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HTRI
HTRI
HTRI Xchanger Suite® combines in a single graphical
user environment the design, rating, and simulation of
air-cooled heat exchangers/economizer bundles
fired heaters
Setting Units
Click
In the Select Data Units dialog box, select US and
click OK
CASE: AIR COOLER
Geometry Panel
Now you’ll enter the required data, beginning with the
Unit sub-panel under Geometry.
In the navigation pane, click the to the left of Geometry to
expand the Geometry sub-panel list.
Click Unit in the list.
The following steps refer to information from the data
sheet
Unit type
The specification sheet title indicates the type of air
cooler to model.
Select Air-cooled heat exchanger in the Unit type drop-down
list box.
CASE: AIR COOLER
Fan arrangement
Refer to line 12 of page 1 of the specification sheet.
Select Forced in the Fan arrangement group
Tube orientation
Refer to line 11 of page 1 of the specification sheet.
Select Horizontal for the Tube orientation
Bays, bundles, and tubepasses
The following steps refer to lines 45 – 47 on page 1 of
the specification sheet. Because this air cooler
includes only one tubepass, you do not need to
specify the flow type.
Select 1 for the Number of bays in parallel drop-down list
box.
Select 1 in the Number of services drop-down list box.
Enter 1 for the Number of tubepasse
CASE: AIR COOLER
Tubeside Nozzle Data
Refer to lines 13 – 14 on page 2 of the specification
sheet. For both inlet and outlet nozzles:
Enter 15 for the Tubeside nozzle inside diameters.
Enter 2 for the Number of nozzles per bundle.
You’ll now enter information on the Fans sub-panel
Fans Sub-Panel
Click Fans in the Geometry sub-panel list.
Number of fans per bay
Refer to line 27 on page 2 of the specification sheet.
Enter 2 in the Number of fans per bay input field
Fan diameter
Refer to line 29 on page 2 of the specification sheet.
Enter 13 in the Fan diameter input field.
CASE: AIR COOLER
Bundle Sub-Panel
Click Bundle in the Geometry sub-panel list
Note: Because this case includes only one tubepass, you do not
need to specify the bundle type
Number of tuberows/tubepasses
Refer to line 44 on page 1 of the specification sheet. You have
already specified the number of tubepasses as 1.
Enter 6 for the Number of tuberows
Number of tubes in each odd/even numbered row
Refer to line 22 on page 2 of the specification sheet. To obtain
the number of tubes in each odd/even numbered row, divide the
total number of tubes by the number of tuberows (in this case,
480/6 = 80).
Enter 80 in the Number of tubes in each odd/even numbered row
fields.
CASE: AIR COOLER
Bundle width and Tube length
Refer to line 42 on page 1 of the specification
sheet.
Enter 16 in the Bundle width field.
Enter 30 in the Tube length field in the Length group.
You’ll next complete the Tube Types panel
Tube Types Sub-Panel
Click Tube Types in the Geometry sub-panel list.
Refer to lines 13 – 18 on page 2 of the specification
sheet.
Select High-finned in the Tube Type drop-down list box.
You’ll next enter information on the Tubes sub-
panel
CASE: AIR COOLER
Tubes
Refer to lines 9 – 10 and 19 – 21 on page 2 of the
specification sheet.
Click the to the left of TubeType1 in the navigation
pane, and then click Tubes in the list.
Select 304 Stainless steel in the Tube material code drop-
down list box.
Enter 1 in the Tube OD field.
Enter 0.0830 in the Wall thickness field. Tip: If your values
are in BWG, click for a converter.
Enter 2.5 in the Longitudinal pitch field.
Enter 2.5 in the Traverse pitch field. Tip: The diagram on
the Tubes sub-panel illustrates the pitches you enter.
CASE: AIR COOLER
FJ Curves
Click the FJ Curves tab. You can specify the tubeside F & J
curves that Xace uses to determine the heat transfer and
pressure drop. This sample case does not include this data.
Click High Fins in the navigation pane (or click the High Fins tab)
High Fins
Refer to lines 13 – 18 on page 2 of the specification sheet.
Select Circular fin as the Fin Type because the fins are plain
round.
Select Aluminum 1060-H14 in the Material drop-down list
box.
Enter the following in the Circular Fins group box:
Fin density 10
Fin base thickness (Thickness) 0.0170
Over fin diameter (Outside diameter) 2.25
CASE: AIR COOLER
Bundle Layout Sub-Panel
Click Bundle Layout in the navigation pane.
