Professional Documents
Culture Documents
- 203-522Tons
INSTALLATION,
INSTALLATION, ®
OPERATION
OPERATION AND
AND Products That Perform . . .By People Who Care
MAINTENANCE
MAINTENANCE
MANUAL
MANUAL
AIR COOLED
ROTARY
SCREW
60 Hz FLOODED
CHILLERS
ACFX 200-6
ACFX 220-6
ACFX 250-6
ACFX 280-6
ACFX 300-6
ACFX 330-6
ACFX 360-6
ACFX 420-6
ACFX 450-6
ACFX 480-6
ACFX 500-6
ACFX 530-6
TABLE OF CONTENTS
DESCRIPTION PAGE NO
1.0 INTRODUCTION
1.1 Nomenclature............................................................................................................................................................. 4
2.0 INSTALLATION
2.1 General ........................................................................................................................................................................ 7
2.1.1
Application Precautions.................................................................................................................................... 7
2.1.2
Chilled Water Flow........................................................................................................................................... 7
2.2 Inspection.................................................................................................................................................................... 7
2.3 Rigging ........................................................................................................................................................................ 7
2.3.1 General.............................................................................................................................................................. 7
2.3.2 Rigging & Moving............................................................................................................................................ 7
2.4 Space Requirements and Clearance.................................................................................................................... 9
2.4.1 General.............................................................................................................................................................. 9
2.4.2 ACFX................................................................................................................................................................ 9
2.5 Foundation................................................................................................................................................................ 14
2.6 Vibration Isolation................................................................................................................................................. 14
2.7 Piping connections.................................................................................................................................................. 14
2.8 Electrical Wiring..................................................................................................................................................... 14
2.9 Controls..................................................................................................................................................................... 17
2.9.1 Connections .................................................................................................................................................... 17
2.9.2 Settings ........................................................................................................................................................... 17
2.10 Request For Start-Up Representative ............................................................................................................... 17
3.0 OPERATION
3.1 General ...................................................................................................................................................................... 18
3.2 Unit piping ................................................................................................................................................................ 18
3.3 System Water Flow Rate ...................................................................................................................................... 18
3.4 Standard Ambient Unit Operation (65°F Minimum Ambient)
Including Overnight Shut Down and Morning Restart............................................................................... 18
3.4.1 Air Cooled Package Chiller Start-Up ............................................................................................................. 18
3.5 System Start Up....................................................................................................................................................... 18
3.6 Shut-Down (Overnight Or Weekend)............................................................................................................... 22
3.7 Seasonal Shut-Down Procedure.......................................................................................................................... 22
3.8 Seasonal Start-up Procedure............................................................................................................................... 22
3.9 Safety Relief Valves................................................................................................................................................ 23
3.10 Refrigeration Cycle- Multiple Compressor ACFX........................................................................................ 23
3.11 Fan Cycling .............................................................................................................................................................. 23
3.12 Liquid Injection....................................................................................................................................................... 23
3.13 Hydraulic Capacity Control System.................................................................................................................. 23
4.0 ELECTRICAL
4.1 Electrical Data......................................................................................................................................................... 25
4.2 Wiring Diagram...................................................................................................................................................... 25
4.3 Typical Operation................................................................................................................................................... 25
4.4 Microcomputer Controller .................................................................................................................................. 31
4.4.1 To Display Data From The Menu ................................................................................................................... 31
4.4.2 To Reset All Control Points To Computer Control........................................................................................ 32
4.4.3 To Display Ala rms .......................................................................................................................................... 32
4.4.4 To Become Authorized ................................................................................................................................... 32
4.4.5 To Alter Setpoint Data.................................................................................................................................... 32
4.4.6 To Calibrate Temperature And Pressure Sensors ........................................................................................... 32
4.4.7 To Set Date And Time .................................................................................................................................... 33
4.4.8 To Display Data Without Accessing Menu .................................................................................................... 33
4.4.9 Unit Schedule Of Operation............................................................................................................................ 33
TABLE OF CONTENTS
DESCRIPTION PAGE NO
4.5 Control Functions ................................................................................................................................................... 34
4.5.1 Chilled Water Pump Interlock And Flow Switch (CWP And CWFS)........................................................... 34
4.5.2 Customer Interlock.......................................................................................................................................... 34
4.5.3 Anti-Recycle Timer (Microcomputer)............................................................................................................ 34
4.5.4 Load Control (Microcomputer)....................................................................................................................... 34
4.5.5 Ramp Control (Microcomputer) ..................................................................................................................... 35
4.5.6 Current Limiting (Microcomputer)................................................................................................................. 36
4.5.7 Staging Control (Microcomputer)................................................................................................................... 36
4.5.8 Manual lead-Lag Control (Microcomputer) ................................................................................................... 36
4.5.9 Manual Load-Unload Control (Microcomputer) ............................................................................................ 36
4.5.10 Chilled Water Reset And Customer Control Interlock (Optional).................................................................. 36
4.5.11 Variable Fan Speed Control (Optional) .......................................................................................................... 37
4.5.12 Sump Heater Control....................................................................................................................................... 37
5.0 MAINTENANCE
5.1 General ...................................................................................................................................................................... 39
5.2 Periodic Inspection................................................................................................................................................. 39
5.3 Monthly Inspection................................................................................................................................................ 39
5.4 Vessel Maintenance................................................................................................................................................ 39
5.4.1
General............................................................................................................................................................ 39
5.4.2
Water Side Cleaning Of Cooler...................................................................................................................... 39
5.5 Air Cooled Condenser Cleaning ......................................................................................................................... 39
5.6 Electrical Malfunction .......................................................................................................................................... 41
5.7 Refrigerant Charge................................................................................................................................................ 41
5.8 Oil Charge ................................................................................................................................................................ 41
5.9 Troubleshooting ...................................................................................................................................................... 42
5.10 Sample Log Sheet ................................................................................................................................................... 43
To utilize this manual effectively, you must first identify your unit
model from the unit nameplate.
It is assumed that the user of this manual and those who install, operate
and maintain this equipment are experienced and qualified air
conditioning equipment personnel.
