Dornier Compact Alpha PDF

Gerät / System Dornier Compact Alpha
Dokumentation Service Handbuch

Documentation Service Manual
Software 2.4X
Software
Ausgabe
Revision A
Datum
Date 07/07
Sprache Englisch
Language English
K1029084
Dornier Compact Alpha
Service Manual
English
Warning
For use only by Dornier MedTech Systems GmbH trained and

qualified personnel.
Service Manual Dornier Compact Alpha
© 2007 Dornier MedTech Systems GmbH
All rights reserved.
No part of this Service Manual may be reproduced or transmitted in any form without
permission in writing from Dornier MedTech Systems GmbH.
All rights reserved in case of patent issue or design registration.
Manufacturer
Dornier MedTech Systems GmbH

Postfach 1251
D-82231 Wessling
Telephone: +49-8153-888-0
Fax: +49-8153-888-665
ii Compact Alpha.SM_GB_A
History of Revision
Revision Date Description
* 10/03 Initial Publication, English Edition, Compact Alpha.SM_GB_*

A 07/07 Update
Chapter 14 “Description Preventive Maintenance Report” removed out of the
Service Manual and included in the Preventive Maintenance Report
The list of the valid chapters indicates the last changes of the respective pages.
The designation of the revision of the changed or added chapters is shown at the bottom
of the pages (e.g.: Compact Alpha.SM_GB_A).
List of the valid chapters
Chapter Pages Revision
i -vi A
1 1.1 -1.6 A
2 2.1 - 2.16 A
3 3.1 - 3.4 A
4 4.1 - 4.10 A
5 5.1 - 5.32 A
6 6.1 - 6.20 A
7 7.1 - 7.24 A
8 8.1 - 8.38 A
9 9.1 - 9.16 A
10 10.1 - 10.28 A
11
12 12.1 - 12.18 A
13
14
15 15.1 - 15.16 A
A
B B.1 - B.4 A
C
D
G
I
Compact Alpha.SM_GB_A iii

Acronyms and Abbreviations
Symbol Meaning in German Meaning in English

AC Wechselspannung Alternating Current
CCT Kondensatorlade- und Triggergerät Capacity Charging and Trigger unit
DC Gleichstrom Direct Current
EB Entgasungsbehälter Degassing container
EMSE Elektromagnetische Stoßwellen Electromagnetic Shock-wave Emitter
Erzeugung
EOC - End of Charge
ESP Galvanische Trennung Electrical Separation
ESWL Extrakorporale Stoßwellenlithotripsie Extra corporeal Shock-wave Lithotripsy
ESWT Extrakorporale Stoßwellentherapie Extra corporeal Shock-wave Therapy
ETA Bezeichnung auf Sicherung on fuses in 6F...
FI Fehlerstrom Schutzschalter Fault Interrupt
HV Hochspannung High Voltage
I Strom Current
KL Kondensatorlade- und Triggergerät Capacity Charging and Trigger Unit
LA Luftabscheider Air seperator
NB Nachfüllbehälter Refill container
OEM - Original equipment manufacturer
PA Schutzleiter Potential Equalization, Earth
PCB Platine Printed circuit board
PE Schutzleiter Potential Equalization, grounding
SG Stoßwellengenerator Shock-wave generator
SW Stoßwelle Shock-wave
Temp Temperatur Temperature
TH Therapiekopf Therapy Head
TK Therapiekopf therapy head
U Spannung Voltage
UP Obere Position Up Position
V Volt Voltage
VAC Volt, Wechselspannung Voltage, alternating current
VDC Volt, Gleichspannung Voltage, direct current
WK Wasserkreislauf Water circuit
WKL Wasserkreislauf Water circuit
Z Z Achse Z axis
iv Compact Alpha.SM_GB_A
WARNING The service instructions in this Service Manual are for use by qualified personnel
only. Perform no service unless you are qualified to do so.
Compact Alpha.SM_GB_A v
Table of Contents
NOTE Each chapter has its own table of contents.
Chapter Title
1 System Overview
2 Locate Components
3 Messages
4 Service Mode
5 Schematics
6 Shock-wave Positioning
7 Water Circuit
8 Shock-wave Circuit
9 Control Unit
10 Ultrasound Locating
11 Reserved
12 Computer
13 Reserved
14 Reserved
15 Patient Table
Appendices
A Reserved
B List of Parts
C FCO’s, EO’s and TIP’s
D Reserved
G Reserved
I Reserved
vi Compact Alpha.SM_GB_A
1 System Overview
Table of Contents
1.1 Introduction 1.2
1.2 Components of the Dornier Compact Alpha 1.2
1.3 Technical Data 1.4
1.3.1 Dimensions 1.4
1.3.2 Voltage / Frequency 1.4
1.3.3 Environmental Conditions 1.4
1.3.3.1 Room Temperature 1.4
1.3.3.2 Relative Humidity 1.4
1.3.3.3 Atmospheric Pressure 1.4
1.3.4 Patient Table 1.5
1.3.5 Ultrasound Device (Option) 1.5
Compact Alpha.SM_GB_A 1.1

System Overview
1.1 Introduction
Chapter 1 contains the components and general technical information of the

Dornier Compact Alpha.
1.2 Components of the Dornier Compact Alpha
The Dornier Compact Alpha consists of the following components:

- Rack
- Therapy Head
- Shock-wave positioning
- Control Unit
NOTE An isocentric scanner guide is mounted at the therapy head for localization.
Figure 1-1 shows the components of the Dornier Compact Alpha.
1.2 Compact Alpha.SM_GB_A

System Overview
Figure 1-1 Dornier Compact Alpha
1 Support for control unit

2 Rack
3 Rail
4 Frame
5 Foot switch
6 Main cable
7 Shock-wave positioning
8 Therapy head
9 Control unit

System Overview
1.3 Technical Data
1.3.1 Dimensions
Weight : 145 kg / 319.67 lbs

Dimensions (W x D x H): 950 x 610 x 1100 mm /
37.4 x 24.0 x 43.3 inches
1.3.2 Voltage / Frequency
Nominal voltage: 220 VAC to 240 VAC or

100 VAC to 120 VAC
NOTE A voltage fluctuation ± 10 % of the nominal voltage is allowed.
Frequency: 50/60 Hz ± 1 Hz
1.3.3 Environmental Conditions
1.3.3.1 Room Temperature
- during therapy 10 °C to 32 °C / 50 °F to 90 °F
- in storage (without water) -10 °C to 70 °C / 14 °F to 158 °F
- in storage (with water) 1 °C to 70 °C / 34 °F to 158 °F
1.3.3.2 Relative Humidity
- during therapy 30 to 85% (non-condensing)

- in storage 10 to 98% (non-condensing)
1.3.3.3 Atmospheric Pressure
- during therapy 700 to 1060 hPa

- in storage 500 to 1060 hPa

System Overview
1.3.4 Patient Table
Weight of patient:
- with Dornier Relax V1 – V3 max. 150 kg (330 lbs)
- with Dornier Relax + max. 180 kg (396 lbs)
NOTE The maximum load for the patient table Dornier Relax V3 in USA is increased to
204 kg (450 lbs) if the EO 75 is performed on the respective patient table.
1.3.5 Ultrasound Device (Option)
The technical data are to see in the Operating Manual and in the Service Documentation
of the ultrasound device.

System Overview
This page intentionally blank.

2 Locate Components
Table of Contents
2.2 Subassemblies 2.3
2.3 Components 2.3
2.4 Location of Components 2.3

Locate Components
Table of Figures
Figure 2-1 Rack, Side View Right 2.4
Figure 2-2 Rack, Side View Left 2.6
Figure 2-3 Rack, Front View 2.8
Figure 2-4 Water Circuit 2.10
Figure 2-5 Water Circuit (with Active Degassing) 2.12
Figure 2-6 Shock-wave Positioning 2.14

Locate Components
2.1 Introduction
Chapter 2 shows designators and locations for subassemblies and components of the
2.2 Subassemblies
The Dornier Compact Alpha is divided into following subassemblies:

- Rack
- Water circuit
- Shock wave positioning
- Therapy unit
- Ultrasound
2.3 Components
Components can be located in a subassembly or can be attached to a subassembly. The

designator for components consist of 3 parts:
- Number of subassembly
- Code for component
- Increasing number
Example: 3S1
- 3 Component belongs to subassembly „therapy unit“ (3)
- S Code for switch components
- 1 Number 1 of subassembly 3S.
NOTE Appendix B shows components listed by number of subassembly.
2.4 Location of Components
Figure 2-1 to Figure 2-6 show location of components.

Table 2-1 to Table 2-6 list components by designator of component.

Locate Components
Figure 2-1 Rack, Side View Right

Locate Components
Table 2-1 Components of Figure 2-1
Designator Component
1A1.A1 PCB Medico
1A1.A2 PCB Mediad
1A6 Shock wave generator
1A10 PCB Relay
1G1 Power Supply +5 VDC,+15 VDC, -15 VDC
1G2 Power Supply +24 VDC
1G3 Power Supply +24 VDC
1T1 Isolating transformer (Option)
1U1 Starting Current Limiter
1U2 Converter PCB
1X10 Power terminal
1Z1 Line filter
3U1 Converter PCB

Locate Components
Figure 2-2 Rack, Side View Left

Locate Components
1A4 Capacitor charging and trigger unit
1A5 Cooler
1A5/E1 Fan
1A7 Water circuit

Locate Components
Figure 2-3 Rack, Front View

Locate Components
1A1 Controller
1A1.A1 PCB Medico
1A1.A2 PCB Mediad
1A5 Cooler
1A5/E1 Fan
1A7 Water circuit
1A11 Diode module
1K1 – 1K6 Relays for brakes
1R2 Varistor, over voltage protection
1S1 Main switch ON/OFF
1X1 Power plug
1X2 Interface control unit
1X3 Interface ultrasound
1X5 Interface ECG
3U2 DC/DC converter (option for X-ray RTFI)
3X2 Interface isocentric scanner guide

Locate Components
Figure 2-4 Water Circuit

Locate Components
1A7 Water circuit
1A7/B1 Temperature sensor
1A7/E1 Heater 500 W
1A7/M0 Circulation pump
1A7/S1 Level switch air separation
1A7/S2 Level switch refill container
1A7/S3 Flow switch
1A7/S4 Over temperature switch
1A7/VA2 Drain valve
1A7/VA3 Drain valve
1A7/VA4 Drain valve
1A7/Y2 Valve circulation
1A7/Y3 Valve filling
1A7/Y4 Valve air separation

Locate Components
Figure 2-5 Water Circuit (with Active Degassing)

Locate Components
1A7 Water circuit
1A7/B1 Temperature sensor
1A7/E1 Heater 500 W
1A7/F1 Filter
1A7/F2 Filter
1A7/M0 Circulation pump
1A7/M1 Degassing pump
1A7/S1 Level switch air separation
1A7/S2 Level switch refill container
1A7/S3 Flow switch
1A7/S4 Over temperature switch
1A7/VA2 Drain valve
1A7/VA3 Drain valve
1A7/VA4 Drain valve
1A7/Y2 Valve circulation
1A7/Y3 Valve filling
1A7/Y4 Valve air separation

Locate Components
Figure 2-6 Shock-wave Positioning

Locate Components
2A1 PCB switch
2S1 Switch for the brakes of joints 3 and 4
2S2 Switch for the brake of the Y axis
2S3 Switch for the brake of joint 1
2S4 Switch for the brake of the Z axis
2X1 Interface brakes
2Y1 Brake for joint 1
2Y5 Brake Z axis
2Y6 Brake Y axis
2Y7 Brake Z axis
3B1 EMSE
3B5 Pressure sensor
3S1 Interlock switch
3X9 Connection PE

Locate Components

3 Messages
Table of Contents
3.2 Description 3.3

Messages
Table of Tables
Table 3-1 Text Messages 3.3
Table 3-2 Messages, WKL Tests (Service Menu ’31 ‘) 3.3
Table 3-3 Messages, ESWT/ESWL 3.4
Table 3-4 Messages, Controller 3.4

Messages
3.1 Introduction
Chapter 3 contains the messages, which may occur during the operation of the
3.2 Description
Display H1 of the control unit is used to display messages and errors. Messages/errors
are displayed as text or as numbers.
Table 3-1 shows text messages.
Table 3-2 to Table 3-4 show the message numbers and the corresponding meanings.
Table 3-1 Text Messages
Message Meaning
-rEL Release shock-wave release button (during initialization)

FILL Water level too low
LEnS 1.000.000 shock-waves - change EMSE
PASS WKL tests finished successfully
PrES Error message in the automatic WKL test
Entg WKL in degassing mode
ECG ECG-mode
Table 3-2 Messages, WKL Tests (Service Menu ’31 ‘)
Message Meaning
E149 Flow switch does not open

E150 Flow switch does not close
E151 Heater not working
E152 Heater can’t reach set point
E153 Temperature over range switch does not open
E155 Cooler not working
E156 Temperature over range switch does not close
E157 Can’t set pressure to min. level
E158 Can’t set pressure to max. level

Messages
Table 3-3 Messages, ESWT/ESWL
Message Meaning
E011 Water flow is too low

C022 Water temperature too high
E032 ESWT/ESWL not permitted
E034 HV out of tolerance
E036 Nominal value HV out of tolerance
E037 Charging unit alarm after power on
E038 End of Charge always high
E039 Charging unit alarm
E040 Water circuit defective, stop ESWT/ESWL
E041 Water circuit Error
E042 Charging unit interlock failure
C043 Charging unit over temperature
C048 Water temperature too low for ESWT/ESWL
C049 Activation in progress, ESWT/ESWL not possible
C050 ESWT/ESWL ready
C051 End of Charge timeout
E052 Water circuit timeout error
C053 Release shock-wave release button
E057 No ESWT/ESWL without water cushion pressure
E060 High voltage above limit (as from SW V2.43)
Table 3-4 Messages, Controller
Message Meaning
C096 NV RAM initialized

C132 Flow switch not open at power up
E136 NV RAM : Isocentric calibration failure

4 Service Mode
Table of Contents
4.2 General Description 4.2
4.3 Activate Service Mode 4.3
4.4 Selection of Menus in Service Mode 4.4
4.5 Description of the Service Menus 4.5
4.5.1 Service Menu ’10 ‘ 4.5
4.5.2 Service Menu ’20 ‘ 4.7
4.5.3 Service Menu ’30 ‘ 4.7
4.5.4 Service Menu ’40 ‘ 4.8
4.5.5 Service Menu ’50 ‘ 4.8
4.5.6 Service Menu ’60 ‘ 4.8
4.5.7 Service Menu ’80 ‘ 4.9

Service Mode
4.1 Introduction
Chapter 4 describes the Service Mode of the Dornier Compact Alpha.
4.2 General Description
The functions of the Service Mode are:

- System settings and calibration (Service Menu ’10 ‘)
- Auto-test of the ESWT/ESWL system (Service Menu ’20 ‘)
- Auto-test of the water circuit (Service Menu ’30 ‘)
- Filling, draining and degassing of the water circuit (Service Menu ’40 ‘)
- Key test of the control unit (Service Menu ’50 ‘)
- Setting and resetting of the outputs for the water circuit (Service Menu ’60 ‘)
- Display and setting of the shock-waves, the energy levels and patient counter
(Service Menu ’80 ‘)
The Service Mode has two function levels (Service Levels).
All menus (see Table 4-1) can be activated in both Service Levels.
The setting/reset of the system shock-wave counter, the EMSE shock-wave counter, the
operating hours counter and clearing the NVRAM is not possible in Service Level 1.
NOTE The setting/reset of the EMSE shock-wave counter is possible in Service Level 1 as
from software version V2.42.
All the functions can be activated in Service Level 2.

Service Mode
4.3 Activate Service Mode
To activate Service Level 1, press keys frequency pos. (S3), frequency neg. (S2) and
shock-wave release key (S9). The keys must be pressed simultaneously and held down
as long as the Service Mode activation is detected. To return to the user program, press
the same three keys again.
Service Level 2 is activated when the DIL switch S1/3 on the PCB Medico has been set
to ON before activating the Dornier Compact Alpha as shown in Figure 4-1.
To return to the user program, deactivate the Dornier Compact Alpha and set DIL
switch S1/3 to OFF. Then the Dornier Compact Alpha can be started again as usual.
Figure 4-1 PCB Medico

Service Mode
4.4 Selection of Menus in Service Mode
After startup in Service Mode, “10” (Setting menu) appears in display H1 on the control
unit. Display H2 shows “tOP”.
To move up and down through the menus, press S3 (frequency pos.) and S2
(frequency neg.). Pressing the Reset key S1 activates the selected menu.
Table 4-1 shows the available menus and corresponding displays.
Table 4-1 Menus in Service Mode
Display H1 Menu Function

10 Setting menu System settings and calibration
20 ESWT test menu Automatic test of the ESWT/ESWL system
30 Water system test menu Automatic test of the water circuit
40 Fill menu Filling, draining, and degassing of the water circuit
50 Key test menu Test of key functions of the control unit
60 Water system settings menu Setting and resetting of the single outputs for the
water circuit
80 Shot count menu Display and setting of the shock-waves, the energy
levels and the patient counter

Service Mode
4.5 Description of the Service Menus
NOTE The sub menus are described in this paragraph or there is a note in which chapter they
are described.
Figure 4-2 Switches and Display Elements of the Control Unit (partly)
H1 S1
H2
S2 S3
S4
H3 S5
4.5.1 Service Menu ’10 ‘
’11 ‘ Description in chapter 10 (pages 10.12 – 10.15)

’13 ‘ Setting the shock-wave counter of the EMSE
If Service Menu ’13 ‘ is selected, the value of the EMSE shock-wave counter is
indicated on display H1 and display H2 indicates “SEC”. One of the following elements
will be indicated on display H1 by simultaneously pressing of the keys S4 and Reset:
“10^0“ to set the 100 digit
Select the respective element for the input with the keys S2/S3 and set to the correct
value with the keys S4/S5. The input will be stored by pressing the Reset key.

