Professional Documents
Culture Documents
12-2011
(Revision of ASME B30.12-2006)
Handling Loads
Suspended From
Rotorcraft
Safety Standard for Cableways, Cranes,
Derricks, Hoists, Hooks, Jacks, and Slings
A N A M E R I C A N N AT I O N A L STA N DA R D
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ASME B30.12-2011
(Revision of ASME B30.12-2006)
Handling Loads
Suspended From
Rotorcraft
Safety Standard for Cableways, Cranes,
Derricks, Hoists, Hooks, Jacks, and Slings
www.astaco.ir
Date of Issuance: March 16, 2012
The next edition of this Standard is scheduled for publication in 2017. This Standard will become
effective 1 year after the Date of Issuance.
ASME issues written replies to inquiries concerning interpretations of technical aspects of this
Standard. Interpretations are published on the ASME Web site under the Committee Pages at
http://cstools.asme.org/ as they are issued, and will also be published within the next edition of
the Standard.
Errata to codes and standards may be posted on the ASME Web site under the Committee Pages to
provide corrections to incorrectly published items, or to correct typographical or grammatical errors
in codes and standards. Such errata shall be used on the date posted.
This code or standard was developed under procedures accredited as meeting the criteria for American National
Standards. The Standards Committee that approved the code or standard was balanced to assure that individuals from
competent and concerned interests have had an opportunity to participate. The proposed code or standard was made
available for public review and comment that provides an opportunity for additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in connection with any
items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for
infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly
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ASME procedures and policies, which precludes the issuance of interpretations by individuals.
Copyright © 2012 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All rights reserved
Printed in U.S.A.
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CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
B30 Standard Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Chapter 12-0 Scope, Definitions, and References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 12-0.1 Scope of B30.12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 12-0.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Section 12-0.3 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 12-1 External Load Ratings and Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 12-1.1 Load Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 12-1.2 Load Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 12-2 Lifting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 12-2.1 Primary Cargo Hook(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 12-2.2 Hoist/Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 12-2.3 Rotorcraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 12-2.4 Slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 12-2.5 Longlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 12-3 Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 12-3.1 Rotorcraft Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 12-3.2 Primary Hook(s) and Attaching Means Inspection and Maintenance . . . . . 10
Section 12-3.3 Hoist and Hoist Rope Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . 10
Section 12-3.4 Sling Inspection, Replacement, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 12-4 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 12-4.1 Pilots and Crew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 12-4.2 Pilot Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 12-4.3 Signalperson Qualifications and Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . 11
Section 12-4.4 Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 12-5 Handling the Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 12-5.1 Hooking and Unhooking Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 12-5.2 Taglines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Section 12-5.3 Attachment Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 12-6 Signals and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 12-6.1 Signal Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 12-6.2 Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Section 12-6.3 Human External Cargo Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 12-7 Fueling and Ground-Based Facilities at the Work Area . . . . . . . . . . . . . . . . . . . . . . 19
Section 12-7.1 Fueling Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 12-7.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Section 12-7.3 Ground-Based Facilities Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figures
12-0.2.2-1 Hook With Closed-Throat Load Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12-0.2.2-2 Hook With Open-Throat Load Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
12-2.4.1-1 Vertical Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12-2.4.1-2 Two-Leg Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12-2.4.1-3 Three-Leg Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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12-2.4.1-4 Four-Leg Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12-2.4.1-5 Two-Leg Spreader Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12-2.4.1-6 Four-Leg Spreader Sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12-4.3.4-1 Helicopter Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12-4.4.16-1 Personnel Approach/Departure Path (Level Ground) . . . . . . . . . . . . . . . . . . . . 15
12-4.4.16-2 Personnel Approach/Departure Path (Sloping Ground) . . . . . . . . . . . . . . . . . . 15
12-4.4.16-3 Personnel Approach/Departure With Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12-5.1-1 Helicopter Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table
12-2.4.3-1 Determining Sling Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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FOREWORD
This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings, has been developed under the procedures accredited by the American
National Standards Institute (ANSI, formerly the United States of America Standards Institute).
This Standard had its beginning in December 1916 when an eight-page Code of Safety Standards
for Cranes, prepared by an ASME Committee on the Protection of Industrial Workers, was
presented to the annual meeting of the ASME.
Meetings and discussions regarding safety on cranes, derricks, and hoists were held from 1920
to 1925, involving: the ASME Safety Code Correlating Committee, the Association of Iron and
Steel Electrical Engineers, the American Museum of Safety, the American Engineering Standards
Committee (later changed to American Standards Association and subsequently to the USA
Standards Institute), Department of Labor — State of New Jersey, Department of Labor and
Industry — State of Pennsylvania, and the Locomotive Crane Manufacturers Association. On
June 11, 1925, the American Engineering Standards Committee approved the ASME Safety Code
Correlating Committee’s recommendation and authorized the project, with the U.S. Department
of the Navy, Bureau of Yards and Docks, and ASME as sponsors.
In March 1926, invitations were issued to 50 organizations to appoint representatives to a
Sectional Committee. The call for organization of this Sectional Committee was sent out October 2,
1926, and the committee organized November 4, 1926, with 57 members representing 29 national
organizations. The Safety Code for Cranes, Derricks, and Hoists, ASA B30.2-1943, was created
from the eight-page document referred to in the first paragraph. This document was reaffirmed
in 1952 and widely accepted as a safety standard.
Due to changes in design, advancement in techniques, and general interest of labor and industry
in safety, the Sectional Committee, under the joint sponsorship of ASME and the Naval Facilities
Engineering Command, U.S. Department of the Navy, was reorganized as an American National
Standards Committee on January 31, 1962, with 39 members representing 27 national
organizations.
The format of the previous code was changed so that separate volumes (each complete as to
construction and installation; inspection, testing, and maintenance; and operation) would cover
the different types of equipment included in the scope of B30.
In 1982, the Committee was reorganized as an Accredited Organization Committee, operating
under procedures developed by ASME and accredited by ANSI.
