Hydraulic Breakers

Spare Parts List for

HB 2200 and HB 2200 DustProtector

Pt.Id.No. 3390 7038 01 Valid from: 07/2004 GB/US

Hydraulic Breakers

Spare Parts List for

HB 2200
HB 2200 DustProtector

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

Postfach: 102152 45021 Essen

Helenenstrasse 149 45143 Essen

Federal Republic of Germany

Telephone: . . . . . . . . . . . . . 49 201 633  0

Telefax Customer Support: +49 201 633  1352

3
Table of contents

1. The HB 2200 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. Working tools for HB 2200 / HB 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Dimensions and weights HB 2200 / 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Percussion unit HB 2200 / HB 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1. Presentation percussion unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2. Spare parts list for percussion unit HB 2200 / HB 2200 DustProtector . . . . . . . . . . . . . . 9

5. Hydraulic breaker HB 2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.1. Presentation HB 2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2. Spare parts list for HB 2200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3. Hydraulic hoses for hydraulic breakers HB 2200 / HB 2200 DP . . . . . . . . . . . . . . . . . . . . 11

6. Hydraulic breaker HB 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1. Presentation HB 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2. Spare parts list for HB 2200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7. Lubricating on hydr. breaker HB 2200/2200 DustProtector . . . . . . . . . . . . . . . . . . . . . 14

7.1. Presentation connecting kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2. Spare parts list − conn. kit for ContiLube® II on HB 2200/2200 DP . . . . . . . . . . . . . . . . . . 14

8. StartSelect − AutoStart or AutoStop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4
1. The HB 2200 series of hydraulic breakers

The HB 2200 DustProtector hydraulic breaker

is equipped with a wear protection system comprising:

AutoControl
DustProtector
ContiLube® II

The hydraulic breakers of the HB 2200 series will be delivered with the following features:

HB 2200 HB 2200 DustProtector

AutoControl X X

DustProtector − X

ContiLube® II X X

StartSelect X X

Vibrosilenced Plus X X

5
Instructions for use Instructions of Sample spare part
ordering order:
Important note: Please note the full identification For hydraulic breaker HB 2200
This spare parts list contains no number of your HB 2200/Dust 0371 0 HB 2200 0016
safety regulations and is merely Protector. This code can be
intended to assist in the ordering found on the cylinder (part no.3) Ser.no.
of spare parts. Determine the quantity of
Breaker model
For information on operating, individual parts which are
required and need to be ordered. Cylinder dimension index
servicing or repairing the
The order must indicate the Cylinder No.
breaker, the relevant operating
manual must be consulted at all following details:
costs. 4 pieces
Please observe the safety regu H full identification code of the
HB 2200 /DustProtector Pt.Id.No. 3363 0697 13
lations listed in the relevant Tensioning bolts
operating manual. H required quantity
H part ident. no.
H designation Important:
Atlas Copco Construction Please indicate the address to
Tools GmbH which the parts should be sent
and the type of shipment
required.

2. Working tools for HB 2200 / HB 2200 DustProtector

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Designation
ÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂ Useful length Weight Part ident. no.

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂ mm (in.) kg (lbs)

Standard designs: HB 2200 HB 2200 DP

Ø 150 mm
Ø 5.906 in

Moilpoint

500 (19.7) 455 (17.9) 137 (302) 3363 0872 16

650 (25.6) 605 (23.8) 158 (348) 3363 0822 41

Flat chisel 500 (19.7) 455 (17.9) 143 (315) 3363 0859 70
(crosscut)
650 (25.6) 605 (23.8) 164 (362) 3363 0822 43

500 (19.7) 455 (19.9) 155 (342) 3363 0872 14

Blunt steel
650 (25.6) 605 (23.8) 176 (388) 3363 0822 45

Further special designs available on request.