Although you do not need to specify anything on this panel, you
can check to make sure you entered the bundle geometry
correctly. In addition, you can use this panel to change the
tubepass arrangement for multiple tubepass cases.
Because this case is not a natural draft air cooler, you’ll skip the
Natural Draft sub-panel and continue with the Process panel
Process Panel
Click Process in the navigation pane.
For this case you’ll perform a rating analysis (specifying the duty) in
which Xace calculates the overdesign. To begin, you’ll specify the
duty of the air cooler. Refer to line 7 on page 1 of the specification
sheet.
Enter 5.5 in the Exchanger duty field
CASE: AIR COOLER
Tubeside Fluid
Refer to lines 7 – 8 on page 1 and lines 18 – 27 on
page 2 of the specification sheet. Based on the
weight fraction vapor information for the tubeside
fluid, this fluid is two phase.
Select Two phase in the Phase flow rate units drop-down list
box.
Enter 874.22 in the Flow rate field.
Enter 130 in the Inlet temperature field.
Enter 1240 in the Inlet pressure field.
Enter 0.002 in the Fouling resistance field
Note
You do not need to specify the inlet weight fraction vapor.
Xace calculates it from the inlet pressure and temperature
using the heat release data. In addition, Xace calculates the
outlet temperature and weight fraction vapor based on the
specified duty
CASE: AIR COOLER
Airside Fluid
Xace has two rating options for the airside fluid.
If you specify the airside flow rate, Xace calculates an overdesign.
If you do not specify the airside flow rate, Xace calculates the
minimum flow rate with a positive overdesign.
In this tutorial, you’ll specify the airside flow rate. Refer to lines
30 – 31 on page 1 of the specification sheet.
Select Mass flow rate in the Airside flow rate units.
The airside flow rate on the specification sheet is given in lb/hr.
Enter 1710.546 in the Flow rate field.
Enter 100 in the Inlet temperature field.
Xace calculates the outlet temperature based on the specified duty,
the mass flow rate, and the properties of air.
Enter 0 in the Altitude of the unit (above sea level) field.
Enter 1.41 in the Allowable pressure drop field.
Enter 0.002 in the Fouling resistance field.
You’ll next enter information on the Hot Fluid Properties panel
CASE: AIR COOLER
Hot Fluid Properties Panel
Click Hot Fluid Properties in the navigation pane.
You’ll first determine how to specify the fluid properties and heat release
data. Although the specification sheet does not provide the make-up of
the tubeside fluid, it does list fluid properties and heat release data at
multiple temperatures and pressures.
You’ll therefore keep the defaults of Mixture properties via grid (Physical
Property Input Option) and User specified (Heat Release Input Method)
T & P Sub-Panel
Click the to the left of Hot Fluid Properties in the navigation pane.
Click T & P.
Page 3 of the specification sheet provides information for three pressure
profiles, each with four temperature points.
Tip
To enter user-defined heat release or mixture properties via the grid, you
must have at least one reference pressure and at least 3 temperature points.
For two-phase cases it is recommended that at least 2 temperature points
fall in the two-phase region. Additionally, the pressure and temperature
ranges should cover the operating range of the exchanger
CASE: AIR COOLER
Final Check
Check the .
If the light is red, look for red boxes outlining items in the
panel list. Click the items and check the boxes on the
panels themselves. If any box is outlined in red, review the
data sheet for the missing information, enter it on the
panel, and check the button again.
If the light is green, click to run the case. A dialog box
details Xace’s progress. When Xace has finished running
the case, the software opens the Output Summary report
CASE: SHELL AND TUBE EXCHANGER
Geometry Panel
Now you’ll enter the required data, beginning with the Shell
sub-panel under Geometry.
In the navigation pane, click the to the left of Geometry to
expand the Geometry sub-panel list.
Click Shell in the list.
The following steps refer to information from line 9 of the data
sheet.
TEMA Type
Select the TEMA type BEU from the drop-down list boxes in
the TEMA Type group box
Shell Inside Diameter
Enter the shell inside diameter of 320 in the Shell Inside
Diameter box.
CASE: SHELL AND TUBE EXCHANGER
Shell Orientation
Select the Horizontal radio button in the Shell Orientation
group box
Multiple Shells
In the Multiple Shells group box:
Enter 1 for the Number of shells in parallel.
Enter 1 for the Number of shells in series.
Flow Direction
Now refer to the sketch in lines 35 – 42 of the data sheet.
In the Flow Direction group box, select Countercurrent from
the Flow in 1st tubepass drop-down list box.