1.1 NOMENCLATURE
AC F X 250 - 6 S R
Screw Compressor
S - Standard Unit
Q - Special Unit
Nominal Tons
Twin Compressors = 200, 220, 250,
280, 300, 330,
360
Three Compressors = 420, 450, 480, 5 = 50Hz
500, 530 6 = 60Hz
1.0 INTRODUCTION
COMPRESSOR
MODEL (QTY) MSC1210(2) MSC 1210(1) MSC 1212(2) MSC 1212(1) MSC 1215(2) MSC 1215(1)
MSC 1212(1) MSC 1215(1) MSC 1218(1)
OIL CHARGE (QTY) GAL 10.50 (2) 10.50 (1) 10.25 (2) 10.25 (1) 12.50 (2) 12.50 (2)
10.25 (1) 12.50 (1)
SUMP HEATER (QTY) kW 0.4 (2) 0.4 (2) 0.4 (2) 0.4 (2) 0.4 (2) 0.4 (2)
EVAPORATOR
NOM. WATER FLOW (GPM)/ PD 501 / 556 / 617 / 684 / 760 / 828/
(FT IN WG) (7.9 X 2) (6.2 X 2) (4.4 X 2) (5.3 X 2) (6.5 X 2) (6.2 X 2)
MIN/MAX WATER FLOW (GPM) 222 / 886 288 / 1150 378 / 1500 378/ 1500 378/ 1500 425/ 1680
MIN/MAX WATER PD (FT IN WG) (1.8/ 22.0) (1.9/ 24.0) (1.8/ 22.2) (1.8/ 22.2) (1.8/ 22.2) (1.8/ 22.5)
X2 X2 X2 X2 X2 X2
CONDENSER
COIL ROWS DEEP/ TOTAL FA 3 / 282.3 3 / 329.4 3 / 376.4 3 / 188.2 4 / 376.4 4/423.5
FT² 4 / 188.2
NO OF FAN 12 14 16 16 16 18
FAN DIA (QTY) INCH 31.5 (12) 31.5 (14) 31.5 (16) 31.5 (16) 31.5 (16) 31.5 (9),
31.5 (9)
FLA , AMP (QTY) 3.6 (12) 3.6 (14) 3.6 (16) 3.6 (16) 3.6 (16) 3.6 (18)
GENERAL
OPERATING CHARGE R-22 LBS 472 524 582 644 716 780
MODEL ACFX 360-6 ACFX 420-6 ACFX 450-6 ACFX 480-6 ACFX 500-6 ACFX 530-6
COMPRESSOR
MODEL (QTY) MSC 1218(2) MSC 1212(1) MSC 1215(3) MSC 1215(2) MSC 1215(1) MSC 1218(3)
MSC 1215(2) MSC 1218(1) MSC 1218(2)
OIL CHARGE (QTY) GAL 12.50 (2) 10.25 (1) 12.50 (3) 12.50 (3) 12.50 (3) 12.50 (3)
12.50 (2)
SUMP HEATER (QTY) kW 0.4 (2) 0.4 (3) 0.4 (3) 0.4 (3) 0.4 (3) 0.4 (3)
EVAPORATOR
NOM. WATER FLOW (GPM)/ PD 898/ 1022/ 18.5 1089/ 17.0 1156/ 17.3 1224/ 17.3 1291/ 17.6
(FT IN WG) (5.2 X 2)
MIN/MAX WATER FLOW (GPM) 525/ 2100 299/ 1496 329/ 1643 350/ 1750 370/ 1848 387/ 1931
MIN/MAX WATER PD (FT IN WG) (1.9/ 24.2) X 2 2.0/ 37.0 1.9/ 36.0 2.0/ 36.5 2.0/ 36.5 2.0/ 36.5
CONDENSER
COIL ROWS DEEP/ TOTAL FA 4/423.5 3/192.5, 4/577.5 4/577.5 4/577.5 4/577.5
FT² 4/385.0
NO OF FAN 18 18 18 18 18 18
FAN DIA. (QTY) INCH 31.5 (18) 31.5 (6), 33.9 (18) 33.9 (18) 33.9 (18) 33.9 (18)
33.9 (12)
FLA , AMP (QTY) 3.6 (18) 4.3 (18) 4.3(18) 4.3(12), 4.3(6), 5.7(18)
5.7(6) 5.7(12)
GENERAL
OPERATING CHARGE R-22 LBS 846 963 1025 1089 1152 1216
2.1 GENERAL 2.) Check the model number and the electrical
characteristics on the nameplate to determine
Packaged chillers are designed to cool water or
if they are correct.
other non-corrosive liquid. The liquid to be
cooled is to be circulated through the tubes of a 3.) Check for freight damage, shortages or other
refrigerant evaporator where the temperature is discrepancies and note them on the delivery
reduced to the desired level. The heat absorbed by receipt before signing.
the refrigerant in the evaporator is rejected via the In the event of any damage, a damage claim
condenser coils where it raises the temperature of
should be filed immediately by the purchaser.
cross flow air.
Care should be taken to see that the equipment is
properly installed and adjusted. An installer or
operator should first be familiar with the 2.3 RIGGING
information contained in this manual. 2.3.1 GENERAL
Each unit has been carefully tested at the
2.1.1 APPLICATION PRECAUTIONS factory where every precaution is taken to
ensure that the unit reaches you in perfect
The following instructions are intended to
condition. It is very important that the
help ensure that your water chilling
machine performs adequately. riggers and movers use the same care and
precaution in moving the equipment into
place. Make sure that chains, cables or
2.1.2 CHILLED WATER FLOW other moving equipment are placed so as
The Dunham-Bush ACFX Packaged to prevent damage to the unit or piping.
Water Chiller is designed for constant The refrigerant piping must not be used as
chilled water flow rate, even when the a ladder or a handle. Do not attach a chain
cooling load varies. The machine will hoist sling to the piping or equipment.
generally perform satisfactorily with Move the unit in an upright position and
steady flow rates deviating from design by let it down gently from trucks or rollers.
as much as ±10%. However, varying water
flow rates can cause instability in control 2.3.2 RIGGING AND MOVING
which will result in undesirable system
effects, particularly poor control of leaving Any unit mounted on skids may be moved
chilled water temperature. If two-way with a forklift, but care must be taken not
valves are used to control flow through the to damage the unit with forks. The skids
cooling coils, some means such as an should not be removed until the unit is at
automatic modulating valve should be its final location.
provided in the system to maintain steady The ACFX model is to be rigged through
flow through the cooler. the holes in the base side rails. In all cases,
spreader bars must be used between
rigging lines to prevent damage to the
coils or fan deck. The unit must be lifted
2.2 INSPECTION using All Rigging Points. Refer to
When the equipment is delivered, it is important Rigging Instructions on Figure 2.3.2.
that the following inspection be implemented in All models can be pushed or pulled (with
the presence of the forwarder’s representative.
chains) from the control box end only.
