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Received 1 July 2014; received in revised form 2 March 2015; accepted 4 May 2015
*Corresponding author: akdarban@modares.ac.ir (A. Khodadadi).
Abstract
In the present work, the extraction of zinc from a sphalerite concentrate using sodium nitrate as an oxidant in
a sulfuric acid solution was investigated. The effective parameters such as the temperature, sulfuric acid and
sodium nitrite concentrations, stirring speed, particle size, and solid/liquid (S/L) ratio were analyzed. The
dissolution rate increased with increase in the sulfuric acid and sodium nitrite concentrations and temperature
but decreased with increase in the particle size and S/L ratio. Moreover, the stirring speed had a significant
effect on the leaching rate. Under the optimum conditions, 74.11% of zinc was obtained. The kinetic data
obtained was analyzed by the shrinking core model (SCM). A new SCM variant captured the kinetic data
more appropriately. Based on this model, the activities of the reactants control the diffusion but the two
concentrations affect the second order reaction rate or diffusion in both directions. At 75 ˚C, the R2 values in
the surface chemical reactions and diffusion were 0.78 and 0.89, respectively. Using the new model,
however, the R2 value 0.989 was obtained. The reaction orders with respect to [H2SO4], [NaNO3], S/L ratio,
and particle size were 1.603, 1.093, ‒0.9156, and ‒2.177, respectively. The activation energy for the
dissolution was 29.23 kJ/mol.
1. Introduction
Sphalerite is the chief zinc ore, and is usually oxidants. In this context, numerous research
associated with galena, pyrite, and other sulfides efforts have been carried out using various
along with calcite, dolomite, and fluorite. Froth oxidants like ferric ions [4], hydrogen peroxide
flotation is a process for selectively separating the [2], and ammonium persulfate [5] in acidic and
hydrophobic minerals from the hydrophilic ones alkaline solutions. However, most research works
[1]. Through the flotation process, the sphalerite has been aimed at investigating the leaching of
concentrate produced has a zinc content greater sulfides using nitric acid as the oxidant; the
than 50% [2]. The conventional RLE (roasting, leaching processes using nitrates have not been
leaching, and electro-wining) zinc production sufficiently investigated, even though they oxidize
process has been in use since 1916. Currently, as strongly as nitric acid [6]. Berdenhann [7] has
more than 85% of zinc is produced using this investigated the nickel sulfide dissolution using
process [3]. However, due to the roasting stage, ferric ions and sodium nitrate, as the oxidants, in
this method has numerous disadvantages such as acidic media. He has concluded that zinc
high SO2 production and high energy extraction in the presence of sodium nitrate is
consumption (and hence, high production cost). higher than that in ferric ions. The copper
To by-pass these problems, a number of recovery in the Cu2S leaching using a sulfuric acid
researchers have been trying to develop solution in sodium nitrate has been reported to be
alternative methods for preventing the production higher than 95% [6]. The oxidation of sphalerite
of SO2 gas such as the direct leaching of sphalerite in an acidic medium (pH ≤ 2) is an electro-
at the atmospheric pressure in the presence of
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
chemical process that releases zinc ions, and particle size, acid concentration, sodium nitrate
forms the elemental sulfur [8]: concentration, temperature, and liquid/solid (L/S)
ratio were also investigated. Additionally, the
ZnS = Zn2+ + S0 + 2e –
(1) kinetic data obtained was analyzed by the
E0 = 0.265 + 0.0295 log[Zn2+]
shrinking core model (SCM), and the best-fitting
The oxidation of sodium nitrate in an acidic equation to the experimental data was determined.
solution occurs according to the following
equations [9]: 2. Materials and method
- + - A sphalerite concentrate sample obtained from
NO3 + 4H + 3e = NO + 2H2O
(2) Bama Lead and Zinc Complex in the Isfahan
E0 = 0.957
- + - province in Iran was used. The sample was sieved
2NO3 + 4H + 2e = 2NO2 + 2H2O
(3) to four-size fractions. The chemical analysis of
E0 = 0.790
each size fraction is presented in Table 1.
Comparison of Eq. 1 with the NaNO3 redox
For the leaching experiments, a 1-L water glass
reaction shows that the redox potential for
recipient was used. The temperature was kept
sulfide/elemental sulfur is less than that for
constant using a water bath. The calculated
NaNO3. Therefore, the oxidation of sulfide to the
volumes of the H2SO4 and NaNO3 solutions were
elemental sulfur is possible. The leaching of a
added to the glass reactor, which was then heated
sulfide concentrate in an acidic solution in the
to the desired temperature. Subsequently, a
presence of sodium nitrate can be expressed as
sample with a pre-determined weight was added
follows [7]:
to the reactor. At the specified time intervals, 1
3MeS + 2NO3- + 8H+ = 3Me+2 + 3S0 + 2NO + mL of the solution was taken from the leach
(4)
4H2O solution and diluted using distilled water. All the
Or zinc analyses were carried out using an atomic
MeS + 2NO3- + 4H+ = 3Me+2 +3S0 + 2NO2 + absorption spectrophotometer (model Varian-
2H2O (5) AA240). The experimental conditions are shown
Me: Divalent metal ions: Zn, Cu, etc. in Table 2. Keeping the other parameters constant,
In this work, the kinetics of the sphalerite the effect of each parameter on the dissolution rate
dissolution by sodium nitrate in sulfuric acid was was evaluated.
studied. The influences of the stirring speed,
Table 1. Composition of sphalerite concentrate.
