Manual de Reparacion Ingles SB 102 PDF

SB 52, 102, 152, 202
Overhauling instructions
Hydraulic breaker
© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202 Contents
ENGLISH
Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Standard tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Accumulator charging tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Drawings for making special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SAFETY REGULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Machine modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Hydraulic oil and lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Demands on personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Workshop requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Units of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Oil spillage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DISASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Back head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Liner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Stop ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Breaker body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
ASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Stop ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Liner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Control valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Back head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Breaker body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Charge the accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 3

INTRODUCTION
Thank you for choosing a product from Atlas Copco. Since 1873, we have been
committed to finding new and better ways of fulfilling our customers' needs.
Through the years, we have developed innovative and ergonomic product designs
that have helped customers improve and rationalize their daily work.
Atlas Copco has a strong global sales and service network, consisting of customer
centers and distributors worldwide. Our experts are highly trained professionals
with extensive product knowledge and application experience.
In all corners of the world, we can offer product support and expertise to ensure
that our customers can work at maximum efficiency at all times.
All personnel who are to be involved in overhauling the SB breakers must first be
trained by Atlas Copco.
For more information please visit: www.atlascopco.com
4 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

SB 52, 102, 152, 202 Overhauling instructions
TOOLS
Standard tools
Suggestion! Use this as a checklist before working with the SB machines.
1. Plastic hammer
2. Circlip pliers
3. Screwdriver
4. Punch Ø 10 mm
5. Torque wrench 0 - 650 Nm
6. Allen keys 5, 6, 8, 10 and 14 mm
7. Sliding callipers
8. Ratchet wrench
9. Scriber
10. U-ring spanners 13, 14, 15, 17, 18, 24, 27

and 30 mm
11. Sockets 15, 17, 18 and 24 mm
12. Sliding hammer

Overhauling instructions SB 52, 102, 152, 202
Accumulator charging tools
Component Ordering no. Name

3115 1821 80 Complete, Charging hose
3115 0642 00 - Nipple
3115 0644 00 - Nipple
3115 0646 00 Complete, Gas regulator

3115 0978 00 - Pressure gauge

Drawings for making special tools
Hook for removal of bushing.

Use with sliding hammer.
SB 52 SB 102 SB 152 SB 202

70 75 80 125
55 60 65 105
15° 15° 15° 20°
6 6 8 16
35 40 45 60
18 21 25 28
18 20 22 43
Ø44 Ø52 Ø58 Ø75
18 18 22 28
M10 x 130 full treaded
For removal of back head.

For removal of slide cover.

Material: 0011 2541 03/EN 10083-1
For removal of piston.

Material: 0011 2541 03/EN 10083-1

M4 x 80 (SB52)
M6 x 130
E
94 (SB 202)
78 (SB 152)
67 (SB 102)
59 (SB 52)
Model A
SB 52 44
SB 102 49
SB 152 52.5
A SB 202 67.5

SB 52
6.3
( )1.6
NO HARDENED
115
1x45°(2x)
15
M12
5°
Ø25
1.6
M12
15
EDGE BROKEN
50
20
2
15
R2 (2x)
1.6
30°
Ø15 8°
1.6
Ø36f7

SB 102
6.3
( )
1.6
NO HARDENED
115
1x45°(2x)
15
M12
5°
Ø25 1.6
M12
15
EDGE BROKEN
50
20
2
15
R2 (2x)
1.6
30°
Ø15 8°
1.6
Ø36f7

SB 152
6.3
( )1.6
NO HARDENED
115
1x45°(2x)
15
M12
5°
Ø25
1.6
M12
15
R8
EDGE BROKEN
20
60
20
R2 (2x)
30° 8°
Ø25
1.6
1.6
Ø47f7

SB 202
6.3
( )
1.6
NO HARDENED
115
1x45°(2x)
15
M12
5°
Ø25
M12 1.6
15
R8
EDGE BROKEN
60
20
20
1.6
2
R2 (2x)
30° 8°
1.6
Ø40 NITROCARBURIZED
Ø61.5f7 SS2541