Please note: Working tools will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) cartridge for ContiLube® II . . . . . . . part ident. no. 3363 0660 65

Manual grease gun for cartridge ContiLube® II . . . . . . . . . . . . . . part ident. no. 3363 0345 67
Adapter kit for underwater applications . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0905 31

6
3. Dimensions and weights HB 2200 / 2200 DustProtector

650 (25.6) 700 (27.6)

(1.85)
47
all dimensions in
mm (inch)

a 533 (21)

150 (5.906)
c

(7.204) (7.677) (7.204) (1.752)

(4.921) (2.953)

Main dimensions and weights

(as shown, without chisel and adapter)

Dimension HB 2200 HB 2200 DP

(4.921) (11.811)

a 380 (14.96) 416 (16.378)

b 1946 (76.614) 1991 (78.385)
c 650 (25.59) 605 (25.59)
(1.299) Weight 1720 (3792) 1772 (3906)
kg (lbs)

Required part ident. nos for ordering

Pt. id. no. Designation

3363 0904 57 Hydraulic breaker HB 2200 with ContiLube® II (Vibrosilenced Plus)

3363 0904 59 Hydraulic breaker HB 2200 DustProtector with ContiLube® II (Vibrosilenced Plus)

7
4. Percussion unit HB 2200 / HB 2200 DustProtector
4.1. Presentation percussion unit

37
37
Observe installa
tion direction of
back−up ring!

1
54

19 20
38
40
22 39
15
39
40
22
38
CL 21

2
36
35
34

18
75 17
76
69 2
77
22
24

Observe installa
HB 2 2 0 3
0 tion direction of
70,71,72 back−up ring!
cylinder no. Start
ser. no. Select
see
page 15

53 62
7 52
6 26
60 25

27

80

65 59
65
66

HB 2200 DP 66

64

HB 2200
Y 5
64
X
99

8
4.2. Spare parts list for perc. unit HB 2200 / HB 2200 DustProtector
Part Pt. id. no. Quantity Designation Part Pt. id. no. Quantity Designation
no. no.

− 3363 0904 55 1 Percussion unit 45 K 3360 3143 75 1 Oring

HB 2200 / 2200 DP 46 3361 0315 29 6 Threaded insert
47 3361 0319 89 6 Threaded insert
GG1 3363 0344 79 1 Cylinder cover with parts 48 3361 0319 46 8 Threaded insert
46−50
49 3361 8441 13 1 Sieve disk
H2 3363 0871 55 1 Seal flange
50 3361 8441 15 1 Screw plug
H3 3363 0865 81 1 Cylinder with parts 70, 71 and
72 52 K − (1) Sealing (see part 62)
H4 3363 0862 93 1 Percussion piston 53 K − (1) Back−up ring (see part 62)
H5 3363 0895 03 1 Lower hammer part with 54 K 3363 0870 27 1 Sealing, from SN 2507
parts 2 x 57, 58, 64, 65, 66 54 K 3361 8550 99 1 Sealing, to SN 2507
and 80 56 K 3360 9819 27 2 Retainer bar
H6 3363 0870 89 4 Tensioning bolt with parts 57 K 3361 8543 47 4 Bolt
7 and 60 58 K 3361 8543 63 4 Locking bush
H7 3361 8543 31 4 Washer 59 K 3362 2629 25 4 Seal plug
H9 3362 2681 85 2 Locking pin 60 3363 0865 85 4 Tensioning bolt
10 3363 0695 85 1 Accumulator HP 61 K 3361 0319 90 1 Oring
11 K 3361 0319 12 1 Oring 62 K 3363 0835 90 1 Set of sealings with
12 K 3361 8505 29 1 Back−up ring parts 52 and 53
13 3361 3337 03 6 Pair of locking rings 64 K 3363 0885 07 1 Wear bush
14 3363 0704 90 6 Cylindrical bolt 65 K 3363 0690 79 1 Buffer ring
15 3363 0340 41 2 Blind flange; 66 K 3363 0691 83 1 Wear bush
SAE 1 1/4 − 6000 psi 69 3360 4784 26 1 Threaded plug
17 3363 0872 86 1 Filling valve with parts 18 and 70 3363 0825 93 1 Threaded plug
69
71 3363 0825 05 1 Valve bush
18 K 3360 1751 25 1 Oring
72 K 3363 0832 45 1 Oring
19 3361 8545 11 1 Non−return valve
74 3362 2617 05 1 Locking pin
20 K 3361 0319 51 1 Oring
75 K 3360 4781 71 1 Oring
21 K 3361 0319 50 1 Oring
76 3361 8546 57 1 Connecting screw
22 K 3360 3143 72 18 Oring
77 3360 4784 39 1 Threaded plug
23 K 3360 4780 98 10 Oring
78 3360 1060 74 8 Cylindrical bolt
24 K 3362 2675 82 4 Oring 79 3362 2615 63 8 Lock washer
25 K 3361 8551 00 1 Oring 80 3363 0853 79 4 Threaded insert
26 K 3361 8543 39 1 Sealing 99 K 3360 9953 40 1 Dust cap
27 K 3363 0836 69 1 Stripper X K 3363 0339 45 (1) Stripper (see spare parts list
28 K 3360 4780 97 1 Oring HB 2200 DP, see page 13)
30 3363 0354 39 1 Control valve Y K 3363 0887 07 (1) Base for stripper (see spare
31 3361 3315 55 1 Cap parts list HB 2200 DP, see
page 13)
32 3360 1037 76 6 Cylindrical bolt
− K 3362 2616 47 1 Diaphragm for part 10
34 3363 0354 25 1 Screw plug
− K 3363 0344 94 1 Set of sealings
35 K 3360 3143 70 1 Oring
36 3363 0354 53 1 Valve
37 3360 2065 98 2 Eye bolt Parts marked with K are subject to wear in the
38 K − (2) Sealing (see part 40) course of normal operations.
39 K − (2) Back−up ring (see part 40) It is essential to indicate the ser. no. of the hammer
40 K 3363 0835 89 2 Set of sealings with when ordering spare parts.
parts 38 and 39
Important: When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to order
additionally part nos X (Pt. id. no. 3363 0339 45) and Y (Pt. id. no. 3363 0887 07).

