DCS.
7 QUANTITIES OTHER THAN DDCMIS ITEM V Part-A 46 of 90 H-19 tool-(Ref Clause no. 3.42.00, Chapter 3, Vol V, Part B, for technical Please refer amendment -1
specification.)- 2 No.s
Please suggest.

Vibration analysis system shall be


Note: 1. The system shall interface with the main plant vibration analysis Bidder is of the opinion that Vibration Analysis is required only for HT
considered for all HT motors in Offsite
& diagnostic system via suitable redundant communication network link drives of BTG systems.
8 QUANTITIES OTHER THAN DDCMIS ITEM V Part-A 46 of 90 I-Note-1 areas also ( e.g. CW/ACW, RW pump ,IA
like modbus / Ethernet to provide analysis, diagnostic & recording facility
compressors etc). Please consider as per
for the acquired data. Please suggest.
specification.

Guidelines for Functional Grouping of Controllers is already provided in


Annexure-III to quantities for DDCMIS of Volume-V, Part-A sheet 61 of
90.
And this Annexure A to quantities for DDCMIS is again providing the
functional group for DCS, which is not an optimized or practical solution.
BIdder is of the opinion that Guidelines for Functional Grouping of
Following is the tentative minimum proposed functional grouping for SG, Controllers will be followed keeping in view the functions of various
ANNEXURE – A
TG and BOP Systems. However the final grouping shall be subject to process systems and sub-systems of the plant.
9 Unit DDCMIS/DCS Controller Functional Grouping V to quantities for 67 of 90 1.00.00 As per specification
Owner’s approval during detailed engineering:- Various aspects of process redundancies, stream concept etc.
DDCMIS
mentioned in guideline can be implemented in DCS design. The
redundant equipment will be implemented in different controllers. For
example in air and flue gas path, ID fan A, FD fan A, and rotary air pre
heater– A can be clubbed on one set of controllers by maintaining
stream concept. And the other stream will be implemented in other set
of controller. This also follows the Standard Technical Features of BTG
system for Supercritical 660/800 MW Thermal Units issued by CEA.

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LIST OF CLARIFICATIONS

ENQUIRY SPECIFICATION
Owner's
SL No. Title Chapter / Specification Requirement Clarification
Vol. Page Clause Response
Section
Control & Instrumentation
Flue gas analyzers shall be provided for Boiler/stack continuous emission Concentration of Hg in stack emission is negligible and not detectable.
Part-B monitoring system (CEMS). Boiler/stack emission monitoring system Hg monitoring is not required as per CPCB notification. UPRVUNL may
10 Boiler/Stack emission monitoring system V 1 of 27 15.01.01 As per specification
CHAPTER-15 comprising of carbon mono oxide, Sox /NOx, dust/opacity analyzer, Stack please review the requirement of Hg analyser in CEMS and AAQMS
gas Flow & mercury Analyzer. package .
Bidder to please note that clause
For CHP’s off site packages, Parallel redundant 230 V AC to 24 V DC
UPS Power supply is mentioned for incomer to 24 VDC supply system. 14.11.01-B specifies the requirement of
convertor with automatic 50% load sharing & 125 % capacity shall be
Please clarify. SMPS units that shall be installed in
Part-B provided for 24 V DC power supply in each cubicle separately as per
11 CONTROL & POWER SUPPLY SCHEME V 12 of 22 14.11.01-B cabinets. Input of SMPS units shall be
CHAPTER-14 requirements.
Also, please refer our clarification regarding 24 VDC power supply UPS only as per specification. Please
The UPS power supply shall be extended to Parallel redundant 230 V AC
system in point-6. consider as per specification.
to 24 V DC convertor thru redundant UPS feeders.

All the cables used for emergency trip push buttons, Fire alarm system,
safety critical circuit, trip protection circuit and for other services
specified elsewhere in the specification shall be fire survival cable Discrepancy for usage of Fire survival cable could be observede between
Part-B, conforming to IEC 60331, BS6387 (CWZ), BS6207 standard and this the mentioned clauses.
3 of 30
CHAPTER-9 specification. Bidder is of the opinion that Fire survival cables are not necessary for
12 Cables – Design Criteria V & III & 9.01.03.11
& But as per As per volume-III, chap-24,cl. no. 24.4.7.1 (l), sht-23 & cl. no. these applications.
24.4.7.1 (l)/ (S)
CHAPTER-24 24.4.7.1 (s), sht-25"Supply, laying and connection of FRLS power, control
and instrumentation Please suggest.
cables required for complete fire protection system and Fire survival
cables (950°C. for 3 hours) for CHP area." Bidder to follow specification.

The results of the following activities shall be made available to the


Owner’s representative before start of ATST / FAT. The specified cl. No.-3.03.09, Part-C, GTR and 3.03.10, Part-C, GTR could
REQUIREMENTS OF AUTHORISATION-TO-SHIP-TEST Chp 11: Quality
(i) Compliance check for Major Design Feature (including Customisation if not be found in the specification.
13 (ATST)/FACTORY II Assurance 6 of 29 1.01.03 Bidder to consider Cl 25.11 of chapter-5
any), as per clause no 3.03.09, Part-C, GTR.
ACCEPTANCE TEST (FAT) FOR DDCMIS (C&I) Vol II in place of 3.03.09, Part-C, GTR and
(ii) Implementation check of various applications including those based Please provide the same.
Cl 25.12 of Chapter-5 of Vol II in place of
on UPRVUNL input, as per clause no 3.03.10, Part-C, GTR.
3.03.10, Part-C, GTR

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