Particle size Element (%)
(mµ) Zn Pb Fe S SiO2
‒106+75 59.74 0.45 2.85 18.05 16.83
‒75+53 58.73 0.49 1.94 18.58 17.34
‒53+45 60.15 0.52 1.05 19.90 18.35
‒45 59.85 0.43 2.95 18.14 18.97
Table 2. Parameter values for leaching of sphalerite.
Parameter Values
Temperature (˚C) 45, 55, 65, 75*, 85
Acid concentration (M) 0.5, 1, 1.5, 2*, 2.5
Nitrate concentration (M) 0.1, 0.5, 1*, 1.5, 2
Particle size (µm) -45, -53+45*, -75+53, -106+75
Solid to liquid ratio (g/L) 4, 8*, 12
Steering speed (rpm) 0, 200, 400*, 600
*Constant values used when effect of other parameters was investigated.
3. Effect of parameters on dissolution rate particle size were kept constant at 400 rpm and
3.1. Effect of solid/liquid ratio ‒53 + 45 µm, respectively. As shown in Figure 1,
The effect of the solid/liquid (S/L) ratio on the zinc extraction increased with a decrease in the
sphalerite dissolution was studied for three amount of solid; this was caused by the increase
different solid/liquid (S/L) ratios (4, 8, and 12 in the acid available per unit of solid. To
g/L) at 75 ˚C in a solution containing H2SO4 (2.0 investigate the other leaching parameters, the 8
M) and NaNO3 (1.0 M). The stirring speed and g/L S/L ratio was chosen.
2
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
0.9
0.8
0.7
0.6
Fraction of Zn Extraction
0.5
0.4
0.3
0.2
4 (g/l)
8 (g/l)
0.1
12 (g/l)
0
0 50 100 150 200 250 300
Time (min)
0.9
0.8
0.7
0.6
Fraction of Zn Extraction
0.5
0.4
-106+75 (µm)
0.3
-75+53 (µm)
0.2
-53+45 (µm)
0.1
-45 (µm)
0
0 50 100 150 200 250 300
Time (min)
3
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
0.9
0.8
0.7
0.6
0.5
Fraction of Zn Extraction
0.4
0.3
0.2
0 rpm
200 rpm
0.1
400 rpm
600 rpm
0
0 50 100 150 200 250 300
Time (min)
0.8
0.7
0.6
Fraction of Zn Extraction
0.5
0.4
0.3 45 ºC
55 ºC
0.2
65 ºC
75 ºC
0.1
85 ºC
0
0 50 100 150 200 250 300
Time (min)
0.8
0.7
0.6
Fraction of Zn Extraction
0.5
0.4
0.3 0.5 M
1M
0.2 1.5 M
2M
0.1
2.5 M
0
0 50 100 150 200 250 300
Time (min)
0.8
0.7
0.6
Fraction of Zn Extraction
0.5
0.4
0.3
2M
1.5 M
0.2
1M
0.5 M
0.1
0.1 M
0
0 50 100 150 200 250 300
Time (min)
5
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
4. Kinetic analysis
Leaching is a heterogeneous process, involving
When the the reaction progress is unaffected by
the mass transfer of the reactant and product ions.
the presence of an ash layer, the reaction rate is
The dissolution of various mineral particles was
proportional to the available surface of the
investigated using different models. As the
unreacted core. In this case, the reaction rate is
dissolution proceeds, the particles shrink with
controlled by the surface chemical reactions. The
time until the total surface area of the particles
following equation expresses the dissolution rate
diminishes, and the overall dissolution rate is
[11, 12]:
reduced. If a product layer is formed around the
particles, the dissolution process can be analyzed KC M BC A
1 1 X 3
1
by SCM, though the model can be used even if Krt (7)
there is no layer formation. Additionally, during p B ar0
the dissolution of the particles in some reactions, a where X is the fraction reacted, KC is the kinetic
loss of reagents or the exit of products may block constant, MB is the molecular weight of the solid,
the filling of pores with either impurity already CA is the concentration of the dissolved lixiviant,
present in the ore (clays, etc.) or re-precipitated a is the stoichiometric coefficient of the reagent in
leaching products. This leads to a “blocked-pore” the leaching reaction, r0 is the initial radius of the
kinetic model [10]. Similarly, the sphalerite solid particle, t is the reaction time, ρB is the the
dissolution in an acidic medium is a solid density, and Kr is the rate constant.