Service Mode
’14 ‘ Setting the shock-wave counter of the system

If Service Menu ’14 ‘ is selected, the value of the system shock-wave counter is
indicated on display H1 and display H2 indicates “SSC”. One of the following elements
will be indicated on display H1 by simultaneously pressing of the keys S4 and Reset:
The input and the storage is to perform as in Service Menu ’13 ‘.
’15 ‘ Setting the counter of the operating hours
If Service Menu ’15 ‘ is selected, the value of the operating hours counter is indicated
on display H1 and display H2 indicates “SHC”. One of the following elements will be
indicated on display H1 by simultaneously pressing of the keys S4 and Reset:
The input and the storage is to perform as in Service Menu ’13 ‘.
’16 ‘ Date and time setting
If Service Menu ’16 ‘ is selected press the keys S4 and Reset.
The following indications can be selected with the keys S2/S3 on display H1:
“Year“ to set the year (0-99)
“1-12“ to set the month (0-12)
“1-31“ to set the day (0-31)
“0-23“ to set the hour (0-24)
“0-59“ to set the minutes (0-59)
The selected indications can be set to the current value with the keys S4/S5.
Press the key Reset for storage.
’17 ‘ Clear NVRAM
If Service Menu ’17 ‘ is selected display H1 indicates “CLr” and display H2 indicates
“rAn”.
Press the keys S4 and Reset to clear the NVRAM (display H1 indicates ‘0000’).
’18 ‘ Clear Error Buffer
If Service Menu ’18 ‘ is selected display H1 indicates “CLr” and display H2 indicates
“Erb”.
Press the keys S4 and Reset to clear the NVRAM (display H1 indicates ‘0000’).

Service Mode
’19 ‘ Read out Error Buffer

If Service Menu ’19 ‘ is selected display H1 indicates “SEE” and display H2 indicates
“Erb”. The last of the stored errors is shown on the display H1 by pressing the keys S4
and Reset. It can be scrolled through the error list by pressing the keys S2/S3.
‘1A ‘ Change of the trigger mode
In this Service Menu you can select between ECG triggering and fixed frequency
triggering by pressing the keys S4 and Reset. “ECG” will be indicated with ECG
triggering on the display H1. “FrE” will be indicated on display H1 with fixed
frequency triggering.
Display H4 indicates a ‘+’ for 150 msec whenever an ECG pulse occurs.
‘1b ^’ Back to the main Service Menu

’23 ^’ Back to the main Service Menu

‘32 P’ Description in chapter 7 (page 7.24)
’33 d’ Description in chapter 7 (page 7.24)
’34 I’ Description in chapter 7 (page 7.24)
’35 0’ Description in chapter 7 (page 7.24)
’36 t’ Description in chapter 7 (page 7.24)

Service Mode
’41 ‘ Filling of the water circuit (description in chapter 7, page 7.21)

’42 ‘ Uncoupling of the coupling bellows (description in chapter 7, page 7.21)
’43 ‘ Normal operation, without heating (description in chapter 7, page 7.20)
’44 ‘ Draining of the water circuit (description in chapter 7, pages 7.16 – 7.17)
’45 ‘ Normal operation, however the temperature will be controlled between
36 °C – 38.7 °C (description in chapter 7, page 7.22);
Check of the communication to the ultrasound unit (description in chapter
10, page 10.9)
’51 ‘ Test of the single keys of the control unit (description in chapter 9, page
9.11)
’61 ‘ Description in chapter 7 (page 7.15)


Service Mode
NOTE Display H1 indicates the possible Service Menus.

With the keys S2/S3 can be scrolled through the single Service Menus. To activate the
selected Service Menu the key Reset has to be pressed.
The Service Menus ’81 ‘ – ’8d ‘ show the histogram slots on display H2 and the
number of the respective shock-waves on display H1.
Service Menu ‘8E ‘ indicates on display H2 “P C” and the patient counter on H1.
’81 ‘ Display/setting of the shock-waves with energy level 1

’8A ‘ Display/setting of the shock-waves with energy level 10
’8b ‘ Display/setting of the shock-waves with energy level 11
’8C ‘ Display/setting of the shock-waves with energy level 12
’8d ‘ Display/setting of the shock-waves with energy level 13
’8E ‘ Display/setting of the patient counter
’8F ^’ Back to the main Service Menu
One of the following elements will be indicated on display H1 by simultaneously
pressing of the keys S4 and Reset.
Select the respective element for the input with the keys S2/S3. The current value for
this digit will be indicated on display H3 (default value is 0) and can be set to the
correct value with the keys S4/S5.
The input will be stored by pressing the Reset key.

Service Mode

5 Schematics
Table of Contents
5.2 Schematics 5.2

Schematics
5.1 Introduction
Chapter 5 contains schematics, wiring diagrams and ground plans for the
Dornier Compact Alpha
5.2 Schematics
Chapter 5 contains a total of 29 figures.

Figure 5-1 shows the block diagram of the power supply.
Figure 5-2 to Figure 5-5 show schematics of the power supply and the low voltage
distribution.
Figure 5-6 to Figure 5-8 show schematics of the shock-wave positioning.
Figure 5-9 shows the schematic of the option RTFI.
Figure 5-10 to Figure 5-12 show schematics of the shock-wave circuit.
Figure 5-13 to Figure 5-18 show schematics of the water circuit.
Figure 5-19 to Figure 5-20 show schematics of the ultrasound locating.
Figure 5-21 to Figure 5-27 show wiring diagrams.
Figure 5-28 to Figure 5-29 show ground plans.

Schematics
Figure 5-1 Block Diagram, Power Supply 100 VAC – 240 VAC

Schematics
Figure 5-2 Schematic, Power Supply and Low Voltage Distribution

Schematics

Schematics

Schematics

Schematics
Figure 5-6 Schematic, Shock-wave Positioning

Schematics

Schematics

Schematics
Figure 5-9 Schematic, Option RTFI

Schematics
Figure 5-10 Schematic, Shock-wave Circuit

Schematics

Schematics

Schematics
Figure 5-13 Schematic, Water Circuit

Schematics

Schematics

Schematics

Schematics

Schematics

Schematics
Figure 5-19 Schematic, Ultrasound

Schematics
Figure 5-20 Schematic, Ultrasound

Schematics
Figure 5-21 Wiring Diagram

Schematics

Schematics

Schematics

Schematics

Schematics

Schematics

Schematics
Figure 5-28 Ground Plan, System

Schematics
Figure 5-29 Ground Plan, Rack

Schematics

6 Shock-Wave Positioning
Table of Contents
6.2 Description 6.2
6.3 Shock-wave Positioning 6.3
6.4 Switches of the Brakes 6.4
6.4.1 Switch 2S1 6.4
6.4.2 Switch 2S2 6.5
6.4.3 Switch 2S3 6.6
6.4.4 Switch 2S4 6.7
6.4.5 Foot Switch 2S6 6.8
6.5 Exchange Brake Magnets and Adjust Brakes 6.9
6.5.1 Z Axis 6.9
6.5.2 Joint 4 6.11
6.5.2.1 Change Brake Magnet 6.11
6.5.2.2 Adjust Brake 6.13
6.5.3 Joint 3 6.14
6.5.4 Joint 2 6.15
6.5.5 Joint 1 6.17
6.5.6 Y Axis 6.18
6.6 Laser Aiming Device QuickLinX (Option) 6.19
6.6.1 Properties of the Laser Aiming Device QuickLinX 6.19

Shock-Wave Positioning
6.1 Introduction
Chapter 6 describes the shock-wave positioning of the Dornier Compact Alpha.
6.2 Description
The shock-wave positioning includes

- the joints 1 to 4,
- the movement of the Y axis,
- the movement of the Z axis.

6.3 Shock-wave Positioning
The shock-wave positioning consists of two horizontally mounted rotating joints (joint
3 and 4), two vertically mounted rotating joints (joint 1 and 2), a horizontal movement
(Z axis) and a vertical movement (Y axis).
The magnetic brakes of the single axes are released by the switches 2S1, 2S2, 2S3, 2S4
and by the foot switch 2S6.
The flexibility of the single axes and movements cause a free positioning of the therapy
head.
NOTE The schematics of the shock-wave positioning are shown in chapter 5 of this Service
Manual.
Figure 6-1 shows the shock-wave positioning of the Dornier Compact Alpha.
Figure 6-1 Shock-wave Positioning Dornier Compact Alpha
1 Joint 3
2 Joint 4
3 Z Axis
4 Joint 1
5 Joint 2
6 Y Axis

6.4 Switches of the Brakes
This paragraph describes which switch is to use to release the single joints and
movements.
6.4.1 Switch 2S1
By pressing the switch 2S1 the brake of the joint 3 (1, Figure 6-1) and the brake of the
joint 4 (2, Figure 6-1) will be released.
Switch 2S1 (1, Figure 6-2) is mounted in the handle of the therapy head.
Figure 6-2 Therapy Head
1 Switch 2S1

6.4.2 Switch 2S2
Pressing the switch 2S2 releases the brake of the Y axis (6, Figure 6-1).
Thus a horizontal movement of the shock-wave positioning is possible.
Switch 2S2 (1, Figure 6-3) is mounted in the support of the shock-wave positioning.
Figure 6-3 Support of the Shock-wave Positioning
1 Switch 2S2

6.4.3 Switch 2S3
Pressing the switch 2S3 releases the brake of joint 1 (4, Figure 6-1).
Thus a horizontal rotation of joint 1 is possible.
1 Switch 2S3

6.4.4 Switch 2S4
Pressing the switch 2S4 releases the brake of the Z axis (3, Figure 6-1).
Thus a vertical movement of the shock-wave positioning is possible.
1 Switch 2S4

6.4.5 Foot Switch 2S6
Pressing the foot switch 2S6 release the brake of joint 1 (4, Figure 6-1), the brake of
joint 2 (5, Figure 6-1), the brake of the Y axis (6, Figure 6-1) and the brake of the Z
axis (3, Figure 6-1).
This causes a complete movement of the shock-wave positioning, however without the
rotation of the therapy head. To rotate the therapy head switch 2S1 has to be pressed.
Foot switch 2S6 is fix connected to the rack of the Dornier Compact Alpha with a
cable.

6.5 Exchange Brake Magnets and Adjust Brakes
6.5.1 Z Axis
The brakes of the Z axis can’t be adjusted.

The exchange of the brake magnets is described below.
1 Remove the front covers of the Dornier Compact Alpha.
2 Switch on the Dornier Compact Alpha.
3 Move Z axis to the lowest position if possible.
CAUTION Prior to the dismounting of the brake magnets the shock-wave positioning has to
be supported with an appropriate object if step 3 is not possible.
4 Switch off the Dornier Compact Alpha.

5 Disconnect cable (2, Figure 6-6).
Figure 6-6 Z Axis
1 Locking screws
2 Cable
6 Loosen the locking screws (1, Figure 6-6).

7 Remove the defective brake magnets.
NOTE The mounting of the brake magnets for the Z axis is to perform in the reversed
sequence.

NOTE The special tools shown in Figure 6-7 are necessary for the exchange of the brake
magnets for the joints 1 to 4.
Figure 6-7 Special Tools

6.5.2 Joint 4
6.5.2.1 Change Brake Magnet
1 Switch off the Dornier Compact Alpha.

2 Remove the cover of the cable (2, Figure 6-8).
3 Unsolder the cable (2, Figure 6-8).
4 Loosen the two locking screws (1, Figure 6-8) of the therapy head and remove the
therapy head.
Figure 6-8 Therapy Head
1 Locking screws
2 Cable

5 Loosen the six locking screws of the pressure disk (2, Figure 6-9) and remove the
pressure disk.
Figure 6-9 Pressure Disk
1 Adjusting screws (3 each)

2 Pressure disk
6 Loosen the clamping sleeves (2, Figure 6-10) by lightly tapping onto the clamping
disk (1, Figure 6-10) and remove them.
Figure 6-10 Clamping Sleeves
1 Clamping disk
2 Clamping sleeves

7 Remove the clamping disk with braking disk (see Figure 6-11).
Figure 6-11 Clamping Disk with Braking Disk
8 Loosen the shaft nut, which is below and remove the brake magnet.
NOTE The mounting of the brake magnet is to perform in the reversed sequence.
6.5.2.2 Adjust Brake
The adjustment of the brake takes place by the adjusting screws (1, Figure 6-9) on the
clamping disk. The distance between the clamping disk and the braking disk will be
adjusted with the screws.
The brake is to be adjusted that joint 4
- is not rotatable with normal force in braked condition
- is free rotatable in released condition

6.5.3 Joint 3
1 Remove the cover of the Y axis.

2 Remove the cover of joint 3 (see Figure 6-12).
Figure 6-12 Joint 3
3 Unsolder cable (1, Figure 6-13) and pull back to joint 3.
Figure 6-13 Cable for Joint 3
1 Cable

4 Repeat steps 5 to 8 of paragraph 6.5.2.1.
The adjustment of the brake for joint 3 is to perform in the same way as for joint 4 (see
paragraph 6.5.2.2).
6.5.4 Joint 2
NOTE To change the brake magnet for joint 2 the Y axis, which is mounted above joint 2, has
to be dismounted.
1 Remove the support for the control unit and its collet.
3 Unsolder cable (1, Figure 6-13).
4 Loosen the locking screws (1, Figure 6-14) and remove plate.
Figure 6-14 Plate for Y Movement
1 Locking screws
5 Remove Y movement.

6 Loosen the six locking screws (1, Figure 6-15) for the slide of the Y movement
and remove the slide.
Figure 6-15 Locking Screws for the Slide of Y Movement
1 Locking screws
paragraph 6.5.2.2).

6.5.5 Joint 1
1 Remove the front covers of the Dornier Compact Alpha.

2 Disconnect the cable (1, Figure 6-16) at the brake magnets of the Z axis and pull it
back to joint 1.
Figure 6-16 Brake Magnets of the Z Axis
1 Cable
paragraph 6.5.2.2).

6.5.6 Y Axis
The brake of the Y axis can’t be adjusted.

The exchange of the brake magnet is described below.
1 Remove the support for the control unit and its collet.
3 Remove the cover (4, Figure 6-17) of the cable connection.
4 Unsolder the cable (3, Figure 6-17) of the brake magnet.
5 Remove the holder (2, Figure 6-17) for the brake magnet.
6 Dismount brake magnet (1, Figure 6-17).
Figure 6-17 Brake Magnet of the Y Axis
1 Brake magnet
2 Holder
3 Cable
4 Cover

6.6 Laser Aiming Device QuickLinX (Option)
NOTE The Laser Aiming Device QuickLinX can be refitted with the FCO 6013.
The Laser Aiming Device QuickLinX enables the localization of concretions and the
application area in conjunction with the Dornier Compact Alpha and any preferred
X-ray C-arm, which can be moved along the X, Y (horizontal), Z (vertical) and the
CC (swivel) axis.
6.6.1 Properties of the Laser Aiming Device QuickLinX
Basically the Laser Aiming Device QuickLinX consists of the DC/DC converter, of the
four laser pointers and the on/off switch for the laser pointers.
The DC/DC converter is mounted in the rack and provides +5 VDC, which are
necessary for the operation of the laser pointers.
The four laser pointers and the on/off switch are integrated in the cover of the therapy
head.


7 Water Circuit
Table of Contents
7.2 Description 7.3
7.3 Water Circuit (WKL) 1A7 7.3
7.3.1 Description 7.3
7.3.2 Main Circuit (without Active Degassing) 7.6
7.3.2.1 Air Separator LA 7.6
7.3.2.2 Refill Container NB 7.6
7.3.2.3 Heating Cartridge 1A7/E1 7.6
7.3.2.4 Level Switch 1A7/S1 (Air Separator LA) 7.7
7.3.2.5 Level Switch 1A7/S2 (Refill Container NB) 7.7
7.3.2.6 Flow Switch 1A7/S3 7.7
7.3.2.7 Temperature Switch 1A7/S4 7.7
7.3.2.8 Temperature Sensor 1A7/B1 (PT 100) 7.7
7.3.2.9 Valves 1A7/Y2 and 1A7/Y3 7.7
7.3.2.10 Valve 1A7/Y4 (LA Aeration) 7.7
7.3.2.11 Circulation Pump 1A7/M0 7.8
7.3.2.12 Aerating Screw VA1 (Therapy Head) 7.8
7.3.2.13 Drain Valve VA2 (Drain Therapy Head) 7.8
7.3.2.14 Drain Valve VA4 (Cooler) 7.8
7.3.3 Cooling Circuit 1A5 7.8
7.3.3.1 Cooler 1A5/K1 7.8
7.3.3.2 Fan 1A5/E1 7.8
7.3.4 Main Circuit (with Active Degassing) 7.9
7.3.4.1 Degassing Container EB 7.9
7.3.4.2 Degassing Pump 1A7/M1 7.9
7.4 Therapy Head 7.10

Water Circuit
7.5 Water Circuit Control 7.11
7.5.1 Control Components 7.11
7.5.1.1 Coupling Module 1U2 7.11
7.5.1.2 Relay PCB 1A10 7.11
7.5.2 Temperature Control 7.11
7.5.3 Temperature Monitoring 7.12
7.5.4 Pressure Control 7.12
7.6 Automatic Test of the Water Circuit 7.13
7.7 Service Functions in Service Menu ’60 ‘ 7.15
7.8 Draining the Water Circuit 7.16
7.9 Cleaning and Rinsing the Water Circuit 7.18
7.9.1 Cleaning the Water Circuit 7.18
7.9.2 Rinsing the Water Circuit 7.18
7.10 Filling the Water Circuit 7.19
7.10.1 Filling the WKL with Optimum Water Level 7.21
7.10.2 Complete Degassing of Water Circuit 7.22
7.10.2.1 Degassing, Service Mode 7.22
7.10.2.2 Degassing, User Mode 7.22
7.11 Maintenance Work 7.23
7.11.1 Replace Temperature Sensor 1A7/B1 7.23
7.12 Adjustment of Pressure Control Regulation Factors 7.24

Water Circuit
7.1 Introduction
Chapter 7 describes the functional groups of the water circuit (WKL) in the
NOTE A water circuit without active degassing is mounted in a Dornier Compact Alpha up to
SN 80. The degassing of the water circuit is realized with an air separator where the
heating cartridge 1A7/E1 is installed.
For degassing of the water circuit in a Dornier Compact Alpha with a SN ≥ 81 or with
the installed FCO 7001 a degassing pump and two filters are installed.
7.2 Description
Circulation, degassing and temperature regulation is realized in the water circuit.