This Standard presents a coordinated set of rules that may serve as a guide to government
and other regulatory bodies and municipal authorities responsible for the guarding and inspection
of the equipment falling within its scope. The suggestions leading to accident prevention are
given both as mandatory and advisory provisions; compliance with both types may be required
by employers of their employees.
In case of practical difficulties, new developments, or unnecessary hardship, the administrative
or regulatory authority may grant variances from the literal requirements or permit the use of
other devices or methods, but only when it is clearly evident that an equivalent degree of
protection is thereby secured. To secure uniform application and interpretation of this Standard,
administrative or regulatory authorities are urged to consult the B30 Committee, in accordance
with the format described in Section IX of the B30 Standard Introduction, before rendering
decisions on disputed points.
Safety codes and standards are intended to enhance public safety. Revisions result from commit-
tee consideration of factors such as technological advances, new data, and changing environmental
and industry needs. Revisions do not imply that previous editions were inadequate.
This Volume of the Standard contains minor revisions that were approved by the B30 Committee
and ASME. This Volume of the Standard was approved by ANSI and designated as an American
National Standard on December 6, 2011.
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ASME B30 COMMITTEE
Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings
(The following is the roster of the Committee at the time of approval of this Standard.)
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HONORARY MEMBERS
J. W. Downs, Jr., Downs Crane and Hoist Co.
J. L. Franks, Consultant
J. M. Klibert, Lift-All Company, Inc.
R. W. Parry, Consultant
P. S. Zorich, RZP International Ltd.
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SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS, HOISTS,
HOOKS, JACKS, AND SLINGS
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Construction, installation, inspection, testing, mainte- Upon receipt by the Secretary, the request will be
nance, and operation of equipment manufactured and forwarded to the relevant B30 Subcommittee for consid-
facilities constructed after the effective date of this eration and action. Correspondence will be provided to
Volume shall conform to the mandatory requirements the requester defining the actions undertaken by the B30
of this Volume. Standard Committee.
(b) Existing Installations. Equipment manufactured
and facilities constructed prior to the effective date of
this Volume of the B30 Standard shall be subject to the SECTION IX: REQUESTS FOR INTERPRETATION
inspection, testing, maintenance, and operation require- The B30 Standard Committee will render an interpre-
ments of this Standard after the effective date. tation of the provisions of the B30 Standard. Such re-
It is not the intent of this Volume of the B30 Standard quests should be directed to
to require retrofitting of existing equipment. However,
when an item is being modified, its performance require- Secretary, B30 Standard Committee
ments shall be reviewed relative to the requirements ASME Codes and Standards
within the current volume. The need to meet the current Three Park Avenue
requirements shall be evaluated by a qualified person New York, NY 10016-5990
selected by the owner (user). Recommended changes
shall be made by the owner (user) within 1 yr. Requests should be in the following format:
Volume: Cite the designation and title of the
SECTION VI: REQUIREMENTS AND volume.
RECOMMENDATIONS Edition: Cite the applicable edition of the volume.
Subject: Cite the applicable paragraph number(s)
Requirements of this Standard are characterized by
and the relevant heading(s).
use of the word shall. Recommendations of this Standard
Question: Phrase the question as a request for an in-
are characterized by the word should.
terpretation of a specific provision suitable
for general understanding and use, not as
SECTION VII: USE OF MEASUREMENT UNITS a request for approval of a proprietary de-
sign or situation. Plans or drawings that
This Standard contains SI (metric) units as well as explain the question may be submitted to
U.S. Customary units. The values stated in clarify the question. However, they should
U.S. Customary units are to be regarded as the standard. not contain any proprietary names or in-
The SI units are a direct (soft) conversion from the formation.
U.S. Customary units.
Upon receipt by the Secretary, the request will be
forwarded to the relevant B30 Subcommittee for a draft
SECTION VIII: REQUESTS FOR REVISION response, which will then be subject to approval by the
B30 Standard Committee prior to its formal issuance.
The B30 Standard Committee will consider requests Interpretations to the B30 Standard will be published
for revision of any of the volumes within the in the subsequent edition of the respective volume, and
B30 Standard. Such requests should be directed to will be available online at http://cstools.asme.org.
Secretary, B30 Standard Committee
ASME Codes and Standards SECTION X: ADDITIONAL GUIDANCE
Three Park Avenue
New York, NY 10016-5990 The equipment covered by the B30 Standard is subject
to hazards that cannot be abated by mechanical means,
but only by the exercise of intelligence, care, and com-
Requests should be in the following format: mon sense. It is therefore essential to have personnel
involved in the use and operation of equipment who
Volume: Cite the designation and title of the are competent, careful, physically and mentally quali-
volume. fied, and trained in the proper operation of the equip-
Edition: Cite the applicable edition of the volume. ment and the handling of loads. Serious hazards include,
Subject: Cite the applicable paragraph number(s) but are not limited to, improper or inadequate mainte-
and the relevant heading(s). nance, overloading, dropping or slipping of the load,
Request: Indicate the suggested revision. obstructing the free passage of the load, and using equip-
Rationale: State the rationale for the suggested re- ment for a purpose for which it was not intended or
vision. designed.
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The B30 Standard Committee fully realizes the impor- (c) the acceleration or speed of the ropes, chains,
tance of proper design factors, minimum or maximum sheaves, sprockets, or drums
dimensions, and other limiting criteria of wire rope or (d) the type of attachments
chain and their fastenings, sheaves, sprockets, drums, (e) the number, size, and arrangement of sheaves or
and similar equipment covered by the standard, all of other parts
which are closely connected with safety. Sizes, strengths, (f) environmental conditions causing corrosion or
and similar criteria are dependent on many different wear
factors, often varying with the installation and uses. (g) many variables that must be considered in each
individual case
These factors depend on
The requirements and recommendations provided in
(a) the condition of the equipment or material the volumes must be interpreted accordingly, and judg-
(b) the loads ment used in determining their application.
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ASME B30.12-2011
SUMMARY OF CHANGES
Following approval by the ASME B30 Committee and ASME, and after public review,
ASME B30.12-2011 was approved by the American National Standards Institute on
December 6, 2011.
