SPLASH PRO SYSTEM

“ISO 9001 Certified”

1. Introduction

The aggressive offshore environment of splash and inter-tidal zones makes corrosion
control a challenge for conventional methods. These areas are exposed to waves,
spray of seawater, and the atmosphere. The high concentration of salt, oxygen,
temperature variation, and mechanical damage due to flotsam and jetsam makes the
splash zone the most easily corroded part of a structure and also the most difficult to
protect against corrosion. The Splash-Pro system is comprised of an interior
anticorrosive barrier of petrolatum based STAC, and outer mechanical protection
provided by a PE outerwrap.

2. STAC

Splash-Pro offers solutions to these unique problems with its specially formulated
combination of petrolatum-based STACprime (underwater), STACfill, and
STACwrap. These petrolatum-based components repel seawater, salt, and oxygen,
and passivates oxides. The STAC layer forms a corrosion barrier which stops
corrosion on the piling surface immediately and indefinitely.

2.1. STAC System Overview

The STAC coating system is a petrolatum based, multiple-layer barrier designed

to isolate all metal surfaces. The STAC system consists of:

• STACprime – A brush or roller applied, paste-like product to displace

moisture and assure adhesion to the substrate
• STACfill – A putty-like compound used to improve the contour of angular
and irregular shaped surfaces.
• STACwrap – A 100% synthetic stitch-bonded fabric saturated with a
petrolatum compound for a longer lasting outer barrier seal.
• STACguard – A tough, pressure sensitive over wrap to provide increased
strength and electrical resistance.

STAC Advantages are: -

¾ Easy Application
¾ Cost Efficient
¾ No V.O.C.
¾ Proven Long Life Service
¾ No Special Equipment necessary
¾ Minimal Surface Preparation
¾ Conforms to Irregular Surfaces
 2.1.1. STACprime

A key component of STAC Coating System for the initial treatment of

metal surfaces prior to wrapping, STACprime displaces surface moisture,
passivates surface oxides, fills surface imperfections and ensures
adhesion between STACwrap and the substrate. STACprime Underwater
is a modified formulation of STACprime for application on wet surfaces
and under water.
Composition: A unique blend of saturated petroleum hydrocarbons
(petrolatum), inert fillers and corrosion inhibitors. STACprime is free of
acids, alkalis, waxes, resins and saponifiable and other deleterious matter.
Characteristics: Non-drying and non-hardening. Impervious to water.
Highly resistant to mineral acids, alkalis and salts. Non-toxic, non-
flammable.

2.1.2. STACfill

A putty-like compound used for profiling around valves, flanges, fittings,

nuts, bolts and other irregular shapes to improve contours prior to
wrapping with STACwrap.
Composition: A unique blend of saturated petroleum hydrocarbons
(petrolatum), inert fillers and reinforcing fibers.
Characteristics: Non-hardening and self-supporting compound which
accommodates vibration and mechanical stress. Highly resistant to
mineral acids, alkalis and salts. Non-toxic, non-flammable.

2.1.3. STACwrap

For long-life corrosion protection, sealing and waterproofing of

atmospheric, buried, and submerged metal surfaces. The high degree of
conformability of STACwrap allows for application over irregular surface
profiles.
Composition: Non-woven, stitch-bonded, synthetic fabric carrier; fully
saturated and coated with a neutral petrolatum compound blended with
inert fillers and corrosion inhibitors.
Characteristics: Stable in composition and plasticity over a wide
temperature range. Non-hardening and non-cracking. Accommodates
vibrations and extreme movement of the substrate. Highly resistant to
mineral acids, alkalis and salts. High dielectric strength. Non-toxic, non-
flammable.

