Professional Documents
Culture Documents
Generator Set
with PowerCommand 2100 Controller
English
Original Instructions 8-2017 0961−0208 (Issue 19)
This catalog covers models produced under the The following symbols are used in Cummins Inc.
Cummins/Onan and Cummins Inc. brand manuals to alert users to the potentially dangerous
names. conditions relating to maintenance of equipment and
replacement of parts. Please read and observe.
To avoid errors or delay in filling your parts order, al-
ways give the MODEL, SPEC NO. and SERIAL NO.
from the Cummins Inc. nameplate. This symbol warns of immediate
hazards which will result in severe
For handy reference, insert your nameplate in-
personal injury or death.
formation in the spaces below.
This symbol refers to a hazard or
MODEL AND SPEC NO. unsafe practice which can result
in severe personal injury or death.
SERIAL NO.
This symbol refers to a hazard or
unsafe practice which can result
DIGITAL CONTROL SOFTWARE VERSION in severe personal injury or prod-
AND DATE (IF APPLICABLE) uct or property damage.
Service and repair of Cummins Inc. equipment must be performed by trained, experienced personnel
only. Improper service or repair may result in property damage, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This catalog applies to the standard generator models DSHAA, DSHAB, DSHAC, DSHAD, DSHAE and DSHAF as
listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identi-
fied by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical.
Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Through-
out this catalog left and right sides are determined by facing the engine end (front) of the set.
Engine parts that have been modified or added by Cummins Inc. are identified in this catalog. All other engine replace-
ment parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s nameplate and
supplying all available information. Contact your nearest engine parts distributor for assistance in ordering replace-
ment parts.
Replacement Engine
Cummins Inc. Cummins Engine Model
Generator Model
DSHAA QSL9−G2
DSHAB QSL9−G2
DSHAC QSL9−G2
DSHAD QSL9−G2
DSHAE QSL9−G2
DSHAF QSL9−G2
* − The Specification number denotes customer requested options or deviations from the standard model.
The Specification letter advances with major manufacturing changes.
C
B Cable, Heater − Oil Heater, 21
Bar, Neutral − Circuit Breaker Box − 700−1000 Amp, Cap, Fill − Fuel Tank, 11
46
Cap, Rain − Muffler − Critical − Housed Sets, 18
Barrier, Sound, 37
Cap, Vent Pipe − Fuel Tank, 11
Bearing, Ball − Generator, 62
Cartridge, Heater − Generator, 57
Bell, End, 59 , 64
Charger, Battery, 79
Block, Terminal − Generator Heater, 57
Cleaner, Air − Standard Duty, 10
Board, Printed Circuit − Bargraph, 70
Contact, Auxiliary, 48
Board, Printed Circuit − Bargraph − PCC 2100, 68
Control − DSHAD − Begin Spec D, 70
Board, Printed Circuit − Base, 70
Control − PCC2100, 68
Board, Printed Circuit − Base − PCC 2100, 68
Control, Day Tank, 12
Board, Printed Circuit − Fuel Tank Control, 13
Control, Fuel Tank − Components, 13
Board, Printed Circuit − LED, 70
Cover, Box − Fuel Tank Control, 13
Board, Printed Circuit − LED − PCC 2100, 68
Cover, Circuit Breaker Box − 10−630 Amp, 44
Board, Printed Circuit − Lonworks, 70
Cover, Circuit Breaker Box − 700−1000 Amp, 46
Board, Printed Circuit − Lonworks − PCC 2100, 68
Cover, End Bell, 58
Box, Circuit Breaker − 10−630 Amp, 44
Cover, Fuel Tank − Sound Barrier, 37
Box, Circuit Breaker − 700−1000 Amp, 46
Cover, Housing − Control, 40
Box, Circuit Breaker − DSHAD − Begin Spec D, 50 ,