Tip
You can also set flow direction on the Nozzle Location sub-panel
in the Geometry group. If the exchanger has multiple shells in
series, you must also specify the flow direction in the series.
CASE: SHELL AND TUBE EXCHANGER
Tube OD
Refer to line 43 of the data sheet.
Enter 19 in the Tube OD drop-down list box
Tip
The Tube OD drop-down list box includes common sizes. Enter other
sizes as needed
Average wall thickness
Refer to line 43 of the data sheet.
Enter 1.6 in the Average wall thickness drop-down list box
Tip
The drop-down list box includes standard thicknesses. Enter others as
needed
Tube Pitch
Again, refer to line 43 of the data sheet.
Enter 25.4 in the Pitch box.
Note that the Ratio box is automatically updated after you enter the
pitch
CASE: SHELL AND TUBE EXCHANGER
Bundle Geometry
To complete the information in the Bundle Geometry group
box, refer to lines 38 and 43 of the data sheet.
Select 90 in the Tube layout angle drop-down list box.
Using the tubeside information, select 2 from the Tubepasses
drop-down list box.
Enter 1.8 in the Length drop-down list box.
Because line 43 does not record the number of tubes, leave the
Tubecount box blank, and select the Rigorous tubecount check
box so that Xist will calculate the number of tubes
Tip
The Length drop-down list box includes standard lengths. Enter
others as needed.
If you select Rigorous tubecount, Xist identifies tube
arrangement by performing a rigorous tube layout. If you
deselect it, Xist determines the number of tubes based on the
shell inside diameter using a tube estimation algorithm
CASE: SHELL AND TUBE EXCHANGER
Tube Material
Refer to line 44 of the data sheet.
Select 304 Stainless Steel (18 CR, 8 NI) from the Material drop-
down list box.
Click to save the case.
You’ll skip the Tubepass Arrangement and Tube Layout sub-
panels because the data sheet does not provide detailed
information. In addition, the modeled exchanger doesn’t have
fins or other inserts, so you can move on to the Baffles sub-
panel
Tip
If the material you use is not listed, select <Not in data bank>
and enter values for Thermal conductivity, Elastic modulus, and
Density
CASE: SHELL AND TUBE EXCHANGER
Baffles Sub-Panel
Click Baffles in the Geometry sub-panel list
Baffle Geometry
Refer to line 49 of the data sheet.
Select Single segmental from the Type drop-down list box.
Enter 25 (percentage of the shell inside diameter) in the Cut box.
Baffle Spacing
Enter 200 in the Central box.
Click to save the case.
Note that no other items on the Baffles sub-panel have a red
outline – you’ve completed all the required baffle geometry
information. You’ll now move to the Nozzles sub-panel
CASE: SHELL AND TUBE EXCHANGER
Nozzles Sub-Panel
Click Nozzles in the Geometry sub-panel list.
In this case, nozzle sizes are not provided on the data sheet;
Xist will calculate the appropriate nozzle size
Shellside Nozzle Location
However, the sketch in lines 35 – 42 indicates the position of
the shell inlet nozzle.
Select Top in the Radial position on shell of inlet nozzle drop-
down list box.
Click to save the case.
You’ll complete the Geometry entries using the Optional sub-
panel.
Optional Sub-Panel
Click Optional in the Geometry sub-panel list
CASE: SHELL AND TUBE EXCHANGER
Design Conditions
Refer to lines 36 – 37 of the data sheet. Remember
that you selected the tube side as the hot side.
Enter 325 in the Hot Temperature box of the Design
Conditions group box.
Enter 315 in the Cold Temperature box.
Enter 680 in the Hot Pressure box.
Enter 2000 in the Cold Pressure box.
Click to save the case.
You’ve finished entering the geometry information
from the data sheet. You’ll continue with the
Process panel
CASE: SHELL AND TUBE EXCHANGER
Process Panel
Click Process in the panel list
Hot Fluid
Complete the Hot Fluid boxes using the tubeside information from
lines 13 – 20, 28, 30, and 31 of the data sheet:
Enter Oil in the Fluid name field.
Because line 15 indicates that no vapor is present, select All liquid in the
Phase drop-down list box.
Click kg/sec next to the Flow rate boxes, select hour in the Time drop-
down list box, and click Set Units.
Enter 6920 in the Flow rate box.
Enter 310 in the Inlet temperature box.
Enter 280 in the Outlet temperature box.
Enter 500 in the Inlet pressure box.
Enter 5 in the Allowable pressure drop box.