1.) Check all crates and cartons received against Truck forks must be kept level and not
the Bill of Lading/ Shipping Papers to be sure tilted back. Do not raise the unit end by
they agree. more than 2" above the floor.
2.0 INSTALLATION
WALLS OR OBSTRUCTIONS
The unit should be located so that air may circulate freely and not be recirculated. For proper air flow
and access all sides of the unit must be at least six feet away from any wall or obstruction. It is
preferred that this distance be increased whenever possible. Care should be taken to see that ample
space is left for maintenance work through access doors and panels. Overhead obstructions are not
permitted. When the unit is in an area where it is enclosed by three walls the unit must be installed as
indicated for units in a pit.
72"[1829mm]
MIN.
2.0 INSTALLATION
72"[1829mm] 72"[1829mm]
84"[2134mm] MAX. MIN. MIN.
Multi Pit
72"[1829mm] MIN.
48"[1219mm]
MIN.
96"[2438mm] MIN.
Notes:
1.) All dimensions are the minimum,
Corner Wall unless otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air, combined with
surface air turbulence cannot be
predicted. Hot air re-circulation will
72"[1829mm] MIN. severely affect unit efficiency ratio
(EER) and can cause high pressure
or fan motor temperature trips.
Dunham-Bush will not be
responsible for ducting fans to a
higher level to alleviate the above
mentioned conditions.
48"[1219mm] 3.) ACFX 200-6 is shown in this
MIN. drawing.
2.0 INSTALLATION
CONTROL/POWER
PANEL
AIR IN AIR IN
96" [2438]
21" [533] 141 3/4" [3600] 141 3/4" [3600] 18" [457]
322 1/2" [8191]
ACFX 220-6
AIR IN AIR IN
CONTROL/POWER
PANEL
AIR IN AIR IN
96" [2438]
365" [9271]
AIR IN AIR IN
CONTROL/POWER
PANEL
88" [2235]
AIR IN AIR IN
96" [2438]
8" [203]
444" [11278]
CONTROL/ POWER
PANEL
88" [2235]
96" [2438]
8" [203]
100" [2540] 100" [2540] 100" [2540] 100" [2540] 18" [457]
26" [660]
118" [2997]
A 8" [203]
6 NOS OF
2.0 INSTALLATION
473" [12014]
2.0 INSTALLATION
200-6 86 [2184] 18 [457] 141 3/4 [3600] 141 3/4 [3600] 21 [533] - - -
250-6 86 [2184] 18 [457] 118 [2997] 120 [3048] 118 [2997] 28 [711] - -
280-6 86 [2184] 18 [457] 118 [2997] 120 [3048] 118 [2997] 28 [711] - -
300-6 86 [2184] 18 [457] 118 [2997] 120 [3048] 118 [2997] 28 [711] - -
330-6 86 [2184] 18 [457] 100 [2540] 100 [2540] 100 [2540] 100 [2540] 26 [914] -
360-6 86 [2184] 18 [457] 100 [2540] 100 [2540] 100 [2540] 100 [2540] 26 [914] -
ACFX Weight
Pos. #1 Pos. #2 Pos. #3 Pos. #4 Pos. #5 Pos. #6 Pos. #7 Pos. #8 Pos. #9 Pos. #10 Pos. #11 Pos. #12 Lbs [Kg]
250-6 2743[1244] 2744[1245] 2745[1245] 2746[1245] 2623[1190] 2625[1190] 2626[1191] 2628[1192] - - - - 21479[9741]
280-6 2801[1271] 2827[1282] 2853[1294] 2879[1306] 2758[1251] 2753[1249] 2749[1247] 2744[1244] - - - - 22362[10142]
300-6 3001[1361] 2981[1352] 2960[1343] 2940[1333] 2818[1278] 2841[1288] 2863[1299] 2886[1309] - - - - 23288[10562]
330-6 2514[1140] 2475[1123] 2436[1105] 2397[1087] 2358[1069] 2261[1025] 2303[1044] 2345[1063] 2386[1082] 2428[1101] - - 23900[10840]
360-6 2680[1216] 2645[1200] 2609[1183] 2574[1167] 2538[1151] 2441[1170] 2477[1124] 2514[1140] 2550[1157] 2587[1173] - - 25610[11616]
420-6 2652[1203] 2595[1177] 2539[1152] 2483[1126] 2426[1100] 2370[1075] 2257[1023] 2334[1059] 2412[1094] 2489[1129] 2567[1164] 2644 [1199] 29769[13501]
450-6 2694[1222] 2659[1206] 2623[1190] 2588[1174] 2553[1158] 2518[1142] 2407[1092] 2471[1121] 2534[1149] 2598[1178] 2662[1207] 2725[1236] 31032[14073]
480-6 2917[1323] 2863[1299] 2809[1274] 2755[1250] 2702[1225] 2648[1201] 2543[1154] 2625[1191] 2707[1228] 2789[1265] 2870[1302] 2952[1339] 33178[15047]
500-6 2993[1357] 2947[1337] 2902[1316] 2856[1295] 2811[1275] 2766[1254] 2661[1207] 2736[1241] 2811[1275] 2885[1308] 2960[1342] 3035[1376] 34362[15583]
530-6 3016[1368] 2999[1360] 2983[1353] 2967[1345] 3086[1338] 2934[1331] 2830[1283] 2877[1305] 2924[1326] 2970[1347] 3017[1368] 3064[1390] 35527[16112]
2.0 INSTALLATION
2.) Check unit wiring for damage and all terminal 2.10 REQUEST FOR START-
connections for tightness. Unit terminal
UP REPRESENTATIVE
blocks are to be connected with copper
conductors only, sized per ampacity listed on
unit data plate. After the installation has been completed and
checked, Form 9180 must be filled out and sent to
3.) Connections to unit should match the unit
the Dunham-Bush Service Department for
nameplate in volts, phase, and Hertz. Voltage
must not vary beyond ±10% of nameplate authorized start-up representative to perform the
value and voltage imbalance between phases initial start-up of the Dunham-Bush packaged
must not exceed 2% at any time during chiller. The purchaser will have competent
operation of the unit. service and operating personnel in attendance to
4.) Phase sequence to connectors L1, L2 and L3 assist in the work involved, and also to be trained
shall be in that order. Check with Amprobe in the service and maintenance of this unit.
phase sequence adapter PSA-1 or equivalent. (During the warranty period, the manufacturer is
responsible for parts only upon proof of defective
workmanship or manufacture).