Cover, Stator − Generator, 62
52 , 54
Box, Control, 70 Cover, Stub Up − Skid Pan, 36
Generator Assy, 62
Guard, Fan − Generator, 62 P
Paint, 5
H Pan, Skid, 36
T V
Tank, Expansion, 24
Valve, Shutoff − Oil Drain, 22
Tank, Fuel, 11
Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current mm Millimeter
Amp Ampere MOH Mobile Off Highway
A/R As Required NFS Not For Sale
AVR Automatic Voltage Regulator NPT National Pipe Thread
AWG American Wire Gauge OD Outside Diameter
Deg Degree oz. Ounce
DC Direct Current PMG Permanent Magnet Generator
EFC Electronic Fuel Control Ph Phase
ET External Tooth PC Printed Circuit
EIT External/Internal Tooth RFI Radio Frequency Interference
GFI Ground Fault Interrupter RT Right
ID Inside Diameter Spec Specification
IT Internal Tooth Thk Thick
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
kW Kilowatt UNF Union National Fine
LPG Liquid Petroleum Gas VAC Volts Alternating Current
LT Left VDC Volts Direct Current
M(meter Number) Meter W/(ET, IT, EIT) With
1
3
1
1
3
10
1
3
3
7
8 12
5
7
8
5
7 2
8
1
11
1 821−6004−01 5 Screw, Hex Head (M10 x 1.5 x 7 850−2012 4 Washer, Lock − Split (M12)
20) 8 800−2543−02 4 Screw, Hex Head (M12 x 1.75 x
2 416−0632 1 Cable, Starter 25)
3 518−0548−02 4 Clamp, Hose 9 501−0752−01 1 Line, Flexible Fuel
4 416−1019 2 Boot, Battery − Red 10 501−0751 1 Line, Flexible Fuel
5 856−0013 3 Washer, Lock − W/EIT (1/2) 11 856−0012 1 Washer, Lock − W/EIT (7/16)
6 416−1088 4 Cable, Battery 12 403−6156 1 Mount, Engine
2
3
13
10
11
12 12
11
15
2
14 12 7
13
4
6
18
3
9
5
20
8
17 10
11
16 8
2
16
19 10
8
9
6
7
7
5 4
8 1 3 12 8 2 11 10
A Section A−A
13 2
12
16
13
14
9
3 10
8 18
5
1 4
11 15
19
6
7
17
4
1
5
2
8
1
10
13
14
8
2
11
16
7
4
5
17
15
12
1
6
10
1 130−7801−02 1 Bracket, Water Heater 6 800−2111 2 Screw, Cap − Hex Head (M12 x
2 Heater, Engine Coolant 1.75 x 25)
333−0588−03 1 120V 7 502−0943 1 Connector, Hose (3/8 x 5/8)
333−0588−04 1 208/240V 8 505−0131 1 Bushing, Reducer (3/4 x 3/8)
3 821−6006−01 2 Screw, Hex Head (M6 x 1 x 16) 9 503−0386 1 Hose, Engine Coolant (12”)
4 503−2791−01 1 Hose, Engine Coolant 10 526−2140 2 Washer, Flat (M12)
5 503−2157−01 4 Clamp, Hose
1 6 8
5
3 4
10
11
3
4 5
6
13
5
6
7
8
4
6
4 3
1 405−8291−02 1 Panel, Enclosure − W/ 4 821−6007−02 A/R Screw, Hex Head (M8 x 1.25 x
Discharge Grille 20)
2 130−6221−02 2 Adapter, Duct 5 818−0231−02 4 Rivet, Pop − W/ Duct Adapter
3 130−6220−02 2 Adapter, Duct 6 526−0451 A/R Washer, Flat (M8)
24 12
25
28
11
6 7
1 20 10
36
22 28
30
21 28
22
23
32 27
33
34 19
35 22
4
13
14 3
31
16
17
2
37
18
14 5
29 15
9 26
8
9
22 24
25
9 11
10
21
14
3
2
14
26
7
21 15
5 23
15 28
12
29
17 1
27
16 20
18
19 6
13
21
8 21
46
9 61
37
59
37
63 32 50
60
7 49
42
33
41
50 52
29
35
39 22
51 47
28
44 1
42
24 34
36
27
62
6 30
40
31 27
45 11
16
15 19
25
23 18
26
41 3 10
20 58 7
5 27
14 13
2
20 48
14
48 13
47 56
13
54
4 57
5 17
12 53
55
43
38
43
77
76 43
75
21
67
61 52
53
21 75
21 8
9
78
59
37
1 78 36
32 50
60 57
7 42 49 46
33
41 29 66
80 50 83
39 51 22
28
44 81 56
42
24 34 47
27 79
6 30 40
45 31 27 11
16 38
15 19
25
23 18
26 41 46
20 3 10
58
7
5 27
14 13
2 20 14 48
48 13 35
63
66
13
54
4 5 62
12 17 64
82
55
73
74
72 68
69
70 68
71
8
13
10
5 2 4
5
8 14
9
4
7 5 12
6
14
3 4
11
5 2
1
2
1
6
4
5
3
4
2 12
18
17
1
16
11 20
15
21
5
22
13
10
22 10
19
14 7
6 8
11 23
4
19
3
4
18
12
1
11
15
16
5
17
10 13
10
14
7
6 8
22 4
21 4
11
2 3
9
20
4
2
9
7
10
11
1
12 8
5 11 10
19
14
4
12
10
13
11
16
18
1 17
6
9
8 15
7
14
2
14
27
14
19
2 18
17
16 26
4
15 14 12
7
25
21
22 24
16
20 11
13
23
1
9 3
10
1
3
4
5 2
6
Continued...
