Hydraulic Breakers

Spare Parts List for

HB 4200 and HB 4200 DustProtector

Pt.Id.Nr. 3390 7040 01 2006−10−13

Hydraulic Breakers

Spare Parts List for

HB 4200
HB 4200 DustProtector

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P. O. Box: Postfach 102152 45021 Essen

Helenenstrasse 149 45143 Essen

Federal Republic of Germany

Telephone: . . . . . . . . . . . . . . . . . . . . . . +49 201 633  0

3
Table of contents

1 The HB 4200 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Working tools for HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Dimensions and weights HB 4200 / 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Percussion unit HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1 Presentation percussion unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Spare parts list for perc. unit HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . 9

5 Hydraulic breaker HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.1 Presentation HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.2 Spare parts list for HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3 Hammer hoses for HB 4200 / HB 4200 DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6 Hydraulic breaker HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1 Presentation HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.2 Spare parts list for HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 Lubricating on hydr. breaker HB 4200/4200 DustProtector . . . . . . . . . . . . . . . . . . . . . 14

7.1 Presentation connecting kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7.2 Spare parts list for connecting kit for ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8 StartSelect − AutoStart or AutoStop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4
1 The HB 4200 series of hydraulic breakers

The HB 4200 DustProtector hydraulic breaker

is equipped with a wear protection system comprising:

AutoControl
DustProtector
ContiLube® II

The hydraulic breakers of the HB 4200 series will be delivered with the following features:

HB 4200 HB 4200 DustProtector

AutoControl X X

DustProtector − X

ContiLube® II X X

StartSelect X X

Vibrosilenced Plus X X

5
Instructions for use Instructions of order Sample spare part
ing order:
Important note: Please note the full identification For hydraulic hammer HB 4200
This spare parts list contains no number of your HB 4200/ 0371 0 HB 4200 0016
safety regulations and is merely DustProtector. This code can be
intended to assist in the ordering found on the cylinder ( part no.2 ) HammerNo
of spare parts. Determine the quantity of individ
Hammertype
For information on operating, ual parts which are required and
servicing or repairing the hammer, need to be ordered. Cylinder dimension index
the relevant operating manual The order must indicate the follow Cylinder No.
must be consulted at all costs. ing details:
Please observe the safety regu
lations listed in the relevant oper H full identification code of the 4 pieces
ating manual. HB 4200/DustProtector Pt.Id.No. 3363 0846 21
H required quantity Tensioning bolts
Atlas Copco Construction Tools H part ident. no.
GmbH H designation Important:
Please indicate the address to
which the parts should be sent
and the type of shipment required.

2 Working tools for HB 4200 / HB 4200 DustProtector

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Description
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ÂÂÂÂÂÂÂÂÂÂÂ Useful length Weight Part ident.

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mm (in.) kg (lbs) no.

Standard designs: HB 4200 HB 4200 DP

Ø180mm
Ø7.087in.

620 (24.4) 575 (22.6) 240 (529) 3363 0871 53

Moil point 820 (32.3) 775 (30.5) 280 (617) 3363 0822 59

620 (24.4) 575 (22.6) 250 (551) 3363 0859 79

Flat chisel
820 (32.3) 775 (30.5) 290 (639) 3363 0822 61

Blunt steel 620 (24.4) 575 (22.6) 269 (593) 3363 0872 61

820 (32.3) 775 (30.5) 309 (681) 3363 0822 63

Please note: Working steels will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) for ContiLube® II (carton of 12 pieces) . . . . part ident. no. 3363 0912 00
Grease gun for cartridge ContiLube® II . . . . . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0345 67
Service box no. I (with nitrogen cylinder 2 l) . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0898 44
Service box no. III (without nitrogen cylinder) . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0949 40
Adapter kit for underwater applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . part ident. no. 3363 0905 31

6
3 Dimensions and weights HB 4200 / 4200 DustProtector

650 (25.6) 800 (31.5)

(1.969)
50
all dimensions in
nameplate
mm (inch)

d
a
ø 180 (7.087)
c
(1.969)
562,5(22.146)
(27.559)
137,5(5.413)

Main dimensions and service weights

(as shown, without chisel and adapter)
Dimension HB 4200 HB 4200 DP
(1.535)
a 480 (18.9) 494 (19.4)
b 2359 (92.9) 2404 (94.6)
c 820 (32,3) 775 (30.5)
d 690 (27,2) 721 (28.4)
Weight 3281 (7233) 3365 (7419)
(6.89) (9.055) (6.89) (1.378) kg (lbs)