2.9 CONTROLS
Following receipt of the signed Form 9180, a
2.9.1 CONNECTIONS representative will be sent to the customer. He
will inspect the installation to determine whether
Controls which are to be field installed
should be connected in accordance with it meets Dunham-Bush requirements; perform the
the appropriate wiring diagram initial start-up of the installation; determine
accompanying the unit. The following whether it is in satisfactory operating condition;
connections should be made where and instruct the specified customer personnel in
applicable: its operation and maintenance for the length of
1.) Connect a set of normally open time specified in the purchase contract.
auxiliary contacts from chilled water
pump contactor into unit controls as NOTE: Sump oil heaters should be energized for
shown on unit wiring diagram. a minimum of 24 hours and the oil sump
2.) Install a chilled water flow switch temperature must be at a minimum of
(paddle type recommended) (or 100°F (38°C) prior to arrival of start-up
differential pressure switch) in straight representative. This will ensure that the
length of chilled water piping to avoid oil is warm enough to vaporize any
turbulence. Connect in same electrical dissolved refrigerant and that the oil is
circuit as ( 1.)
within the normal operating temperature
range.
2.9.2 SETTINGS
All controls are factory set, however WARNING: The compressor(s) should be
operating control settings are not always started initially ONLY under the
applicable under all operating conditions. direct supervision of an
For recommended control settings, see Authorized Dunham-Bush Start-
wiring diagram accompanying unit. Safety Up Representative.
controls must be set to factory
recommendations.
3.0 OPERATION
B.) 3 COMPRESSORS
3.0 OPERATION
100
10
ACFX 420-6
ACFX 450-6
ACFX 480-6
ACFX 500-6
ACFX 530-6
1
10 100 1000 10000
2. Start compressor(s), check the gages and note all vent & drain plugs from both heads of the
if the pressures are within the prescribed cooler, and blow out tubes will compressed air
limits. to avoid serious stagnant water corrosion.
3. Stage unit down until all compressors are off 6. Finally, it is recommended that an oil sample
and check the compressor crankcase sight be taken from each compressor & submitted
glass for oil level. It should be 1/2 to 3/4 of the for lab analysis. Dunham-Bush offers this
compressor sight glass. service in its "Oil Kare" program. This
4. The electrical control settings should be analysis should be done at the end of each
checked and if necessary, reset to those operating season or every 6 months if the unit
settings indicated on the wiring diagram. is used year round, to maintain compressor
Safety controls are factory set and must be warranty.
maintained at settings indicated on the wiring The power supply to the unit may be de-
diagram. energized to conserve energy. Just remember
5. The temperatures of the chilled water both in that all heaters will now be inactive, and the
and out, should be checked to insure the unit is cooler could freeze-up if not properly drained.
operating within the desired temperatures.
3.9 SAFETY RELIEF VALVES which feeds it into the compressor part way
Each pressure vessel is protected by a safety relief through the compression process. Check valve
valve as required by ASME Code. Each prevents backflow at shutdown in multi-
compressor is protected by a relief valve which is compressor units.
vented to atmosphere. Never install any kind of
shut-off valve in a safety relief vent line.
3.11 FAN CYCLING
On start-up, all fan will remain off (some units
3.10 REFRIGERATION CYCLE may have base fans which run together with
-MULTIPLE COMPRESSOR compressor). As the head pressure builds up, next
ACFX fan stage will start. Subsequently fan stage will
Following is the normal sequence of operation for start if the head pressure continues to rise. Refer
a unit installed in a typical air conditioning wiring circuit diagram for number of fan stage.
system. Refer to Figure 3.2, the typical piping
schematic for multiple compressor ACFX unit.
Each vertical screw compressor discharges hot, 3.12 LIQUID INJECTION
high pressure gas through service valve or stop
valve and then flow into air cooled, condenser Each compressor is fitted with a liquid injection
where it condenses, rejecting heat to the outdoor system designed to feed refrigerant liquid into the
air drawn through the coil by fans. The liquid compressor to provide additional motor cooling
refrigerant from the condenser drains out from the as required. The liquid injection is activated by
bottom of the condenser into the economizer feed solenoid valve to hold the compressor discharge
line. gas temperature below 170ºF, the maximum
discharge operating temperature of these
The refrigerant flows through the economizer
compressors.
feed ball valve, dropping its pressure, causing it
to flash. It then flows into the flash economizer
tank which is at an intermediate pressure between
condenser and evaporator Liquid is centrifugally 3.13 HYDRAULIC CAPACITY
separated from the flash gas and the liquid drains CONTROL SYSTEM
to the bottom of the tank, exits via the economizer
Each compressor has a hydraulic control system
drain line, and passes through the economizer to supply the proper force necessary to actuate the
drain ball valve. Both economizer ball valves are
capacity control slide valve, thereby regulating
actuated by a Modutrol motor that adjusts flow to
compressor loading for maximum unit capacity. It
maintain an appropriate refrigerant level in the is composed of a normally closed valve (A), a
evaporator, determined by a liquid level float
normally open solenoid valve (B), an internal
switch.
pressure regulating valve, with valves A and B
From the drain line, liquid refrigerant flows into both energized (A open, B closed) during normal
the flooded evaporator, where it boils, cooling the compressor operation, high pressure oil is
water flowing inside evaporator tubes. Vapor directed to the slide valve. This pressure acts on
from the boiling refrigerant flows up the suction the surface of the slide valve piston creating a
pipes through a shut-off valve, suction check force which is sufficient to overcome the
valve and suction filter (inside compressor) into opposing spring force and to move the valve in
the compressor where it is compressed and starts the direction of increasing capacity. When the
the cycle again. compressor is given a "hold" command, valve A
Vapor flows from the top of flash economizer is de-energized (closed) and slide valve holds its
into the compressor at the vapor injection port, position.
3.0 OPERATION
The internal pressure regulating valve allows oil slide valve spring will now move the slide valve
to bleed from the slide valve chamber during the back toward the minimum capacity position.
hold condition. If valve B is then de-energized
Under standard conditions, the compressors will
(open), the high pressure oil acting on the slide
load in 60 seconds and unload in 55 seconds.
valve will be vented to suction, and the pressure
in the slide valve chamber will be reduced. The
SUCTION
CHECK
VALVE
SUCTION
SERVICE
NORMALLY VALVE
OPEN
UNLOADING
SOLENOID
'B' SCHRAEDER VALVE
NORMALLY
CLOSED
LOADING
SOLENOID
'A'
TERMINAL
BOX
4.0 ELECTRICAL
4.2 WIRING DIAGRAM For initial start-up, the following conditions must
Figure 4.2 are typical wiring diagrams for a 2- be met:
compressor unit. This may not be an accurate ] Power supply to unit energized.
representation of your unit. It is best to use the
] Unit circuit breakers in the "on" position.
wiring diagram mounted in the package control
panel. A copy of that diagram is furnished with ] Control power switch on for at least 15
the unit owner’s manual. minutes. Compressor switches on.