The therapy head is coupled to the patient by means of a water cushion.
Deionized and degassed water in drinking water quality (for re-filling) is used as the
coupling medium for low-loss generation and coupling of the shock-waves. The water
is heated to 34 °C ± 1 °C.
In order to achieve a secure coupling to the patient the volume of the liquid in the
therapy head will be changed. The coupling is monitored by a control.
The water circuit (WKL) is designed as a closed system. No liquid is lost during
operation. During standstill a very little gas is re-absorbed by the water.
7.3 Water Circuit (WKL) 1A7
7.3.1 Description
WKL 1A7 is mounted in the rack on the left side (view from the therapy head). All
electrical function elements are supplied with a voltage of +24 VDC.
Exceptions are the heater and the fans of the cooling system which are supplied with
230 VAC:
Figure 7-1 shows the functional overview of the WKL (without active degassing).
Figure 7-2 shows the functional overview of the WKL (with active degassing).
NOTE The schematics of the water circuit control are shown in chapter 5 of this Service
Manual.

Water Circuit
Figure 7-1 Functional Overview of the WKL (without Active Degassing)
1A5/E1 Fans for cooler 1A7/Y2 Valve circulation

1A5/K1 Cooler 1A7/Y3 Valve coupling
1A7/B1 Temperature sensor (PT100) 1A7/Y4 Valve decoupling
1A7/E1 Heating (500W) and aerate
1A7/M0 Circulation pump LA Air separator
1A7/S1 Level switch, aeration NB Refill container
1A7/S2 Level switch NB VA1 Aerating screw
1A7/S3 Flow switch VA2 Drain valve
1A7/S4 Temperature switch, monitoring VA4 Drain valve

Water Circuit
Figure 7-2 Functional Overview of the WKL (with Active Degassing)
1A5/E1 Fans for cooler 1A7/S4 Temperature switch, monitoring

1A5/K1 Cooler 1A7/Y2 Valve circulation
1A7/B1 Temperature sensor (PT100) 1A7/Y3 Valve coupling
1A7/E1 Heating (500W) 1A7/Y4 Valve decoupling
1A7/F1 Filter and aerate
1A7/F2 Filter EB Degassing container
1A7/M0 Circulation pump ED Degassing nozzle
1A7/M1 Degassing pump NB Refill container
1A7/S1 Level switch, aeration VA1 Aerating screw
1A7/S2 Level switch NB VA2 Drain valve
1A7/S3 Flow switch VA4 Drain valve

Water Circuit
7.3.2 Main Circuit (without Active Degassing)
The water is heated, circulated and aerated in the main circuit. The main circuit also
eliminates residual air bubbles from the water cushion.
7.3.2.1 Air Separator LA
Heating cartridge 1A7/E1 and level switch 1A7/S1 are integrated in LA.
LA is where the water is heated and air bubbles are eliminated from the complete
system (system is aerated when container is refilled).
Aerating valve 1A7/Y4 is installed at the highest level of LA to ensure safe aeration.
7.3.2.2 Refill Container NB
Level switch 1A7/S2 is located in the refill container. The water necessary for coupling
is filled into NB. Level switch 1A7/S2 indicates when the water level is below the
minimum level and thus when a refill is necessary.
7.3.2.3 Heating Cartridge 1A7/E1
The heating cartridge is installed near the bottom of LA. The flow into LA occurs at the
level of the heating cartridge in order to ensure appropriate water heating.
The heating cartridge consists of heating element E1 and the over temperature fuse.
NOTE Table 7-1 shows the limit values of the temperature control.
CAUTION The heater is generally deactivated in the following cases:

- temperature switch 1A7/S4 is activated
- the water flow stops
- the water circulation pump turns off
- the shock-wave release key is pressed
An over temperature fuse is integrated in the heating cartridge. When the switch-off
temperature (95 °C) is exceeded, the heating cartridge is deactivated. The temperature is
measured in the heating cartridge. In the case of a dry run of the LA heating, the over
temperature sensor prevents overheating damages to functional elements in the water
circuit. When the over temperature fuse is released, the heating cartridge becomes
useless and must be replaced.

Water Circuit
7.3.2.4 Level Switch 1A7/S1 (Air Separator LA)
Level switch 1A7/S1 in LA controls aerating valve 1A7/Y4 via the PCB Medico. When
there is too much air in LA, the liquid level decreases and level switch 1A7/S1 opens.
Valve 1A7/Y4 is then activated by the PCB Medico. The valve opens. The excessive air
can escape, the liquid level increases and level switch 1A7/S1 closes.
7.3.2.5 Level Switch 1A7/S2 (Refill Container NB)
Level switch 1A7/S2 prevents dry running of the pump when coupling the coupling
cushion. When the level switch opens, “FILL” appears in display H1 of the control unit.
“FILL” is also a prompt for the operator to refill NB with water.
7.3.2.6 Flow Switch 1A7/S3
Flow switch 1A7/S3 monitors the flow in the main circuit. When the flow in the water
circuit is insufficient for 30 seconds, 1A7/S3 opens and the error message “E011”
appears in display H1. The water circuit is deactivated and shock-wave operation
stopped.
7.3.2.7 Temperature Switch 1A7/S4
Temperature switch 1A7/S4 monitors the water temperature in the coupling cushion.
When the water temperature exceeds 41 °C, the temperature switch opens and
shock-wave generation is interrupted. The message “C022” appears in display H1.
7.3.2.8 Temperature Sensor 1A7/B1 (PT 100)
The PCB Medico controls the activation and deactivation of heating and cooling via
temperature sensor 1A7/B1.
7.3.2.9 Valves 1A7/Y2 and 1A7/Y3
Valves 1A7/Y2 and 1A7/Y3 allow the operator to switch between filling and draining
of the coupling cushion and also circulation of the WKL.
7.3.2.10 Valve 1A7/Y4 (LA Aeration)
When the water level in LA is too low, PCB Medico opens valve 1A7/Y4 so that the
excessive air can escape.
The coupling cushion is decoupled also via valve 1A7/Y4.

Water Circuit
7.3.2.11 Circulation Pump 1A7/M0
Circulation pump 1A7/M0 is a magnetically coupled pump which ensures sufficient and
even flow through the WKL.
7.3.2.12 Aerating Screw VA1 (Therapy Head)
The aerating screw is to open when the coupling cushion is emptied in order to prevent
the coupling foil from adhering to the rubber lens and to separate air out of the coupling
cushion during filling.
7.3.2.13 Drain Valve VA2 (Drain Therapy Head)
The drain valve is opened to drain the water from the therapy head. Drain valve VA2 is
also used to aerate the coupling cushion and water circuit during refill.
7.3.2.14 Drain Valve VA4 (Cooler)
The drain valve is opened to drain the water in case of water change.
7.3.3 Cooling Circuit 1A5
7.3.3.1 Cooler 1A5/K1
The water in the circulation circuit is also pumped via the cooler in order to ensure
water cooling if necessary.
7.3.3.2 Fan 1A5/E1
When the water reaches a certain temperature, the fan is activated to cool the cooling
circuit.
NOTE Table 7-1 shows the limit values of the temperature control.

Water Circuit
7.3.4 Main Circuit (with Active Degassing)
In relation to a WKL without active degassing a degassing pump and two filters are
mounted additionally.
Furthermore the air separator LA is replaced by the degassing container EB.
NOTE Only the differences to a WKL without active degassing are described in
paragraph 7.3.4.
7.3.4.1 Degassing Container EB
The heating cartridge 1A7/E1 and the level switch 1A7/S1 are mounted in the
degassing container.
The water is heated in the EB and the WKL is aerated with the valve 1A7/Y4.
7.3.4.2 Degassing Pump 1A7/M1
The degassing pump makes a water-air bubble mixture which is nearly under
atmospheric air pressure after it is evacuated from the degassing pump. Since the gas
re-absorption process is slower than the degassing itself, the water-air bubble mixture
can be routed into the EB and separated by means of air separation (1A7/S1 and
1A7/Y4).

Water Circuit
7.4 Therapy Head
The main components of the therapy head are: EMSE 3B1, acoustic lens and coupling
cushion. The interlock switch 3S1 and the high voltage sockets are integrated in the
lower part of the therapy head.
Pressure sensor 3B5 is mounted at the outside of the therapy head to determine the
pressure in the coupling bellows. It is connected to the WKL with a hose.
The brake switch 2S1 is integrated in the handle of the therapy head.
Figure 7-3 Components of therapy head
1 Interlock switch 3S1 6 Pressure sensor 3B5

2 High voltage sockets 7 Switch 2S1
3 Coil 8 Acoustic lens
4 Kapton foil 9 Coupling cushion
5 Aluminum membrane

Water Circuit
7.5 Water Circuit Control
7.5.1 Control Components
7.5.1.1 Coupling Module 1U2
The temperature in the WKL is measured via the temperature sensor (PT100) 1A7/B1.
The R/U converter 1U2 converts the resistance value corresponding to the temperature
into a voltage value (temperature coefficient: 0.1 V/°C).
7.5.1.2 Relay PCB 1A10
Relay PCB 1A10 contains the relays with which the potential separation is transmitted
from the system to the patient subassemblies.
7.5.2 Temperature Control
The analog value of the R/U converter 1U2 (AN12 SENS, TMP) is transmitted to the
PCB Medico.
When the temperature goes below the lower limit value for “heating on”, PCB Medico
activates heating element 1A7/E1 with the exception of the cases mentioned in
paragraph 7.3.2.3.
When the temperature exceeds the upper limit value for “heating off”, PCB Medico
deactivates heating element 1A7/E1.
Table 7-1 shows the limits of the temperature values.
Table 7-1 Limits of the Temperature Values
Function Limit value
Cooler on 36.0 °C
Cooler off 34.0 °C
Heating off 33.4 °C
Heating on 33.0 °C
Shock-wave release > 18.0 °C

Water Circuit
7.5.3 Temperature Monitoring
When the actual water temperature in the therapy head exceeds or remains under the
preset limit values, the water circuit control generates an error message.
Over temperature is monitored by temperature switch 1A7/S4. When the water
temperature exceeds 41 °C, the temperature switch opens. This causes relay K1 on relay
PCB 1A10 to drop out. The heating is deactivated. Circulation pump 1A7/M0 is also
switched off. These safety switch-offs do not depend on the temperature-control circuit.
The temperature control circuit reports under temperature. The water circuit control
monitors the admissible temperature range.
7.5.4 Pressure Control
Pressure sensor 3B5 is connected to the WKL by a hose. Thus pressure changes will be
detected directly.
The measured values are determined by resistance changes in the sensor, as a function
of the pressure. The resistance value corresponding to the pressure is converted to a
current value by the electronic integrated in the pressure sensor housing.

Water Circuit
7.6 Automatic Test of the Water Circuit
The automatic test runs from the Service Menu ’30 ‘ (Water system test menu) in the
Service Mode.
NOTE The Service Mode is described in Chapter 4.
After activating the “Water system test menu”, press key S2 (frequency -) and key S3
(frequency +) on the control unit to select functions. The selected function is indicated
in display H1. Press S1 (Reset) to activate the selected function. The functions are:
- ’31 ‘ (start of the tests)
- ’37 ^’ (back to the main Service Menu)
The tests run automatically. The corresponding test number is indicated on display H2.
“PASS” is indicated on display H1 to show that a test has been successfully completed.
The temperature (in °C) is indicated on display H1.
In case of error, the corresponding error number (instead of “PASS”) is indicated on
display H1. The test routine stops at the displayed test number when an error occurs.
Press Reset to return to the Service Menu ’30 ‘.
After activating the test (pressing Reset) the status of temperature switch 1A7/S4
(SW_TMPOR) is checked. If the temperature switch is open (over temperature), the
cooler will be activated. When the water is cooled down, the temperature switch closes
and the cooler will be switched off. During the cooling phase message “C022”
(WK_OVERTEMP) is alternated with a display of the temperature (on display H1).
If the temperature switch does not close within 10 minutes, the test is not started and
message “E156” (WK_OR_SWITCH_WONT_CLOSE) is indicated on the display.
“End” is indicated on display H2 if all tests are successfully finished.
Table 7-2 shows the sequence of the test routine.

Water Circuit
Table 7-2 Automatic Test WKL (Service Menu ’31 ‘)
Test Component Sequence Error message

1 Flow switch 1A7/S3 Deactivate pump and check whether 1A7/S3 opens E149
2 Flow switch 1A7/S3 Activate pump and check whether 1A7/S3 closes E150
3 Pressure sensor 3B5 Check whether the water pressure can be reduced E157
to minimum value.
4 Pressure sensor 3B5 Check whether the water pressure can be increased E158
to maximum value.
5 Heating 1A7/E1 Activate heating and check whether temperature E151

increases by 2 °C within 4 minutes.
If the temperature is above the switching point of
the temperature switch, the water is first cooled
(E155, E156).
6 Heating 1A7/E1 Activate heating and check whether water circuit E152
can be heated to the maximum operating
temperature within 15 minutes.
7 Heating 1A7/E1 Activate heating and check whether water circuit E153:
can be heated within 15 minutes up to the point 1A7/S4 does not
Temperature switch 1A7/S4
where temperature switch 1A7/S4 opens open
(approx. 41 °C).
E152:
The test can activate two error messages. Heating cannot
heat water circuit
up to over
temperature
8 Cooler 1A5 Activate cooler fan and check whether water circuit E155:
can be cooled within 15 minutes up to the point Cooler not
where temperature switch 1A7/S4 closes. running.
The test can activate two error messages. E156:
Temperature
switch does not
close.

Water Circuit
7.7 Service Functions in Service Menu ’60 ‘
Use Service Menu ’60 ‘ for manually set and reset of several components of the WKL.
NOTE The Service Mode is described in chapter 4.
After activating the “Water system output setting/resetting menu”, press key S2
(frequency -) and S3 (frequency +) on the control unit to select functions. The selected
function is indicated in display H1. Press S1 (Reset) to activate the selected function.
The functions are:
- ’61 ‘ Pumps 1A7/M0 and 1A7/M1 on/off
- ’62 ‘ Open/close valve 1A7/Y4
- ’65 ‘ not used
- ’66 ‘ Cooler fan 1A5/E1 on/off
- ’67 ‘ not used
CAUTION Operating errors can cause destruction of WKL.
After activating a function, press S6 (coupling pressure -) or S7 (coupling pressure +)

on the control unit to set or reset the corresponding output. “1” for set and “0” for reset
is indicated in display H4.
In addition, the switching status of each water circuit switch is indicated in display H3.
Each switch number displayed is followed by an “o” (open) or a “c” (closed).
Table 7-3 Switch Numbers and their Meanings

Number Meaning
1 SW_AER (1A7/S1 / level switch air separation)
2 SW_WATER (1A7/S2 / level switch refilling)
3 SW_WK_UR (1A7/S3 / flow switch)
4 SW_TMPOR (1A7/S4 / switch over temperature)
5 without
6 SW_MAGBR (switch magnetic brakes)

Water Circuit
7.8 Draining the Water Circuit
The WKL is drained in Service Mode, level 1.
NOTE If there is no refill after draining the WKL, the following steps 1 to 3 don’t have to be
performed on newer systems.
There are three connecting pieces at the underside of this systems where hoses can be
connected to drain the WKL. The three hoses are stored in the measuring and testing
device.
1 Remove the front covers.

2 Move therapy head to the upper Z position.
3 Remove side covers.
4 Turn therapy head so that the supply hose is in the lowest position, as shown in
Figure 7-4.
Figure 7-4 Z Axis up, Supply Hose down
5 Activate the Dornier Compact Alpha.

6 Activate Service mode, level 1.

Water Circuit
7 Press S3 repeatedly until Service Menu ’40 ‘ is indicated on

display H1.
8 Press S1.
Service Menu ’41 ‘ is indicated on display H1.

display H1.
Display H4 indicates “L”.
10 Press S9.
Display H1 indicates “44 S” (submenu active).
Valves 1A7/Y2, Y3, and Y4 open.
11 Hang hoses in an appropriate container. Open drain valves VA2, VA3 and VA4.
12 Open aerating screw VA1 at the therapy head.
13 Drain water (approx. 5 liters) into an appropriate container.
14 Blow into the refill socket to check whether the refill container is empty.
15 Press S9 to deactivate submenu “44”.
16 Deactivate the Dornier Compact Alpha.
NOTE When no refill is required after draining, mount the housing covers.