Required partid.nos for ordering

Pt. id. no. Designation

3363 0901 49 Hydraulic breaker HB 4200 with ContiLube® II (Vibrosilenced Plus)

3363 0901 81 Hydraulic breaker HB 4200 DustProtector with ContiLube® II (Vibrosilenced Plus)

7
4 Percussion unit HB 4200 / HB 4200 DustProtector
4.1 Presentation percussion unit

84

59
Cylinder cover

1 83
6
10 42
17 40
8 20 39 34
AC CL
41 38 32

39

G 31
p
62 39
Cylinder
16
63 74
75
76
64 4
observe installa
4
tion direction of
21 back−up ring
H B 2 2 00
(32)
Cylinder no.

Ser. no..
observe installa
tion direction of
back−up ring
29 Marked black
24
65 − 67
30 StartSelect
25 2 68 see page 15
24

26

52
46
27 27
5 53

HB 4200 DP
47 50
49
50

51 47 49 HB 4200
51
Y

X 52
53 85

8
4.2 Spare parts list for perc. unit HB 4200 / HB 4200 DustProtector
Part Part ident. No. Quan Designation Part Part ident. No. Quan Designation
No. tity No. tity

3363 0901 51 1 Percussion unit 46 * 3362 2629 21 4 Seal plug

HB 4200 / HB 4200 DP 47 * 3362 2604 33 2 Locking bush
49 * 3362 2615 40 2 Bolt
1 3363 0834 76 1 Cylinder cover with parts 16,
18, 19, 43 and 55 50 * 3363 0691 37 1 Wear bush
2 3363 0834 77 1 Zylinder with parts 65−67 51 * 3363 0885 11 1 Wear bush (bronze, standard)
3 3361 3566 13 1 Percussion piston 51 * 3363 0886 53 1 Wear bush (steel, option)
4 3363 0855 98 1 Seal bushing; see foot−note! 52 * 3361 8543 63 2 Locking bush
5 3363 0894 80 1 Lower hammer part with parts 53 * 3361 8543 47 2 Bolt
27, 47, 50−53 and 68 55 3361 0315 29 6 Threaded insert
6 3363 0846 21 4 Tensioning bolt 56 3363 0885 69 1 Control valve
8 3363 0936 53 4 Washer 57 3361 3315 55 1 Cap
10 3363 0855 00 4 Tensioning bolt with parts 6 and 58 3360 1037 76 6 Cylindrical bolt
8 59 3362 2699 99 2 Swivel joint with parts 7783
13 3363 0695 87 1 Accumulator HP 60 * 3360 3143 73 2 Oring
14 3361 8515 91 4 Expansion bolt 61 3360 1037 50 12 Cylindrical bolt
15 3361 8515 93 4 Washer, up to SN 1556 62 3363 0354 53 1 Valve
15 3363 0922 53 4 Washer, from SN 1557 on 63 * 3360 3143 70 1 Oring
16 3363 0669 63 1 Threaded plug 64 3363 0354 25 1 Threaded plug
17 3361 8545 11 1 Non−return valve 65 3363 0825 93 1 Threaded plug
18 3361 8441 15 1 Threaded plug 66 3363 0825 05 1 Valve bush
19 3361 8441 13 1 Sieve disk 67 * 3363 0832 45 1 Oring
20 3363 0860 99 1 Plug 68 3363 0853 21 4 Threaded insert
21 3363 0872 86 1 Filling valve with parts 28 and 73 * 3360 3143 75 1 Oring
92
74 * 3360 4781 71 1 Oring
22 * 3362 2675 89 8 Seal
75 3361 8546 57 1 Connecting screw
23 * 3362 2675 85 6 Seal
76 3360 4784 39 1 Threaded plug
24 * − (2) Sealing (see part 30)
77 3362 2698 61 2 Adapter
25 * − (2) Backup ring (see part 30)
78 3361 3566 43 2 Adapter
26 * 3363 0836 71 1 Stripper
79 * 3361 8462 82 4 Oring
27 * 3363 0690 83 1 Buffer ring
80 * 3361 8462 81 4 Backup ring
28 * 3360 1751 25 1 Oring
81 3361 3566 45 2 Washer
29 * 3360 9214 13 2 Locking pin
82 3360 0282 00 2 Snapring
30 * 3363 0835 94 2 Set of sealings with parts
24 and 25 83 3361 3534 89 2 Dust cap
84 * 3361 8504 22 1 Set of sealings for part 59 (with
31 * 3363 0857 69 1 Spacer ring
parts 79 and 80)
32 * 3363 0870 25 1 Sealing
85 * 3361 3297 94 1 Dust cap
33 * 3362 2675 86 1 Seal
92 3360 4784 26 1 Threaded plug
34 * 3363 0874 83 1 Back−up ring
X * 3363 0342 65 (1) Stripper (see spare parts list
35 * 3360 3143 64 1 Oring HB 4200 DP, see page 13)
36 * 3360 3280 46 1 Backup ring Y * 3363 0886 51 (1) Base for stripper (see spare
38 * − 2 Sealing (see part 41) parts list HB 4200 DP, see
39 * − 2 Backup ring (see part 41) page 13)
40 * 3361 8462 77 1 Sealing  * 3361 3290 22 1 Diaphragm for part 13
41 * 3363 0835 93 2 Set of sealings with parts  * 3363 0660 96 1 Set of sealings
38 and 39
42 * 3361 0318 10 1 Oring
43 3360 4783 45 4 Threaded insert, The parts marked K are subject to wear and tear in the
up to SN1556 course of normal operations.
43 3363 0899 16 4 Threaded insert,
from SN 1557 on It is essential to indicate the ser. no. of the hammer
45 * 3361 3315 29 2 Retainer bar when ordering spare parts.