1
3
4
5
2
6
16 1
18
17 19
3
5
21 20
2
14
5
6 9 1
4
10
15 11
12 8
13
22 11 10
27
16 18
19
14 18
2
19
25
23
17 24
20 13
3 21 15
26 22
5 8
29 4
31
6
30 32
7 12 10
34 33
28 11
15 1
17
16 18
2
4
20 19
3
5
4
6 11 1
12
9 13
14 10
7
21 13 12
12
6 6
8 9 4
6
7 2
3 11 9
6 6
10
1
4
2
3
1 2
13
7 9
8
12
11
10
5 15
14
10
8
3 2
1
2
1 526−2080 8 Washer, Flat (M6) 4 821−6001−01 4 Screw, Hex Head (M5 x 0.8 x
2 232−3462−01 4 Spacer, Cover 10)
3 234−0875−01 1 Cover, End Bell
5 7
15 6
18 14
3
16 10 13
9
58 12 8 4
11
19
21 59
2
25 17
62
40
57 43 35
39 33
41
60 31 34
32
26 46
24 29
51 48
20 37 47
22 28
23 49
50
27
1
30
37 36 33
32
38
31
42 45
44
56 53
55 54
54
55
61 52
5 7
15 6
18 14
3
16 10 13
9
58 12 8 4
11
19
21 59
2
25 17
62
40
57 43 35
39 33
41
60 31 34
32
26 46
24 29
51 48
20 37 47
22 28
23 49
50
27
1
30
37 36 33
32
38
31
42 45
44
56 53
55 54
54
55
61 52
1 Stator, Generator
220−4448−11 1 335mm Stack Length, Winding Code 6
220−4448−16 1 285mm Stack Length, Winding Code 11
220−4448−17 1 335mm Stack Length, Winding Code 11
220−4448−18 1 375mm Stack Length, Winding Code 11
220−4448−23 1 335mm Stack Length, Winding Code 14
220−4448−24 1 375mm Stack Length, Winding Code 14
220−4448−33 1 130mm Stack Length, Winding Code 17
220−4448−34 1 285mm Stack Length, Winding Code 17
220−4448−35 1 335mm Stack Length, Winding Code 17
220−4448−36 1 375mm Stack Length, Winding Code 17
220−4448−38 1 450mm Stack Length, Winding Code 6
220−4448−39 1 450mm Stack Length, Winding Code 11
220−4448−40 1 450mm Stack Length, Winding Code 14
220−4448−42 1 450mm Stack Length, Winding Code 17
1 Transformer, Current
302−2057−09 A/R Ratio 345/1 or 690/1
302−2057−11 A/R Ratio 432/1 or 864/1
302−2057−14 A/R Ratio 518/1 or 1036/1
302−2057−24 A/R Ratio 946/1 or 1892/1
302−2058−25 A/R Ratio 242/1
302−2058−26 A/R Ratio 302/1
302−2058−27 A/R Ratio 362/1
302−2058−28 A/R Ratio 422/1
302−2057−47 A/R Ratio 604/1 or 1208/1
302−2057−48 A/R Ratio 694/1 or 1388/1
19
30 23
9
2
31 4
3
10
11
5
1
24 14 16
24
6
22
27
15
28 24
18
12
32 29 25
21
34 26
20
35
7
ÂÂ
ÂÂ
33
17
13
ÂÂ
19
34
23
9
2
4
3
10
11
5 1
24 24 14 16
6 22
27
15
28 24
18
12
30 29
21
25
26
32 20
33 7
Â
Â
31
8
17
13
Â
2
3
2
3
7
6
5 6
1
2
4
4
1
1
2
3
3
4
5
1 5
3
4
5
3
4
6 2
2
1 5
3
4
1
5
3
4
6 2
2
2
3
4
2
3
4
1 Charger, Battery
300−5878−01 1 120, 208, 240V
300−5878−02 1 277V
300−5878−03 1 380V
300−5878−04 1 416V
300−5878−05 1 480V
300−5878−06 1 600V
7
8
6
3
11
9
10
14
5
12 2 13
15
19
20
1
4 5
3
10
11
6 8
7 9
14
18
15
12 13
16
21 5 4 3 11 12 10
1
1
15 6
5
20
14
8 2
23
24 20 18 13 16 9
22 17
19
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
91
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Copyright E 2017 Cummins Inc. All rights reserved.
Cummins, the “C” logo, PowerCommand, AmpSentry, and InPower are trademarks of Cummins Inc.
Other company, product, or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.