Water Circuit
7.9 Cleaning and Rinsing the Water Circuit
The WKL has to be cleaned and rinsed during the maintenance or if the WKL is dirty.
Tap water is to use for cleaning and rinsing.
7.9.1 Cleaning the Water Circuit
1 Remove the front covers.

2 Move therapy head to the upper Z position.
3 Remove storage box.
4 Remove side cover.
5 Remove upper cover with rail.
6 Drain the WKL as described in paragraph 7.8 if necessary.
7 Mix tap water with 50 ml BM liquid cleaner (stock no. K0556503).
8 Fill the WKL as described in paragraph 7.10.

display H1.
10 Press S9 to activate submenu “45”.

Process: - Warm up to 38.7 °C

- Heating is deactivated
- Ventilator is activated
- Cool down to 36 °C
- Ventilator is deactivated.
This procedure repeats automatically.

11 Press S9 to deactivate process after 2 to 3 hours.
7.9.2 Rinsing the Water Circuit
1 Drain the WKL as described in paragraph 7.8.
NOTE Measure and record the conductivity of the tap water using a conductivity meter before
filling the WKL of the Dornier Compact Alpha.
2 Rinse the water circuit with tap water until the conductivity of the water, measured
at drain valve VA2, is the same as the recorded one.
3 Drain WKL completely.
NOTE When no refill is required after rinsing mount the storage box and the housing covers.

Water Circuit
7.10 Filling the Water Circuit
The filling of WKL has to be done with the Service Mode, level 1.
1 Remove housing covers.

2 Move therapy head in upper position of Z axis.
3 Turn therapy head so that the supply hose is in the highest position, as shown in
Figure 7-5.
Figure 7-5 Z Axis up, Supply Hose up
4 Activate the Dornier Compact Alpha.

5 Activate Service Mode, level 1.

display H1.
7 Press S1.
Service Menu ’41 ‘ is indicated on display H1 (Filling).

display H1.
9 Press S9.
Valves 1A7/Y2, Y3, and Y4 open.

Water Circuit
10 Fill approx. 4 to 4½ liters of deionized and degassed water through the refill
socket. Then blow strongly into the refill socket in order to evacuate air bubbles
from the pump.
12 Turn the therapy head as shown in Figure 7-6 and press air out of the coupling
cushion via the aerating screw.
Figure 7-6 Aeration of Therapy Head
13 Move therapy head into under table position (coupling cushion up).

display H1.

Run circulation for approx. 1 to 2 minutes in order to
separate air out of the hoses.
NOTE Turn the therapy head as shown in Figure 7-6 if there are still air bubbles in the
coupling cushion. Press air out of the coupling cushion.

Water Circuit
7.10.1 Filling the WKL with Optimum Water Level
1 Move therapy head (Z axis) in lowest position.

display H1.
3 Press and hold down S9.

If water level is too low “FILL” is indicated in display H2.
CAUTION Risk of short circuit!

Avoid water overflow during filling.
4 Hold S9 and carefully refill small quantities (cupfuls) of deionized and degassed
water through the refill socket, until “Pr” is indicated on display H3.
5 Release S9.
6 Add about another 200 ml of deionized and degassed water.

7 Move therapy head (Z axis) to highest position.

display H1.

10 Control the amount of water.

Drain therapy head until coupling cushion sucks to lens. There must not be any
water visible in the hose of refill socket.
CAUTION Verify that the coupling cushion will not be sucked too much to the lens. In this
case the lens can be pressed out of the support.
NOTE If there is too much water in the system, drain the surplus amount of water by opening
the drain valve VA2.

Water Circuit
7.10.2 Complete Degassing of Water Circuit
7.10.2.1 Degassing, Service Mode
Use submenu “45” for complete degassing of the water circuit.

display H1.

Process: - Warm up to 38.7 °C

- Heating is deactivated
- Ventilator is activated
- Cool down to 36 °C
- Ventilator is deactivated.
This procedure repeats automatically until submenu “45” is

deactivated by pressing S9.
7.10.2.2 Degassing, User Mode
Additionally the degassing function is available in the User Mode.

The procedure of degassing is the same as in the Service Mode, submenu “45“ (see
paragraph 7.10.2.1).
1 Press S9 (shock-wave release key), S4 (shock-wave intensity -) and
S5 (shock-wave intensity +) simultaneously as long as the degassing mode
becomes active. Display H1 shows “Entg“.
NOTE The degassing mode allows no interactivity with the user.

The pressure in the water circuit cycles between level 1 and level 4
(up to software version V2.42 for 30 minutes to level 4 and for 30 seconds to level 1,
as from software version V2.43 for 30 seconds to level 4 and for 10 minutes to level 1).
2 The deactivation of the degassing mode is to be done with the same key
combination.

Water Circuit
7.11 Maintenance Work
7.11.1 Replace Temperature Sensor 1A7/B1
1 Disconnect cable for temperature sensor (1, Figure 7-7).

2 Unscrew and remove temperature sensor with PG screw joint (3, Figure 7-7) from
assembly block (2, Figure 7-7)
Figure 7-7 Temperature sensor 1A7/B1
1 Cable
2 Assembly block
3 Temperature switch with PG screw joint
3 Loosen PG screw joint. Screw PG screw joint onto

new temperature sensor. Sensor must project 2 cm
out of the screw joint.
4 Fill heat-conducting paste (stock. no. K1006074)

without air bubbles into bore hole in assembly
block.
5 Install new temperature sensor. Pull PG screw

joint tightly.
6 Attach cable for temperature sensor.

Water Circuit
7.12 Adjustment of Pressure Control Regulation Factors
Service Menu ’30 ‘ is used to adjust and store the regulation factors.
- ’32 P’ – ’36 t’ (Water pressure regulation factors)
NOTE The Service Mode is described in Chapter 4.
After activating Service Menu ’30 ‘, press S2 (frequency -) and S3 (frequency +) on the
control unit to select functions to change a regulation factor. Press S1 (Reset) to activate
the selected function. To change a regulation factor, use keys S2 (frequency -) and S3
(frequency +). The regulation value will be indicated on display H2. Table 7-4 shows
the functions.
Simultaneously pressing the keys S4 (SW intensity -) and S1 (Reset) will store the
factor value of the selected function in the NVRAM. If the menu option is changed
before the factor is stored then the original factor value will be restored.
During the adjustment the coupling pressure can be set with the keys S6/S7 whereby
the current regulation factors are considered.
Table 7-4 Functions for Adjusting the Regulation Factors
Function Meaning Adjustment range

32 P Set the range where the pressure for built up the coupling pressure is 0 to 98
switched on and off. Default 27 (=2.7mbar)
33 d Set the range for the pressure over range valve 1A7/Y2 to open and 0 to 98
close, when regulating the coupling pressure Default 27 (=2.7mbar)
34 I Set the range between options 32 and 33. A negative value -98 to +98
decreases the range, a positive value increases the range. Default -11
(= -1.1mbar)
35 O Sets the zero pressure offset. This is the value from the pressure -30 to +70
sensor 3B5, when the coupling pressure level is set to 0. Default
Procedure: (= 16.2mbar)
1 Set the coupling pressure level to 0 and set the offset value to 0.
2 Bring therapy head in under table position;
Set the offset value to the pressure value shown on display H1.
3 Bring therapy head in over table position;
Set the offset value to the pressure value shown on display H1.
4 Store the average of these two values.
36 t Set the "Quick stop time". After coupling the system causes the 0 to 255
pressure to continue increasing for a couple of seconds. To Default 0
overcome this problem, the over pressure valve is momentarily
opened.
The valve activating time can be set in 10ms steps.

8 Shock-Wave Circuit
Table of Contents
8.2 Description 8.3
8.2.1 Shock-Wave Release Process 8.6
8.2.2 Conditions to Enable High Voltage 8.7
8.2.2.1 CHARGE ON Signal Available 8.7
8.2.2.2 Interlock Externally Closed 8.7
8.2.2.3 Preset LOADVSOLL Available 8.7
8.2.2.4 ESWT/ESWL Operating Status 8.7
8.2.3 Shock-Wave Source 8.8
8.2.4 Shock-Wave Generator 8.8
8.2.5 Capacitor Charging and Trigger Unit 8.8
8.2.6 Shock-Wave Counter 8.8
8.3 ESWT/ESWL Control 8.9
8.3.2 ESWT/ESWL Control Process 8.9
8.3.2.1 Prepare for ESWT/ESWL 8.9
8.3.2.2 ESWT/ESWL Control 8.11
8.3.3 Check of the Interlock Circuit 8.14
8.3.4 Reducing of LOADVSOLL 8.14
8.3.5 Prevention of an Unintentional Increase of LOADVSOLL 8.14
8.3.6 Automatic Test of ESWT/ESWL 8.15
8.3.6.1 Start ESWT Test 8.15
8.4 EMSE 8.18
8.4.2 Change of EMSE 8.18
8.4.2.1 Dismount EMSE 8.19
8.4.2.2 Mount EMSE 8.22

Shock-Wave Circuit
8.4.3 Model Stone Test 8.24
8.4.3.1 Prepare and Perform the Model Stone Test 8.24
8.4.3.2 Evaluate the Model Stone Test 8.24
8.4.4 Pressure Test 8.24
8.4.4.1 Prepare and Perform the Pressure Test 8.24
8.4.4.2 Evaluate the Pressure Test 8.24
8.5 Shock-Wave Generator 8.25
8.5.2 Change Spark Gap 8.28
8.5.2.1 Dismount Spark Gap 8.28
8.5.2.2 Mount Spark Gap 8.29
8.5.3 Measure High Voltage in Shock-Wave Circuit 8.30
8.5.3.1 Required Special Tools 8.30
8.5.3.2 Preparatory Tasks 8.30
8.5.3.3 Perform Measurement 8.31
8.5.3.4 Concluding Works 8.32
8.6 Capacitor Charging and Trigger Unit LC475IG 8.33
8.6.2 Functional Units 8.35
8.6.2.1 Logic Unit LG01 8.35
8.6.2.2 Power Unit PW02 8.35
8.6.2.3 High Voltage Unit HV03 8.35
8.6.3 I/O Interface 8.36
8.7 Capacitor Charging and Trigger Unit C4 8.37
8.7.2 Functional Units 8.37
8.7.2.1 PCB Interface 8.37
8.7.2.2 PCB Converter 8.37
8.7.3 I/O Interface 8.37

Shock-Wave Circuit
8.1 Introduction
The shock-wave circuit supplies the shock-wave energy needed for the treatment of
pain and for the shock-wave lithotripsy.
Chapter 8 describes the subassemblies of the shock-wave circuit.
WARNING The high voltage occurring here can be fatal.
Before performing maintenance work, always plug the

safety discharge plug completely into the shock-wave
generator.
8.2 Description
The main subassemblies of the shock-wave circuit are:

- Shock-wave source
- Shock-wave generator
- Capacitor Charging and Trigger Unit
NOTE Two different types of Capacitor Charging and Trigger Unit can be used on a Dornier
Compact Alpha.
- CCT (type LC475IG)
- CCT (type C4)
However the signals to the computer and the connections to the shock-wave generator
are the same on both types.
Figure 8-1 shows the block diagram of the shock-wave circuit.

Figure 8-2 shows the overview of the shock-wave circuit.
NOTE Type LC475IG is shown as the Capacitor Charging and Trigger Unit on Figure 8-1 to
Figure 8-2.
However the block diagram and the overviews are the same with the type C4.

Shock-Wave Circuit
Figure 8-1 Block Diagram, Shock-wave Circuit

Shock-Wave Circuit
Figure 8-2 Overview, Shock-wave Circuit

Shock-Wave Circuit
8.2.1 Shock-Wave Release Process
After the power supply is switched on, 230 VAC is supplied to the CCT. The CCT is
activated by the signal LGON.
Relay K5 on the PCB Medico switches the signal LGON through to CCT. Relay K5 is
activated by the signal LGO when the signal SWINTL arrives at PCB Medico.
For high voltage build-up to occur, the signal CHARGE ON must be on and a nominal
value LOADVSOLL available for the charging voltage.
The high voltage build-up is reported to the PCB Medico by the signals LOADVIST
and EOC (End Of Charge).
The capacitor in the shock-wave generator 1A6 is charged from CCT via the charging
resistor.
The trigger signal TRIG IN from the PCB Medico triggers the pulse amplifier stage of
the trigger module in the CCT.
- ECG triggering
In the case of ECG triggering, trigger signal TRIG IN is delayed 30ms of the
ECG trigger signal by the PCB Medico.
- fixed frequency triggering
In the case of fixed frequency triggering, the PCB Medico generates a 60 to
180 SW/min. trigger signal, depending on the setting.
The pulse (TRIG IN) is amplified on the trigger module. The pulse then ignites a
thyristor which discharges its capacitor via the pulse transformer into the shock-wave
generator.
The pulse transformer increases the pulse voltage from 500 V to approx. 8 kV to 16 kV
and routes the voltage to the spark gap. The resulting ignition spark switches the
capacitor energy at the anode of the spark gap to the cathode.
Depending on the type of unit and on the shock-wave intensity setting, an impulse of
approx. 8 kV to 16 kV is generated. By means of induction, the impulse causes the
membrane of EMSE 3B1 to deflect and releases the resulting shock wave.

Shock-Wave Circuit
8.2.2 Conditions to Enable High Voltage
High voltage is enabled when the following conditions are fulfilled:

- Signal CHARGE ON signal is available
- Interlock externally is closed
- Preset LOADVSOLL is available
8.2.2.1 CHARGE ON Signal Available
- Shock-wave circuit is enabled. This means that the signal CHARGEO activates
relay K7 on the PCB Medico
- Shock-wave release button is pressed
8.2.2.2 Interlock Externally Closed
The interlock switches 3S1 in the therapy head and 1A6/S1 in the shock-wave
generator must be activated (closed). When the interlock circuit is closed, signal
SWINTL is simultaneously at PCB Medico and at the CCT.
8.2.2.3 Preset LOADVSOLL Available
The nominal preset value for the CCT (1A4) is reported back simultaneously to PCB
Medico as LOADVCTL.
8.2.2.4 ESWT/ESWL Operating Status
The display on the control unit shows the ESWT/ESWL operating status.
During startup, the total number of shock waves is scrolled on the display (tOtAL
PULSES). Message “C049” appears when shock-wave release button is pressed.
After startup is completed, “C050” appears for approx. 2 seconds on the display.
If an error occurs in the shock-wave circuit during startup, pressing the shock-wave
release button will cause the error message “E032” to appear.

Shock-Wave Circuit
8.2.3 Shock-Wave Source
EMSE 3B1 is the shock-wave source.

The shock -wave is focused with a silicon rubber lens. Operating temperature is
between +18 °C and +41 °C.
During shock-wave operation, the heat loss from the EMSE is dissipated with the aid of
the water circuit.
8.2.4 Shock-Wave Generator
WARNING In order to ensure safety during servicing, the charging capacitor in the
shock-wave generator 1A6 has to be discharged via a safety discharge plug.
The shock-wave generator generates a current impulse with attenuated oscillation to

activate the EMSE.
8.2.5 Capacitor Charging and Trigger Unit
The CCT (1A4) can charge capacitors up to 20 kV.

The integrated thyristor firing circuit is the impulse current source for the pulse
transformer in the shock-wave generator. The pulse transformer initiates the ignition of
the spark gap.
There are no manual control elements at the CCT. The shock-wave intensity set by the
operator is transmitted to the CCT via the PCB Medico. Shock-wave energy can be
changed during shock-wave release (change on fly). An internal monitoring system
checks whether the nominal value of the charging voltage is exceeded and whether the
desired charging status is reached at the time of shock-wave release.
8.2.6 Shock-Wave Counter
The released shock-waves are recorded by two shock-wave counters:

- System shock-wave counter
- EMSE shock wave counter
The counters can be read out in the Service Mode.

Shock-Wave Circuit
8.3 ESWT/ESWL Control
8.3.1 Description
The shock-wave intensity set by the operator is transmitted to the CCT as nominal
value. During shock-wave release, the control system continuously checks whether the
nominal value has been exceeded and whether the desired charging status has been
achieved at the time of shock-wave release.
The tasks of ESWT/ESWL control are to monitor and control the CCT and the water
circuit during shock-wave generation.
8.3.2 ESWT/ESWL Control Process
8.3.2.1 Prepare for ESWT/ESWL
The preparatory steps for ESWT/ESWL are:

1 Close the INTERLOCK loop.
The interlock signal is routed to the control computer. The signal is divided on the
PCB Medico and transmitted as SWINTL to the control system and as
INTERLOCK to the CCT.
2 Activate the CCT with LGON signal
LGO signal activates relay K5, which switches 24V EXT to the CCT as LGON
signal.
3 Perform CCT check:
- Is there a CCT error?
- Is there an interlock error?
- EOC = 1?
NOTE When one of the above conditions is fulfilled, shock-wave operation is interrupted and
the corresponding error message displayed.
4 Preset test voltage values.

Two voltage values are preset. Signal LOADVCTL must report the values to the
control system. If the signal LOADVCTL differs more than 0.8 kV in relation to
the nominal value, shock-wave operation is interrupted and error message “E036”
is displayed.
5 Initialization is concluded when the above tests have been successfully completed.
LOADVSOLL signal is then set to the Default value (1 with Dornier Compact
Alpha, A with Dornier Compact Alpha IPP).
6 Is the water temperature > 18 °C, message “C050” appears for approx. 2 seconds.
Figure 8-3 shows the preparation for ESWT/ESWL.