Attention: Seal bushing pt.id.no. 3363 0855 98 has to be installed only together with spacer ring
pt.id.no. 3363 0857 69! See presentation on page 8!

Important:
When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to order additionally
part nos X (Pt. id. no. 3363 0342 65) and Y (Pt. id. no. 3363 0886 51).

9
5 Hydraulic breaker HB 4200
5.1 Presentation HB 4200

122, 123
101 400
(401)
121
208
202
400 203
(401) 204
270

102
(see page 11)
201
200 203 205
204
104

100
207

103

207
206

Y
120

Detail ’’ Y ’’

Attachment to an existing carrier

requires an additional adapter
matching the carrier in question. 105

10
5.2 Spare parts list for HB 4200
Part No. Pt.Id.No. Quantity Designation

x 3363 0901 49 1 Hydraulic breaker HB 4200

1 3363 0901 51 1 Percussion unit HB 4200

270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
* 3363 0834 69 1 Connecting kit for ContiLube® II (see page 14)
Spare part list for hammer box HB 4200
100 3363 0828 07 1 Hammer box HB 4200
101 * 3361 3567 89 1 Elastic pad
102 * 3361 3569 25 2 Damping element
103 * 3362 2698 03 2 Guide plate
104 * 3362 2652 15 2 Guide plate
105 * 3363 0862 37 1 Plate
120 3362 2616 98 1 Transport safety device
121 3360 1141 51 2 Cylindrical bolt
122 3360 1032 55 2 Nut
− * 3363 0948 85 1 Set of plastic parts with p−nos 101105
− 3363 0918 72 1 Sticker transport safety device

Parts for hammer box HB 4200 (additional parts for Vibrosilenced Plus)
200 * 3363 0311 83 1 Cover
201 3363 0843 33 1 Cover
202 3363 0844 29 1 Cover
203 3360 4333 81 10 Hexagon head bolt
204 3361 8505 96 10 Pair of locking rings
205 * 3363 0311 81 2 Cover
206 * 3363 0860 13 2 Plug
207 * 3363 0860 17 11 Plug
208 * 3363 0680 99 1 Cover

Contained in the adapter:

121 3360 1141 51 12 Cylindrical bolt
123 3361 8533 65 12 Pair of locking rings

Stickers HB 4200
− 3363 0943 17 1 Set of stickers HB 4200

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3 Hammer hoses for HB 4200 / HB 4200 DP

400 K 3361 8538 60 2 Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=2800 mm (110 in.)
(401) K 3361 8538 61 2 Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=3500 mm (138 in.)

11
6 Hydraulic breaker HB 4200 DustProtector
6.1 Presentation HB 4200 DustProtector

101 120 122, 123

202
203 121
204
400
(401)
208 270
400
(401)
(see page 11) 205
102

200 201
203
204 104

100
207

103

207
206

X Y

Detail ’’ X ’’ Detail ’’ Y ’’

3
105

2
115
113 114
110 112 111
Attachment to an existing carrier requires an addi
tional adapter matching the carrier in question.