SAFETY REGULATIONS Caution

Hydraulic oil can cause eczema when it comes in
The indications Danger, Warning and Caution contact with the skin.
have the following meanings:
Ź Avoid getting hydraulic oil on your hands.
Indicates an imminently
Danger hazardous situation which, Ź Always use protective gloves when working with
if not avoided, will result in hydraulic oil.
death or serious injury.
Warning Indicates a potentially

hazardous situation which,
Caution
if not avoided, could result Used lubricants contain harmful contaminants.
in death or serious injury. Precautions for protection when handling used oils:
Indicates a potentially
Caution hazardous situation which,
Ź Avoid prolonged, excessive or repeated skin
if not avoided, may result contact with oil.
in minor or moderate
injury.
Ź Apply barrier cream before handling oil.
Ź Avoid skin contact with oil-soaked clothing.
Ź Never keep oily rags in pockets.
Machine modification
Note! When removing oil from the skin:
Warning Ź Wash your hands thoroughly with soap and
Any machine modification may result in bodily water.
injuries to yourself or others. Ź Using a nail brush will help.
Ź The hydraulic breaker must not be modified. Ź Use special hand cleansers to help clean dirty
Ź Use only original parts and accessories hands.
approved by Atlas Copco. Ź Never use petrol, diesel fuel or paraffin when
washing.
Hydraulic oil and lubrication

Accumulator
Warning
Thin jets of hydraulic oil under high pressure can Danger
penetrate the skin and cause permanent damages. The hydraulic breaker has a pressure accumulator.
Ź Never use your hands tracing for oil leaks. The pressure accumulator may only be charged
with nitrogen gas (N2).
Ź Keep your face away from any possible leaks.
Ź Any other gas can cause explosion. Explosions
Ź Immediately consult a doctor if hydraulic oil has will cause serious personal injury or death.
penetrated the skin.
Warning
Warning The accumulator is pressurized even when
Spilled hydraulic oil can cause accidents owing to hydraulic system is shut off. To dismount the
slippery conditions and will also harm the nature accumulator without first releasing the nitrogen gas
and the vegetation. out can cause serious personal injury or death.
Ź Handle the hydraulic oil with care. Ź Only authorized personal are qualified to work
Ź Take care of all spilled oil and handle it with the accumulator.
according to your local safety and environment Ź Never do anything to the hydraulic breaker, the
regulations. connections or any hoses when the hydraulic
Ź SB hydraulic breakers are equipped with an oil system is pressurized.
plug to drain all oil before dismounting. This to
reduce the risk of spilling oil.
Note! If the maximum working pressure for
the hydraulic breaker is exceeded, the
Caution accumulator can be over charged which can
Hot hydraulic oil can cause burns. result in material damages.
Ź Never dismount the hydraulic breaker when the Ź Always run the hydraulic breaker with correct
hydraulic oil is hot. working pressure.

GENERAL INFORMATION Waste disposal

Use these instructions as a guide when All waste products must be treated and scrapped
overhauling the hydraulic breaker SB. in such a way that the greatest possible portion
of the material can be recycled and any negative
influence on the environment is kept as low as
Demands on personnel possible. Spilled oil can cause accidents owing to
slippery conditions and will harm the nature and
All personnel who are to be involved in overhauling vegetation.
the SB breakers must first be trained by Atlas Ź Equipped with washing facilities and
Copco. compressed air for drying the parts.
Ź Equipped with suitable standards and special
Workshop requirements tools.
Atlas Copco breakers have a hydraulically driven

impact mechanism. Since all hydraulic equipment
is vulnerable to dirt, the breaker should always be
disassembled and assembled in a place that is:
Ź Separate from all grinding, welding or other
particle-generating activities.
Ź Thoroughly cleaned and free of dust and dirt.
Units of measurement
All units used are according to the Swedish
Standard Institute (SIS) which is a member of the
European ISO and CEN standard organisations.
Spare parts
Use only authorized parts. Any damage or
malfunction caused by the use of unauthorized
parts is not covered by the Warranty or by Product
Liability.
Please refer directly to the spare parts lists when
ordering new spare parts.
Oil spillage
Absorb using sand or a locally approved brand of
absorbent granules. Clean it all up and dispose at
an approved chemical disposal area.