2.2. Corrosion Protection Test Results

Multiple tests have been conducted to measure the effectiveness of petrolatum-

based products. Two test results are highlighted below: -

1. Steel pipes half protected with STACwrap were subjected to a JIS salt spray
test over a three-year period. The results were as follows:

Corrosion rate
(mm/year) Avg % of Protection
Unprotected Protected
0.2100 - 0.3683 0.0014 - 0.0094 98.23
 *Report by Bird, Smith, and Bowley

2. Cups containing pipe specimens in water were placed in a desiccator with

calcium chloride desiccant. After 4.94 years the protected samples exhibited
an average corrosion rate of 0.000042mm/year. Unprotected samples were
drastically higher, averaging 0.1733mm/year.

*Tests performed by Technical Inspection Services, Inc. Houston, Texas

Corrosion is produced on underground and aboveground pipelines when

moisture, in combination with oxygen and current factors in the adjacent terrain
produce an oxidation focus that perforates the surface of the metal. Thus if one of
these three primary components (water, air, and metal) can be isolated then
corrosion can be stopped. A primary characteristic of STAC is its ability to
isolate water from the surface of the pipe. Water Vapor Transmission Rate
(WVT), Permeance (WVP), and Permeability Coefficient (P) all measure the
speed at which moisture can penetrate a protective layer. Tests gauging the tape
resistance to moisture showed the following:

WVT: = 0.02 grams per m2 per hour

= 0.48 grams per m2 per 24 hours desiccator

WVP: = 0.00023 grams per m2 per 24 hours per millimeter of mercury

(metric perms)

P: = 0.0000292 grams, centimeter of thickness per m2 per 24 hours

(metric perm-centimeter)

The results undoubtedly speak for themselves. Minimal preparation, ease of

application and superior performance prove the STAC Coating System is an
invaluable asset in the corrosion protection of pipes.

3. PE Outerwrap

To protect the STAC corrosion barrier, the Splash-Pro system utilizes an outer layer of
HDPE mechanical protection that is secured by corrosion resistant metal strapping.
Central Plastics Co. has found that an outer layer of 2mm thickness HDPE provides 20
years of adequate mechanical protection in most environments.

General Properties:

¾ Highly ultra violet resistance

¾ Unaffected by seawater
¾ Excellent low temperature properties
¾ High impact strength
¾ Good abrasion resistance
¾ Resilient
¾ Non-stick surface
¾ Excellent hinging properties
¾ Lightweight
 3.1. Installation Preparation

Below are dimensions to consider when preparing for installation:

historical high, high tide:
historical low, low tide:
average high tide:
average low tide:
average tide:
average difference:

The total coverage area of each piling is recommended to be .6 m (2ft) above the
average high tide and .6 m (2ft) below the average low tide. STACprime is
recommended for a coverage of 0.9#/sqm (1#/20sq ft). STACwrap is covered
to 50% overlap to provide 2-layer coverage. For pilings 1.2 m diameter and
above, Central Plastics Co. recommends 6 inch (150mm) wide STACwrap.

3.2. Strapping System

Our method of securing the PE Outerwrap consists of steel mechanical clamps.

These clamps are available in several different steel types.

Type 316
Type 316 stainless steel is an austenitic chromium-nickel/moly stainless with
excellent corrosion resistant properties. It is used extensively in moist
atmospheres and environments where it is subject to chemicals, salts, acids, and
high temperatures.

Type 317L
Type 317L stainless steel is widely specified for applications requiring even
greater corrosion resistance than Type 316 stainless.

Monel 400
Monel 400 has a very high percentage nickel content (63-70%). It is used in
special applications where extremely corrosive conditions exist.

The material used varies by application, depending on environmental conditions,

customer preferences, and the desired life of the protection system.

Designers & Manufacturers

Central Plastics Company

39605 Independence St
Shawnee, Oklahoma, U.S.A. 74801
Tel : +1-405-273-6302
Fax: +1-405-273-5993
www.centralplastics.com

STAC Registered trademark of Central Plastics Co

Developed by Central Plastics Co’s Engineers, the petrolatum based STAC coatings are non-toxic, non-flammable and
non-conductive, providing superior corrosion protection for a vast array of pipes, fittings and tank applications.