heterogeneous process, and most sulfide mineral Numerous researchers who have investigated the
leachings follow SCM [1]. According to this kinetics of the sphalerite dissolution process under
model, the reaction of the sphalerite can be various conditions have pointed out that it is either
expressed as follows: a reaction- or diffusion-controlled process [13,
A fluid bB solid fluid product solid product 14]. However, in a few cases, neither of the two
equations mentioned has been able to explain the
The reaction rate is controlled by the following sphalerite dissolution rate.
two equations. Bobeck [15] used Eq. 8, which is included in both
When the resistance to diffusion through the Eqs. 6 and 7:
product layer controls the reaction rate, the
2
1 2
following equation expresses the dissolution rate
1 1 X 3 B 1
3 X 1 X 3 Kt
(8)
[11, 12]:
1 X 1 X 3
2 2 2M B DC A where
2
t Kd t (6) B = Kr/Kd.
3 PB ar0
6
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
Dehghan et al. [16] have reviewed the sphalerite reaction rate, and diffusion occurs in two
dissolution kinetics in an acidic ferric chloride directions. An equation for this model is given as
solution and concluded that the sphalerite leaching follows:
is not appropriately captured by Eqs. 6 and 7; they 5 4
used a new type of SCM, which provided a better
1
1 X 3 1 1 X 3 1 K P t
fit to the kinetic data. Moreover, Dehghan et al. 5 4 20
DVm C0 A C0 B (10)
have found that both the interfacial transfer and
KP
diffusion through the product layer affect the r0
2
0.8
1/5(1-x)^(-5/3)-1/4(1-x)^(-4/3)+1/20
0.6
45 ºC
0.4 55 ºC
65 ºC
0.2 75 ºC
85 ºC
0
0 50 100 150 200 250 300
-0.2
Time (min)
5
Figure 8. Variation in 1 1 X 1 1 X 34 1 with time at various temperatures.
3
5 4 20
As it can be seen in Table 3, the popular modes of controlled model, showed a better fit to the data
SCM (Eqs. 6 and 7) were compared to the new but the new SCM mode suggested by Dikenson
mode (Eq. 10). According to the results given in provided an even better fit due to a more linear
this table, SCM with diffusion through the product relationship between the left side of Eq. 10 and
layer, compared to the chemical reaction- time.
7
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
-1
-2
-3 y = -3.5052x + 4.1837
R2 = 0.9952
Ln Kp
-4
-5
-6
-7
-8
1000/T(1/ºK)
stirring speed and Zn extraction (Figure 5), and 1.093, and the slope of the line obtained is
the fit of Eq. 10 to the experimental data. In the proportional to [NaNO3]1.093.
next stage of our experiments, the reaction order Ln kp vs. ln[S/L] was plotted (Figure 12); it can be
with respect to the sulfuric acid and sodium nitrate used to determine the reaction order with respect
concentrations, particle size, and S/L ratio was to the S/L ratio. The reaction order was found to
determined. Ln kp vs. ln[H2SO4] was plotted be ‒0.9156, and the slope of the line obtained is
(Figure 10). The slope of the line obtained proportional to (S/L)-0.9156.
conveys the reaction order with respect to the Finally, as it can be seen in Figure 13, the reaction
sulfuric acid concentration, and is proportional to order with respect to the particle size was –
[H2SO4]1.6032, with a correlation coefficient of 2.1777, and the slope of the line obtained is
0.986. proportional to [Size]-2.1777.
Ln kp vs. ln[NaNO3] was plotted (Figure 11). The
reaction order with respect to sodium nitrate was
0
-0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1
-1
-2
-3 y = 1.6032x - 7.108
R2 = 0.9866
-4
Ln (Kp)
-5
-6
-7
-8
-9
Ln [H2 SO4 ]
-1
-2
-3
y = 1.093x - 5.8119
-4
R2 = 0.9904
Ln Kp
-5
-6
-7
-8
-9
Ln [NaNO3 ]
9
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
-5
0 0.5 1 1.5 2 2.5 3
-5.2
-5.4
y = -0.9156x - 3.924
Ln Kp
-5.6
R2 = 0.9996
-5.8
-6
-6.2
-6.4
Ln (S/L)
0
3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6
-1
-2
-3
Ln(Kp)
-4 y = -2.1777x + 2.7051
-5 2
R = 0.9945
-6
-7
-8
Ln(size)
0.9156
S 29233
(r0 ) 2.1777 exp t
L RT
10
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
1.8
1.6
1.4
1.2
1
Actual
0.8
y = 829423.69x - 0.03
R2 = 0.98
0.6
0.4
0.2
0
0.0E+00 5.0E-07 1.0E-06 1.5E-06 2.0E-06 2.5E-06
-0.2
Predicted
0.9156
Figure 14. Plot of Arrhenius constant ( H SO 1.6032 NaNO 1.093 (r )2.1777 S 29233 vs. 1 5 1 4 1
2 4 3 0 L exp t 1 X 3 1 X 3 ).
