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Contract No. N-12628.

1
Project Title: Extension of
220kV & 33kV GIS and addition Document/Drawing Approval
of Third Power Transformer at Routing Slip among TRANSCO
220/34.5kV AL Foah Grid Engineers
Station and all related
modifications works

DTS Related to: ( √ ) TRANSCO ( ) ADDC/AADC ( ) FEWA ( ) SEWA


DTS No. 0846 Revision: 0
Method Statement and Risk Assessment for 220kV OHL Feeders (=D09/D10 +D04/D06)
DTS Title: Modification and Associated Testing and Commissioning Works
Date DTS submitted to the Date DTS Received
25/08/2019
consultant: by TRANSCO:
( ) Northern
Region: ( ) Abu Dhabi (√) Al Ain ( ) Western Region
Emirates
1)

Total Accumulated
Date of Delay in
1st Delay in
Previous Resubmission of the
Submission Resubmission of
Revision previous Revision
the DTS versions
2)

Date DTS Received Date DTS Forwarded to E&C


Designation Name Signature
from the Consultant Engineer(s)

Project Engr. Faraj Mubarak


Mr.
Manager Hamad
3)

Date
Date DTS Initial Final
E&C/ Discipline Name DTS Comments
Received Signature Signature
Cleared
( ) Civil Yes No
( ) MEP Yes No
( ) Protection and
Control
Yes No
( ) Plant Yes No
( ) OHL/Cables Yes No
( ) Telecom/
FOC
Yes No
( ) SCADA/
Metering
Yes No
4)
Date DTS Received
Designation Name Date DTS Cleared Signature
back
Mr. Engr. Faraj Mubarak
Project Manager
Hamad
5) To be filled by the project Manager
Deviation Form Project Manager
AP NA Date Remarks
Required Signature
Yes No

DTS Routing Slip Page 1 out of 1 M.Masabi


CONSULTANT STAMP

REVISIONS

0 Ajit 20-Jan-19 For Approval


Rev. NAME DATE Description
SIEMENS STAMP

CLIENT:

SNC-LAVALIN
Abu Dhabi Mall -Trade Center Building
2nd Floor, East Tower
P. O. Box 109247, Abu Dhabi-UAE

CONTRACTOR: Siemens LLC


P.O. Box 47015, Abu Dhabi
United Arab Emirates
Tel. (+971) 2 6165200
Fax (+971) 2 6165300

NAME DATE PROJECT NAME :


PREPARED Senthil 22-Aug-19
EXTENSION OF 220kV & 33kV GIS AND ADDITION OF THIRD
DRAWN - - POWER TRANSFORMER AT 220/34.5kV AL FOAH GRID
STATION AND ALL RELATED MODIFICATION WORKS
CHECKED Ehasn 22-Aug-19
APPROVED Mathews 22-Aug-19 TITLE
SHEET SIZE A4 SCALE NTS
Method Statement and Risk Assessment for
CONTRACT NO. 220kV OHL Feeders (=D09/D10 +D04/D06)
Modification and Associated Testing and
N-12628.1 Commissioning Works
INTERNAL REF. DRWG. NO. REV SHEET LAST SHEETS
NO. SHEET
(4) G79371-D1815-R009 N-12628.1 RS 7100 L 1075 0 1 - -
METHOD STATEMENT FOR BCPU REPLACEMENT & ASSOC IATED MODIFICATION
TESTING & COMMISSION ING WORKS

Site Location: AL FOAH GRID SUBSTATION


Contract No: N12628.1

PROJECT TITLE: 220/33KV -EXTENSION OF GIS & ADDITION OF THIRD POWER TRANSFORMER IN AL
FOAH GRID - SUBSTATION

Client: TRANSCO Consultant: SNC-LAVALIN Contractor: SIEMENS

CONTENTS

1. Activity
2. Description of work
3. Terminology
4. Significant hazards identified
5. Roles & responsibility
6. Sequence of activities
7. Requirements
7.1. Plans /records and job instructions (documentations)
7.2. Trainings
7.3. On site risk assessment
7.4. PPE (personal protective equipment)
7.5. Equipment and tools required
7.6. Additional requirements

8. HSE & Safety Precaution


9. Emergency procedures
10. References
11. Attachments

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
1) Activity:
BCU Replacement and associated Modification & Pre-commissioning checks

2) Description of Work
Purpose:
As per Contract No: N12628.1, 220/33kV GIS Bay Extension and Addition of Third Power Transformer at
Al Foah Grid Substation-Alain.