] Reset pressed on microcomputer keypad.
4.3 TYPICAL OPERATION ] Chilled water pump running and chilled water
The Dunham-Bush rotary screw air-cooled water flow switch made.
chiller depends mainly on its on-board
] Leaving chilled water temperature at least 2°F
microcomputer for control. Operation described is
above setpoint.
for a two-compressor units and is very similar for
single and three compressor units. ] All safety conditions satisfied.
4.0 ELECTRICAL
After all above conditions are met, the If the applied load is greater than one compressor
microcomputer will call for the lead compressor can handle, it will load fully and then the
to start. After a one-minute delay, the first microcomputer will call for a second compressor.
contactor (e.g. 1M-1) is energized followed by the After one minute, the second compressor will
second contactor (e.g. 1M-2) after one-second- start in the same manner as the first. Then both
time delay. This provides reduced inrush stepped compressors will be commanded to adjust load to
start. The compressor 15-minute anti-recycle 50%. They are gradually loaded up together until
timer is initiated at compressor start. the applied load is satisfied. In this way the two
When the compressor starts, the microcomputer compressors share the load equally.
monitors amperage by means of 1CT, voltage If the applied load decreases to the point that both
using 3T, leaving water temperature using TS, compressors are running at about 40% capacity,
and condensing pressure. These inputs are used to the computer shuts down the lag compressor and
control the loading and staging of the compressor. loads the remaining compressor to about 80%. If
The compressor's loading is controlled by pulsing applied load decreases further, the remaining
signals to the load and unload solenoids. compressor unloads proportionately. If applied
The compressor and cooling capacity is load decreases to less than the minimum capacity
controlled by pulsed signals to load and unload of one compressor, the leaving chilled water
solenoid valves on the compressor. When the temperature will decline to 2°F below setpoint, at
compressor starts, it is fully unloaded, yielding which time the lead compressor will shut down. It
about 25% of its full load capacity. As the will restart automatically if leaving chilled water
computer gives it load signals, capacity gradually temperature rises to 2°F above setpoint and both
increases. The rate of compressor loading is 15 minute anti-recycle and one minute start delay
governed by ramp control which is adjustable in timers are satisfied.
the computer. During start-up operation, the computer monitors
The computer responds to leaving chilled water the difference between discharge and suction
temperature and its rate of change which is pressures to insure that minimum of 30 psi
proportional and derivative control. If leaving differential is available for compressor
chilled water temperature is within the deadband lubrication. If the difference falls below a
(+/-0.8°F from setpoint), no load or unload minimum of 30 psi, the computer closes
commands are given. If chilled water temperature refrigerant flow control valves, starving the
is above deadband, the computer will continue evaporator, causing evaporator pressure to drop,
loading the compressor until a satisfactory rate of increasing differential pressure. This is especially
declined is observed. If leaving chilled water helpful at startup, when warm chilled water and
temperature is below the deadband, the low ambient temperature would cause a low head
compressor is commanded to unload. Thus the situation. This feature is called EPCAS:
compressor capacity is continuously modulated to Evaporator Pressure Control at Startup. It is one
match applied load and hold leaving chilled water of several proactive control features of the
temperature at setpoint. microcomputer which overcome potential
Condenser control is by fans, of which some are problems while continuing operation.
base fans that are activated upon compressor Two additional proactive features are low suction
starting. The base fans are normally the ones
and high discharge pressure override. If operating
located at the liquid line header side of each ‘V’
pressures approach trip level, compressors are
coil. The remaining fans are controlled according
unloaded as necessary to continue operation.
to discharge pressure and fan stage setpoints by
the microcomputer. Optional low ambient units To shut down the unit automatically, the customer
may have base fan variable speed control which is control contacts must be opened. To shut down
independent of the microcomputer, or coil the unit manually, simply shut off the compressor
solenoid control to disable ‘V’ coil sections and switches. This will cause a no-run alarm that must
fans under the control of the microcomputer. be reset to restart the compressor.
4.0 ELECTRICAL
5ΡΕΣ
Σ4
270
Σ5
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4.0 ELECTRICAL
4.0 ELECTRICAL
4.4.2 TO RESET ALL CONTROL ENTER. A cursor will flash over the
POINTS TO COMPUTER setpoint A value.
CONTROL
4. a.) If you want to change setpoint A,
1. Press the RESET key. The display will press in the desired new value and
show RESET ALL CPs to COM press ENTER. if the new value is
MODE? N Y within allowable limits, it will be
2. Press the right arrow key to select Y. stored in memory. The cursor will
3. Press the ENTER key. The reset will then move to setpoint B.
not be accepted if a lockout control b.) If you do not want to change
point is active. Resolve the problem and setpoint A, press ENTER.
reset again. 5. Repeat 4, for Setpoint B.
4. The day, time, and alarm code is 2. Display the analog sensor to be
displayed. Alarm 1 is the most recent calibrated on the top line of the display.
alarm. 3. Press ENTER to show ZERO
CALIBRATION value.
5. Press the down arrow to view previous
alarms. 4. Use an accurate gauge to measure the
analog value when it is stable and near
6. Determine identity of alarm from alarm
design conditions.
codes on computer instruction label.
5. Determine the revised zero calibration
required as follows: Meter Reading - AI
4.4.4 TO BECOME AUTHORIZED
Display + Zero Calibration = New Zero
1. Select AUTHORIZATION on the main Calibration. The new zero calibration
menu. Press ENTER. must be rounded to the nearest whole
2. If the current status shown is VIEW, number.
press the authorization code (64) on the 6. Press ENTER to place the cursor on the
number keys. zero calibration value.
3. Press ENTER. the current status will 7. Enter the new value from 5. Negative
change to PROG (program) if accepted. values are entered by pressing LOWER
FUNCTION +/- before the number.
4.4.5 TO ALTER SETPOINT DATA 8. Press ENTER to store the revised zero
calibration.
1. You must be authorized and in the
For example, if a suction pressure gauge shows
PROG mode. See Section 4.4.4.
