Exdmenes FinalesCODEWEST API 570 PREP COURSE FINAL EXAMS 4 ‘COPYRIGHT 2008 - J, W. GOLEY, |W. STORES AND EODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY ‘WITHOUT PERMISSION OPEN BOOK PICK THE BEST ANSWER 4. An Inspector finds a class 250 cast iron flange bolted to a class 300 steel Range. What group of gasket material should be used? ab b ma th Cae e.lla / @e 2. ANPS 10 seamless pipe operates al 725 psi and 675° F. maximum. The pipelis made from ‘ASTM ASS Grade B material. What allowable stress would you use to determine the pipe’s ‘minimum thickness for pressure design? GB 16750 psi Sf? 17000 ps 7 © 16800 ps &. 20000 ps! 3. ANPS 20 piping system was designed to operate at 550 psi and 400° F with a 0.1" corrosion allowance. The pipe was originally Installed wit 0,593" thick wall made from ASTM ASS Grade B material. The allowable stress Is 20000 psi. The pipe is seamless. The current thickness ‘measured is 0.42". Ifthe corrosion allowance of 0.1" is maintained, what MAWP isthe pipe good for now? Round to the nearest psi & 933 psi Toole . x See pst o 640 pst P- z 6708 pst 4. Direct visual examination may usually be made when access is sufficient to place the eye within of the surface to be examined and at an angle net less than to the surface to be examined 4. 12irehes, 45 deorees pte nches 1s degrees Ep incnes, 30 degrees / a0 nenes, 20 degrees 5, A new seamless NPS € piping system, reflux ine system of a depropanizer tower, operates at 276 psi and 200! F. The pipe material is ASTM AS3 Grade B. The pipe thickness when installed in 1980 was 6,375". During an inspection in 1990 the thickness of the pipe measured 0.30". Ia 1896 the thickness was measured and found to be 0.25", What is the remaining life of this, system? Round the answer fo the nearest tenth of a yer. 2 2.27.3 years 252 years Cae tyes , esse 235 years . fs 2 CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 J. W. COLY, J: W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1CODEWEST API 570 PREP COURSE FINAL EXAM #1 COPYRIGHT 2008-4, W, COLEY, JW, STOKES AND CODEWEST - ALL RIGHTS RESERVED ~00 NOT COPY ‘WITHOUT PERMISSION 6, What isthe allowable stress for an ASTM A312 Grade TP304l. that is to operate at a service temperature of 1250° F? 2, 3200 psi {852600 psi 4 © 2400 ps 4.1700 psi 7. You find a fange (forged flange marked ASTM A182 Grade F') and itis class 300. You know the operating temperature is 500 degrees F. What operating pressure is permissible with this ange? (540 psi 500 psi 6.665 psi LS 300 psi 8.A.seamleds NPS 14, ASTM ASS Grade 8 material. poe operates at 775 pi and @ maximum of 7500 F For only pressure design, whe! minima thickness is equited? 9,080 0.41) ¢.0.43" oo 604° 9. AN ASTM A135 Grade A NPS 6 electric resistance welded (ERW) pipe is to be used in a refinery for hydrocarbon service. It operates at 300 psi and 125 degrees F, What joint factor, Ej would you use in determining the thickness for pressure only. 2.060 b. 0.80 a 085 1.00 10. An ASTM A\63 Grade B NPS 12 pipe operates et 700 psi and 750° F. A blank fabricated from ASTM A-285 Grade C plate is to'be used fr testing and later for operations, The blanks to be Used vith 800 pound class anges. What thickness Blank wil be required? The corrosion allowance ested 8 0.10" The D. ofthe gaskels is 12.75" Round the answer tothe nearest hundredth ‘ . ee, | Je. 1200. ira jie ie 11. ANPS 14 pipe wth wal thicknoss of 1.25" has to havea section lang cutout and replaced. The pipe materials ASTM A-83 Grade B. Meat preheat woud you recommend on te but wes? ’ a.None ie », 100 degrees ~175 degrees / 50 degrees CODEWEST API 870 PREP COURSE ‘COPYRIGHT 2008 ~ J. W. COLEY, J: W, STOKES AND CODEWEST = ALL RIGHTS RESERVED - DO NOT COPy WITHOUT PERMISSIONCODEWEST AP! 570 PREP COURSE FINAL EXAM #4 COPYRIGHT 2008 ~ J. W. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ BO NOT COPY WITHOUT PERMISSION 412. ANPS 12 pipe with a wall thickness of 1.125" has to be shortened. A section s cut out and the pipe rewelded. The pipe material is ASTM A-53 Grade B, The welder asks how far from the weld must the preheat temperature be maintained? What would you tell the welder? % a. Na preeat is require for this thickness carton ste! material B, Maintain the prea t least the with ofthe wel Maintain the preheat al least 1" beyond each edge ofthe wel. 7 ‘Maintain the preheat atleast 1 beyond each edge ofthe wel 43, ANPS 10 ASTM A335 Grade P9 pipe with a wall thickness of 0.625" has a section cut out of iF for instalation of weld neck flanges for a gpool section. What temperature should be used for Post weld heat treatment ofthe butt welds? 110-1200 aeareos = ae 8: Noo 18 segees qex b / {ssortaao setts foyer bee 114. When conducting MT, each piece of magnetizing equipment used with an ammeter shail be calibrated at least____, or whenever the equipment has been subjected to major repair overnau) or damage. a, monthly ® quarry S twice a Year once a year 1. Whats the recommended minimum thickness of stee! for which the radioactive isotope Iridium 192 should be used? 10 bogs" a e130 Guz 16. What is the recommended maximum thickness measurement inspection interval for Class 2 piping #K a.toyears b Byears 530 ©) Syears er ‘S 3years 7 417. AINPS 6 piping system, reflux ine system of a depropanizer tower, operates at 275 psi and 200° F. The pipe material is ASTM ASS Grade B. The pipe thickness wien installed In 1980 was 10.378" . During an inspection in 1996 the thickness of the pipe measured 0.25" , What is the corrosion rate of the pipe inthis system? (o.0078 inne Gore init ©.0.0078 fiyr Zz 4.0078 emir ‘CODEWEST API 570 PREP COURSE 4.W, COLEY, JW. STOKES AND CODEWEST- ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION CcoPyRiGht 200GODEWEST API 570 PREP COURSE FINAL EXAM #4 COPYRIGHT a990~ J. EOLEY.o W, STOKES ANDO CODEWEST- ALL RIGHTS RESERVED - 00 KOT COPY “WITHOUT PERMISSION 18. ANPS 6 piping system, refux line system of a depropanizer tower, operates at 275 psi and 200 F. The pipe material is ASTM A53 Grade B, The pipe thickness when installed in 1980 was 10.375". During an inspection in 1990 the thickness of the pipe measured 0.30" . In 1996 the thickness was measured and found to be 0.25". What isthe value of the worst corrosion rate that should be used to calculate the remaining Ife of the pipe? eee o.0083 nye : : 4 5. 0.0078 invyr S : ©. 0.0830 iniyr G72 0.0780 inye 19. An owner wants to Use a carbon stos! pipe (ASTM A106 Grade B) in a piping system that now has ASTM A335 Grade P11 at 850 degrees F. The owner states that the product is not corrosive and thet the pressure is low enough to prevent over stressing the system ifit was carbon stec! Which ofthe reasons listed would you cite as allowing its use or not allowing its use? (7Boversion of cares to arepite may occur er prolonged exposure to temperatures ver BOO" F ». For use under 831.3, radiography shall be performed on all weids after heat treatment. WA ©. This material when used below 800 degrees F. shall be impact tested ithe carbon content is above 0.20%. 