SCOPE:

· Remove the Existing BCU and Hand over to Transco stores through Transco Handing
over Procedure.
· Installation, Testing and commissioning of New BCU’s in (D09,D10 & D04,D06) LCC
Panels.
· Installation, Testing and commissioning of New 7VE61(applicable only for =D09/D10)
· Related Wiring Modifications in LCC Panels.
· Establish the Communication with SCMS via IEC 61850 and Testing of all the signals.
· Additional control cables laying, glanding, dressing, termination, marking etc.,
· All the modifications will be done as per the approved drawings.

Sl.No Area Work Description


· DISMANDLING OF EXISTING BCU FROM LCC – D09,D10 & D04,D06
· INSTALLATION OF NEW BCU’S IN D09,D10 & D04,D06
· INSTALLATION OF NEW 7VE61 RELAYS AT D09/D10
1. 220kV LCC · INSTALLATION OF MCB’S AND CONTACTORS
· OPENING OF FRONT MIMIC DOOR FOR SLD PAINTING
· WIRING FOR THE SPI, WITHIN THE PANEL
· INTERFACE WIRING BETWEEN THE PANEL
Area of Work:
220kV GIS Room – D09 ,D10 & D04,D06 LCC Panel.
3) Terminology
§ O/E: Owner / Engineer.
§ PPE: Personal Protective Equipment.
§ SPI: Switch Position Indicator
§ SLD: Single Line Diagram

4) Significant hazards identified

· Electric Shock.
· Paint Spilling

5) Roles and responsibilities


Opening the PTW permit

5.1 · Obtain PTW for LCC Panel D05 / D08 – Power Action BY
Transformer Feeders. Competent Person

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
§ Site In-Charge
o Convey the message to all concerns
o Ensuring the relevant documents and resources.

§ Engineer
o Ensure workers on site are not exposed to danger when working on or near live electrical
systems and equipment.
o Ensuring the controls at work spots in person.
o Verifying the % compliance as per risk assessment.
o Ensuring the emergency preparedness.
o Ensures availability of the necessary resources.
o Ensuring un-authorized Entry
o Placing warning tapes and warning boards in the work environment.
o Placing Fire Extinguisher at test place.
o Arranging all needed test equipments.

§ Workmen
o Wearing appropriate PPEs.
o Understanding and following the instructions given by line staff.
o No horseplay and shortcuts.

· Safety Officer
o Assisting the line staffs for managing HSE efficiently.
o Ensuring the compliance of Legal / Owner / Engineer requirements.

6) Sequence of Activities
· Avail Safety Documents for the work to be carried out.
· Work area must be clearly identified by Red & White Tap.
· Permit shall be pasted on front and backside of the panel under outage.
· Before start of work, toolbox talk to be conducted to the Working party.
· Necessary PPE (Helmet, Safety shoes, highly visible jacket) must be warm.
· Replace the Old BCU with New One.
· Install MCB & Contactor in the LCC Panel.
· Wiring modification as per the Approved Drawings.
· Connect the all the termination as per the Drawings.
· After completion of all works. Men & Martials remove from over arena.
· Call authorizes person for cancelling the Permit.
· Cancel the safety Documents

7) Reference Details of Drawings:


N12628.1 – RS-7100-T-1064 – Approved LCC Drawings for D09/D10
N12628.1 – RS-7100-T-1059 – Approved LCC Drawings for D04/D06

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
Isolation Method Statement

A) Provision of Permit and tag “feeder under outage”:

Permit shall be pasted on front and backside of the panel under outage and the related panels as per the
below table;

Sl.No Area Panel reference

=D09 / D10+S1
1. 220kV LCC Panel
=D04 / D06+S1

B) Work required to be done:

Sl.No Area Work Description


· CHECKING OF DC SUPPLY EARTH FAULT
· SIGNALS TO ANNUNCIATOR WIRES ISOLATION
· PROTN SIGNALLING CKT WIRES ISOLATION
· ISOLATION OF VT AND CT CIRCUIT
220kV – D09 /
· MASKING OF LIVE TERMINALS
1. D10 + S1 LCC
Panel · AC/DC SUPPLY ISOLATION
· REMOVAL OF THE OLD RELAY
· INSTALLATION OF THE NEW RELAY
· RESTORATION OF ALL THE REQUIRED CABLES AS PER
APPROVED SCHEMATIC
C) Isolation Procedure
C.1 Barricading of panels
Before starting the modification work, identify the work area and panel where modification has to be done.
Barricade the other adjacent panels. Provide adequate caution tag on the live panels.

C.2 DC Measurement prior to Isolation:


CHECK DC UNBALANCES AFTER CONFIRMING OF ALL OTHER PANELS ARE BARRICATED.
WARNING! YOU ARE ACCESSING LIVE CIRCUIT
DC UNBALANCE MAY CAUSE UNWANTED TRIPPING OF OTHER LIVE CIRCUITS INCASE IF DC UNBALANCE
IS FALLS OUT OF RANGE 50V TO 70V FOR BOTH POSITIVE & NEGATIVE SIDE WITH RESPECT TO EARTH,
WORK MUST BE STOPPED AND REPORT TO AUTHORIZED PERSON IMMEDIATELY.

Existing Drawing Measured Measured


SR.NO Panel TB No Ferrule ref
Page no +VE DC -VE DC
1 D09/D10 G1 X110: 1,3 X110:1, X110:3
2 D09/D10 G3 X120: 1,3 X120:1, X120:3
3 D04/D06 G1 X110: 1,3 X110:1, X110:3
4 D04/D06 G3 X120: 1,3 X120:1, X120:3

C.3 Isolation of DC Supplies:

C.3.1 DC MCB OR terminal Isolation and measurements

After completion of necessary Trip terminal/Link isolation, identify and isolate the panel DC supply by removing
respective terminals OR switching off MCBS and confirm there is no voltage.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
WARNING
Expected measure voltage +VE & -VE volt with respect to ground after isolation at the below mentioned point is
zero in case of any voltage observed, work must be stopped

LCC Panel:

Existing
Sr. No Panel MCB/tb ref. Purpose Remarks
Drawing

1 D09/D10 G1 -F110 DC Supply-1 MCB OFF

2 D09/D10 G3 -F120 DC Supply-2 MCB OFF

3 D04/D06 G1 -F110 DC Supply-1 MCB OFF

4 D04/D06 G3 -F120 DC Supply-2 MCB OFF

C.3.2 DC Wires Isolation

AFTER COMPLETION OF NECESSARY DC ISOLATION, THE DC WIRES TO BE ISOLATED FROM MAIN-1PPROTN RELAY

WARNING: REMOVAL OF WIRING MUST BE TAKEN OUT ONE BY ONE AND INSULATED WITH INSULATION TAPE PRIOR
TO REMOVAL OF NEXT WIRE. CHECK ZERO POTENTIAL AFTER ISOLATION.

C.3.3 DC Voltage verification

After isolation of DC MCBs/TERMINALS/links and wiring in Main-1 relay DC non availability shall be ensured.
C.3.4 Isolation of CT/VT CIRCUITS

After completion of DC isolation & DC VOLTAGE VERIFICATION at BCU, the CT and VT circuit shall be isolated
and masked only at LCC panel side as per below. Accordingly, the following table shall be filled for isolation and
masking of VT and CT circuits.