ASME B30.12-2011 includes the following changes identified by a margin note, (11).
Page Location Change
viii B30 Standard Introduction Revised
1–4 12-0.2.2 (1) Definition of hook, cargo, primary
revised
(2) Definitions of longline and vertical
reference added
Section 12-0.3 Revised
5 12-1.1.2 Revised
7 Section 12-2.5 Added
10 12-3.2.2 Revised
12-3.4.1 Revised
11 12-4.2.2 Revised
16 12-4.4.18 Added
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ASME B30.12-2011
Chapter 12-0
Scope, Definitions, and References
SECTION 12-0.1: SCOPE OF B30.12 and has been specifically approved by the administrator
for that operation. This load combination includes hu-
This Volume applies to the protection of flight crews,
ground personnel, and property on the surface while man cargo. For human cargo operations, the load that
working directly with or in the vicinity of rotorcraft typically consists of personnel and their containment
conducting external-load operations. Within the general device is suspended from a hook or similar device dur-
scope as defined in Section I of the Introduction, B30.12 ing all or part of the flight. The hook may be attached
applies to the handling of loads suspended from ro- to a movable hoist cable and the hoist itself rigidly
torcraft using a cargo sling or powered hoist, or other attached to the rotorcraft. Typical use is for transfer of
attaching means, to lift, carry, pull, or tow a jettisonable personnel to/from a ship. Carrying devices may trans-
load outside of the rotorcraft airframe. port one or more persons. Typical carrying devices are
vest and straps, baskets, life preservers with straps and
attachment devices, cages, or a suspended container.
SECTION 12-0.2: DEFINITIONS
12-0.2.1 Rotorcraft External Load Classifications 12-0.2.2 General Definitions (11)
Class A rotorcraft external load: a load combination in administrative or regulatory authority: governmental
which the external load cannot move freely, cannot be agency or the employer, in the absence of governmental
jettisoned, and does not extend below the landing gear. jurisdiction.
This category usually features multiple attachments to
administrator: the Federal Aviation Administrator or any
the airframe. A typical example is a hard-mounted cargo
person to whom he has delegated his authority in the
basket attached to the rotorcraft airframe that is used
matter concerned.
to carry cargo from points A to B (included for reference
only). aircraft: a device that is used or intended to be used for
Class B rotorcraft external load: a load combination in flight in the air.
which the external load is jettisonable and lifted free of airframe: the fuselage, booms, nacelles, cowlings, fair-
land or water during the rotorcraft operation. The load ings, airfoil surfaces (including rotors but excluding pro-
is typically suspended from a hook or similar device. pellers and rotating airfoils of engines), and landing gear
The hook may be attached to the rotorcraft structure or of an aircraft, and their accessories and controls.
to a movable hoist cable and the hoist itself attached to
altitude, AGL: the height of a level, point, or object mea-
the rotorcraft. Typical use is to lift a cargo load until it
sured in feet above ground level (AGL).
is completely airborne and fly it from points A to B.
Class C rotorcraft external load: a load combination in altitude, MSL: the height of a level, point, or object mea-
which the external load is jettisonable and remains in sured in feet from mean sea level (MSL).
contact with land or water during rotorcraft operation. apex fitting: a ring or attaching device between the hook
The load is typically partially suspended by a net, slings, and sling and the supporting cables to the load.
or cables from a cargo hook or similar device. The cargo
appointed: assigned specific responsibilities by the em-
hook may be attached to the rotorcraft structure, or to
ployer or the employer’s representative.
a movable hoist cable and the hoist itself attached to the
rotorcraft. It is typically used for stringing wire or laying attitude: the position of the rotorcraft or suspended load
cable where the load is partially suspended from the with reference to a horizontal position, such as nose up
ground. or down.
Class D rotorcraft external load: a load combination in authorized: appointed by a duly constituted administra-
which the external load is other than a Class A, B, or C, tive or regulatory authority.
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ASME B30.12-2011
Fig. 12-0.2.2-1 Hook With Closed-Throat external lift or load operation: any operation involving a
Load Beam rotorcraft carrying an external load.
external load: a load that is carried or extends outside of
the aircraft fuselage.
external load attaching means: the structural components
used to attach an external load to an aircraft, including
external load containers, the backup structure at the
attachment points, and any quick-release device used
to jettison the external load.
FAA: Federal Aviation Administration.
FAR: Federal Aviation Regulations.
flight crew member: a person assigned to perform duty
in an aircraft during flight time.
flight visibility: the average forward, horizontal distance
from the cockpit of an aircraft in flight at which promi-
nent unlighted objects may be seen and identified by
day and prominent lighted objects may be seen and
backup quick-release subsystem (BQRS): the secondary or identified by night.
second-choice subsystem used to perform a normal or ground base facility: the site from which operations are
emergency jettison of external cargo. conducted on a continuous basis or until a job is com-
birdcaging: the deformation of a section of wire rope pleted.
imparting to such section a birdcage-like appearance. ground crew(s): those designated persons specifically re-
cargo: the part of the rotorcraft load combination (RLC) quired to be on or near the job site in connection with
that is removable, changeable, and attached to the ro- the actual conduct or performance of the external load
torcraft by an approved means. operation.
chocking: blocking to prevent rolling or other inadvertent ground visibility: prevailing horizontal visibility near the
movement of the wheels of an aircraft when on the earth’s surface as reported by the United States National
ground or other supported areas with a block of wood, Weather Service or an accredited observer.
metal, or other substance. helicopter: a rotorcraft that derives its horizontal and
choker hitch: a method of rigging a sling in which the vertical flight ability primarily from its engine-driven
sling is passed around the load, then through one loop rotors. In this Volume, it will be the basic vehicle for
eye, end fitting, or other device with the loop eye or lifting, hoisting, pulling, towing, and moving cargo.
end fitting attached to the lifting device. This hitch can hoist (noun): a powered, airframe-mounted device for
be made with a sliding choker hook or similar device. raising or lowering a helicopter external load.