SYMBOLS
!
Inspect and if necessary, replace
Warning, Caution Direction damaged or worn out parts
New part To be avoided In working order
Force Turning to end position Oil
Loctite 243 Gas release Scrap

Turning Cracks Grease
Freezed Torque Recycling
> <
Bigger than Smaller than Time
Important positional relationship In turn

Disassemble Bushing
Preparation 3.
1.
4.
2.

5. Accumulator
7.
Warning
The accumulator is pressurized even when the
hydraulic system is shut off. Disassembling
the accumulator before letting the gas out can
cause injury.
Ź Let the gas out slowly by opening the
charging valve.
Ź Make sure that there is no gas pressure in
the accumulator before disassembling the
accumulator housing.
7.
6.
Ø 65 - 68 mm SB 202
Ø 50 - 52 mm SB 152
Ø 45 - 47 mm SB 102
Ø 40 - 42 mm SB 52

8. 11.
SB102 - 202
SB52 Ø 8,0 - 8,5 mm
Back head
12.
9.
10. 13.

14. 17.
Control valve
15.
18.
19.
16.

20. 23.
Minimum wear limits in mm
ØA
D ØC ØB
C B A D
SB 202 67.95 69.55 61.44 1
SB 152 52.95 54.45 46.95 1
SB 102 46.95 47.95 41.95 1
SB 52 40.95 42.25 35.95 1
Piston Liner
21. 24.
22. 25.

26. Stop ring

27.
5
TON
28.

Breaker body 32.

SB 52, 102, 152
29.
SB 202
30. 33.
SB 202
31.
SB 52, 102, 152 34.

35. 38.
SB 202
36. Assemble
Stop ring
39.
5
TON
37.

Liner 42.
40.
41.
43.

Piston 47.
44.
Control valve
45.
Back head
46.

48. 49.
50.
51.

52. 54.
SB 152-202 = 180 Nm
SB 102 = 75 Nm
SB 52 = 75 Nm
Accumulator
53.

55. Breaker body

56.
SB 52 = 75 Nm
SB 202
SB 102 = 120 Nm
SB 152 = 120 Nm
SB 202 = 120 Nm

57. 59.
SB 202
SB 52 = 80 Nm
SB 102 = 210 Nm
SB 152 = 210 Nm
SB 202 = 210 Nm
80 Nm
60.
SB 202
58.
SB 52, 102, 152

61. 64.
Bushing Charge the accumulator
62. 65.
Danger
The accumulator must only be charged
with Nitrogen (N2). Other gases can cause
explosions.
63.

66. 68.
67.
69.
10
Sec

70. 72.
20 Nm
71.

| No 9800 0635 01b | 2008-09-03
© 2008 Atlas Copco Construction Tools AB, Stockholm, Sweden
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
www.atlascopco.com

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SB 52, 102, 152, 202

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 3

For more information please visit: www.atlascopco.com

4 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

5. Torque wrench 0 - 650 Nm

6. Allen keys 5, 6, 8, 10 and 14 mm

10. U-ring spanners 13, 14, 15, 17, 18, 24, 27

11. Sockets 15, 17, 18 and 24 mm

12. Sliding hammer

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 5

Accumulator charging tools

Component Ordering no. Name

3115 0646 00 Complete, Gas regulator

6 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

Drawings for making special tools

Hook for removal of bushing.

SB 52 SB 102 SB 152 SB 202

M10 x 130 full treaded

For removal of back head.

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 7

For removal of slide cover.

Material: 0011 2541 03/EN 10083-1

For removal of piston.

Material: 0011 2541 03/EN 10083-1

8 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 9

10 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 11

12 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 13

SAFETY REGULATIONS Caution

Warning Indicates a potentially

Hydraulic oil and lubrication

14 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

GENERAL INFORMATION Waste disposal

Atlas Copco breakers have a hydraulically driven

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 15

New part To be avoided In working order

Force Turning to end position Oil

Loctite 243 Gas release Scrap

16 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

Turning Cracks Grease

Freezed Torque Recycling

Important positional relationship In turn

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 17

18 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 19

20 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 21

22 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

26. Stop ring

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 23

Breaker body 32.

24 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 25

26 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 27

28 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 29

55. Breaker body

30 © 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03

© 2008 Atlas Copco Construction Tools AB | No 9800 0635 01b | 2008-09-03 31