Shock-Wave Circuit
Figure 8-3 Preparation for ESWT/ESWL

Shock-Wave Circuit
8.3.2.2 ESWT/ESWL Control
Shock-wave release is initiated by pressing the shock-wave release button.

For the first shock-wave release, press shock-wave release button twice. Each time the
button is released, a time-out of 30 second begins. After this time, shock-wave release
button has to be pressed twice again.
Shock-wave release consists of the following steps:
1 After signal BEDI 1 arrives, check whether ESWT/ESWL is possible:
- CCT must be ready.
- Water circuit must be ready (temperature > 18 °C, flow sensor closed)
2 Signal CHARGE ON available
When relay K7 is activated, pressing the shock-wave release button transmits
CHARGE ON signal to the CCT. If signal has not arrived when shock-wave
release button is pressed, error “C051” is displayed.
3 Check preset charging voltage
LOADVCTL signal must report preset LOADVSOLL value to control system.
When tolerance is exceeded, error “E036” is displayed.
4 Check EOC (End of Charge)
EOC signal must be high after max. 510 ms. If this condition is not fulfilled, error
“C051” is displayed.
5 Check LOADVIST
If the deviation between LOADVIST and LOADVSOLL is more than 8 %, error
“E034” is displayed.
6a Check before ECG triggering:
- ECG signal available
- If the ECG signal is too fast, the next signal is evaluated (maximum frequency
180 SW/min, depending on the system and the shock-wave intensity).
- Is the shock-wave release button still being pressed?
- No CCT fault occurred
7a If the checks are successful, the signal TRIG IN is enabled with a 30ms delay time
as of the rising edge of the ECG trigger signal.
6b Check before fixed frequency triggering:
- Was the triggering time achieved?
- Is the shock-wave release button still being pressed?
- No CCT fault occurred.
7 When the above checks have been successfully completed, PCB Medico enables
TRIGIN signal with a fix preset frequency.
8 Check EOC after shock-wave release
After shock-wave release, EOC signal must drop out within 1 ms.
Figure 8-4 shows ESWT/ESWL control.
Figure 8-5 shows the signal progress for ECG triggering.

Shock-Wave Circuit
Figure 8-4 ESWT/ESWL control

Shock-Wave Circuit
Figure 8-5 ECG Triggering

Shock-Wave Circuit
8.3.3 Check of the Interlock Circuit
The interlock circuit will be checked constantly during operation.

Error “E042” will be generated if one interlock switch (3S1 in the therapy head or
1A6/S1 in the shock-wave generator) is open. Further operation is not possible.
8.3.4 Reducing of LOADVSOLL
If the intensity will be reduced during operation the signal LOADVSOLL is set to a
lower level for 230 ms and then to the correct level. This avoids an incorrect
comparison of LOADVSOLL and LOADVIST.
8.3.5 Prevention of an Unintentional Increase of LOADVSOLL
To avoid the increasing of the signal LOADVSOLL with reducing of the intensity level
with pressed shock-wave release button in ECG mode and no ECG signal, the signal
LOADVSOLL is set immediately to the new value.

Shock-Wave Circuit
8.3.6 Automatic Test of ESWT/ESWL
The automatic test runs in Service Mode with Service Menu ’20 ‘
(ESWT auto test).
NOTE Service Mode is described in chapter 4.
After activation of Service Menu ’20 ‘, following functions can be selected:

- ’21 ‘ (ESWT/ESWL system initialization tests, ESWT INIT TESTS)
- ’22 ‘ (test of shock-wave release button and ESWT SHOOT LOOP)
Each test runs automatically. The corresponding test number is indicated on display H2.
A successfully completed test is indicated by "PASS" in display H1.
When an error occurs, the corresponding number (instead of "PASS") is indicated on
display H1. The test routine stops at the displayed test number when an error occurs.
Press the key Reset to return to Service Menu ’20 ‘.
NOTE The “ESWT INIT TESTS” have to be performed first, otherwise the “ESWT SHOOT
LOOP” is not working.
8.3.6.1 Start ESWT Test
1 Press S3 repeatedly until Service Menu ‘20 ‘ is indicated on

display H1.
2 Press S1.
“H20” is indicated on display H2
Water cushion automatically decouples and couples. This is to ensure that the
water cushion foil is not in focus F2. Flow switch 1A7/S3 is checked
simultaneously.
In case of an error, “C011” appears in display H1. ESWT test can not be started.
When the water cushion test has been successfully completed, “ESL” appears in
display H2.
3 Press S1 to start ESWT INIT TEST.
Table 8-1 shows the sequence for ESWT INIT TEST.

Shock-Wave Circuit
Table 8-1 Automatic Test, ESWT INIT TESTS
Test Designation Error message

1 CCT interlock error? E042
2 CCT alarm on? E037
3 EOC constantly HIGH E038
4 Is difference between “Low” LOADVSOLL and E036

LOADVCTL within permissible tolerance?
5 Is difference between “High” LOADVSOLL and E036

LOADVCTL within permissible tolerance?
Simultaneously check whether CCT alarm starts. E037
When test 5 has been successfully completed, “End” appears in display H2.
4 Press S1 to conclude ESWT INIT TEST.
5 Press S3 repeatedly until Service Menu ‘22 ‘ is indicated on

display H1.
6 Press S1 to start ESWT SHOOT LOOP.
Table 8-2 shows sequence for ESWT SHOOT LOOP.

Shock-Wave Circuit
Table 8-2 Automatic Test, ESWT SHOOT LOOP
Test Designation Error message

6 Water circuit operational? E041
7 Interlock error during CCT test? E042
8 CCT alarm during CCT test? E039
NOTE It is essential that as from test 9 the shock-wave release button (S9) is pressed and is not
released until test 16 is concluded. Otherwise the ESWT SHOOT LOOP is not executed
properly!
9 Message “PrES” is displayed; prompt to press shock-

wave release button S9 and hold button down until test
16, shock-wave release is performed
10 System ready while S9 is pressed? E049
11 ESWT/ESWL deactivated while S9 is pressed? E032
12 DE_FAULT available while S9 is pressed? E032
13 Comparison LOADVSOLL with LOADVCTL E036
14 Does EOC become High? C051
15 Comparison LOADVSOLL with LOADVIST E034
16 Shock-wave release (single shot)
When test 16 has been successfully completed, “End” appears in display H2.
7 Press S1 to conclude ESWT SHOOT LOOP.

Shock-Wave Circuit
8.4 EMSE
8.4.1 Description
EMSE (electromagnetic shock-wave generation) consists of a single-layer coil on which

an electrically insulated, double-layer metal membrane with isolation lies flat, as well as
one or two Kapton foils. The metal membrane generates the actual oscillations.
EMSE 3B1 is integrated in the therapy head.
When a current impulse is sent through the coil, the coil generates a rapidly rising
magnetic field which causes eddy currents in the homogeneous metal membrane. The
eddy currents also generate a magnetic field which is in opposition to the field of the
coil, according to the law of induction. The high voltage impulse causes the membrane,
which lies directly on the flat coil, to deflect. A shock-wave is generated. The
shock-wave is focused through water via an acoustic lens.
The current impulse in the coil is generated by discharging a high voltage capacitor
which is charged to 8 kV - 16 kV (depending on the system and the setting of the
shock-wave intensity). The high voltage capacitor is connected to the coil via a spark
gap in shock-wave generator 1A6.
8.4.2 Change of EMSE
Reset EMSE shock-wave counter after changing EMSE.

The procedure for changing EMSE is described below.

Shock-Wave Circuit
8.4.2.1 Dismount EMSE
1 Activate Dornier Compact Alpha and reset coupling pressure completely.

2 Move therapy head horizontally into over table position (coupling cushion facing
downwards).
3 Move therapy head to the maximum Z height.
4 Deactivate Dornier Compact Alpha. Unplug the power connector.
5 Plug in the safety discharge plug completely into the shock-wave generator.
6 Loosen both Allen screws (3, Figure 8-6) to loosen assembly block (2, Figure 8-6)
of supply hose.
7 Remove cover (1, Figure 8-6) from therapy head.
Figure 8-6 Cover, Therapy Head
1 Cover
2 Assembly block
3 Allen screws
8 Unplug both high voltage connectors (1, Figure 8-7).

9 Remove interlock switch (3, Figure 8-7) and high voltage resistor (4, Figure 8-7)
with support.
10 Remove the residual locking screws and the cable clamps.

Shock-Wave Circuit
Figure 8-7 Dismount EMSE
1 High voltage connectors

2 Pressure disk
3 Interlock switch
4 High voltage resistor
CAUTION Three pressure springs are located on the underside of the pressure disk.
11 Remove pressure disk (2, Figure 8-7). Take care not to damage pressure springs.
12 Remove coil carefully (1, Figure 8-8).
13 Remove both Kapton foils.
NOTE Only one Kapton foil is available on a coil with HD wire.
14 Dismount tension ring (2, Figure 8-8).

Shock-Wave Circuit
Figure 8-8 Coil and Tension Ring
1 Coil
2 Tension ring
15 Remove membrane.
16 Check lens for cracks.
If there are any cracks the lens must be replaced.
WARNING Cracks in the lens may lead to defocussing and may cause injury to patients.

Shock-Wave Circuit
8.4.2.2 Mount EMSE
The EMSE mounting procedure is essentially the dismounting procedure in reverse.

1 Clean therapy head.
2 Slightly lubricate O-ring with silicone grease (stock no. T0702990).
3 Place membrane so that black side faces to the lens.
4 Mount tension ring. Mind recesses (arrows in Figure 8-9) for cables.
Figure 8-9 Mount Tension Ring
5 Insert screws into tension ring with screw-locking varnish (medium strength) and
tighten.
6 Press lightly against coupling cushion in order to check tightness.
7 Clean membrane with alcohol.
8 Put Kapton foils (one or two) in place (avoid kinking).
CAUTION Only one Kapton foil is allowed on a coil with HD wire. Otherwise the power of the
shock-wave circuit will be affected (see TIP 107009).
9 Clean coil with alcohol. Put coil in place.

10 Insert screws in pressure disk with screw-locking varnish (medium strength) and
tighten.
11 Check high voltage connectors for damages and clean them.
12 Put high voltage grease on the contact side of the high voltage connectors.
13 Mount the high voltage connectors, high voltage resistor and interlock switch.

Shock-Wave Circuit
14 Mount the residual locking screws and the cable clamps.

15 Mount cover (do not crush the cables) and lock with screws.
16 Tighten the assembly block of the supply hose.
17 Connect Dornier Compact Alpha to power supply and activate Dornier
Compact Alpha.
18 Fill WKL in the Service Mode, if necessary (description see paragraph 7.10).
19 Operate Dornier Compact Alpha in the Service Mode until all the air is out of the
WKL.
20 Perform function test in the User Mode.
CAUTION After changing EMSE, perform Model Stone Test according to paragraph 8.4.3.
21 Perform Model Stone Test.

Shock-Wave Circuit
8.4.3 Model Stone Test
The Model Stone Test determines the disintegrating performance of the

Dornier Compact Alpha after EMSE replacement, during maintenance or with the
Safety Checks. The values are to record on the respective data sheet of the current
revision of EO 46.
8.4.3.1 Prepare and Perform the Model Stone Test
The preparation and the performance of the Model Stone Test is described in the
current revision of EO 46.
8.4.3.2 Evaluate the Model Stone Test
The evaluation of the Model Stone Test is described in the current revision of EO 46.
8.4.4 Pressure Test
The pressure test determines the shock-wave pressure of the Dornier Compact Alpha.
NOTE The pressure test has to be performed only, if there is an instruction of the Medical
Device Reporting Officer.
8.4.4.1 Prepare and Perform the Pressure Test
The preparation and the performance of the pressure test is described in the current
revision of EO 46.
8.4.4.2 Evaluate the Pressure Test
The evaluation of the pressure test is described in the current revision of EO 46.
NOTE The test container, which is delivered together with the measuring and testing device is
to use for the paragraphs 8.4.3 and 8.4.4.

Shock-Wave Circuit
8.5 Shock-Wave Generator
8.5.1 Description
Shock-wave generator 1A6 supplies the energy required for shock-wave release. The
shock-wave generator is connected to EMSE 3B1 via a coaxial cable. The shock-wave
generator is designed for operation with an inductive load.

generator.
Figure 8-10 gives an overview of the shock-wave generator.

Shock-Wave Circuit
Figure 8-10 Overview, Shock-wave Generator

Shock-Wave Circuit
The charging capacitor is charged by the charging unit of the CCT via a charging
resistor. A trigger signal from the triggering unit of the CCT is stepped up by the pulse
transformer and transmitted to the trigger pin of the spark gap. The resulting ignition
spark switches the charging voltage (capacitor energy) at the anode of the spark gap to
the cathode. The impulse causes a membrane deflection on EMSE 3B1 by means of
induction.
For greater efficiency, the return line of EMSE 3B1 is connected directly to the
negative side of the charging capacitor. A discharging resistor is connected in parallel
to the charging capacitor. The discharging resistor is used to discharge the charging
capacitor when shock-wave operation is interrupted. Since the discharging resistor
operates at a very high impedance (50 MOhm), there can still be high voltage at the
capacitor a long time after deactivation of the Dornier Compact Alpha.
WARNING When performing maintenance work, always plug safety discharge plug
completely into the shock-wave generator, as shown in Figure 8-11. The charging
capacitor is discharged to the housing of the shock-wave generator.
CAUTION If the charging capacitor was charged to a high energy level, arcing can occur
when inserting the safety discharge plug. This causes damage to the safety
discharge plug and/or the spark gap. Then a complete discharging is not ensured.
In order to avoid damage to the contact surface of spark gap or to the safety discharge
plug during discharging, make sure that the last shock-waves are released with
minimum intensity before the Dornier Compact Alpha is switched off.
If there are signs of arcing at the safety discharge plug it has to be exchanged.
Figure 8-11 Safety Discharge Plug, Shock-wave Generator

Shock-Wave Circuit
8.5.2 Change Spark Gap
The spark gap must be changed only in case of defect.

generator.
8.5.2.1 Dismount Spark Gap

2 Remove covers from the rack.
3 Discharge shock-wave generator 1A6 with safety discharge plug.
4 Unscrew cover of shock-wave generator.
5 Disconnect the following connections at the spark gap:
- connection of energy cable (4, Figure 8-12)
- connection to charging and discharging resistor (2, Figure 8-12)
6 Disconnect trigger connection (1, Figure 8-12).
7 Remove locking screws (3, Figure 8-12).
8 Remove spark gap.
Figure 8-12 shows the above described parts when dismounting the spark gap.

Shock-Wave Circuit
Figure 8-12 Dismount spark gap
1 Trigger connection
2 Connection to charging and discharging resistor
3 Locking screws (4 pieces)
4 Connection to energy cable
CAUTION When working on the spark gap, do not touch the ceramic structure and keep it
grease-free in order to avoid a flashover.
8.5.2.2 Mount Spark Gap
1 Reverse above sequence to mount the new spark gap.

2 Before closing generator cover, check all screws and ground conductor
connections for tightness.
3 Close the cover of the shock-wave generator.
4 Perform function test.
5 Mount covers on the rack.

Shock-Wave Circuit
8.5.3 Measure High Voltage in Shock-Wave Circuit
8.5.3.1 Required Special Tools
- Test adapter (stock no. K1007854)

- HV probe (stock no. K0723492)
- Voltmeter (e.g. Fluke 77 or similar device)
NOTE The used measuring devices have to be calibrated together.

generator.
8.5.3.2 Preparatory Tasks

2 Remove covers from the rack.
3 Discharge shock-wave generator 1A6 with safety discharge plug.
4 Screw test adapter instead of measuring tip onto high voltage probe.
5 Connect high voltage probe to voltmeter.
6 Connect the grounding conductor of high voltage probe to housing of shock-wave
generator 1A6. Ensure good contact.
7 Switch voltmeter to DC range.
8 Insert test adapter into socket on shock-wave generator 1A6.

Shock-Wave Circuit
8.5.3.3 Perform Measurement
Switch on the Dornier Compact Alpha and active high voltage in ECG mode after
booting. The indicated value of the voltage accords to the high voltage in kV.
Table 8-3 and Table 8-4 show the EMSE power level.
Table 8-5 shows the acceptable trigger frequencies to the intensity levels during
shock-wave release.
Table 8-3 Power Levels of EMSE for the Dornier Compact Alpha
Intensity level High voltage value [kV]
1 10.00
2 11.50
3 12.75
4 14.00
5 15.00
6 16.00
Table 8-4 Power Levels of EMSE for the Dornier Compact Alpha IPP
Intensity level High voltage value [kV]
A 8.00
b 9.00
C 10.00
1 11.00
2 12.00
3 13.00
4 14.00
5 15.00
6 16.00

Shock-Wave Circuit
Table 8-5 Acceptable Trigger Frequencies

Dornier Compact Alpha with intensity levels 1 – 6:
ECG, 60, 70, 80, 90, 100, 110, 120 SW/min
Dornier Compact Alpha IPP with intensity levels A – C:
ECG, 60, 70, 80, 90, 100, 110, 120, 150,
180 SW/min
with intensity levels 1 – 6:
ECG, 60, 70, 80, 90, 100, 110, 120 SW/min
8.5.3.4 Concluding Works

2 Unplug test adapter.
3 Remove measuring equipment.
4 Mount covers on the rack.
5 Perform function test.

Shock-Wave Circuit
8.6 Capacitor Charging and Trigger Unit LC475IG
8.6.1 Description
LC475IG is used to charge high voltage capacitors up to 16 kV with maximum repeat

rate of 3 Hz for C = 1.3 µF.
A trigger circuit “IG” is integrated in the unit to ignite the external spark gap. The
triggering voltage is generated with an additional secondary winding at the high voltage
transformer and is thus coupled to the charging procedure.
LC475IG is connected to the PCB Medico via an interface.
Figure 8-13 shows the overview of the LC475IG.