4. This steel may develop embrittlement afler service at approximately 800 degrees F. and hepa 20, Low sensi bos remade fom mater having not or than simu paseo , / = 7a x 300 Sino ‘ 21. a2 pol rte aio be sed on he sure ad of "darter ppe ht as Bear wold ie wl tkness 6 OG08" Sele Nl ypedesgraton snd We Noe moter rth 17003" (3208 0.080" y © 2580020" 4.30 8 0.040" 22. Single film technique was used to make @ radiograph using a Gobalt 60 source. The minimum permitted density in the area of interests: ar@e A ‘CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 - J. W, COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED DO NOT COPY ‘WITHOUT PERMISSIONCODEWEST AP! 570 PREP COURSE FINAL EXAM #4 J. W.BOLEY, JW. STOKES AND COOEWEST ~ ALL RIGHTS RESERVED ~ 09 NOT COPY coPYRIGHT 200 WITHOUT PERISSION 23. ANPS 18 piping system operates at $60 psi and 400° F. The pipe is 0.5" wall made from [ASTM ASS Grade B material. The pipe was installed in 1991, The allowable stress is 20000 psi ‘The pipe is seamless. The thickness ereasured in 1996 fs 0.42" . The next planned inspection is in the year 2001, Calculate the MAWP in the year 2001 for this pipe Round answer tothe nearest whole number Be a. 756 psi 7 - o ee Pager aos eral - 9,98 07-2, 90.2) aso 1% 24. An 8 diameter X 0.50 thick round lap patchis to be installed as a repair toa 16% diameter pipe. The smal repair patch is 1 be instaleg aver several soiated pits. What i the largest size electrode that can be used? 6) ss2" ee 4 516 4.32 25. What isthe allowable stress for an ASTM A312 Grade TP304l. that is to pperate at a service temperature of 1275" F? a. 2600 psi a ©2250 psi . 2100 psi 4. 1850 psi 26. AS a standard technique, the temperature of the penetrant and the surface of the part to be processed by PT shall not be below, ‘tor above throughout the examination period. 60" F, 1288 F 58°F. 10°F S ©, 70° F, 150° F 4. 68° F, 139° F 27. Whats the hydrostatic test pressure of a ASTM A105 carbon steel class 400 forged flange? a. 1450 psi gos. 16.5 Betas ps ceyts00 ps! a @ 1810 pa 28. Which ofthe following is an essential variable of @ SMAW WPS? Change in me F number: 5. Change inthe rot spacing 6. Change inthe diameter ofthe electrode Change in the groove design CODEWEST API 570 PREP COURSE COPYRIGHT 2008 - J.W. COLE, J. W. STOKES AND CODEWEST- ALL RIGWTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 5(CODEWEST API 570 PREP COURSE FINAL EXAM #1 (COPYRIGHT 290¢-J,'W, COLEY, JW. STONES AND COBEWEST ~ ALLRIGHTS RESERVED -00 NOT COPY ‘WITHOUT PERMISSI 29. Personnel performing visual examination (VT) shall have an annual vision test to assure natural or corrected near distance acuity such that they are capable or reading a stendard U-t letters on standard Hunter test ype charts for near vision, b. standard G-1 numerals on standard Jaeger test type charts for far vision. a (© Standard Jt letters on standard Jaeger test type chars for nea vison. & standard T= eters on standard hunter test ybe Chats for far vision : 20, You are asked to set the inspection ntaval fora buried pipe lin. The sol resistvty(ohm-em) is checked ane found to be 8300 ohmver, What woul Be the interval? a. 2 years B. 5years 40 years x a 15 years 31, You ate asked to check a NPS 6 piping system that is made from ASTM A-108 Grade B material. The system operates at 400 psi and 500 degrees F. The piping engineer has a note on the records that a thickness of 0.15" is require for siuclural reasons and a corrosion allowance 10.125" must be maintained. What hickness of pipe would you