Wiring Diagrams

Industrial Generator Sets

Models:
400--800RZW (Waukesha Powered)
Controller:
Decision-Makert550

TP-6155 9/06b
Product Identification Information

Product identification numbers determine service parts.

Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.

Generator Set Identification Numbers

Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number

Accessory Number Accessory Description

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
 Introduction

This manual provides wiring diagrams for the
400--800RZW Waukesha engine-powered generator
sets equipped with the following controller:
D Decision-Makert550
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.

Service Assistance

For professional advice on generator power China

requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric Fax: (86) 10 6518 7955
D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPowerSystems.com Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product
India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444
(91) 80 3366231
D Outside the US and Canada, call the nearest regional Fax: (91) 80 3315972
office Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
ZI Senia 122
12, rue des Hauts Flouviers Latin America
94517 Thiais Cedex Latin America Regional Office
France Lakeland, Florida, USA
Phone: (33) 1 41 735500 Phone: (863) 619-7568
Fax: (33) 1 41 735501 Fax: (863) 701-7131

Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6155 9/06 Introduction 3

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number and the controller type on the Controller
Wiring Diagrams Reference chart to determine the
wiring diagram numbers for your unit. Refer to the
generator set operation manual for controller type
identification, if necessary.

Wiring Diagram Cross-Reference

Generator Set Generator Set Wiring Diagram
Model No. Hz Spec No. Version No.
400RZW 50/60 GM22173-GA1, 2, 3, 4 1-1
400RZW 50/60 GM22173-GA5, 6, 7, 8 1-2
600RZW 50/60 GM22193-GA1, 2, 3, 4 2-1
800RZW 50/60 GM22207-GA1, 2, 3, 4 2-1

400RZW Controller Wiring Diagrams Reference

Controller Description Version 1-1 Page Version 1-2 Page
Decision-Makert550
Point-to-Point Wiring Diagram
Sheet 1 GM22291A-B 14 GM47120A- 22
Sheet 2 GM22291B-B 15 GM47120B- 23
Schematic Diagram
Sheet 1 ADV-6693A-B 6 ADV-7123A- 10
Sheet 2 ADV-6693B-B 7 ADV-7123B- 11
Accessory Connections
Sheet 1 GM16088A-F 12 GM28632B-G 18
Sheet 2 GM16088B-F 13 GM28632C-G 19
Sheet 3 — GM28632D-G 20
Sheet 4 — GM28632E-G 21
Generator Reconnections ADV-5875C-G 5 ADV-5875C-G 5

Note: Version 1-2 represents governor controller change.

600/800RZW Controller Wiring Diagrams Reference

Controller Description Version 2-1 Page
Decision-Makert550
Point-to-Point Wiring Diagram
Sheet 1 GM22292A-C 16
Sheet 2 GM22292B-C 17
Schematic Diagram
Sheet 1 ADV-6694A-C 8
Sheet 2 ADV-6694B-C 9
Accessory Connections
Sheet 1 GM28632B-G 18
Sheet 2 GM28632C-G 19
Sheet 3 GM28632D-G 20
Sheet 4 GM28632E-G 21
Generator Reconnections ADV-5875C-G 5

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TP-6155 9/06b
E 2002, 2005, 2006 by Kohler Co. All rights reserved.
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455