closed-throat load beam: that weight-bearing part of a pri- hoist (verb): to raise or lower a load with a rotorcraft-
mary cargo hook that must be manually relatched or mounted hoist.
closed after an apex fitting has been placed on it (see
Fig. 12-0.2.2-1). hook, cargo, primary: a device attached to or suspended
from an aircraft that is used to connect an external load
commercial operator: the company, firm, individual, or to the aircraft through direct coupling or by lead lines;
other business enterprise that, for compensation or hire, this unit features both a primary (electrical) quick-re-
engages in the carriage by aircraft in air commerce of lease device and a backup (nonelectric) quick-release
persons or property. device.
contractor: the company, firm, individual, or other busi- human external cargo (HEC): a person(s) that at some
ness enterprise that contracts with a commercial opera- point in the operation is carried external to the rotorcraft.
tor to perform work.
jettison, emergency (complete load release): the intentional,
copilot: a pilot who is designated to be second in com- instantaneous release of nonhuman external cargo
mand of an aircraft during flight time. (NHEC) or HEC in a preset sequence by the quick-
designated person: a person selected or assigned by the release system (QRS) that is normally performed to
employer or employer’s representative as being compe- achieve safer operation of the rotorcraft in an emergency.
tent to perform specific duties. jettison, normal (selective load release): the intentional re-
design factor: ratio between nominal or minimum break- lease, normally at optimum jettison conditions, of
ing strength and rated load of the component. NHEC.
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ASME B30.12-2011
Fig. 12-0.2.2-2 Hook With Open-Throat Load Beam maximum gross weight: the maximum approved gross
weight of the rotorcraft and its load in any configuration.
nonhuman external cargo (NHEC): any external cargo op-
eration that does not, at any time, involve a person(s)
Manual carried external to the rotorcraft.
release open-throat load beam: that load-bearing member of a
cargo hook designed so that in its normal operating
position, it is possible to slide the apex fitting of a sling
directly onto the load beam without opening the hook
(see Fig. 12-0.2.2-2).
operation: the use of a rotorcraft lifting loads outside its
fuselage to accomplish various lifting and placing tasks.
Keeper
The task may consist of just one lift or may be of long or
indefinite duration. (See also external lift or load operation.)
operator: the company, firm, individual, or other business
Load beam enterprise owning or leasing the rotorcraft that is re-
sponsible for its functioning and airworthiness.
pendant: a synthetic or wire rope, chain, or webbing of
jettisonable load: a Class B, C, or D rotorcraft external specific length with fixed end connections.
load that can be intentionally released by the pilot or personnel-carrying device system (PCDS): the entire
designated flight crew member in flight, using either a attached or suspended system used to carry HEC. This
primary quick-release system (PQRS) or BQRS. is any HEC-carrying configuration, such as a suspended
keeper: a device, usually spring loaded, that prevents the HEC system (e.g., winch/hoist, cable, harness) or an
apex fitting of a sling from slipping off the load beam attached HEC system (e.g., a rigid basket or cage
of the cargo hook (see Fig. 12-0.2.2-2). attached to the skids).
kV: kilovolts; equal to 1,000 V of electricity. pilot-in-command (PIC): the person who has the final au-
large aircraft: an aircraft of more than 12,500 lb, maximum thority and responsibility for the operation and safety
certificated takeoff weight. of the flight, has been designated as pilot-in-command
before or during the flight, and holds the appropriate
lift: to raise the load by flight of the rotorcraft. category, class, and type rating, if appropriate, for the
limit loads: the maximum load(s) to be expected in conduct of the flight.
service. primary quick-release subsystem (PQRS): the primary or
limit switch: a device that, by predetermined adjustment, first-choice subsystem used to perform a normal or
limits the rotational or linear movement of a mechanism. emergency jettison of external cargo.
load: the static weight of the object being lifted or low- qualified person: a person who, by possession of a recog-
ered, including the sling and any other ancillary attach- nized degree in an applicable field or certificate of pro-
ments, not included as part of the rotorcraft or rotorcraft fessional standing, or by extensive knowledge, training,
hoist system. and experience, has successfully demonstrated the abil-
ity to solve or resolve problems relating to the subject
load ratings: the maximum load that a rotorcraft or other
matter and work.
item of lifting equipment is authorized to lift, as specified
by the manufacturer, the FAA, or the applicable regula- quick-release system (QRS): the entire release system for
tory authority. jettisonable external cargo (i.e., the sum total of both the
longline: an external load attachment system in which PQRS and BQRS). The QRS consists of all components,
any combination of load and line causes the external including the controls, the release devices, and every-
load to extend greater than 50 ft beneath the aircraft thing in between.
fuselage when suspended from the aircraft’s cargo hook. rated load: the maximum allowable working load estab-
main rotor(s): the rotor that supplies the principal lift to lished by the lifting component manufacturer.
a rotorcraft. rating: a statement that, as a part of a certificate, sets
manual-release device: a cargo hook-mounted, mechanical forth special conditions, privileges, or limitations.
release mechanism typically used by ground crews to rescue hook: a hook that can be rated for both HEC and
open the cargo hook independent from the rotorcraft’s NHEC. It is typically used in conjunction with a winch/
PQRS or BQRS (see Fig. 12-0.2.2-2). hoist or equivalent system.