use? Round to the nearest thousandth of an inch «oo - 0,078 ate y a esse 7. x We a OM COIR aPeET Ey} 22, You have an £7018 elétfode. What F number Is? & i) é 3, hat marking i not requites ona 8165 ange? Note:The marking maybe include, buat isthe pressure rating shal be stamped next of b. designation < (etemperature rating class 24. A_NPS 12 gate valve made from ASTM A216 Grade WCB material was rolled out for inspection. An area of the valve body was found by the inspector to be thinning. The maximum operating pressure of the valve is 275 psi at 200 degrees F., The casting factor, Ec. is D8. The ‘owner-operator requires the Inspector to maintain a 0.125" corrosion allowance. What is the minimum thickness forthe valve body? Round answer offta the nearest hundredth ROIs ¢ bo.28 Va 0.24" 3 4.031 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 - J. W. COLEY, J: STOKES AND CODEWEST - ALL RIGHTS RESERVED -D0 NOT COPY WITHOUT PERMISSION 6CODEWEST AP! 570 PREP COURSE FINAL EXAM #1 (COPYRIGHT 2008 ~J. W. COLEY, 4. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 35. Which ofthe following is a class of fim permed for industrial radiographic use? Class As Class | “Z'Ciase 200 a & classi 36. Improper preweld and/or postwold heat treatment of fow allay steel welds (for example, @ Chrome-1 Moly materia) often results in 2. oxidation of the material and loss of strength », excessive softening of the material and loss of strength va . cracks from excessive hardness. ‘6, Graphitization ofthe materiat and loss of strength 37. Ifyou have a threaded pipe joint that is leaking in-service, you should 'b. tightened it immediately to stop the leak ce-note the leak for record purposes and have it repaired at the next shut-down. d, hammer test it to make sure that itis not thin (@not tighten it because of a possible crackin tread root may lead to fale. / 38. When you have a pip in high-temperature service, Le. femperalures above ____degrees. F., you measure the outside aiameter of the piping to check for creep, S74 /O208 x A 39, Preheating to a temperature not less than may be considered an alternative to WHT for alterations and repairs inially PWHT as @ Gode requirement a, 500°F 300% 600% 8. 250°F 40, Injection points should be checked downstream ofthe injection point ‘to the first change in direction or 25’ beyond the injection point b. tothe third change inflow direction or 30' beyond the second change in low divection, CODEWEST API 570 PREP COURSE (COPYRIGHT 2003 - J, W, COLEY, J: W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSIONCODEWEST AP! 570 PREP COURSE FINAL EXAM # 1 COPYRIGHT 2008 ~ J, W. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~D0 NOT COPY WITHOUT PERMISSION 41. A fluid service in wrich the potential for personnel exposie is judged to be significant and in whieh a single exposure to @ very small quantily ofa tonic fui, caused by leakage, can produce serious irreversibie harm to persons on breathing or bodily contact, even when prompt restorative measures are taken Is classified a. Fluid Service. 2. Category D . Category M . Normal 4 4. High Pressure 42, What isthe “face of a weld"? 