WARNING: Removal of wiring at external side and must be taken out one by one and insulated with
insulation tape prior to removal of next wire. check zero potential after isolating at both sides.

After Isolation Sequence of Activities

1. Dismantling of Equipment:

Once all the isolation as mentioned above is done, then list down the components which are to be dismantled as a part of
this modification scope. Removed components shall be properly packed with details of the component on the packing and
handed over to Transco Store.

Before starting the dismantling, must confirm the existing schematic for correctness. Necessary precautions shall be taken as not
to disturb other live cables.

· Remove all wirings from existing BCU (A211) Relay without disturbing ferrules.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
· Remove BCU relay from (D09 / D10/D04/D06) + S1 PANEL & keep it safely with proper notice & this will be
handover to Transco stores as per Transco Handing over procedure
· Install the new BCU relay (6MD66) in = (D09 / D10/D04/D06) panel in place of old BCU Relay.
· Reconnect the existing wiring (No wiring changes wire will be reconnected to new Relay)
· Removing the Mimic Bottom Plate for fixing new Split synchro relay(-A250)- applicable for D09/D10
· Required cutout will prepared at site stores with proper power tools- applicable for D09/D10
· Install the new 7VE61 (A250) as per the below diagram (Front View Door) applicable for D09/D10.

· Install additional Contactor in D09 / D10 + S1 LCC panel as per the Drawings in the mentioned location.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
· Do the necessary wiring for the Contactors as per the Drawings.
· Install the additional MCBs in the LCC Panel as per the Drawings for Fdr(=D09/D10)

· Install the additional MCBs in the LCC Panel as per the Drawings for Fdr(=D04/D06)

· Do the necessary wiring for the MCBs as per the Drawings.


· Install Actuator with Two Contact along with -S304

· Do the necessary wiring for the Actuator as per the Drawings.


· Follow the restoration Procedure.
Restoration Method Statement
A) Work Required to be done:

· Circuit Verification after wiring modification.


· Confirm the healthiness of the panel and AC/DC power up.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
LCC Panel:

Existing
Sr. No Panel MCB Ref. Purpose remarks
Drawing

1 D09/D10 G1 -F110 DC Supply-1 MCB ON

2 D09/D10 G3 -F120 DC Supply-2 MCB ON

3 D04/D06 G1 -F110 DC Supply-1 MCB ON

4 D04/D06 G3 -F120 DC Supply-2 MCB ON

· Testing & commissioning of LCC/GIS related activity.


a) DC Checks
b) BCU Component Test
c) 7VE61 Component Test & associated scheme checks, applicable only for D09/D10 fdr.
d) BI, BO Verification checks
e) Alarm & Indication Checks
f) Local & BCU Functional checks
g) BCU Interlock Checks
h) CT/VT Secondary Injection
i) Electrical Interlock Checks
j) Protection panel related signal checks
· Establish the Communication with SCMS via IEC 61850 and Testing of all the signals.
a) BCU Signal checks up to SCMS/LDC as per SCMS Stage-2 Test Protocol
· Testing, integration with Transco LDC & Commissioning works

Note: SAT Protocol will be submitted separately the above Pre-commissioning works
B) Restoration Procedure:
After completion of all above mentioned activities, the Feeder will be ready for Restoration.
a) After completion of all the activities CT/VT circuit should be normalized.
b) After completion of all the activities un-masking to be carried out on all the related areas.
c) Removal of Barrication.
d) Final Checks

· After completion of all modification and testing works, cleaning has to be carried out
in and around the panels.

· Ensure the tightness of the modified circuit terminals and CT/VT Circuits.

· Check healthiness of MCBs and Switches.

· Ensure no alarm persisting in the LCC Annunciator/BCU/SCMS and the same needs
to be confirmed with LDC.

· Keep the Red mark up drawings for the particular feeders available at site.

· All the Test reports for that feeders kept ready.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
· All the warning tape and Permit copy shall be removed.