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ASME B30.12-2011
rope: refers to wire rope unless otherwise specified. to neutralize the main rotor torque effect inherent in
rotorcraft: a heavier-than-air aircraft that depends princi- single-rotor helicopters.
pally for its support in flight on the lift generated by ultimate loads: limit loads multiplied by prescribed fac-
one or more rotors. tors of safety.
rotorcraft flight manual: the FAA- or other regulatory au- vertical reference: the pilot technique of controlling the
thority-approved flight manual issued by the rotorcraft aircraft while looking down vertically at the load
manufacturer that defines the operating limitations for attached to the cargo hook.
each aircraft.
rotorcraft ground crew: those personnel employed and/or SECTION 12-0.3: REFERENCES (11)
designated by a rotorcraft operator or the PIC to support
and assist the PIC in the conduct of an external load The following is a list of publications referenced in
operation. this Volume:
rotorcraft load combination (RLC): the combination of a ASME B30.9-2010, Slings
rotorcraft and an external load, including the external ASME B30.16-2007, Overhead Hoists (Underhung)
load-attaching means. RLCs are designated as Classes A, Publisher: The American Society of Mechanical
B, C, and D. Engineers (ASME), Three Park Avenue, New York,
rotorcraft load combination operation and flight manual: the NY 10016-5990; Order Department: 22 Law Drive,
FAA- or other regulatory authority-approved manual P.O. Box 2900, Fairfield, NJ 07007-2900
prepared and used by the aircraft operator, designating (www.asme.org)
each rotorcraft model’s limitations, performance, and
ASTM A391-2007, Specifications for Alloy Steel Chain
procedures for which the airworthiness of the rotorcraft
has been demonstrated. Publisher: American Society for Testing and Materials
(ASTM International), 100 Barr Harbor Drive, P.O. Box
second-in-command (SIC): a pilot who is designated to be
C700, West Conshohocken, PA 19428-2959
second in command of an aircraft during flight time.
(www.astm.org)
(See also copilot.)
shall: indicates that the rule is mandatory and must be Federal Aviation Regulations (FAR), Parts 1, 21, 27, 29,
followed. 43, 61, 63, 65, 67, 91, and 133
USAAMRDL Technical Report 72-36, Design Guide for
should: indicates that the rule is a recommendation, the Load Suspension Points, Slings, and Aircraft Hard
advisability of which depends on the facts in each Points
situation.
Publisher: Superintendent of Documents, U.S.
signalperson: a designated individual who, through ra- Government Printing Office (GPO), 732 North
dio, intercom, or standardized hand signals, can direct Capitol Street, NW, Washington, DC 20401
the PIC when a load is being lifted or set into place. (www.gpoaccess.gov/index.html)
small aircraft: an aircraft of 12,500 lb or less, maximum
NFPA 10, Standard for Portable Fire Extinguishers, 2010
certificated takeoff weight.
Edition
tagline: a line attached to a load used as a guide or NFPA 407, Standard for Aircraft Fuel Servicing, 2007
restraint by the ground or erecting crew. Edition
tail rotor: a small, horizontally positioned auxiliary rotor Publisher: National Fire Protection Association (NFPA),
system located at the rear (tail) of the helicopter that 1 Batterymarch Park, Quincy, MA 02169
provides anti-torque thrust in the appropriate direction (www.nfpa.org)
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ASME B30.12-2011
Chapter 12-1
External Load Ratings and Characteristics
SECTION 12-1.1: LOAD RATINGS within the operator’s approved rotorcraft combination
flight manual. A placard, marking, or instruction shall
12-1.1.1 Rotorcraft
be displayed on or near the hook(s) stating the maximum
Rated loads for rotorcraft shall include the maximum external load.
gross weight of the rotorcraft and external load combina-
tion. In addition, the RLC may only be operated within 12-1.1.4 Hoist
the weight and center of gravity limitations as estab-
The maximum capacity of the hoist or winch system
lished by the manufacturer.
and its braking means shall not be exceeded as specified
(11) 12-1.1.2 External Load Attaching Means by the hoist manufacturer and approved by the FAA
or other regulatory authority. A placard, marking, or
(a) FAA airframe certification limit loads for rotorcraft
instruction shall be displayed on or near the hoist/winch
load classifications Classes B, C, and D are 2.5 (mini-
system stating the maximum external load.
mum) at maximum gross weight and 3.5 for Class D
(HEC only) at minimum gross weight. 12-1.1.5 Sling Materials
(b) In addition to the calculated load(s) in (a) above,
a 1.5 (minimum) safety factor is to be added to the Rated loads for sling materials shall be based on the
weight of Classes B, C, and D loads being lifted for both catalog strength. In addition to the rated load of sling
NHEC and HEC. material to be used to lift any load, consideration shall
be given to its age, environmental conditions, and the
12-1.1.3 Primary Hook(s) rotorcraft load factor (see para. 12-2.4.3).
Rated capacity load of the primary hook(s) for both
HEC and NHEC shall be the maximum weight of the
SECTION 12-1.2: LOAD CHARACTERISTICS
load to be lifted, carried, pulled, or towed. This maxi-
mum weight shall not exceed the weight approved by The size, type, and weight of a load shall not, in the
the FAA or other regulatory authority, and as specified judgment of the PIC, adversely affect the controllability
in the manufacturer’s rotorcraft flight manual or as listed of the rotorcraft.
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ASME B30.12-2011
Chapter 12-2
Lifting Components
SECTION 12-2.1: PRIMARY CARGO HOOK(S) (j) The primary cargo hook and its attachment means
12-2.1.1 System Requirements shall comply with the applicable strength requirements
of the applicable regulatory authority, or FAR Part 21,
A primary cargo hook of the self-locking type, includ-
27, or 29, as applicable to the rotorcraft airworthiness
ing a QRS to enable the flight crew to release the load
category.
quickly during flight, shall be provided. The primary
(k) A placard or marking shall be installed next to
cargo hook shall be located as close to the rotorcraft as
the external load attaching means clearly stating any
possible to prevent inadvertent entanglement of the
operational limitations and the maximum authorized
hook and its suspension system with the external fixed
external load.
structures of the rotorcraft. The QRS must consist of a
PQRS and BQRS that are isolated from one another. The 12-2.1.2 Multiple Primary Hooks
primary cargo hook QRS and the means by which it is
controlled shall conform to the following: The intent of this section is not to limit the number
(a) A control for the PQRS shall be installed either on of primary cargo hooks that may be used. However, if
one of the pilot’s primary controls or in an equivalently more than one primary cargo hook is used, all such
accessible location, and designed and located so that it hooks shall provide simultaneous release of all loads as
may be operated either by the pilot or a crew member defined in Section 12-2.1.
without hazardously limiting the ability to control the
rotorcraft during an emergency situation.