Enter 0.00035 in the Fouling resistance box
Tip
If you have thermal conductivity information or you want to use a cooling
water fouling model, you can enter additional specifications on the
Fouling sub-panel
CASE: SHELL AND TUBE EXCHANGER
Cold Fluid
Complete the Cold Fluid boxes using the shellside information
from lines 13 – 20, 28, 30, and 31 of the data sheet:
Enter Process in the Fluid name box.
Because line 15 indicates that no vapor is present, select All
liquid in the Phase drop-down list box.
Enter 1930 in the Flow rate box.
Enter 25 in the Inlet temperature box.
Enter 205 in the Outlet temperature box.
Enter 1600 in the Inlet pressure box.
Enter 2 in the Allowable pressure drop box.
Enter 0.00026 in the Fouling resistance box.
Click to save the case.
You’ll continue with the Hot Fluid Properties panel.
Tip
If you have thermal conductivity information or you want to use a
cooling water fouling model, you can enter additional
specifications on the Fouling sub-panel
CASE: SHELL AND TUBE EXCHANGER
Components Sub-Panel
Click the to the left of the Hot Fluid Properties item to
expand the sub-panel list.
Click Components in the list.
Select <USER DEFINED> in the fluid list.
Click Add.
Type Oil in the User Name column.
Click the next to the Components item.
Click the next to Oil.
Click Liquid Properties.
Tip
Selecting a fluid from the list uses data from the HTRI databank
to populate the boxes
CASE: SHELL AND TUBE EXCHANGER
Liquid Properties
In lines 20 – 22 and 25 – 26, the data sheet provides physical
property data at inlet and outlet temperatures, so you’ll use
those temperatures as references and enter the property data
in the respective columns.
Enter 280 and 310 in the Reference temperature boxes.
Enter 700 and 680 in the Density boxes.
Enter 0.5 and 0.4 in the Viscosity boxes.
Enter 0.114 and 0.112 in the Thermal conductivity boxes.
Enter 3.06 and 3.18 in the Heat capacity boxes.
Click to save the case.
You’ll next enter the cold fluid properties using the information
from the Shell Side columns
CASE: SHELL AND TUBE EXCHANGER
Components Sub-Panel
Click the to the left of the Cold Fluid Properties item to
expand the sub-panel list.
Click Components in the list.
Select <USER DEFINED> in the fluid list.
Click Add.
Type Process in the User Name column.
Click the next to the Components item.
Click the next to Process.
8 Click Liquid Properties
Tip
Selecting a fluid from the list uses data from the HTRI databank
to populate the boxes
CASE: SHELL AND TUBE EXCHANGER
Liquid Properties
In lines 20 – 22 and 25 – 26, the data sheet
provides physical property data at inlet and outlet
temperatures, so you’ll use those temperatures as
references and enter the property data in the
respective columns.
Enter 25 and 205 in the Reference temperature boxes.
Enter 970.2 and 779.2 in the Density boxes.
Enter 3.7 and 0.43 in the Viscosity boxes.
Enter 0.115 and 0.092 in the Thermal conductivity boxes.
Enter 1.63 and 2.3 in the Heat capacity boxes.
Click to save the case
CASE: SHELL AND TUBE EXCHANGER
Final Check
Check the .
If the light is red, look for red boxes outlining items
in the panel list. Click the items and check the
boxes on the panels themselves. If any box is
outlined in red, review the data sheet for the
missing information, enter it on the panel, and
check the button again.
If the light is green, click to run the case. A
dialog box details Xist’s progress. When Xist has
finished running the case, the software opens the
Output Summary report.
CASE: PLATE AND FRAME EXCHANGER
Geometry Panel
Now you’ll enter the required data, beginning with the plate
geometry. The Plate Types sub-panel allows you to select the
appropriate plate type from a manufacturer’s databank.
In the navigation pane, click the to the left of to
expand the Geometry sub-panel list.
Click the to the left of .
Click the to the left of .
Click .
Note that the tab as well as three input fields are outlined in
red, indicating required information.
The following steps refer to information from the specification
sheet.
CASE: PLATE AND FRAME EXCHANGER
Chevron angle
Refer to Line 33 of the specification sheet.
Enter 32 for the chevron angle
Tip
The chevron angle is measured from the vertical position. To
view a reference diagram, place the cursor in the Chevron angle
input field, and press F1
Plate thickness
Refer to Line 34 of the specification sheet.
Enter 0.02 for the plate thickness
Area per plate
The area per plate is normally provided by the manufacturer.
For this case, assume an area per plate of 25.5 ft2.
Enter 25.5 for the Area per plate
CASE: PLATE AND FRAME EXCHANGER