· After satisfactory completion of final checks. LDC & Authorized Person Shall be
Informed about the Completion of Modification work and the Work Permit shall be
Cleared with Authorized Person.
8) Requirements
7.1 Plan, records and job instruction(documents)

· Modified schematic drawings


· Testing equipments.
· Insulated tools

7.2 Training

· Electrical Safety.

7.3 On site risk assessment

· Risk assessment shall be reviewed site specifically prior to work starts to ensure
the existing controls are adequate.
7.4 PPEs

· Safety helmets & safety shoe.


· Insulated Gloves

7.5 Equipments and tools required


Manpower
· Testing Engineer
· Supervisor/foreman
· Technicians
· Helpers/Standby person

Equipment / tools
§ Digital Multimeter
§ Wires, lugs and ferrules
§ Insulated Hand Tools.
§ Hydraulic Cutting tools

7.6 Additional requirements

· First aid facilities with trained first aider and fire fighter shall be made available.
9) HSE & SAFETY PRECATIONS:

· Ensure all the employees and workmen have put on their PPEs at site.

· Put CO2 system is in manual mode before entering into GIS/Control rooms.

· Check the availability of fire Extinguisher

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
· Instruct all technicians on the correct and safe way of handling various types of materials.

· Explain to the workmen the hazards to be faced while carrying out the job and the control measures to
be followed.

· Maintain Proper access at all times in erection area.

10) Emergency procedures

In case of major Injuries

· Do not panic. Call ambulance and notify emergency team at site.


· Do not move the injured unless he is in danger.
· If danger exists, he shall be assessed by a trained and qualified first aider before moving. Use a
stretcher
· Do not crowd around the victim. Do not give anything to eat or drink. Ensure adequate air and
Lighting.
· Only trained and qualified first aider shall treat the victim and ensure that his airway is kept clear.
· Victim shall be transported to hospital in an ambulance.
· Preserve the accident scene for further investigation.

Ø In case of fire
· Follow Transco’s approved emergency procedure as per HSE Plan.

11) References

o Red Markup Drawings

12) Attachments:

· Risk assessment sheets.

MS for 220KV OHL Feeder (D09, D10 & D04,D06) BCPU Replacement
& associated Modification, Testing & commissioning works
RISK ASSESSMENT
Project: N-12628.1 220/33kV AL FOAH GRID SUBSTATION
D09 / D10 + S1 – LCC Modification and associated works
Type of Type Of
Sl.No Identified Risks Control Measures Remarks
protection risk
1) Un identification of the feeder a) Identification of the Feeder =D09 / D10 + S1 LCC Panel

2) Selection of Components b) Identification of BCU – (A211) Type of


tripping
3) Multimeter fuse blown out c)Proper Multimeter fuse installed - LOW
1. BCU
4) Isolating the CT circuits without shorting d) Confirm & short the current circuit before isolating and
the current circuits at LCC calibrated meters to be used for measurements
5) Isolating of CBF initiation circuits before e) identify & isolate the main +Ve & -Ve supply at LCC & make Type of
Possible to trip the
isolating the main +Ve & -Ve supply at LCC & proper insulation tape on each wire prior to removal of another tripping
other Live feeders
without proper insulation tape on the wires wire - High
1) Un identification of the feeder a) Identification of the Feeder =D09 / D10 + S1 LCC Panel
2) Local/Remote Selector Switch selected b) Identification of Local/Remote selector switch for =D09 / D10
“Remote” position & select in “Local” position
c) TB will be identified in the panel
3) Shorting of BB/BF CT Terminals before
opening of the center links. d) Providing warning tape/masking tape on CT terminals hence
access to the TB will be restricted Type of
tripping
4) Installation of MCB & Contactor in e) Make sure, GA Drawings are readily available at site - High The warning
workplace tape/masking tape
f) Mark the location where Components to be installed. will be removed only
2. LCC Panel
g) Identify the terminals/wires as per drawing and masking after completion of
5) Removal of wrong Potential wires all modification and
tape shall be provided.
6) Cable Gland Plate Become Black, more h) Hydraulic power tool should be used for making new testing
vibration or spark during cutting gland holes, to avoid vibration and spark .
i) Ensure Updated red markup drawings are available at
7) Wrong wiring modification Type of
site.
tripping
8) Paint Spillage during paint SLD in the - LOW
j) Painting will be done at site store.
Front MIMIC.
Type of
k) Drilling and Cutting for Semaphore installation should be
9) Metal parts may fall into the LCC panel tripping
done at site store. - LOW