SECTION 12-2.2: HOIST/WINCH
(b) A control for the BQRS shall be provided and
readily accessible to either the pilot or another crew A hoist or winch, when provided, shall be considered
member. an integral component part of the rotorcraft and certified
(c) Both the PQRS and BQRS shall be reliable, durable, by the FAA or applicable regulatory authority.
and function properly with all external loads for which
the rotorcraft is certified. 12-2.2.1 Construction
(d) Both the PQRS and BQRS shall be protected The hoist or winch shall have a powered drum con-
against electromagnetic interference (EMI) from external taining the primary lifting member and be equipped
and internal sources and lightning to prevent inadver- with an emergency load release mechanism or provi-
tent load release. sions for emergency load release.
(e) The minimum level of protection required for jetti-
sonable RLCs used for NHEC is a radio frequency field 12-2.2.2 Load Rating
strength of 20 V/m. The hoist or winch load rating shall be determined
(f) The minimum level of protection required for jetti- by the manufacturer and fully described and displayed
sonable RLCs used for HEC is a radio frequency field in the operator’s rotorcraft load combination operation
strength of 200 V/m. and flight manual, maintenance manual, and associated
(g) Both the PQRS and BQRS shall be protected placards.
against any failure that could be induced by a failure
mode of any other electrical or mechanical rotorcraft 12-2.2.3 Load Markings
system.
(h) For RLCs to be used for human external load ap- Static load limits shall be displayed.
plications, the rotorcraft shall
12-2.2.4 Limit Switches
(1) have a QRS that meets the requirements of
paras. 12-2.1.1(a) and (b) for jettisonable external loads The hoist or winch shall be equipped with upper and
(2) provide a dual actuation device for the PQRS lower limit switches to control the length of the lifting
(3) provide a separate dual actuation device for the member on the drum.
BQRS
(i) The load beam of the primary cargo hook shall be 12-2.2.5 Breaking Strength
provided with a means to positively retain the apex A combination of end attachments and wraps of rope
fitting on the load beam. on the drum shall be used to develop breaking strength.
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ASME B30.12-2011
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ASME B30.12-2011
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ASME B30.12-2011
GENERAL NOTES:
(a) This table also applies to the primary lifting rope of a hoist.
(b) S p breaking strength of each leg
(c) W p rated capacity of the entire sling (i.e., the maximum
load that can be safely lifted by the sling assembly)
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ASME B30.12-2011
Chapter 12-3
Inspection and Maintenance
SECTION 12-3.1: ROTORCRAFT INSPECTION AND SECTION 12-3.3: HOIST AND HOIST ROPE
MAINTENANCE INSPECTION AND MAINTENANCE
Rotorcraft shall be inspected, operated, and main- Hoist and hoist rope inspection and maintenance shall
tained in accordance with the rotorcraft manufacturer’s be performed by a qualified person in accordance with
maintenance and flight manuals, the operator’s ap- current FAR, FAA, or other regulatory directives, and
proved maintenance practices and procedures, and the the manufacturer’s recommendations as described in
requirements of the FAA or other applicable regulatory their operation and maintenance manuals, as well as the
authority. requirements of ASME B30.16.
12-3.2.1 Inspection All ropes (including synthetic) or chain used for slings
(pendants) shall be visually inspected by a qualified
A prelift visual inspection shall be performed prior person each working day they are used. Evidence of
to conducting each operation and on at least a daily deterioration, such as described in the applicable sec-
basis during the operation. Unless the primary hook(s) tions of ASME B30.9, that could result in appreciable
and attaching means being used pass the following mini- loss of original strength, shall be carefully noted and a
mum requirements, they shall not be used: determination made by a qualified person as to whether
(a) Check hook attachments for correct connections. or not future use would constitute a hazard.
(b) Verify operation and integrity of both hook(s) (a) Section 9-1.9 of ASME B30.9 shall be followed for
PQRS and BQRS. the inspection of alloy chain slings.
(c) Check electrical connectors and wiring. (b) Section 9-2.9 of ASME B30.9 shall be followed for
(d) Check the load beam for binding. inspection of wire rope slings.
(e) Visually check the load beam and hook frame (c) Section 9-4.9 of ASME B30.9 shall be followed for
members for cracks, gouges, distortion, wear, and latch inspection of synthetic fiber slings.
engagement. (d) Section 9-5.9 of ASME B30.9 shall be followed for
(f) Test all other backup release equipment, as inspection of synthetic webbing slings.
applicable. (e) Section 9-6.9 of ASME B30.9 shall be followed for
(g) Check suspension members, if used, for proper the inspection of synthetic roundslings.
alignment. (f) Synthetic slings of any type shall be stored in such
(h) Check the primary hook(s) suspension ropes for a manner as to prevent damage and deterioration.
broken wires and overall condition. 12-3.4.2 Rope or Chain Maintenance
(a) Rope or chain should be stored in such a manner
(11) 12-3.2.2 Maintenance as to prevent damage or deterioration.
The primary hook(s) and support system shall be (b) Unreeling or uncoiling of rope should be accom-
maintained, serviced, and overhauled in accordance plished as recommended by the rope manufacturers and
with the manufacturer’s recommendations and mainte- with special care to avoid kinking or inducing a twist.
nance manuals. If the manufacturer’s operating and (c) Before cutting a rope, seizings shall be placed on
maintenance instructions are not available, the cargo each side of the place where the rope is to be cut to
hook and associated systems shall be completely disas- prevent unlaying of the strands.
sembled, inspected, lubricated (if required), and sub- (d) During use, care should be exercised to avoid
jected to an operations check in all operating modes dragging the rope in dirt or around objects that could
every 24 mo by a qualified person. scrape, nick, crush, or induce sharp bends.