9
5. Hydraulic breaker HB 2200
5.1. Presentation HB 2200

101 120 121

122
108 123
400
107
(401)
102 See page 11

202
200
150
270
100
104
203
1

103
202
201

121, 122, 123

120

Zum Anbau an ein Trägergerät ist

noch ein zusätzliches Verbindungsstück,
passend zum Trägergerät erforderlich.

Attachment to an existing carrier requires an additional adapter

matching the carrier in question.

10
5.2. Spare parts list for HB 2200

Part no. Pt. id. no. Quantity Designation

x 3363 0904 57 1 Hydraulic breaker HB 2200 with ContiLube® II
1 3363 0904 55 1 Percussion unit HB 2200
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− K 3363 0833 38 1 Connecting kit for ContiLube® II (see page 14)

Spare parts list for hammer box HB 2200

100 3363 0860 23 1 Hammer box HB 2200
101 K 3361 8498 05 1 Elastic pad
102 K 3361 8476 37 2 Damping element
103 K 3362 2696 85 2 Guide plate
104 K 3362 2640 51 2 Guide plate
107G 3363 0866 01 1 Dust cap
108G 3363 0860 99 1 Dust cap
120G 3362 2616 97 1 Transport safety device
121 3360 0268 83 2 Cylindrical bolt
122 3360 1032 54 2 Nut
150 3363 0895 67 1 CE name plate
− K 3363 0665 01 1 Set of plastic parts with parts 101104

Parts for hammer box HB 2200 (additional parts for Vibrosilenced Plus)
200 K 3362 2679 06 1 Cover
201 K 3362 2678 94 2 Plug
202 K 3362 2678 98 13 Plug
203 K 3362 2678 93 1 Plug
Contained in the adapter:
121 3360 0268 82 12 Cylindrical bolt
123 3361 8507 47 12 Pair of locking rings

Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
breaker plus hammer box (not including adapter and tool).
After the hydraulic breaker and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3. Hydraulic hoses for hydraulic breakers HB 2200 / HB 2200 DP

Connecting hose with flange
400 3363 0870 15 2 Hydraulic hose, I. D. 25 (1"); flange SAE 1 1/4" − 6000 PSI /
JIC 1 5/8"; length = 2300 mm (91 in.)
(401) 3363 0870 16 2 Hydraulic hose, I. D. 25 (1"); flange SAE 1 1/4" − 6000 PSI /
JIC 1 5/8"; length = 2800 mm (110 in.)

Accessories to the connecting hoses (for two hoses)

− 3360 1060 74 8 Cylindrical bolt
− 3363 0894 76 2 Sealing
− 3363 0669 63 4 Threaded plug (for ContiLube® II)

11
6. Hydraulic breaker HB 2200 DustProtector
6.1. Presentation HB 2200 DustProtector

101 120 121

122
108 123
400
107
(401)
102 See page 11

202
200
150
270
100
104
203
1

103
202
201

X
Y

Detail ’’ X ’’ Detail ’’ Y ’’

113 114 115 111

110 112
Attachment to an existing carrier requires an addi
tional adapter matching the carrier in question.