Shock-Wave Circuit
Figure 8-13 Overview, LC475IG

Shock-Wave Circuit
8.6.2 Functional Units
Essentially, LC475IG consists of the following functional units

- Logic unit LG01
- Power unit PW02
- High voltage unit HV03
The high voltage is led through via a coaxial high voltage cable.
The IG triggering impulse is output via a coaxial 50 Ohm-cable (RG58U).
The complete unit is cooled by a 12 VDC fan.
8.6.2.1 Logic Unit LG01
The logic unit isolates electrically the input and output signals from the control
computer with an optocoupler. The complete LC475IG unit is controlled and monitored
by a microprocessor.
8.6.2.2 Power Unit PW02
The power unit supplies the adjustable primary energy for high voltage generation with
a switching power supply which works as push-pull converter in half-bridge
configuration. Also the 500 V ignition pulses for the pulse transformer in the shock-
wave generator are generated.
8.6.2.3 High Voltage Unit HV03
The 20 kV high voltage unit consists of the high voltage switching power-supply
transformer with integrated voltage multiplier and the two high voltage dividing
resistors which supply the actual high voltage values for the logic unit.

Shock-Wave Circuit
8.6.3 I/O Interface
Connector X1 is the interface to PCB Medico 1A1. In all, 6 control inputs and 3 report
outputs run through X1.
Table 8-6 describes the inputs.
Table 8-7 describes the outputs.
Table 8-6 I/O Interface, Inputs
Signal Name Function Pin at Connector X1 Level

LOADVSOLL Analog nom. value 1 0-5 V
TRIG IN Control signal 11 24 V
LGON Control signal 5 24 V
CHARGE ON Control signal 6 24 V
SW INTL Control signal 8 24 V
TEST (not used) Control signal 7 24 V
+24 VDC Supply 12 24 V
Table 8-7 I/O Interface, Outputs
Signal Name Function Pin at Connector X1 Level

LOADVIST Analog actual value 3 0-5 V
EOC Report signal 9 24 V
LG ERROR Report signal 10 24 V

Shock-Wave Circuit
8.7 Capacitor Charging and Trigger Unit C4
8.7.1 Description
C4 is used to charge high voltage capacitors up to 16 kV with maximum repeat rate of

3 Hz for C = 1.3 µF.
A capacitor 680 nF is used as trigger output. It is loaded in 200 ms to 500 V ± 10 % and
discharged via Thyristor in an external trigger transformer if a trigger signal from the
computer is present.
C4 is connected to PCB Medico via an interface.
8.7.2 Functional Units
Basically the C4 consists of the following functional units:

- PCB Interface
- PCB Converter
The high voltage is led through via a coaxial high voltage cable.
The IG triggering impulse is output via a coaxial 50 Ohm cable (RG58U).
The complete unit is cooled by a 24 VDC fan.
8.7.2.1 PCB Interface
The comparison between LOADVSOLL and LOADVIST takes place on the PCB
Interface. The comparison is adjustable with potentiometer.
8.7.2.2 PCB Converter
The trigger generator used for the ignition of the spark gap is located on the PCB
Converter.
Furthermore the tact frequency, the short-circuit current for the HV-chopper and the
high voltage are adjusted on the PCB Converter.
8.7.3 I/O Interface
The connections of the interface to the PCB IO 2000 are the same as in paragraph 8.6.3.

Shock-Wave Circuit

9 Control Unit
Table of Contents
9.3 Control Unit 9.3
9.4 Data Interface 9.9
9.5 Test of the Keys of the Control Unit 9.11
9.6 Switch On/Off the Key Lighting 9.12
9.7 Repair 9.12
9.7.1 Exchange of the Keyboard Foil and Upper Cover 9.12

Control Unit
9.1 Introduction
Chapter 9 describes the control unit of the Dornier Compact Alpha.
The functions of the control unit are as follows:

- Control of treatment process
- Display of messages and error messages
- Activation of the Service Mode
Figure 9-1 shows the control unit of the Dornier Compact Alpha with the most
important elements.
Table 9-1 identifies and describes the most important functions of the elements.
Figure 9-2 gives the component placement on PCB M419.
Figure 9-3 to Figure 9-5 show the circuit diagrams of the PCB M419.
Table 9-2 and Table 9-3 describe the PIN assignments.

Control Unit
9.3 Control Unit
The most important functions of the Dornier Compact Alpha are executed via the
control unit. The control unit is integrated in a housing and connected to Dornier
Compact Alpha via a helix cable. While not in use, the control unit can be placed in a
holder on the Dornier Compact Alpha support.
Figure 9-1 Control Unit of the Dornier Compact Alpha with the most important elements

Control Unit
Table 9-1 Elements of Control Unit

Pos. Symbol Designation Description
No.
1 H1 - Display of shock-wave number or error messages

Display 1 - Display of the Service Menus
2 S1 - Resets shock-wave counter to zero by

Reset key simultaneous pressing with S4
- Acknowledge of error messages
3 S3 Pulse frequency (+) switches step-by-step to the
Pulse frequency (+) next higher value. The following steps are
selectable: ECG, 60, 70, 80, 90, 100, 110, 120,
150, 180 SW/min.
4 H2 Display of pulse frequency
Display 2
5 S5 Shock-wave intensity (+) increases shock-wave

Shock-wave intensity (+) intensity in levels from 1 to 6 with Dornier
Compact Alpha; from A to 6 with Dornier
Compact Alpha IPP.
6 S7 Coupling pressure (+) increases coupling pressure
Coupling pressure (+) in steps from 0 to 5.
7 S8 Display of the water temperature in User Mode

Help key
8 H6 Status display
Status LED Green: Device is working properly
Orange: C-message
Red: Error message
9 S9 Release of shock-waves
Shock-wave release
button
10 H4 Display of coupling pressure

Display 4
11 S6 Coupling pressure (-) reduces coupling pressure in

Coupling pressure (-) steps from 5 to 0.
12 H3 Display of shock-wave intensity

Display 3
13 S4 Shock-wave intensity (-) reduces shock-wave

Shock-wave intensity (-) intensity in levels from 6 to 1 with Dornier
Compact Alpha; from 6 to A with Dornier
Compact Alpha IPP.
14 S2 Pulse frequency (-) switches step-by-step to the
Pulse frequency (-) next lower value.

Control Unit
Figure 9-2 Component Placement of PCB M419

Control Unit
Figure 9-3 Circuit Diagram M419

Control Unit

Control Unit

Control Unit
9.4 Data Interface
The data interface is a serial interface according to RS 422 standard (CCITT/X27 resp.
DIN 66259, part 3). The receiving lines are terminated in a 68-Ohm impedance to
ground.
The interface parameters are the following:
Transmission: asynchronous, full duplex
Transfer rate: 9600 Baud
Character length: 8 bit
Frame: 1 start bit, 1 stop bit, parity even
Handshake: software handshake XON/XOFF
The XOFF signal is sent by the controller as soon as the receiving buffer is almost full.
The receiving buffer has a total depth of 20 bytes.
Table 9-2 Pin Assignment on 1X2
PIN Color Function

A red +24 V
B black GND
C gray TAO
D white TBO
E blue RAO
F pink RBO
H screen + white/black Screen
J lilac HandTrig 2
K brown HandTrig 2
L green HandTrig 1
M yellow HandTrig 1

Control Unit
Table 9-3 Pin Assignment at the Control Unit
PIN Color Function

1 red +24 V
2 black GND
3 lilac HandTrig 2
4 brown HandTrig 2
5 green HandTrig 1
6 yellow HandTrig 1
7 screen + white/black Screen
8 gray TAO
9 white TBO
10 blue RAO
11 pink RBO

Control Unit
9.5 Test of the Keys of the Control Unit
The test is executed in Service Menu ’50 ‘. During the test “51” is indicated in
display H1.
NOTE Press S1 last, because pressing S1 ends the test and switches automatically back to the
main Service Menu.
1 Press S3.
Indication in display H2:
2 Press S2.
3 Press S5 .
4 Press S4.
5 Press S7 .
6 Press S6.
7 Press S8.
8 Press S1.
NOTE “HAC” will be indicated in display H2 by pressing S9 (shock-wave release button).

Control Unit
9.6 Switch On/Off the Key Lighting
Press S1 and S5 simultaneously to turn key lighting on/off.
+
9.7 Repair
The keyboard foil respectively the upper cover can be exchanged completely in case of
damage. An exchange of the complete control unit is only necessary in case of defective
electronics and / or lower cover.
9.7.1 Exchange of the Keyboard Foil and Upper Cover

2 Disconnect control unit.
3 Loosen 4 screws (3, Figure 9-7) from the lower cover.
4 Take off upper cover (1, Figure 9-6).
5 Disconnect connection cable (4, Figure 9-8) from the control unit.
6 The reassembly of the control unit has to be done vice versa the disassembly.
7 Connect control unit to the Dornier Compact Alpha.
9 Perform function check of the control unit.
NOTE The function of the single keys can be tested in Service Menu ’50 ‘, the user
functionality in User Mode.

Control Unit
Figure 9-6 Control Unit, Front View
1 Upper cover including the keyboard foil

Control Unit
Figure 9-7 Control Unit, Rear View
1 Lower cover
2 Fastening frame
3 Screws

Control Unit
Figure 9-8 Control Unit, Inner View
1 Electronics
2 Keyboard foil connector
3 Cable fixing
4 Helix cable
5 Connector

Control Unit

10 Ultrasound Locating
Table of Contents
10.2 Description 10.2
10.3 Isocentric Fastening 10.3
10.4 Isocentric Scanner Guide 10.4
10.5 Fade-in of Ultrasound Crosshair 10.7
10.6 Check Communication to Ultrasound Unit 10.9
10.7 Calibrate the Linear Potentiometer 10.10
10.7.1 Adjust the Converter PCB 3U1 10.10
10.7.2 Calibrate Isocentric Scanner Guide 10.12
10.7.2.1 Calibration with OA_TOOL 10.12
10.7.2.2 Calibration without OA_TOOL 10.15
10.8 Check Isocentric Scanner Guide 10.16
10.8.1 Perform Check with Ultrasound Phantom 10.16
10.8.2 Mechanical Check 10.17
10.8.2.1 Adjust Linear Movement 10.19
10.8.2.2 Adjust Parallelism to Focal Point F (X Axis) 10.20
10.8.2.3 Vertical Adjustment to Focal Point F (Z Axis) 10.20
10.8.2.4 Horizontal Adjustment to Focal Point F (Y Axis) 10.21
10.8.2.5 Adjust Joint Rods 10.22
10.8.2.6 Adjust Scanner Holder (Kontron) 10.23
10.8.2.7 Adjust Scanner Holder (B-K) 10.25
10.9 Offset Adjustment for Mechanical Scanner 10.26
10.9.1 Perform Adjustment according to Transducer Data Sheet 10.27
10.9.2 Perform Extended Adjustment 10.27

Ultrasound Locating
10.1 Introduction
Chapter 10 describes the ultrasound locating of the Dornier Compact Alpha with
ultrasound units from Kontron or B-K Ultrasound.
10.2 Description
High resolution ultrasound units which are put to the system are used for the stone
localization and diagnosis.
NOTE Operating and service procedures for these ultrasound systems are described in the
respective Operating Manual or Service Documentation.
The image is displayed on the monitor of the ultrasound unit.

Ultrasound locating allows the disintegration process to be monitored in real time.
The locating arm mounted on the therapy head is used for ultrasound locating. For
diagnosis, the scanner can be removed from the locating arm, or freely movable
ultrasound scanner can be used additionally.
The isocentric scanner guide (locating arm) can be used with Kontron or
B-K Ultrasound scanner because the scanner holder is interchangeable.
To fade in the focus crosshair on the ultrasound image (representation of the geometric
focus), the position of the locating arm scanner must be transmitted to the ultrasound
unit. A data interface (serial) is provided for this purpose on the ultrasound unit.

Ultrasound Locating
10.3 Isocentric Fastening
The isocentric fastening (4, Figure 10-1) serves to mount the isocentric scanner guide
onto the therapy head. In addition it serves to mount the bellows on the therapy head via
the screwed on press ring (3, Figure 10-1).
The isocentric fastening is mounted ball bearing in such a manner that is rotatable on
the therapy head. Because of the construction an adjustment of the isocentric fastening
is not possible.
In order to lock the isocentric fastening in a certain position a segment (2, Figure 10-1)
is available. The segment locks the rotatable part of the fastening via a brake lever
(1, Figure 10-1).
Figure 10-1 Isocentric Fastening
1 Brake lever
2 Segment
3 Press ring
4 Isocentric fastening
CAUTION The press ring also serves to fix the O-ring of the coupling cushion, resp. the
sealing of the coupling cushion.
Make sure the O-ring will not be damaged during mounting or dismounting the
isocentric fastening.
The adjustment of the brake force is to be done by adding or removing shim washers
below the brake lever.
Adjust the brake so that the isocentric fastening
- can be rotated easily, without mechanical resistance and noiseless, when the
brake is released
- can not be rotated by normal force, when the brake is locked

Ultrasound Locating
10.4 Isocentric Scanner Guide
The scanner is mounted on the isocentric scanner guide. The isocentric scanner guide
serves to carry, guide and lock the scanner. The locating arm is mounted in such a
manner that it is rotatable on a bogie track on the therapy head.
The isocentric scanner guide consists of the isocentric swivel unit (joint arms) and the
linear movement with scanner holder.
Joints A, B, C are coupled by means of two joint rods. This ensures that all joints
realize the same rotating angle. The scanner thus carries out isocentric movements
around the focus.
Locating precision is determined by the exactness of the isocentric scanner guide. The
lower joint arm must be parallel to the linear movement in each position.
Figure 10-2 shows the isocentric scanner guide.
CAUTION The isocentric scanner guide should not be exposed to mechanical stress (impact,
jolt, etc.).
The isocentric scanner guide should be secured in every position with the brake
lever.
The linear movement with the scanner can be moved. As a result, the variable distance
from the therapy focus (stone) to the patient surface is equalized. The scanner is pressed
onto the patient by a spring so that smaller, relative movements made by the patient can
be compensated for with respect to the mechanical locating system.
A linear potentiometer is integrated in the linear movement of the isocentric scanner
guide in order to ascertain the current scanner position and display the therapy focus
(crosshair) on the ultrasound image.
NOTE If the isocentric scanner guide is not mounted, the crosshair is not displayed on the
ultrasound image. The software detects the missing jumper (PIN 6 and 7) in the plug
(3X2) of the connecting cable.
Figure 10-3 shows the circuit diagram.

Ultrasound Locating
Figure 10-2 Isocentric Scanner Guide
1 Upper joint arm 5 Joint A

2 Lower joint arm 6 Joint B
3 Linear movement 7 Joint C
4 Connecting cable

Ultrasound Locating
Figure 10-3 Circuit Diagram

Ultrasound Locating
10.5 Fade-in of Ultrasound Crosshair
Pre-conditions for fade-in of the ultrasound crosshair are as follows:

- communication between computer and ultrasound unit is OK
- ultrasound unit is not in Freeze Mode
- scanner is connected and selected
- isocentric scanner guide is connected to the system
- isocentric scanner guide is calibrated
- DIL switch S1/7 to ON
- temperature in the WKL > 32.8 °C
If the pre-conditions are fulfilled the crosshair fades in automatically.
The serial communication takes place via interface cable W50.
The interface cable must be connected on socket 1X3 of the Dornier Compact Alpha.
The interface cable is to connect either to the connector “COM1” or to the connector
“REMOTE CONTR VIDEO PRINTER” with an ultrasound unit Dornier
MicroEnvision.
The interface cable is to connect either to the connector “RS232” or to the connector
“RS232 A” with an ultrasound unit B-K Ultrasound.
Figure 10-4 shows the interface.
The focus phantom is used to check the isocentric scanner guide.

Ultrasound Locating
Figure 10-4 Interface Ultrasound Unit

Ultrasound Locating
10.6 Check Communication to Ultrasound Unit
1 Switch on the Dornier Compact Alpha in the Service Mode and the ultrasound
system.
2 Select Service Menu ’40 ‘.
4 Activate Service Menu ’45 ‘ by pressing once the shock-wave release key.
5 Depending on the communication status one of the following messages is
indicated on display H2 of the control unit:
nOr = communication OK
US? = no communication
L-r = change of image position on ultrasound unit (left - right)
U-d = change of image position on ultrasound unit (up - down)
L-U = change of image position on ultrasound unit (left - right & up - down)
When the isocentric scanner guide was exchanged, re-adjusted or the crosshair is not
faded in even with correct communication the isocentric scanner guide must be
calibrated.
If the converter PCB 3U1 was exchanged or re-adjusted the calibration has to be
performed as well.

Ultrasound Locating
10.7 Calibrate the Linear Potentiometer
The linear potentiometer is to be calibrated in the Service Mode.

If the current values to be entered in the Service Mode are out of the tolerance range,
the current values must be adjusted on the converter PCB (Figure 10-5).
Adjust the current values as follows:
- linear movement in mechanical front stop: 3 - 8 mA
- linear movement in mechanical back stop: 16 - 20 mA
(including spring travel)
10.7.1 Adjust the Converter PCB 3U1
1 Switch the ampere meter in the signal line to connector X2:1 of converter PCB.
2 Push the linear movement to the mechanical front stop.
3 Turn potentiometer P1 on converter PCB to adjust the current value to 3 - 8 mA.
4 Push the linear movement to the mechanical back stop (including spring travel).
5 Turn potentiometer P2 on converter PCB to adjust the current value to 16 - 20 mA.
6 Unclamp the ampere meter.
7 Connect the signal line to converter PCB.
Figure 10-5 shows the converter PCB.