58 psig and the computer displays 60.3 psig with
2. Select SETPOINTS A & B on the main a zero calibration of -1, then new calibration
menu. Press ENTER. would be 58 - 60.3 + (-1)= -3.3(-3). So the zero
3. Use the up or down arrow keys to select calibration should be changed to -3. Then the
the setpoint to be changed. Press computer will display 58.3.
4.0 ELECTRICAL
4.4.7 TO SET DATE AND TIME 6. Use ® to display the first schedule.
1. You must be authorized. See Section The standard display screen would
4.4.4. show:
2. Select DATE & TIME SET on the main CP 17 SCHEDULE GRP: 1 SCH: 1
menu. Press ENTER to display current 0000 2400 DAYS: *** ALL DAYS
date and time. ***.
3. Press ENTER key to move cursor to This indicates that control point 17
each date/time item. named SCHEDULE is controlled by
schedule group (GRP) #1. The first
4. As each item flashes, use the number schedule (SCH:1) turns on at 0000
keys to enter revised data if necessary.
hours and off at 2400 hours (military
5. Press ENTER to continue. The last time) every day of the week. Thus it is
ENTER will store the new date and on all the time.
time.
7. To change this schedule, press
WARNING: Setting the clock will cause a ENTER. The cursor will flash over the
system reset. The entire unit will shut turn-on time.
down and start over again. If the change 8. Use the number keys (0-9) to enter the
was started inadvertently, press MENU revised turn on time using military
key before completing the change. format.
9. Press ENTER. The cursor will move
4.4.8 TO DISPLAY DATA WITHOUT over to the turn-off time.
ACCESSING MENU
10. Use the number keys to enter the turn-
1. Press LOWER FUNCTION. off time in military format.
2. Press function desired (blue sub-script) 11. Press ENTER. The cursor will move
3. Press item number to be displayed. to DAYS during which this schedule
4. Press ENTER. is active.
EX: To display analog input #5, press 12. To change the days for this schedule,
LOWER FUNCTION, ANALOG INPUT, press one or more of the following
5, ENTER. number keys: 0- Clear all current days;
1- Sunday(S); 2- Monday(M); 3-
Tuesday(T); 4- Wednesday(W); 5-
4.4.9 UNIT SCHEDULE OF Thursday(R); 6- Friday(F); 7-
OPERATION Saturday(A); 8- *** ALL DAYS***.
If a seven day time schedule of unit 13. Press ENTER. The revised schedule
operation is desired, the internal real time number is now stored.
clock of the microcomputer can be used. 14. To add another schedule, press the
When the SCHEDULE control point is right arrow key and repeat steps 7-13.
ON, the compressor is allowed to operate.
The following procedure is used to modify 15. To delete a schedule, clear all of the
the operating schedule. days by pressing 0 at Step 12.
The schedule group turns on when any
1. Perform the authorization procedure of the individual schedules turns on.
(See Section 4.4.4). The turn on time does not have to be
2. Press MENU key. earlier than the turn off time.
3. Use Up and Down to select Schedules turn on by time and day, but
CONTROL POINTS. turn off by time alone. For example, a
4. Press ENTER. schedule from 1900 to 0700 Saturdays
would turn on at 7:00 PM Saturday
5. Use Up and Down to select (time and day) and turn off at 7:00
SCHEDULE control point. AM Sunday (time only).
4.0 ELECTRICAL
4.5.5 Ramp Control (Microcomputer) profile: Ramp rate and start point. Ramp
Another feature of the microcomputer is rate defines the length of time the unit
ramp control, which is the ability to vary takes to load from start point to full load.
load time of the machine from start. Often Start point is the percent of full load at
when the machine is started, the water in which the ramp begins. The ramp rate A
the chilled water circuit is warm, and the setpoint can be set anywhere from 0.1 to
unit will go to full load quickly. With 0.4, smaller values producing slower
ramp control, the user can program the loading rates. The ramp start B setpoint
computer so that it loads at a can be set anywhere between 10 and
predetermined rate. This is a valuable 50%. The compressor will load quickly to
tool, since it can help reduce power this value and then follow the ramp slope
consumption and demand charges. Two from there. See Table 4.5.5 for ramp rates
variables are used to define the ramp at various settings.
4.5.11 Variable Fan Speed Control pressure setpoint and turn on the alarm
(Optional) pilot light.
When variable fan speed control has been A low pressure alarm will be recorded by
applied with the package, an output from the microcomputer. Reset by pressing the
the computer controls the Variable Speed RESET button on the microcomputer.
Drive (VFD). The VFD is turned on to Standard setpoint is 45 psig for water
maintain the set discharge pressure. Fan systems.
speed increases as discharge pressure
rises and decreases as discharge pressure 4.6.3 Evaporator Freeze Shutoff
drop. Refer VFD manual for drive (Microcomputer)
operation.
If the leaving chilled water temperature
drops below the freeze setpoint, the
4.5.12 Sump Heater Control
microcomputer will shut down the unit
Each compressor is fitted with an oil and store the freeze alarm. After solving
sump band-heater. The heater is the problem, press RESET on the
energized at all times when compressor is microcomputer to clear the alarm.
off and de-energized when the
compressor is running.
4.6.4 High Pressure Cut-off
Its purpose is to prevent refrigerant (Microcomputer)
migration into the oil during shut down.
This function protects the compressor
For this reason, it is essential that heaters
from operating at abnormally high
be energized for 24 hours before starting
discharge refrigerant pressures. The
a compressor.
microcomputer will shut down the
compressor when condenser pressure
reaches the high pressure set-point, and
4.6 SAFETY FUNCTlONS turn on the alarm indicator lamp on the
control box. The high discharge pressure
4.6.1 Control Power Loss alarm will be recorded by the micro-
(Microcomputer)
computer. Reset by pressing the RESET
The microcomputer can be set up to start button on the microcomputer. Setpoint is
automatically or manually after a power 360 psig.
failure to the microcomputer. The power
loss B setpoint is factory set to 0.0 to
4.6.5 Oil Level Sensor (LS)
allow automatic start after a control
power loss. To select manual reset, set An oil level sensor is located in each
power loss B setpoint to 1.0. In this case, compressor. If low oil indication (digital
a power loss alarm will be stored by the input is OFF) persists for 60 seconds
microcomputer and RESET must be during compressor operation, the
pressed to start. microcomputer will then shut down the
compressor. The status of the level sensor
4.6.2 Low Pressure Cut-off can be seen on the computer display or
(Microcomputer) the associated LED of the Digital I/O
Board. Failure is indicated on the alarm
This function protects the unit from
operating at abnormally low evaporator pilot light. The low oil alarm code will be
refrigerant pressure. The microcomputer recorded by the computer. Press the
will shut down the compressor when RESET key to reset the system. See
cooler pressure falls below the low Section 5.8 concerning oil level.