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ASME B30.12-2011
Chapter 12-4
Operations
SECTION 12-4.1: PILOTS AND CREW log book entry in the pilot’s personal log book. Addition-
ally, pilots engaging in external load operations using
12-4.1.1 Pilots
longlines shall have a vertical reference longline en-
Rotorcraft used for commercial external load opera- dorsement.
tions shall be operated by any one of the following
personnel: 12-4.2.3 External Load Qualification
(a) PIC Instructor pilots, regardless of rating, shall have both
(b) copilot demonstrated and documented appropriate external
(c) rotorcraft pilot(s) who holds a current commercial load operation experience.
or airline transport certificate or equivalent with a rating
appropriate for the rotorcraft, or accompanied by a
company-designated instructor or check pilot with the
SECTION 12-4.3: SIGNALPERSON
appropriate external load operation qualifications
QUALIFICATIONS AND
RESPONSIBILITIES
12-4.1.2 Crew 12-4.3.1 Precision Lifts
No one other than the personnel designated in Regular signalpersons who are part of the rotorcraft
Section 12-4.1 shall be carried or otherwise enter the operators crew should be used for difficult or otherwise
rotorcraft during rotorcraft external load operations un- precision-setting airlifts to make certain that the load
less that person fulfills one of the following is properly rigged, attached, and set before lifting or
requirements: releasing.
(a) is a flight crew member
(b) is a flight crew member trainee 12-4.3.2 General Lifts
(c) performs an essential function in connection with Except as provided for in para. 12-4.3.1, ground crews
the external load operation who have been thoroughly briefed and designated by
(d) is necessary to accomplish the work activity di- the rotorcraft pilot or operator for airlifts not requiring
rectly associated with that operation precision lifting or setting may be used.
The PIC shall ensure that all persons are briefed before
takeoff on all pertinent procedures to be followed, in- 12-4.3.3 Radio Communication
cluding normal, abnormal, and emergency procedures, If ground-to-air radios are used, the signalperson(s)
and on the equipment to be used during the external shall be
load operation. (a) able to communicate without undue interference
from the rotorcraft
SECTION 12-4.2: PILOT QUALIFICATIONS (b) knowledgeable with applicable radio operation,
phraseology, and Federal Communications Commission
12-4.2.1 General Qualification Regulations
Each pilot listed in Section 12-4.1 shall be qualified in
accordance with all applicable Federal Aviation Regula- 12-4.3.4 Hand Signals
tions (or equivalent) and shall have on hand during the Signalpersons shall be knowledgeable in the use of
performance of any lift operation a commercial pilot or hand signals depicted in Fig. 12-4.3.4-1.
airline transport pilot license, letter of competency (or
equivalent), and current Class I or II medical certificate 12-4.3.5 Rigging and Emergency Procedures
issued by or pursuant to the FAA (or equivalent). Personnel trained or used as signalpersons should
have a working knowledge of both rigging and emer-
(11) 12-4.2.2 Load-Handling Qualifications gency procedures applicable to safety and operations.
Pilots shall be qualified in both the class and type of
rotorcraft used to perform the external load combina- 12-4.3.6 Responsibility
tion. This qualification shall be so recorded or otherwise The signalperson(s) shall keep the PIC advised of any
documented as a letter of competency or an appropriate changed or otherwise unusual ground conditions, as
11
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ASME B30.12-2011
12
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ASME B30.12-2011
well as ground-based and overhead obstacles, while di- (b) The plan must include an agreement with the ap-
recting the rotorcraft. propriate political subdivision that local officials will
exclude unauthorized persons from the area in which
the operation will be conducted, coordination with air
SECTION 12-4.4: OPERATING PRACTICES
traffic control, if necessary, and a detailed chart de-
12-4.4.1 Preflight Inspection picting flight routes and altitudes.
The PIC shall perform a preflight inspection of the (c) Each flight must be conducted at an altitude and
rotorcraft prior to commencing any external load opera- on a route that will allow a jettisonable external load to
tion. The PIC shall be satisfied that the rotorcraft, rig- be released and the rotorcraft landed in an emergency,
ging, and other lifting equipment are in safe condition without hazards to persons or property on the surface.
before flight. 12-4.4.5 Personal Protective Equipment
12-4.4.2 Logs Personal protective equipment for persons connect-
ing, disconnecting, or guiding a load into place shall
The PIC shall make certain that the rotorcraft airframe
consist of eye protection and hard hats securable by chin
and engine(s) log books reflect the status of the rotorcraft
straps. The static electricity charge that may build up on
and that the aircraft is designated as airworthy. This
a suspended load should be dissipated with a grounding
person shall make certain that all applicable certificates
device before being touched by ground crews, or alter-
and placards are with the rotorcraft.
natively, rubber gloves should be worn by all ground
12-4.4.3 Operational Test crews touching the suspended load.
Prior to any external load operation with a load not 12-4.4.6 Hazard Surveillance
previously accomplished by the operator, the following
The PIC shall survey the operation(s) area for landing,
precautions shall be taken by the PIC:
pickup, and delivery, and ascertain that no undue haz-
(a) Determine that the weight of the RLC and location
ards, such as blowing debris, trees, power lines, sand,
of its center of gravity are within approved limits.
poles, or other obstacles, endanger the rotorcraft, per-
(b) Determine that the external load is securely fas- sons, or property.
tened and that the external load does not interfere with
devices provided for its emergency release. 12-4.4.7 Rigging Authority
(c) Make an initial liftoff, and while hovering the ro- The PIC shall approve and be the final authority for
torcraft, verify that directional control of the RLC is all rigging procedures for the operation.
within acceptable limits.