Ultrasound Locating
Figure 10-5 Converter PCB

Ultrasound Locating
10.7.2 Calibrate Isocentric Scanner Guide
Depending on the setting of the DIL switches on the PCB Medico the calibration can be
performed as follows:
- with OA_TOOL (PCB Medico, DIL switch S1/7 ON)
- without OA_TOOL (PCB Medico, DIL switch S1/7 OFF)
NOTE The calibration should be performed with the OA_TOOL. The calibration with
OA_TOOL is more precisely than the calibration without OA_TOOL.
10.7.2.1 Calibration with OA_TOOL
1 Set DIL switches S1/3 (Service Mode), S1/7 (with OA_TOOL) and S1/8
(US installed) to “ON”.
NOTE The actual current value of the linear movement (mA x 10) is indicated on display H2
of the control unit. The current value must change, when the position of the linear
movement changes.
5 Insert the calibration sleeve (4, Figure 10-6) into the scanner holder.
6 Insert the short calibrating pin (3, Figure 10-6) into the calibration sleeve.
7 Attach the calibration device (2, Figure 10-6) including the support
(1, Figure 10-6) to the therapy head.

Ultrasound Locating
Figure 10-6 Calibration with short Pin
1 Support
2 Calibration device
3 Calibrating pin, short
4 Calibration sleeve
8 Move linear movement of isocentric scanner guide forward and position the short
calibrating pin (3, Figure 10-6) onto the ball of the calibration device, as shown in
Figure 10-6.
9 Store the actual current value by simultaneously pressing the keys RESET (S1)
and SHOCKWAVE INTENSITY- (S4) on the control unit.
NOTE If the entry was within the tolerance range “FIn” is indicated on display H2 of control
unit, otherwise “nO” appears.

11 Move linear movement to backward position.
12 Remove the short calibrating pin (3, Figure 10-6) from the calibration sleeve and
insert the long calibrating pin (3, Figure 10-7).

Ultrasound Locating
Figure 10-7 Calibration with long Pin
1 Support
3 Calibrating pin, long
13 Move linear movement of isocentric scanner guide forward and position the long
calibrating pin (3, Figure 10-7) onto the ball of the calibration device, as shown in
Figure 10-7.

Ultrasound Locating
10.7.2.2 Calibration without OA_TOOL
1 Set DIL switches S1/7 (without OA_TOOL) to “OFF”, S1/3 (Service Mode) and
S1/8 (US installed) to “ON”.
NOTE The actual current value of the linear movement (mA x 10) is indicated on display H2
of the control unit. The current value must change, when the position of the linear
movement changes.
5 Move linear movement of isocentric scanner guide to max. forward position.


8 Move linear movement of isocentric scanner guide to max. backward position
(including spring travel).
10 Set DIL switch S1/7 to “ON”.
NOTE If it is not possible to perform the calibration with or without the OA_TOOL, check the
current values from converter PCB (see paragraph 10.7.1) and re-adjust, if necessary.
If both values are stored correctly in the NVRAM of PCB Medico the crosshair is
displayed on the monitor of the ultrasound unit after reaching the appropriate water
temperature.
The maximum deviation is:
- 2 mm with therapy head in under table position
- 3 mm with therapy head in over table position

Ultrasound Locating
10.8 Check Isocentric Scanner Guide
10.8.1 Perform Check with Ultrasound Phantom
The ultrasound phantom is used to check the locating precision of the isocentric scanner
guide. The ultrasound phantom (1, Figure 10-8) is supplied with the system and has to
be mounted with the support (2, Figure 10-8) on the therapy head.
Figure 10-8 Ultrasound Phantom
1 Ultrasound phantom
2 Support
In order to check the locating with the ultrasound phantom, the Dornier Compact Alpha
and the ultrasound system have to be activated. In addition, all conditions for crosshair
fade-in have to be fulfilled, as described in paragraph 10.5.
Apply ultrasound gel to the ultrasound phantom and move the scanner to the phantom
until the scanner surface touches the ultrasound phantom in order to estimate the
locating precision of the isocentric scanner guide. Move the isocentric scanner guide in
coupled condition along the movement range.

Ultrasound Locating
The stone phantom inside the phantom must appear in the center of the crosshair (ideal
adjustment) on the ultrasound image.
The mechanical adjustment of the isocentric scanner guide is within the tolerances,
when the stone phantom is displayed inside the crosshair range, resp. in the area of the
edge of the crosshair. Otherwise, a mechanical re-adjustment is necessary (see Figure
10-9).
Figure 10-9 Check with Ultrasound Phantom
optimum adjustment within tolerance out of tolerance
10.8.2 Mechanical Check
The isocentric scanner guide has to be checked mechanically and adjusted when the
stone phantom was displayed out of the tolerance range during the check with the
ultrasound phantom (see paragraph 10.8.1).
Proceed as follows:
1 Pull the scanner out of the scanner holder.
2 Insert the calibration sleeve (4, Figure 10-10) into the scanner holder.
3 Insert the calibration tip (3, Figure 10-10) into the calibration sleeve.
4 Attach the calibration device (2, Figure 10-10) including the support
(1, Figure 10-10) to the therapy head.
5 Move linear movement of isocentric scanner guide to max. forward position.

Ultrasound Locating
Figure 10-10 Calibration Tips
1 Support
3 Calibration tip
When the adjustment was done correctly, the distance in the complete movement area
of the isocentric scanner guide between both tips is maximum
- 2 mm, when TH is in under table position or
- 3 mm, when TH is in over table position.
If this is not the case, proceed with the following adjustments in relation to the
deviation (direction). The adjustment of the linear movement has to be checked first.
The other adjustments are depending on the deviation and are interactive.

Ultrasound Locating
10.8.2.1 Adjust Linear Movement
The linear movement must be parallel to the lower joint arm at each position. This
ensures that there are isocentric movements around the therapy head in all positions of
the isocentric scanner guide.
The parallelism of the linear movement can be adjusted by loosening the four locking
screws.
1 Bring lower joint arm into horizontal position (check with water level).
2 Loosen the locking screws (1, Figure 10-11).
3 Rotate the linear movement (2, Figure 10-11) so that it runs parallel to the lower
joint arm (horizontal position).
Figure 10-11 Linear Movement
1 Locking screws
2 Linear movement

Ultrasound Locating
10.8.2.2 Adjust Parallelism to Focal Point F (X Axis)
The parallelism to focal point F can be adjusted by means of the dovetail guide
(1, Figure 10-12) of the isocentric fastening (2, Figure 10-12).
1 Loosen the locking screws (3, Figure 10-12) on the dovetail guide.
Figure 10-12 Dovetail Guide
1 Dovetail Guide
2 Isocentric fastening
3 Locking screws
4 Screw in the center of rotation
2 Move the dovetail guide.

The distance between both tips should be kept within the tolerance.
3 Tighten the locking screws.
10.8.2.3 Vertical Adjustment to Focal Point F (Z Axis)
The vertical adjustment to focal point F can be realized by means of the screw in the
center of rotation of the clamp block of the isocentric scanner guide. The clamp block is
used to mount the isocentric scanner guide on the dovetail guide of the isocentric
fastening.
1 Lightly loosen the screw in the center of rotation (4, Figure 10-12) on the clamp
block.
2 Move the isocentric scanner guide upwards or downwards, depending on the
deviation.
3 Tighten the screw, when the distance between both tips is within the tolerance.

Ultrasound Locating
10.8.2.4 Horizontal Adjustment to Focal Point F (Y Axis)
The horizontal adjustment to focal point F can be realized by means of the screw in the
joint A. For that purpose open cover of housing.
1 Lightly loosen the screw (1, Figure 10-13).
Figure 10-13 Joint A
1 Screw
2 Move the isocentric scanner guide towards the therapy head or away from the
therapy head, depending on the deviation in the joint.
3 Tighten the screw, when the distance between both tips is within the tolerance.
4 Mount the cover.

Ultrasound Locating
10.8.2.5 Adjust Joint Rods
If it is not possible to adjust the rotating movement of the isocentric scanner guide
within the tolerance the joint rods have to be checked. Adjust the joint rods, if
necessary.
Remove both housing covers of the joint arms in order to adjust the joint rods.
Figure 10-14 shows the joint arms.
In order to achieve an isocentric rotating movement the difference in length of both
joint rods in a joint arm should be maximum 0.2 mm.
In addition the joint rods of the other joint arm have to be adjusted to the same length.
The distances have to be measured with a proper caliper.
Figure 10-14 Joint Rods
A Upper joint arm 1 Joint rod support with locking screw

B Lower joint arm 2 Locking nut
3 Joint rod
NOTE If the difference in length of both joint rods in a joint arm is out of tolerance, rotate the
joint rod supports resp. the joint rods in order to adjust a permissible length.

Ultrasound Locating
10.8.2.6 Adjust Scanner Holder (Kontron)
NOTE The scanner holder for Kontron is shown in Figure 10-16
The scanner holder (1, Figure 10-15) is mounted on the linear movement
(3, Figure 10-15) via a slide with brake lever (4, Figure 10-15).
The clamping lever (2, Figure 10-15) is used to lock the scanner holder. The scanner
holder can be removed from the linear movement. For this purpose, the clamping lever
must be released.
Figure 10-15 Linear Movement
1 Kontron scanner holder

2 Clamping lever
3 Linear movement
4 Brake lever
The clamping lever has to run parallel with the upper plain side of the linear movement
(see Figure 10-15) in order to ensure a proper handling of the linear movement. In this
position the scanner holder must be locked. If the scanner holder is not locked, the
clamping lever has to be re-adjusted.

Ultrasound Locating
If the scanner holder has become loose, the locking can be re-adjusted by an eccentric.
1 Remove the scanner holder by releasing the clamping lever (1, Figure 10-16).
2 Loosen the locking screw (2, Figure 10-16) of the clamping lever.
3 Rotate the eccentric (3, Figure 10-16).
4 Apply screw varnish to the locking screw and tighten the screw.
5 Mount the scanner holder on slide of the linear movement.
6 Close the clamping lever.
Figure 10-16 Scanner Holder
1 Clamping lever
2 Locking screw
3 Eccentric
NOTE It is not possible to adjust the scanner support of a scanner holder Kontron.

Ultrasound Locating
10.8.2.7 Adjust Scanner Holder (B-K)
NOTE The scanner holder for B-K is shown in Figure 10-17.
A clamping lever, as realized at the scanner holder Kontron, is used to fix the scanner
holder B-K at the linear movement. The clamping lever is adjustable with an eccentric.
The scanner holder B-K can be adjusted with adjusting screws (1, Figure 10-17) to
avoid incorrect localization. Both adjusting screws are pressing a plate to the scanner to
ensure a play free locking of the scanner in the scanner support with the clamping lever
(2, Figure 10-17).
Figure 10-17 Scanner Holder B-K
1 Adjusting screws
2 Clamping lever

Ultrasound Locating
10.9 Offset Adjustment for Mechanical Scanner
NOTE The adjustment for scanners on ultrasound units B-K is described in the Service
Documentation of the ultrasound unit.
When using mechanical Kontron scanners together with Dornier MicroEnvision and a
Dornier Compact Alpha an Offset value has to be set in the ultrasound unit. This
ensures a fault-free focussing in combination with the isocentric scanner guide.
CAUTION Make the Offset adjustment when a new mechanical scanner is used. The Offset
notifies the "internal" deviation of the scanner to the ultrasound unit.
The following conditions have to be fulfilled in order to adjust the Offset:

- Pre-conditions for crosshair fade-in have to be fulfilled (see paragraph 10.5):
- Dornier Compact Alpha has reached temperature to fade-in the crosshair and
the crosshair is displayed on the monitor of the ultrasound unit:
- Ultrasound phantom is mounted to the therapy head (see paragraph 10.8.1):
- Scanner is coupled to the ultrasound phantom, stone phantom appears in the
center of the crosshair:
- Isocentric scanner guide is adjusted within the tolerance:
Two methods are available for the Offset adjustment:
- adjustment according to transducer data sheet
- extended adjustment
Both methods can be used to adjust the Offset for a mechanical scanner. However the
“extended adjustment” is more flexible, because here the adjustment allows the Offset
change in real-time. The change is displayed without any delay.
NOTE There are different offset ranges but they are directly proportional.
Menu DORNIER, Offset 1 to 15 is equal to menu CROSS, Offset -7 to +7.
With the Offset adjustment small target deviation of the scanner can be compensated.
However, the Offset adjustment does not replace the mechanical adjustment of the
isocentric scanner guide.
The Offset adjustment is not necessary for electronic scanners.

Ultrasound Locating
10.9.1 Perform Adjustment according to Transducer Data Sheet
1 Press the SETUP key.

2 Press key S.
3 Enter password “DORNIER”, press RETURN key.
4 Press function key CHANGE OFFSET.
5 Enter the Offset within a range of 1 to 15, according to scanner data sheet.
6 Press function key CLOSE to return to user program.
10.9.2 Perform Extended Adjustment
1 Press key TM (activating Time Motion Mode).

The line on the left of the image is used for adjusting the Offset. If necessary, the
line has to be adjusted with the trackball, so that the line points vertically down
from the top without deviation.
2 Press the SETUP key.
3 Press key S.
4 Enter password “CROSS”, press RETURN key.
5 Press function key OFFSET.
6 Stone phantom of the ultrasound phantom must appear below the vertical line. If it
is necessary to change the Offset, it has to be done “on the fly” with the function
keys +PROBE OFFSET and -PROBE OFFSET within a range of -7 to +7.
When the value has been set press function key SAVE OFFSET to store the value.
7 Press ESC.
8 Press key 2D to change from Time Motion Mode into 2D Mode.
NOTE See the relevant documentation for the ultrasound units for further information.

Ultrasound Locating

12 Computer
Table of Contents
12.2 Components of Computer 12.2
12.2.1 PCB Medico 1A1.A1 12.2
12.2.2 PCB Mediad 1A1.A2 12.11
12.3 System Software 12.15
12.3.1 Control of Operating Sequence, Operator Guidance 12.15
12.4 System Configuration 12.16

Computer
12.1 Introduction
Chapter 12 describes the function of the computer.

Computer 1A1 executes the control and monitoring tasks which are necessary for the
operation of the Dornier Compact Alpha. Data is exchanged (operating status signals
and control signals) with functional groups in both directions.
The ultrasound unit is a separately controlled unit and connected to the computer via
data interface.
12.2 Components of Computer
The computer consists of following components:

- PCB Medico 1A1.A1
- PCB Mediad 1A1.A2
12.2.1 PCB Medico 1A1.A1
The PCB Medico is a processor system consisting of one micro controller. The
processor has no internal program memory and is operated with an external EPROM
(64 kByte). An external data memory (32 kByte RAM) is supplied for the processor.
The integrated A/D converters run with an 8-bit accuracy.
The address ranges of the peripheral modules operated from the micro controller via
address and data bus can be programmed via PAL.
Figure 12-1 shows the PCB Medico.
Figure 12-2 to Figure 12-8 show overviews of the PCB Medico.

Computer
Figure 12-1 PCB Medico 1A1.A1

Computer
Figure 12-2 Overview 1, PCB Medico

Computer

Computer

Computer

Computer

Computer

Computer

Computer
12.2.2 PCB Mediad 1A1.A2
The PCB Mediad converts digital values (signals and voltage) into single signals which
can be displayed via LEDs.
Jumper X1 (see Figure 12-9) can be set to check LEDs, even during operation.
Figure 12-10 and Figure 12-11 show overviews of the PCB Mediad.

Computer
Figure 12-9 Layout, PCB Mediad

Computer
Figure 12-10 Overview 1, PCB Mediad

Computer
Figure 12-11 Overview 2, PCB Mediad

Computer
12.3 System Software
The tasks of the system software are as follows:

- Control and monitoring of therapy unit (shock-wave circuit, water circuit)
- Sequence control of shock-wave release
- Control of operating sequence (startup, treatment), operator guidance (display
of operating instructions, evaluation of error messages)
- Evaluation of control unit (setting of treatment parameters) and of shock-wave
release button
- Service Mode for maintenance, adjustment and calibration.
NOTE As from SW V2.42 the software version number (e.g. 2_42) is shown on display H1 of
the control unit during the initialization.
12.3.1 Control of Operating Sequence, Operator Guidance
System startup is initiated automatically after activation. When the startup runs
faultless, no user intervention is required until system is ready for operation.
A defined sequence is run through:
- System initialization (reset interfaces resp. inputs/outputs, delete certain
memory areas)
- System startup (execute system test, start water circuit, activate CCT)
NOTE After finishing the start up display H1 indicates “C050” and a beep occurs to message
that the system is ready.
Error messages can require a specific reaction from the operator (limited treatment
procedure, interruption of treatment, reset, etc.). The objective is to continue treatment
as long as the errors are not critical.
The user messages consist of a defined kit of messages which can be indicated on the
display of the control unit.
NOTE Operator messages resp. error messages with the respective texts are listed in chapter 3.