12
6.2. Spare parts list for HB 2200 DustProtector
Part no. Pt. id. no. Quantity Designation
x 3363 0904 59 1 Hydraulic breaker HB 2200 DustProtector
1 3363 0904 55 1 Percussion unit HB 2200 DP
2 K 3363 0339 45 1 Stripper
3 K 3363 0887 07 1 Base
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− K 3363 0833 38 1 Connecting kit for ContiLube® II (see page 14)

Spare parts list for hammer box HB 2200 DustProtector

100 3363 0860 25 1 Hammer box HB 2200 DP
101 K 3361 8498 05 1 Elastic pad
102 K 3361 8476 37 2 Damping element
103 K 3362 2696 85 2 Guide plate
104 K 3362 2640 51 2 Guide plate
107 3363 0866 01 1 Dust cap
108 3363 0860 99 1 Dust cap
110 K 3363 0706 62 1 Floating ring
111 K 3363 0337 23 1 Counter ring
112 K 3363 0337 19 1 Guide ring
113 K 3363 0706 43 2 Bolt
114 K 3361 8543 63 2 Locking bush
115 K 3360 9953 40 1 Dust cap
120 3362 2616 97 1 Transport safety device
121 3360 0268 83 2 Cylindrical bolt
122 3360 1032 54 2 Nut
150 3363 0895 67 1 CE name plate
 K 3363 0665 01 1 Set of plastic parts with parts 101104
Parts for hammer box HB 2200 DP (additional parts for Vibrosileced Plus)
200 K 3362 2679 06 1 Cover
201 K 3362 2678 94 2 Plug
202 K 3362 2678 98 13 Plug
203 K 3362 2678 93 1 Plug
Contained in the adapter:
121 3360 0268 82 12 Cylindrical bolt
123 3361 8507 47 12 Pair of locking rings
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
breaker plus hammer box (not including adapter and tool).
After the hydraulic breaker and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

13
7. Lubricating on hydr. breaker HB 2200/2200 DustProtector
7.1. Presentation connecting kit for ContiLube® II

277 274 275

280
271
278 272
274

270

273
279
276
279
271
272
277

Parts 271, 273 and 276 secured by Loctite 243

Important:
The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring
that they can be moved freely and do not make contact at any point.

7.2. Spare parts list − conn. kit for ContiLube® II on HB 2200/2200 DP

Part no. Pt. id. no. Quantity Designation

− 3363 0833 38 x Connecting kit for ContiLube® II

270 3363 0671 23 (1) ContiLube® II

271 3360 1037 50 7 Cylindrical bolt
272 3361 8505 96 7 Pair of locking rings
273 3363 0668 87 1 Adapter
274 3363 0662 33 2 Fitting
275 K 3363 0838 74 1 Hose
276 3363 0687 45 1 Adapter
277 3363 0662 34 2 Fitting
278 K 3363 0838 78 1 Hose
279 3363 0669 51 2 Seal Dichtring
280 3363 0689 37 1 Support
− 3361 0316 66 1 Loctite 243
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.

14
8. StartSelect − AutoStart or AutoStop
Access to the StartSelect mechanism for the HB 2200 / HB 2200 DustProtector is on the frontal side of the cylin
der (see diagram on page 8 of this spare parts list).
The diagram on this page shows the parts located at this point and their configuration.

Note: These parts are already included in other lists in this spar parts list.

Spare parts list StartSelect

Part no. Pt. id. no. Quantity Designation

− − x StartSelect

70 3363 0825 93 1 Screw plug

71 3363 0825 05 1 Valve piston
72 * 3363 0832 45 1 O−ring
203 3362 2678 99 1 Plug

Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.

?AutoStop" mode ?AutoStart" mode

= exfactory setting
Connecting bore on
front side of cylinder

Front wall of
hammer box

Part 71 − valve piston

Stop

Part no. 203

sealing plug
Stop

Part 72 − O−ring

M 10 thread
(both ends)
Part 70 − screw plug
for mounting

15
Notes:

16
Notes:

17
18
19
 Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S 45143 Essen
P. O. Box 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 − 0
Telefax +49 201 633 − 2281
Telefax Customer Support +49 201 633 − 1352
Internet: www.hydraulic−attachments.com

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