Evaluation of Environmental Impacts / Risks Page 1/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2019
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Risk Risk Risk Risk


Consequences
Sl.No Hazard Evaluation Level Control Measures Evaluation Level
Impact
P S H/M/L P S H/M/L
· Workers shall ensure that correct kinetic handling techniques are used
when handling tools, materials and equipments
· The use of mechanical aids shall be used where possible to eliminate
the need for manual handlings
· Load must be assessed before lifting
Improper Minor injury to
· Check the path for tripping/slipping hazards in which the load would
1. manual workers/ property 4 2 8 1 2 2
be carried
handling damage
· Prefer team lifting of load wherever applicable
· Assess physical capacity of the person involved in lifting
· Grip the load is not obstructing the vision
· Ensure using of adequate PPE by all work force

· Provide proper lighting as per the requirement.


· Adequate supervision
· Provided Safety Signs
Hit/Trip/Fall
· Side walks / walk ways and aside shall be free of obstruction at all
Minor injury to
Poor time
2. supervisors and 4 2 8
Illumination
workers/ property · Maintain good practice in house keeping 1 2 2
damage · Ensure all are in proper PPE prior to start the work
· Maintaining proper stacking of materials and disposal of waste
· Make sure that cable is not obstruct any access and egress

Evaluation of Environmental Impacts / Risks Page 2/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Risk Risk Risk Risk


Consequences
Sl.No Hazard Evaluation Level Control Measures Evaluation Level
Impact
P S H/M/L P S H/M/L
· Tile puller to be used for removal /covering of raise floor tiles in order
to place properly
· If tile is not properly fixed like shaking or displacement, Remove the
Falls due to tile and barricade with warning tape to avoid any unexpected falls.
unsecured · All waste material to be removed under the tiles and surrounding the
raised floor panel area.
Minor Injury to
tiles/ · Temporary Platform to be provided for Panel Cable termination and
supervisors and
unavailability of 4 2 8 testing work. 1 2 2
workers/Property
platform for · Under the raise floor check all temporary services like temporary
damage
cable Power supply, AC Drainage Pipe or any kind of services which is
termination obstructed in cable route, need to be re routed to avoid any electric
and testing shock or any damage of temporary services. and testing
3. · Follow the PTW system
· Ensure the PPE compliance by all workforce and adequate signage in
place
· Inspect the power tools and supply cable for damages, before use.
· Use double insulated tool wherever possible.
· Provide body earthing ,Take power supply through ELCB
Usage of Power · Do not work on wet condition
Tools Fatality/ Major · Don not lift or lower the power tool by using the power cable.
4 3 12 1 3 3
a. Electric Shock injury to workers · Standard 3 pin plugs top / industrial socket shall be used for power
connections.
· Deploy the competent personnel for the work
· Adequate supervision
· Ensure appropriate PPE compliance

Evaluation of Environmental Impacts / Risks Page 3/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Risk Risk Risk Risk