4.0 ELECTRICAL
4.6.6 High Oil Temperature relay (lCR) will de-energize and open the
Thermostat (12TAS) control circuit. A LED light, located on
A thermostat is located in each the PCR, indicates a good voltage supply.
compressor which will open the The power loss A setpoint is factory set to
compressor run circuit if oil temperature 0.0 to allow automatic start after UVR
exceeds 203°F. The high oil temperature failure. Compressor will not start for 15
pilot light will indicate an excessive oil minutes after failure. To select manual
temperature and a No-Run error will be reset, set power loss A setpoint to 1.0. In
recorded by the computer. Reset is this case, a power loss alarm will be
activated by pressing the RESET button stored by the microcomputer and RESET
on microcomputer. must be pressed to start.
0 101.4 -41.4 -40.8 104 818.6 61.3 16.3 208 1535.9 104.1 40.1
2 115.2 -36.4 -38.0 106 832.4 62.4 16.9 210 1549.7 104.8 40.4
4 129.0 -31.8 -35.4 108 846.2 63.4 17.4 212 1563.5 105.4 40.8
6 142.8 -27.7 -33.2 110 860.0 64.4 18.0 214 1577.3 106.1 41.2
8 156.6 -23.8 -31.0 112 873.8 65.4 18.6 216 1591.0 106.7 41.5
10 170.3 -20.2 -29.0 114 887.6 66.4 19.1 218 1604.8 107.4 41.9
12 184.1 -16.9 -27.2 116 901.4 67.4 19.7 220 1618.6 108.0 42.2
14 197.9 -13.7 -25.4 118 915.2 68.3 20.2 222 1632.4 108.6 42.6
16 211.7 -10.7 -23.7 120 929.0 69.3 20.7 224 1646.2 109.3 42.9
18 225.5 -7.8 -22.1 122 942.8 70.2 21.2 226 1660.0 109.9 43.3
20 239.3 -5.1 -20.6 124 956.6 71.2 21.8 228 1673.8 110.5 43.6
22 253.1 -2.5 -19.2 126 970.4 72.1 22.3 230 1687.6 111.2 44.0
24 266.9 0.0 -17.8 128 984.1 73.0 22.8 232 1701.4 111.8 44.3
26 280.7 2.4 -16.4 130 997.9 74.0 23.3 234 1715.2 112.4 44.7
28 294.5 4.8 -15.1 132 1011.7 74.9 23.8 236 1729.0 113.0 45.0
30 308.3 7.0 -13.9 134 1025.5 75.8 24.3 238 1742.8 113.6 45.3
32 322.1 9.2 -12.7 136 1039.3 76.6 24.8 240 1756.6 114.2 45.7
34 335.9 11.3 -11.5 138 1053.1 77.5 25.3 242 1770.4 114.8 46.0
36 349.7 13.3 -10.4 140 1066.9 78.4 25.8 244 1784.2 115.4 46.3
38 363.5 15.3 -9.3 142 1080.7 79.3 26.3 246 1797.9 116.0 46.7
40 377.2 17.2 -8.2 144 1094.5 80.1 26.7 248 1811.7 116.6 47.0
42 391.0 19.1 -7.2 146 1108.3 81.0 27.2 250 1825.5 117.2 47.3
44 404.8 20.9 -6.2 148 1122.1 81.8 27.7 254 1853.1 118.3 47.9
46 418.6 22.6 -5.2 150 1135.9 82.6 28.1 258 1880.7 119.5 48.6
48 432.4 24.4 -4.2 152 1149.7 83.4 28.6 262 1908.3 120.6 49.2
50 446.2 26.1 -3.3 154 1163.5 84.3 29.1 266 1935.9 121.8 49.9
52 460.0 27.7 -2.4 156 1177.2 85.1 29.5 270 1963.5 122.9 50.5
54 473.8 29.3 -1.5 158 1191.0 85.9 29.9 274 1991.0 124.0 51.1
56 487.6 30.9 -0.6 160 1204.8 86.7 30.4 278 2018.6 125.1 51.7
58 501.4 32.4 0.2 162 1218.6 87.5 30.8 282 2046.2 126.1 52.3
60 515.2 33.9 1.1 164 1232.4 88.3 31.3 286 2073.8 127.2 52.9
62 529.0 35.4 1.9 166 1246.2 89.0 31.7 290 2101.4 128.3 53.5
64 542.8 36.9 2.7 168 1260.0 89.8 32.1 294 2129.0 129.3 54.1
66 556.6 38.3 3.5 170 1273.8 90.6 32.6 298 2156.6 130.3 54.6
68 570.3 39.7 4.3 172 1287.6 91.3 32.9 302 2184.2 131.4 55.2
70 584.1 41.0 5.0 174 1301.4 92.1 33.4 306 2211.7 132.4 55.8
72 597.9 42.4 5.8 176 1315.2 92.8 33.8 310 2239.3 133.4 56.3
74 611.7 43.7 6.5 178 1329.0 93.6 34.2 314 2266.9 134.4 56.9
76 625.5 45.0 7.2 180 1342.8 94.3 34.6 318 2294.5 135.4 57.4
78 639.3 46.3 7.9 182 1356.6 95.0 35.0 322 2322.1 136.4 58.0
80 653.1 47.5 8.6 184 1370.4 95.8 35.4 326 2349.7 137.3 58.5
82 666.9 48.7 9.3 186 1384.1 96.5 35.8 330 2377.3 138.3 59.1
84 680.7 50.0 10.0 188 1397.9 97.2 36.2 334 2404.8 139.2 59.6
86 694.5 51.2 10.7 190 1411.7 97.9 36.6 338 2432.4 140.2 60.1
88 708.3 52.3 11.3 192 1425.5 98.6 37.0 342 2460.0 141.1 60.6
90 722.1 53.5 11.9 194 1439.3 99.3 37.4 346 2487.6 142.1 61.2
92 735.9 54.6 12.6 196 1453.1 100.0 37.8 350 2515.2 143.0 61.7
94 749.7 55.8 13.2 198 1466.9 100.7 38.2 354 2542.8 143.9 62.2
96 763.5 56.9 13.8 200 1480.7 101.4 38.6 358 2570.4 144.8 62.7
98 777.2 58.0 14.4 202 1494.5 102.1 38.9 362 2597.9 145.7 63.2
100 791.0 59.1 15.1 204 1508.3 102.8 39.3 366 2625.5 146.6 63.7
102 804.8 60.3 15.7 206 1522.1 103.4 39.7 370 2653.1 147.5 64.2
5.0 MAINTENANCE
Dirty coils can be cleaned using a soft brush or by circuits, each circuit should be considered
flushing with cool water or commercially separately for charging.