(d) Accelerate the rotorcraft into forward flight to ver- 12-4.4.8 Work Area Clearance
ify that no attitude (whether of the rotorcraft or the The rotorcraft operator shall be responsible for mak-
external load) is encountered in which the rotorcraft is ing arrangements to restrain bystanders and other non-
uncontrollable or otherwise hazardous. ground crew personnel from the rotorcraft work area,
(e) In forward flight, check for hazardous oscillations including keeping them at least 50 ft (15.2 m) from the
of the external load, but if the external load is not visible rotor blades.
to the pilot, other crew members or ground personnel
may make this check and signal or otherwise notify 12-4.4.9 Refueling
the pilot. The rotorcraft operator shall be responsible for devel-
(f) Increase the forward airspeed and determine an oping written refueling procedures for each type of ro-
operational airspeed at which no hazardous oscillation torcraft operated. At a minimum, these practices shall
or hazardous aerodynamic turbulence is encountered. be in accordance with the provisions set forth in
Chapter 12-7. The rotorcraft crew shall be trained and
12-4.4.4 Plans responsible for conducting refueling practices in accor-
Where required by FAR or other regulatory authority, dance with both the rotorcraft operator’s written proce-
rotorcraft external load operations planned over con- dures as well as the provisions set forth in Chapter 12-7.
gested areas may be conducted if those operations are
conducted without hazard to persons or property on 12-4.4.10 Suspending Operations
the surface and comply with the following: The PIC shall have the authority to suspend opera-
(a) The operator must develop a plan for each com- tions when, in the judgment of the pilot, any of the
plete operation, coordinate this plan with the FAA Flight following conditions exist:
Standards District Office or applicable authority having (a) flight or ground visibility prevents the pilot from
jurisdiction over the area in which the operation will be seeing obstructions in the operating area
conducted, and obtain approval for the operation from (b) the pilot becomes incapacitated due to illness, fa-
that district office or authority. tigue, or any other cause
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ASME B30.12-2011
(c) electrical storms are in the immediate area (c) the use of hand signals shown in Fig. 12-4.3.4-1
(d) wind gusting or direction makes controllability of and any additional agreed upon signals that would be
the rotorcraft or external load difficult used for the specific operation for safety or efficiency.
(e) any ground-based or airborne debris becomes haz- (d) alternative procedures to be followed if communi-
ardous and could cause damage to the rotorcraft or cations or sight become ineffective or are lost between
cause injury to persons or property on the ground the PIC and signalperson(s).
(f) any caution or warning light(s) or other device(s) (e) distinguishing clothes, high-visibility safety vests,
or gage(s) within the rotorcraft indicate possible me- or gloves to be worn by the appointed signalperson(s).
chanical problems Only these designated individuals shall be authorized
(g) actions or inaction on behalf of rotorcraft ground to give hand signals to the PIC.
crews or others involved in the operations endanger (f) procedures to be used and followed if any unfore-
themselves or others seen hazards develop.
(h) atmospheric condition changes create an adverse (g) audible or other appropriate signals that should
effect on the performance of the rotorcraft be used as a warning to ground crews working with
(i) damage is suspected or otherwise sustained by the rotorcraft during external load operations.
rigging used for airlifting that could affect its use
12-4.4.14 Pre-Job Coordination: Rotorcraft Operator
(j) crowd control becomes ineffective, and persons
and Contractor
are subject to dangerous conditions
Where applicable, the rotorcraft operator’s represen-
12-4.4.11 Evacuation tative and responsible contractor’s representative shall
When rotorcraft operations include airlifting loads have a pre-job conference or communication for coordi-
onto or into a building or building courtyard (congested nation. This conference or communication shall cover,
area), all persons except those working with the ro- as a minimum, the following:
torcraft shall be vacated along the flight path of the (a) precautions to be in effect at the rotorcraft landing
rotorcraft. Occupied structures along the path shall be area, pickup area, route to be flown, and delivery (set-
evaluated by the rotorcraft operator as to whether or ting) area, and arrangements for compliance with any
not the occupants within need to be vacated (see other mutual requirements, including preparation, sub-
para. 12-4.4.4). mission, and FAA or other regulatory approval of any
required lift plan
12-4.4.12 Operating Near Electrical Power Lines (b) design, strength, and quantity of rigging, and how
it will attach to the load (see Section 12-2.4)
If possible, the owner of the lines or their authorized
(c) accuracy of weights; structural strength of the load
representative shall be notified of the operation, and, if including lift points, size, and number of loads; and
necessary, the lines shall be deenergized. There shall be number of ground crews and personnel required for the
a minimum clearance of at least 15 ft (4.6 m) between operation
any energized power line rated 50 kV or below and any
(d) assignment of responsibility for clearing and se-
part of the RLC. This minimum clearance requirement
curing pickup and setting sites (see para. 12-4.4.17)
shall increase proportionally to the increase in voltage
(e) maximum time that the rotorcraft can hover while
of the line at the rate of 0.5 in. (12.7 mm) for each increase
ground crews are working beneath it
of 1 kV.
(f) type and quantity of personal protective gear pro-
EXCEPTION: These minimum clearances shall not apply to ro- vided for the ground crews
torcraft or NHEC or HEC loads specifically designed and intended (g) type of scaffolding, if necessary, to be erected for
for use in power line inspection, maintenance, and repair. ground crews to provide stable footing when attaching
and unhooking the loads at elevated sites
12-4.4.13 Pre-Job Coordination: PIC and (h) working conditions that could be hazardous to
Signalperson(s) ground crews, such as rotorwash, rain, dust, static elec-
Before any external load operations are conducted, tricity discharge, and gusty winds
the rotorcraft PIC and signalperson(s) shall confer and (i) if applicable, operations of the rotorcraft in prox-
agree upon the following: imity to electrical power lines (see para. 12-4.4.12)
(a) the position (or placement) the signalperson will (j) clearance of nonessential personnel from pickup
assume so the signalperson can readily observe the site, setting site, and along the route of flight
hook-up/setting ground crew and load for pickup or (k) procedures for wetting down dusty and sandy
delivery and still be seen or heard by the pilot. areas
(b) type of communications to be used for the specific (l) provisions for a point of reference when the ro-
operation, i.e., hand signals, ground-to-air radio, inter- torcraft is hovering
com or relay signals, or a combination of them. (m) provisions for determining wind direction
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(n) if applicable, designated location for refueling the Fig. 12-4.4.16-1 Personnel Approach/Departure
rotorcraft Path (Level Ground)
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Chapter 12-5
Handling the Load
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Chapter 12-6
Signals and Communication
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Chapter 12-7
Fueling and Ground-Based Facilities at the Work Area
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J04711
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