Computer
12.4 System Configuration
During system startup, the system configuration is determined via the DIL switches
integrated on the computer PCB.
Figure 12-12 shows the position of the DIL switch Sl.
Table 12-1 shows the system configuration.
Figure 12-12 Position of the DIL Switch S1

Computer
Table 12-1 Assignment of the DIL Switch S1 for software as from V2.41
Switch Setting Default Configuration
1 not used
2 not used
3 ON Service Mode
OFF OFF User Mode
4, 5 OFF OFF Dornier Compact Alpha (10 kV to 16 kV)

ON OFF Dornier Compact Alpha IPP (8 kV to 16 kV)
OFF ON Dornier Epos Ultra (8 kV to 14 kV)
ON ON Dornier Epos Ultra High Energy (8 kV to 16 kV)
6 ON ON Trigger mode selectable

OFF Trigger mode permanent, ECG
7 ON ON Calibration of the isocentric scanner guide with OA_TOOL

OFF Calibration of the isocentric scanner guide without OA_TOOL
8 ON ON Ultrasound system installed

OFF Ultrasound system not installed

Computer

15 Patient Table
Table of Contents
15.3 Patient Table Standard 15.3
15.4 Patient Table with Z and K Axes Movement 15.4
15.5 Patient Table with X, Y, Z and K Axes Movement 15.6
15.5.1 Movement of X and Y Axis 15.10
15.5.1.1 Adjusting the Movement of X Axis 15.10
15.5.1.2 Adjusting the Movement of Y Axis 15.11
15.6 Replacing Foot Switch and Hand Control 15.12
15.6.1 Replacing the Foot Switch 15.12
15.6.2 Replacing the Hand Control 15.13
15.7 Lifting Column 15.14
15.7.1 Replacing Lifting Column 15.14
15.8 Standstill Brake 15.15
15.8.1 Deflecting Mechanism 15.15
15.8.2 Replacing the Brake Tappets 15.15

Patient Table
15.1 Introduction
Chapter 15 describes the patient tables of the Dornier Alpha.
In order to perform general urological measures, the patient tables are designed
X-ray transparent. The required supporting structures are located outside of the area of
radiation.
The patient table is available in four different variants:
- Dornier Relax V1 (patient table standard)
- Dornier Relax V2 (patient table with Z and K axes movement)
- Dornier Relax V3 (patient table with X, Y, Z and K axes movement)
These patient tables are movable and are equipped with a standstill brake. The standstill
brake locks the patient table during the therapy and parking.
The standstill brake is activated by means of a brake lever. The brake lever actuates the
brake linkage via a deflecting mechanism. The brake linkage locks the patient table.
Head and foot parts of all these tables can be lifted up.
- Dornier Relax +
NOTE A separate Service Manual is available for the patient table Dornier Relax +.

Patient Table
15.3 Patient Table Standard
The table surface is in steady connection to the chassis.

Figure 15-1 shows the patient table standard.
Figure 15-1 Patient Table Standard
1 Table surface
2 Head/foot part
3 Locking of head/foot part
4 Table wheel
5 Table wheel with integrated brake
6 Brake lever of standstill brake

Patient Table
15.4 Patient Table with Z and K Axes Movement
The table surface is attached to the chassis by means of two electrical lifting columns
(Z axis). The table surface can be tilted (K axis) to max. 20° ± 3° by raising or lowering
of one lifting column.
Z and K axes are moved using the hand control.
The hand control can be attached on both sides of the patient table by means of a Velcro
fastening. Optionally it can be attached in a support which is mounted on the rails of the
table.
The Z axis can be moved additionally with the foot switch.
Hand control and foot switch are connected to the patient table permanently and cannot
be unplugged.
A repair of the lifting columns is not possible.
The voltage supply for the patient table is 120 VAC or 230 VAC.
In addition, an accumulator package (24 V) is integrated in the control unit. The
accumulator package consists of four accumulators (6 V) connected in series.
Z and K axis can be moved without external power supply. The operating time of
accumulator operation is depending on the frequency of axis movements.
The accumulator package is charged via the integrated charging set when the patient
table is connected to the external power supply. The charging time is approx. 12 hours
with accumulator package discharged completely.
CAUTION Do not disconnect the accumulator package from the control unit.
If the accumulator package needs to be replaced, the complete control unit has to
be exchanged.
Figure 15-2 shows the patient table with Z and K axes movement.

Patient Table
Figure 15-2 Patient Table with Z and K Axes Movement
1 Table surface
2 Head/foot part
3 Hand control
6 Foot switch

Patient Table
15.5 Patient Table with X, Y, Z and K Axes Movement
The table surface is attached to the chassis by means of a floating table (X and Y axis)
and two electrical lifting columns (Z and K axis).
The table surface can be tilted (K axis) to max. 15° ± 2° by raising or lowering of one
lifting column.
Z and K axis are moved using the hand control.
The hand control can be attached on both sides of the patient table by means of a Velcro
fastening. Optionally it can be attached in a support which is mounted on the rails of the
table.
The floating table can be moved in X direction (longitudinal axis) by minimum 100 mm
and in Y direction (lateral axis) by minimum 90 mm.
X and Y axis can be moved manually after activation of both release buttons for the
appropriate axis. The locking of the floating table is achieved by means of magnetic
brakes, which are voltage supplied by the control unit. The supply voltage for the
magnetic brakes is 24 VDC.
NOTE K axis movement needs X and Y axis to be in zero position.

X and Y axis can be moved only, when K axis is in 0° position.
0° position of K axis as well as zero positions of X and Y axis are indicated by

illumination of the three LEDs (Figure 15-4).
The hand control is connected to the patient table permanently and cannot be
unplugged.
A repair of the lifting columns is not possible.
The voltage supply for the patient table is 120 VAC or 230 VAC.
Figure 15-3 shows the patient table with X, Y, Z and K axes movement.
Figure 15-5 and Figure 15-6 show the schematic of the patient table with X, Y, Z and K
axes movement.

Patient Table
Figure 15-3 Patient Table with X, Y, Z and K Axes Movement
1 Table surface
2 Release button for floating table
3 Head/foot part
5 Hand control
6 Table wheel
Figure 15-4 LEDs
1 LED K axis
2 LED X axis
3 LED Y axis
4 Handle with release buttons

Patient Table
Figure 15-5 Schematic

Patient Table
Figure 15-6 Schematic

Patient Table
15.5.1 Movement of X and Y Axis
The zero positions of the X and Y axis are determined by the position of the micro
switches and the accompanying switching elements and are not adjustable.
The axes movements are limited by rubber stops.
15.5.1.1 Adjusting the Movement of X Axis
1 Remove table pads.

2 Remove table inserts of the middle section.
3 Connect patient table to voltage supply.
4 Move K axis to 0° position, LED must illuminate.
5 Move floating table to zero position (X, Y axis), all LEDs must illuminate.
NOTE Proceeding from zero position, the floating table must be movable in directions X+ and
X- by a minimum 50 mm.
6 Install the rubber stops (1, Figure 15-7), so that movement distances of minimum
50 mm in both directions can be achieved.
Figure 15-7 Rubber Stops inside the Floating Table
1 Rubber stops, X directions

2 Rubber stops, Y directions

Patient Table
15.5.1.2 Adjusting the Movement of Y Axis
1 Remove table pads.

2 Remove table inserts of the middle section.
3 Connect patient table to voltage supply.
4 Move K axis to 0° position, LED must illuminate.
5 Move floating table to zero position (X, Y axis), all LEDs must illuminate.
NOTE Proceeding from zero position, the floating table must be movable in directions Y+ and
Y- by a minimum 45 mm.
6 Install the rubber stops (2, Figure 15-7), so that movement distances of minimum
45 mm in both directions can be achieved.

Patient Table
15.6 Replacing Foot Switch and Hand Control
CAUTION Danger of short-circuit

The control unit and the lifting columns of a patient table with Z and K axes
movements are furthermore supplied with voltage by the accumulators.
When working at the control unit or replacing components avoid a short-circuit.
15.6.1 Replacing the Foot Switch
NOTE The foot switch is available only on patient tables with Z and K axes movement.
1 Disconnect patient table from external power supply.

2 Remove covers from the chassis.
3 Disconnect the foot switch at the control unit of the lifting columns.
4 Connect the new foot switch.
5 Mount the covers on the chassis.
6 Perform a function test.
Figure 15-8 Foot Switch
1 Foot switch for movement Z+

2 Foot switch for movement Z-
3 Connecting cable

Patient Table
15.6.2 Replacing the Hand Control
Figure 15-9 Hand Control
1 Key for movement Z+

2 Key for movement K+
3 Key for movement K-
4 Key for movement Z-
5 LED (green, if the table is ready for operation)
1 Disconnect patient table from external power supply.

3 Disconnect the hand control at the control unit.
4 Connect the new hand control.
5 Mount the covers.

Patient Table
15.7 Lifting Column
The lifting columns contain all functional components and are connected externally to
the control unit only. The lifting columns contain the end switches that are used for
deactivation of movement when reaching the lower or upper end position. The
switching positions are pre-defined and are not adjustable. In case of defect, the lifting
column has to be replaced completely.
15.7.1 Replacing Lifting Column

2 Remove table pads and table boards from the table frame.
3 Connect the external voltage supply.
NOTE The lifting columns must not remain in position Z-.
4 Move Z axis to upper position.

5 Remove upper locking screws of the lifting column that needs to be replaced.
6 Secure the table frame in its position using a suitable pillar.
7 Move Z axis downwards until the lifting column is free from the table frame.
8 Remove electrical connection of the lifting column.
9 Remove lower locking screws of the lifting column.
10 Remove lifting column.
11 Insert new lifting column.
12 Tighten lower locking screws of the lifting column.
13 Install electrical connection to the control unit.
14 Move Z axis upward until the new lifting column reaches the table frame and the
pillar is free for removing.
15 Tighten upper locking screws of the lifting column.
16 Mount table boards and table pads onto the table frame.
17 Mount the covers on the chassis.

Patient Table
15.8 Standstill Brake
The motion of the brake lever is transferred to the brake tappet via the deflecting
mechanism.
New brake tappets (Figure 15-10) and brake tappets with rubber buffers (Figure 15-11)
are available for the patient table.
15.8.1 Deflecting Mechanism
The deflecting mechanism is not adjustable.

Single parts of the mechanism can be replaced.
15.8.2 Replacing the Brake Tappets
NOTE Old brake tappets have to be replaced by new brake tappets in case of a defect.
CAUTION If old brake tappets need to be replaced by new ones, it has to take place on both
table wheels.
1 Lift-up the patient table until the affected table wheel is free to remove.
2 Loosen both Allen screws in the wheel support.
3 Pull down the wheel out of the support.
4 Dismount the brake tappet.
NOTE The rubber buffer can be replaced at old brake tappets as follows:
4a Hold the brake tappet at the upper end using a suitable wrench.
4b Remove screw of rubber buffer, be careful that the spring does not get lost.
4c Install new rubber buffer and tighten the screw.
5 Mount the brake tappet.

6 Mount the wheel in the support.
7 Apply Loctite 241 (T0700286) to both Allen screws and tighten the screws.
8 Loosen both Allen screws until the table wheel is rotatable free in the support.
9 Perform a function test of the standstill brakes.

Patient Table
Figure 15-10 Assembly of Standstill Brake
1 Table wheel
2 Brake tappet
Figure 15-11 Assembly of Standstill Brake (Brake Tappet with Rubber Buffers)
1 Table wheel
2 Brake tappet
3 Rubber buffer

B List of Parts
Table of Contents
B1 Introduction B.2
B2 List of Parts B.2
B 2.1 Rack B.2
B 2.2 Brakes B.3
B 2.3 Therapy Unit B.4
B 2.4 Control Panel B.4
B 2.5 Isocentric Scanner Guide B.4
Compact Alpha.SM_GB_A B.1

List of Parts
B1 Introduction
Appendix B consists lists of parts, in order of the designator.
NOTE Chapter 2 shows overview of subassemblies and location of parts.
B2 List of Parts
B 2.1 Rack
Designator Component Name used in Schematics

1A1 Controller
1A1.A1 PCB Medico CONTROL MEDICO
1A1.A2 PCB Mediad PCB MEDIAD
1A4 Capacitor Charging and Trigger Unit CCT LC475IG
1A5 Cooler
1A5/E1 Fan FAN IN COOLER
1A6 Shock-wave generator SWG SG650
1A6/S1 Interlock switch INTERL. SWG
1A7 Water circuit
1A7/B1 Temperature sensor SENSOR TEMP. (CONTROL)
1A7/E1 Heater HEATER IN DEGSASSINGMODULE
1A7/F1 Filter
1A7/F2 Filter
1A7/M0 Circulation pump PUMP CIRCULATION
1A7/M1 Degassing pump PUMP DEGASSING
1A7/S1 Level switch air separation LEVEL AIR SEP
1A7/S2 Level switch refill container LEVEL WATERRES.
1A7/S3 Flow switch FLOWSENSOR
1A7/S4 Switch over temperature SWITCH TEMP. (MONITORING)
1A7/Y2 Valve circulation FILLING/OUTFLOW
1A7/Y3 Valve filling FILLING/OUTFLOW
1A7/Y4 Valve air separation AIR SEP. OPEN/OUTFLOW
1A10 PCB relay PCB, RELAIS
1A11 Diode Module
B.2 Compact Alpha.SM_GB_A

List of Parts

1E1 Fan Rack FAN
1E2 Fan Rack FAN
1F1 Fuse 6A
1G1 Power supply +5 VDC, +15 VDC, -15 DC-DC CONVERTER
VDC
1G2 Power supply +24 VDC PWR. SUPPLY 24VDC
1G3 Power supply +24 VDC PWR. SUPPLY 24VDC
1K1 – 1K6 Relays for brakes
1R2 Varistor over voltage protection
1S1 Main switch ON/OFF
1T1 Isolating transformer
1U1 Starting current limiter ESB
1U2 R/U converter
1W1 Connection PE/PA
1X1 Power plug
1X2 Interface control unit
1X3 Interface ultrasound
1X5 Interface ECG
1X10 Power terminal
1Z1 Line filter
2S6 Foot switch FOOT SWITCH
3U1 PCB converter
3U2 DC/DC converter (option for X-ray RTFI)
3X2 Interface isocentric scanner guide
B 2.2 Brakes

2Y1 Brake for joint 1 LINK 1
2Y5 Brake Z axis Z-AXIS
2Y6 Brake Y axis Y-AXIS
2Y7 Brake Z axis
Compact Alpha.SM_GB_A B.3

List of Parts
B 2.3 Therapy Unit

2A1 PCB switch
2S1 Switch for the brakes of joints 3 and 4
2S2 Switch for the brake of the Y axis
2S3 Switch for the brake of joint 1
2S4 Switch for the brake of the Z axis
2X1 Interface brakes
3B1 EMSE
3B5 Pressure sensor
3S1 Interlock switch EMSE
3X9 Connection PE
B 2.4 Control Panel

4 Control unit PANEL CONTROL
B 2.5 Isocentric Scanner Guide

5B1 Potentiometer, isocentric scanner guide POT. SCANNER (MOVE)
B.4 Compact Alpha.SM_GB_A

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Gerät / System Dornier Compact Alpha

Dokumentation Service Handbuch

For use only by Dornier MedTech Systems GmbH trained and

© 2007 Dornier MedTech Systems GmbH

All rights reserved.

Dornier MedTech Systems GmbH

Revision Date Description

* 10/03 Initial Publication, English Edition, Compact Alpha.SM_GB_*

List of the valid chapters

Chapter Pages Revision

Compact Alpha.SM_GB_A iii

Symbol Meaning in German Meaning in English

1.1 Introduction 1.2

1.2 Components of the Dornier Compact Alpha 1.2

1.3 Technical Data 1.4

1.3.1 Dimensions 1.4

1.3.2 Voltage / Frequency 1.4

1.3.3 Environmental Conditions 1.4

1.3.3.1 Room Temperature 1.4

1.3.3.2 Relative Humidity 1.4

1.3.3.3 Atmospheric Pressure 1.4

1.3.4 Patient Table 1.5

1.3.5 Ultrasound Device (Option) 1.5

Compact Alpha.SM_GB_A 1.1

Chapter 1 contains the components and general technical information of the

1.2 Components of the Dornier Compact Alpha

The Dornier Compact Alpha consists of the following components:

Figure 1-1 shows the components of the Dornier Compact Alpha.

1.2 Compact Alpha.SM_GB_A

Figure 1-1 Dornier Compact Alpha

1 Support for control unit

Compact Alpha.SM_GB_A 1.3

1.3 Technical Data

Weight : 145 kg / 319.67 lbs

1.3.2 Voltage / Frequency

Nominal voltage: 220 VAC to 240 VAC or

NOTE A voltage fluctuation ± 10 % of the nominal voltage is allowed.

1.3.3 Environmental Conditions

1.3.3.1 Room Temperature

1.3.3.2 Relative Humidity

- during therapy 30 to 85% (non-condensing)

1.3.3.3 Atmospheric Pressure

- during therapy 700 to 1060 hPa

1.4 Compact Alpha.SM_GB_A

1.3.4 Patient Table

1.3.5 Ultrasound Device (Option)

Compact Alpha.SM_GB_A 1.5

This page intentionally blank.

1.6 Compact Alpha.SM_GB_A

2.1 Introduction 2.3

2.2 Subassemblies 2.3

2.3 Components 2.3

2.4 Location of Components 2.3

Compact Alpha.SM_GB_A 2.1

Figure 2-1 Rack, Side View Right 2.4

Figure 2-2 Rack, Side View Left 2.6

Figure 2-3 Rack, Front View 2.8

Figure 2-4 Water Circuit 2.10

Figure 2-5 Water Circuit (with Active Degassing) 2.12

Figure 2-6 Shock-wave Positioning 2.14

2.2 Compact Alpha.SM_GB_A

The Dornier Compact Alpha is divided into following subassemblies:

Components can be located in a subassembly or can be attached to a subassembly. The