Consequences
Sl.No Hazard Evaluation Level Control Measures Evaluation Level
Impact
P S H/M/L P S H/M/L
· Do not use PPT without guard
· Do not leave the machine unattended while leaving the job.
· Hand gloves shall not be used while using drilling machine.
b. Contact with Major injury/ 4 3 12 · Do not attempt to carry out any adjustments / repair / cleaning while 1 3 3
rotating parts fatality to the machine is running.
workers · Do not meddle with ON / OFF switch of the power tool
· Periodically clean the goggles while working.
· Use cotton gloves only to hold the power tool
· Ensure adequate grip of the power tool.
c. Injury due to Major injury/ · Do not use the power tool single handedly.
slippage of fatality to 4 3 12 · Do not remove the handle of the power tool. Use the handle for 1 3 3
the power tool workers getting adequate grip.
· Barricade the area and do not allow any work to be carried out below
the working area.
· If it is possible Isolate the live system before work,
· Take Permit and ensure strict adherence
· Check and ensure before starting the work all workers are wear
Electric shock; Fatality/Major adequate PPE
due to injury to · Ensure the safe condition of live electrical panel,eqipments and the
4. Working on or supervisors and 5 3 15 cables, any defective should not be used 1 3 3
near Live workers or · Conduct all possible works in off line, when ever possible
Equipment Property damage · Always deploy minimum two persons to carry out testing
· Access to the termination and testing area will be restricted and
access will only be authorized for those who are carrying out the
specified work

Evaluation of Environmental Impacts / Risks Page 4/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Risk Risk Risk Risk


Consequences
Sl.No Hazard Evaluation Level Control Measures Evaluation Level
Impact
P S H/M/L P S H/M/L
· Accumulated combustible materials should be removed from the
testing area.
· Take Permit and ensure strict adherence
· Adequate supervision and deploy competent worker force
· Avoid contact with sources of heat or open flames
Property damage/
· Ensure electrical appliances must be in safe condition
Major/fatality to
5. Fire hazard 4 5 20 · Cables / extensions used for connection must be of appropriate 1 3 3
supervisors and
gauge
workers
· Looping from connection is prohibited
· Ensure proper earthing provided for testing equipments
· Suitable Fire Extinguishers must be provided at testing place
· Explain method of testing and risk assessment and follow the same
during the testing
· Prior to start of testing all equipments to be checked, only
Minor injury to calibrated testing equipment to be used.
Failure of testing engineer/ · Ensure equipments are been properly earthed.
6. testing assistants/ 3 2 6 · Switches to be checked and all other parts. 1 2 2
equipments minor damage on · Only authorized personnel to be allowed to carry out the testing
equipments and using of testing equipments under the competent supervision
· Strict adherence with method of statement and risk assessment

Prepared By: Kuthalingam Ganesan Approved By: Senthil shanmugam


Date: 22.08.2019 Date: 22.08.2019

Evaluation of Environmental Impacts / Risks Page 5/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Annexure – I Method of significant analysis

Probability
1 2 3 4 5

Severity People Assets Environment Reputation Unlikely Remote Likely Probable Frequent

Multiple fatalities
Extensive International
5. Catastrophic or permanent total
disabilities
damage
Massive effect
impact 5 10 15 20 25
single fatality or
4. Severe permanent total
disability
Major damage Major effect National impact 4 8 12 16 20
Major injury or Considerable
3. Critical health effects
Local damage Localized effect
impact 3 6 9 12 15
Minor injury or
2. Marginal health effects
Minor damage Minor effect Minor impact 2 4 6 8 10
slight injury or
1. Negligible health effects
Slight damage Slight effect Slight impact 1 2 3 4 5

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Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

(Unacceptable high)
This level of risk exposes the Company to intolerable losses to people, assets, environment or reputation.
10-25 High Risk
The hazard should be eliminated or its risk reduced to tolerable levels immediately. Action must be taken
immediately to lower the risk.
(Acceptable but must be managed at ALARP)
4-9 Medium Risk (ALARP) The hazards must be managed to reduce the frequency and/or the severity of the hazardous events to
ALARP. Risk reduction measures must be planned and documented.