12
6.2 Spare parts list for HB 4200 DustProtector
Part No. Pt.Id.No. Quantity Designation
x 3363 0901 81 1 Hydraulic breaker HB 4200 DustProtector
1 3363 0901 51 1 Percussion unit HB 4200 DustProtector
2 * 3363 0342 65 1 Stripper
3 * 3363 0886 51 1 Base for stripper
270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)
− 3363 0834 69 1 Connecting kit for ContiLube® II (see page 14)

Spare parts list for hammer box HB 4200 DustProtector

100 3363 0691 73 1 Hammer box HB 4200 DustProtector
101 * 3361 3567 89 1 Elastic pad
102 * 3361 3569 25 2 Damping element
103 * 3362 2698 03 2 Guide plate
104 * 3362 2652 15 2 Guide plate
105 * 3363 0862 37 1 Plate
110 * 3363 0706 65 1 Floating ring (tribolid, standard)
110 * 3363 0338 03 1 Floating ring (steel, option)
111 * 3363 0338 01 1 Counter ring
112 * 3363 0337 33 1 Guide ring
113 * 3363 0706 44 2 Bolt
114 * 3361 8543 63 2 Locking bush
115 * 3361 3297 94 1 Dust cap
120 3362 2616 98 1 Transport safety device
121 3361 0317 39 2 Cylindrical bolt
122 3360 1032 55 2 Nut
− K 3363 0948 85 1 Set of plastic parts 101  105
− 3363 0918 72 1 Sticker transport safety device
Parts for hammer box HB 4200 DP (additional parts for Vibrosilenced Plus)
200 * 3363 0311 83 1 Cover
201 3363 0322 35 1 Cover
202 3363 0682 43 1 Cover
203 3360 4333 81 10 Hexagon head bolt
204 3361 8505 96 10 Pair of locking rings
205 * 3363 0311 81 2 Cover
206 * 3363 0860 13 2 Plug
207 * 3363 0860 17 11 Plug
208 * 3363 0680 99 1 Cover
Contained in the adapter:
121 3361 0317 39 12 Cylindrical bolt
123 3361 8533 65 12 Pair of locking rings

Stickers HB 4200 DP
− 3363 0943 18 1 Set of stickers HB 4200 DP

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to front of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

13
7 Lubricating on hydr. breaker HB 4200/4200 DustProtector
7.1 Presentation connecting kit for ContiLube® II
ContiLube ® II 273
256
270 277 274 273
274
279 279 277 276
280 282, 284
272
281
271
272

275

275 278

283, 284

278 283, 284

Parts 271, 273, 274, 275, 276, 277, 278, 281, 282
and 283 secured by Loctite 243
Important:
The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring
that it can be moved freely and does not make contact at any point.

7.2 Spare parts list for connecting kit for ContiLube® II

Part No. Pt.Id.No. Quantity Designation
− 3363 0834 69 x Connection kit for ContiLube® II
270 3363 0671 23 (1) ContiLube® II
271 3360 1037 50 4 Cylindrical bolt
272 3361 8505 96 7 Pair of locking rings
273 3363 0668 87 1 Adapter
274 3363 0662 33 1 Fitting
275* 3363 0838 73 1 Hose
276 3363 0687 45 1 Adapter
277 3363 0662 34 1 Fitting
278* 3363 0838 77 1 Hose
279* 3363 0669 51 2 Seal
280 3363 0689 37 1 Support
281 3360 1037 51 3 Cylindrical bolt
282 3363 0871 86 1 Fitting
283 3363 0871 85 1 Fitting
284 3363 0917 32 1 Set of sealings
− 3361 0316 66 (1) Loctite 243
The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

14
8 StartSelect − AutoStart or AutoStop
Access to the StartSelect mechanism for the HB 4200 / HB 4200 DustProtector is on the right−hand side of the
cylinder (see diagrams on page 8 of this spare parts list).
The diagram on this page shows the parts located at this point and their configuration.

Note: These parts are already included in other lists in this spare parts list.

Spare parts list StartSelect

Part No. Part Id. No. Quantity Designation

− x StartSelect

65 3363 0825 93 1 Screw plug

66 3363 0825 05 1 Valve piston
67 * 3363 0832 45 1 O−ring
207 3362 2678 99 1 Sealing plug

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

AutoStop" mode AutoStart" mode

= exfactory setting
Connecting bore on
side of cylinder

Side wall of ham

mer box

Part 66 − valve piston

Stop

Part no. 207

sealing plug
Stop

Part 67 − O−ring

M 10 thread
(both ends)
Part 65 − screw plug
for mounting

15
Notes:

16
Notes:

17
18
19
Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S 45143 Essen
Postfach 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 − 0
Internet: www.atlascopco.com

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