available coil cleaners. DO NOT USE HOT
In order to check proper refrigerant charge, look
WATER OR STEAM. To do so will cause
in each liquid line sight glass with the aid of a
excessive pressure in the system. The face of the
flashlight during system operation. At all
condenser should be cleaned at the beginning of
operating conditions, the sight glass should be
the season and periodically thereafter if
clear. If bubbles are visible at any operating
conditions require.
condition, the circuit is short of charge.
Be careful not to overcharge the machine.
overcharging will result in considerable liquid
5.6 ELECTRICAL logging in the condenser, and excessive
MALFUNCTION condensing pressure.
The unit has four devices designed to protect To add refrigerant, connect a refrigerant vessel to
compressor motors and manual motor controllers the 1/4" back seating port of the suction valve.
from electrical malfunctions: Circuit breakers. Purge the air from the tube with refrigerant gas
starter overload relays, under voltage relay, and before connecting. With the unit running, open
motor over temperature protectors (optional). the refrigerant vessel vapor connection slightly. If
If the under voltage relay trips, it is a sign of the refrigerant vessel is warmer than the cooler,
trouble in incoming power. If it trips again after refrigerant will more readily flow from the vessel
resetting, call your electric utility to investigate into the unit.
the problem. If circuit breaker or motor overload
relay or motor over temperature protectors trip,
this is a sign of possible motor trouble. DO NOT
5.8 OIL CHARGE
reset and try to run compressor again. Call
authorized service representative to check for The proper oil charge is in the unit as supplied
motor trouble. Resetting these safety devices and from the factory. Any operating compressor
repeated starting could turn a minor motor should show oil return and oil overflow at all
problem into a costly major motor burnout. time. If for some reason, a compressor runs low
on oil, a low oil level switch in the compressor
will shut it down before any damage is done. In
the event of a low oil shutdown, call a D/B
5.7 REFRIGERANT CHARGE authorized service agent to correct the problem.
All packaged chiller units are given a complete DO NOT ADD OIL TO THE SYSTEM.
charge of refrigerant at the factory. The type and Note: Only Suniso 4GS oil may be used in this
amount of refrigerant required is in Physical package. Use of other oil is not approved
Specifications. The total refrigerant shown is for by Dunham-Bush, and will result in poor
the entire system. Since these units have separate performance of the package.
5.0 MAINTENANCE
5.9 TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE REMEDY
1. Unit will not a.) Power off. a.) Check main disconnect switch and main line fuses.
start. b.) No control power. b.) Check control transformer fusing.
c.) Compressor circuit c.) Close circuit breakers. If trip, check compressor.
breakers open.
d.) Phase control relay open. d.) Check for power supply problems (low voltage, phase
imbalance). When corrected, press reset button.
e.) Flow Switch open. e.) Start pumps, check flow switch.
f.) Compressor switch open. f.) Turn switch on. Check alarm status. Correct problem.
g.) Microcomputer shutdown g.) Press reset button.
not reset.
2. Compressor a.) Compressor drawing high a.) Check motor megohms. Reset overloads , run compressor
overload. amps. an check amps. Do not exceed RL x 1.25. Call D/B
serviceman.
3. Compressor a.) Low voltage. a.) Check at main entrance and at unit. Consult power
hums but company if voltage is low and increase wire size to the unit
does not if voltage is normal at main and low at unit. Voltage must
start. be within 10% of motor nameplate rating.
b.) No power on one phase of b.) Check fuses and wiring.
3 phase unit.
c.) Faulty starter or contactor. c.) Check the contacts and time delay on part wind start.
4. Compressor a.) Cooling not required. a.) Apply load.
will not start b.) Computer's time delay b.) Wait 15 minutes max.
when reset active.
button is c.) Undervoltage relay open. c.) See 1.( d.) above.
pushed. d.) Flow switch open. d.) See 1.( e.) above.
e.) Compressor switch open. e.) See 1.( f.) above.
Check light: f.) Burned out signal light. f.) Check signal light bulbs.
None i.) Wiring problem i.) Check wiring against drawing.
5. High oil a.) Motor windings failing. a.) Check megohms.
temperature b.) Insufficient motor cooling. b.) Open liquid injection valve slightly.
6. High motor a.) Motor windings failing. a.) Check megohms. Reset by turning compressor switch off
temperature and then on.
7. Low suction a.) Inadequate feed to cooler. a.) Check to see that main expansion valve superheat.
b.) Inadequate refrigerant b.) See information on charging in Section 5.7.
charge.
c.) Fouling of water side of c.) At high load, check cooler approach (See Section 5.4). If
cooler. approach is more than 2°F above clean valve, fouling is
probably the trouble. Clean tube.
d.) Inadequate chilled water d.) Measure pressure drop across vessel and determine gpm
flow. from Figure 3.3. If gpm is low, check chilled water pump,
valves and strainers.
e.) Too much oil in system. e.) If all oil level sight glasses are full at all times, remove oil
until oil level shows at top of glass on a compressor.
8. High a.) Inadequate air flow across a.) Check condenser fan operation and condenser coil for
discharge condenser clogging.
pressure.
9. Oil low in a.) Low oil level in a.) Low oil level in compressor sight glass is acceptable.
sump. compressor.
10. Low oil a.) Low oil in compressor. a.) See Section 5.8.
shutdown.
11. Freeze a.) Operating setpoint too a.) Check leaving water setpoint on microcomputer.
warning. low.
b.) Load changing too rapidly. b.) Load on package must drop at reasonable rate for
automatic control to work properly.
12. Improper a.) Ramp rate incorrect. a.) See Section 4.5.5.
capacity
control.
5.0 MAINTENANCE
DATE
TIME
DISCHARGE PRESSURE 2.
3.
1.
DISCHARGE PRESSURE 2.
3.
DISCHARGE SUPERHEAT 1.
COMPRESSOR AMPS 2.
3.
FAN AMPS
VOLTS