(Acceptable without required further action)


1-3 Low Risk
No action required, unless escalation of risk is possible

ALARP: Means to reduce a risk to a level which is “as low as reasonably practicable” and involves balancing reduction in risk against the time, trouble,
difficulty and cost of achieving it.
Likelihood Definitions:

Likely Frequency
Descriptor Probability
Environment Health and Safety
Frequent Continues or will happen Frequently Occurs several times a year at location 5

Probable 5- 12 times per year Occurs several times a year in similar industries in UAE 4
Likely 1-5 times per year Has occurred at least once in UAE 3
Remote Once every 5 years Has occurred in industry (world wide) 2

Unlikely Less than once every five year Never encountered in industry 1

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Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

Severity Definitions:
1 People
Severity Description
5 Multiple fatalities - from an accident or occupational illness (poisoning, cancer).
4 Single fatality or permanent total disability - from an accident or occupational illness (poisoning, cancer).
3 Major injury or health effects (including Permanent Disability) – Affecting work performance in the longer term, e.g. prolonged absence from
work. Irreversible health damage without loss of life, e.g. noise induced hearing loss, chronic back injuries.
2 Minor injury or health effects –Affecting work performance, e.g. restriction to activities (restricted work case –RWC) or need to take a time
off work to recover (lost time incident – LTI). Limited, reversible health effects, e.g. skin irritation, food poisoning.
1 Slight injury or health effects (incl. first aid case –FAC and medical treatment case –MTC). Not affecting work performance or causing
disability.

2 Assets
Severity Description
5 Extensive damage – Substantial or total loss of operation (costs in excess of AED10, 000,000).
4 Major – Partial operation loss (2 weeks shutdown, costs up to AED10, 000,000).
3 Local damage – Partial shutdown (can be restarted but costs up to AED 500,000).
2 Minor damage – Brief disruption (costs less than AED 100,000).
1 Slight damage - No disruption to operation (costs less than AED10, 000).

Evaluation of Environmental Impacts / Risks Page 8/ 9 Doc No.: 4G79375-S0007-F002-A


Testing and Commissioning works Issue: August 2012
Risk Assessment - Occupational Health hazards
Work Activity: Location : Assessed by: Revision No: 001
Modification & Associated works 220/33 kV AL FOAH GRID SUBSTATION Assessment team Date:- 22/08/2019

3 Environment
Severity Description
5 Massive effect – Persistent severe environmental damage or severe nuisance extending over a large area. In terms of commercial or recreational use or
nature conservation, a major economic loss for the company. Constant, high exceed of statutory or prescribed limits
4 Major effect – Severe environmental damage. The company is required to take extensive measures to restore polluted or damaged environment to its
original state. Extended exceed of statutory or prescribed limits
3 Localized effect – Limited loss of discharges of known toxicity. Repeated exceed of statutory or prescribed limit. Affecting neighborhood. Spontaneous
recovery of limited damage within one year.
2 Minor effect – Contamination. Damage sufficiently large to attack the environment. Single exceed of statutory or prescribed criterion. Single complaint.
No permanent effect on the environment.
1 Slight effect – Local environmental damage. Within the fence and within systems. Negligible financial consequences
4 Reputation
Severity Description
5 International impact – International public attention. Extensive adverse attention in international media. National/international policies with potentially
severe impact on access to new areas, grants of licenses and/or tax legislation.
4 National impact – National public concern. Extensive adverse attention in the national media. Regional/national policies with potentially restrictive
measures and/or impact on grant of licenses. Mobilization of action group.
3 Considerable impact – Regional public concern. Extensive adverse attention in local media. Slight national media and/or local/regional political attention.
Adverse stance of local government and/or action groups.
2 Limited impact – Some local public concern. Some local media and/or political attention with potentially adverse aspects for company operations.
1 Slight impact – Public awareness may exist, but there is no public concern
Note: Reputation also accounts for the liabilities arising from injuries and property damage to third parties
Definitions:
Hazard: Object , effect or condition with potential to cause damage people, assets and/or environment
Threat: The way how a hazard can result into an incident
Incident: Event or chain of events with have caused or could have caused injury, illness, and/or damage
Accident: An incident which resulted in injury, illness, and/or damage
Consequence: The loss that can be inflicted if the accident occurs

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Testing and Commissioning works Issue: August 2012

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