RT 5 4 20
The extraction rates obtained under the - The dissolution rate increased with increase in
experimental conditions and those calculated by the sulfuric acid and sodium nitrite concentrations
the model were compared. Under the optimum and temperature. However, it decreased with
dissolution conditions, which were determined to increase in the particle size and S/L ratio.
be H2SO4 (2.0 M), NaNO3 (1.0 M), 75 ˚C, 8 g/L Moreover, the stirring speed had a significant
S/L ratio, 150 min leaching time, and –45 + 53 effect on the leaching rate.
µm particle size, the extracted zinc was calculated - The optimum leaching conditions were
using the following equation: determined to be: size, (−75 + 53) μm; [NaNO3], 1
mol/L; [H2SO4], 2 mol/L; T, 75 °C; and S/L, 8
5 4
1 1 1 g/L. Under these conditions, 74.11% of zinc was
1 X 3 1 X 3
extracted in 150 min.
5 4 20
82.9 104 2 1 (49) 2.1777 8
1.6032 1.093 0.9156 - The kinetic data was analyzed by SCM. The new
SCM variant fits the kinetic data more
29233 appropriately.
exp (150)
8.314*348 - The reaction orders with respect to the H2SO4
andNaNO3 concentrations, S/L ratio, and particle
According to the equation, the extracted zinc, X, size were found to be 1.603, 1.093, −0.9156, and
was 75.3%, while the zinc extracted under the −2.177, respectively.
experimental conditions was 74.11%. This - The activation energy was calculated to be 29.23
demonstrates a significant correlation between the kJ/mol.
experimental and calculated values. - The dissolution rate can be expressed by Eq. 4,
which represents a semi-empirical mathematical
6. Conclusions model.
- In this work, the kinetics of the sphalerite
concentrate leaching by sulfuric acid and sodium Acknowledgments
nitrate were studied. The effects of the The authors are grateful to the Tarbiat Modares
experimental parameters such as the temperature, and Tehran Universities for supporting in this
sulfuric acid and sodium nitrite concentrations, research work.
stirring speed, particle size, and S/L ratio were
analyzed.
11
Hasani et al./ Journal of Mining & Environment, Vol.7, No.1, 2016
12
حسنی و همکاران /نشریه علمی -پژوهشی معدن و محیطزیست ،دوره هفتم ،شماره اول ،سال 5931
*
مسعود حسنی ،سید محمد جواد کلینی و احمد خدادادی
چکیده:
یهعنیوان اکسییدان میورد ررسیی یرار ر یت و در حویور اسیید نیتریی در پژوهش حاضر ،استخراج روی از کنسانتره اسفالریت در محلول اسیید سیولفوری
پارامترهای تأثیر ذار نظیر دما ،غلظت اسیدسولفوری ،غلظت اسید نیتری ،دور همزن ،اندازه ذرات و نسبت جامد ه میای میورد ررسیی یرار ر تنید از نتیای
و نیز دما ا زایش می یا ید و یا ا یزایش انیدازه ذرات و نسیبت جامید یه میای و اسید نیتری حاصل مشخص شد که نرخ انحالل ا ا زایش غلظت اسیدسولفوری
شیونده میورد آنیالیز رآیند نیز توسط مدل هستهی کوچ کاهش مییا د در نهایت ،در شرایط هینه ،میزان استخراج روی را ر %72/55ه دست آمد سینتی
نوع جدید از این مدل هترین تطا ق را ا دادههای آزمایشگاهی نشان داد ر مبنای این مدل اکتیویتهی حالل و جسم جامد هر دو ر نیرخ انحیالل رار ر ت ی
2
تأثیر می ذارند و دیفیوژن در دو جهت ر رآیند تأثیر می ذارد در دمای 71درجه سانتی راد مییزان Rیرای دو مکانیسیم واکینش شییمیایی و دیفییوژن یه
ترتیب را ر ا 1/77و 1/73ه دست آمد اما رای مدل جدید را ر 1/373ه دست آمد همچنین مرتبههیای واکینش یا توجیه یه غلظیتهیای اسیدسیولفوری ،
نیترات سدیم ،نسبت جامد ه مای و اندازه ذرات ه ترتیب را ر یا -1/3513 ،5/139 ،5/319و -4/577یه دسیت آمدنید انیرژی اکتیواسییون نییز را یر 43/49
کیلوژول ر مول ه دست آمد