2. It isthe cross section of a weld as it would appear ithe weld was cut axially, Its the cross section of a weld as seen ifcut across the groave, 4 Elite exposed surtace ofa weld on te side appoie rom wich welding was done @)itis the exposed surface of a weld on the side from which wielding was done 43, What is classified as smail-bore piping (SBP)? (@ Piping that is less than or equal to NPS 2, 'D Piping that is less than or equal to NPS 2.26, / Piping that is less than or equal to NPS 2.6 4. Piping that is less than or equal to NPS 2.75 44. The loss of ductilily and notch toughness in susceptibe low-alloy steels, such as 1.25 Chrome ‘and 2.26 Chrome, due © prolonged exposure to high temperature service (700° F to 1070" F) is known as: a. Hydrogen embritiement Temper embritlement 4 © Caustic embitement 4.865 embritlement 45. What is secondary process piping? a. Smal-bore (< to NPS 3/4) proces piping downstream of any pump b: Smat-bore (to NPS 1) samp piping onary proces poe ¢. Smaltbore (< to NPS 1.5) process piping past narmaly closed globe valves 4 “G-$mal-bore(< to NPS 2) process png downsteam of rormaly closed eck vaves 46. A change in either or both the design temperature or the maximum allowable working pressure of a piping system is known as: @Rerating '. Renewal ae Retrofitting ¢. Regurgitation 47. Which of the below is NOT an authorized inspection agency? 2. The inspection organization of the jurisdiction in which the piping system is used >The inspection organization ofan insurance company that nes isurance for piping. {€ Aan inspection organization of ASME that follows piping systems, ‘An independent inspection organization employed by the ewner or user of piping, CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~J.}W COLEY, JW STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -00 NOT COPY WITHOUT PERMISSION 8i" ! ! ! ! ! : CODEWEST API 570 PREP COURSE FINAL EXAM #1 [COPYRIGHT 2008 - J. W. COLEY, J. W. STOKES RND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION ‘THE NEXT THREE QUESTIONS ARE CONCERNING THE GTAW WPSIPOR 48, the base mal thickness range in accordance wih ASME Section X? ayes No, shoud be a8" — 1 & No, should be 3/16°—1" 4 No, should be 3/16" to sc 49. Is the shielding gas shown on the POR in accordance with ASME Section IX? 2 No, the WPS should speci the inte 75% Argon, 25%6 COs puree, 1 the POR did not use the gas proposed by the WPS. sO ‘ed, you are permited to have alferent gases shown on the WPS and POR. 50. Are the tensile tests shown on the POR in accordance with ASME Section IX? ‘aves. 'b. No, The number 1 specimen failed to meet the minimum specified tensile strenath of the test coupon. «c. No, both specimens failed d.No CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 ~ JW. COLEY, JW, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ D0 NOT COPY ‘WITHOUT PERMISSION 9 Y x(CODEWEST API 670 PREP COURSE FINAL EXAM #1 W. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY ‘WITHOUT PERMISSION ‘COPYRIGHT 208 {w-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) (See QW-200 1, Section IX, ASME Boller & Pressure Vessel Code) Company Name: _ Ace Fabricators, Ing By: oe 0. ieee Welding Procedure Spec. No.: WPS 1003 Date: 4-17-97 _ Supporting POR No. (s): BOR 1003 WPS Revision No.’ Re Rov. bats Welding Process(e/i_GIAW- Type(s): Hana JOINTS (aw402) Details Ce 118" root opening maximum Backing: (ves Backing Mater cane ot = err Tipe Phe A eoncanaar eae (Refer fo sah sacking & retainers) X Meta onmetaic Nonfusing tot ‘Sketches, Production Drawings, Weis Symbols or Witen Desegton reid show te general rangement fhe past beled. Where pplcabe, he oot speci ane te dell of wold groove ™3y be (A en ft lt, Shales maybe tee a stata ad lye, a ne Dead sequanee,e9 fv neleh uae ocedutes or aie poets pocatiese) “BASE METALS (QW.403) Po. Bs Group No. Specification type and grade ‘hen Araya and Mech. Prep ‘Thickness range: Bacenatai: Groove: _tet to = ules _ aw Pipebia, Range: Groove: 27/6 minimum let: FILLER METALS (QW-404) Spee, No. (SFA): _S _ _ ~ AWS io (Class): ——ERIOE Filer teialf-vo Eo (chem. Camp, ANo: Act — Shee offiler Metals: saa Weld Motat ‘Thickness range: [No single pass over t/2" t be used. Groove: ema Se Filet Tmarlote neg —— | ——_— Hlectrodesfux (Class): ——- i. Flux Tage Name! CODEWEST AP! 570 PREP COURSE ‘COPYRIGHT 2008 - JW COLEY, J. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -00 NOT COPY WITHOUT PERMISSION 10‘CODEWEST API 570 PREP COURSE FINAL EXAM #1 COPYRIGHT 2008-1. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY ‘WITHOUT PERMISSION con.a2 ase) WPS Nos V5 009 Rev. No POSITIONS (W808) POSTWELD HEAT TREATMENT {OW-a07) 7 Forivanshof Groove: —_ AL Temperature Range: Noort wih PHT _ lig Procter Ba eee | ur ere aan Pontonssyo Piet —isuaaaoanaar ms = PRENEAT (aWA08) SAS Ta ADS) Praheat ep. Win: 70° ___ | percent omposion fans Yr Mase — ists) atv) Faw te reat tn a Setting tna” _Snctae En ‘rang he a = aa TTT aching hotest = | ELECTRICAL CHARACTERISTICS (QW-400) currant Ac or 86: po Paty: —_ sia Amps Range: seis one aga (hg 28 ota ane tous records or ese atte, Solon ms misnets,s Teornston oy oe eed ® ‘Sitaram snr to haan bow) Tungeon Electrode Site and Type__ 2 Tated 7 2c Cabanas Ce 2 ee en Sa Ted ET Mode of meta ranstrforCmAW ceueas Tay BE SATA ae te) Electrode We fed sped ange TECHNIQUE (QW-410) Sting Weave Beas: ante cunt te ws nicer Gnt Cup Say mae asia aE il ante Cnt Gusting ig tna es SCN ne Heed of beck Gogo Ginna ao a Oscar ante eT Wok BRE Hole or Single Poe (pers Molle or Sings Eeevoce. ‘fave Spe ene Feoving Sage gava— Ohne SSE fe nai aa — a Sart ie a otter ety, Comet vie te | Ame | von | Steen | stems, sayenes | frocens | css | ia, | ale | Range | mange | Renae | tort ng RE Cav eee ae a} a a AL} era} eRaer | par} ae root a nae “| mi 7 am | = ==) = —_t C ‘GODEWEST Ab] 670 PREP COURSE, ‘COPYRIGHT 2008 - J. W, COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - D0. NOTCOPY WITHOUT PERWISSION nCODEWEST API 870 PREP COURSE FINAL EXAM #1 ‘COPYRIGHT 2008 -v. W, OLEY, J: W. STOKES AND CODEWEST ~ ALLRIGHTS RESERVED ~ 00 NOT COPY ‘WITHOUT PERMISSION ‘aW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PR) (See GW-200 2, Section I, ASME Bole and Pressure vessel Code) Record Actuel Conditions Used to Weld Test Coupen ‘Company Name: Ace Eabicators Ing Procedure Qualliation Record No: PORTODS Bats Er-87 Wes Nos WPS 1003" Weiging Process(s) GTAW ‘Types (Manoa), Aatomiaile, Sem/-Auto, ’ MANUAL — ‘OINTS (aW-802) Groove Desig of Test Coupon (Forcombinaton quafcatons, te epost a chnege ata be recorded foreach ile ator process ves.) ‘BASE METALS (GW-405) POSTWELD HEAT TREATMENT (QW-407] Nateal Spec: SAzeo | Temperature: __No PWT apiey Type or Grade: Tyne 308 Tne: Po: Pa. toPNe_ Pa omer: — | toicknoss of Fest Coupons gue | oiameter of Test Coupon: Piste = FILLER METATS [aW-408) GAS (W-408) —= ‘SFA Spacitestion; 5.8 Percont Composition [AWS Classification’ EA08 - Gases) (Mature) Flow Rate Filer MetalF No: Ea ‘| eldings araonico, rss ag Wild metal Analysis No. At ‘Traling:__None Used Sie of Fier meta: —_ a — | eecring Us other: ELECTRICAL CHARACTERISTICS (0h ‘ied Wate Thickness Polat 7 Note: amps: — Voss [POSITION (aw-i05)————————~—~S~SCSCS*S Tungsten actroce Sie _ Position of Groove: 16 —— | orner: E Wild Progression (Upil, Bawls Wi nner: [TecRMToUE faw-aTay Travel Speed: _s a5 ‘PREHEAT (GW=408) ‘ring or Weave Bee! | Proneat Temp: 70° | oseimaton: tnerpass temp.) 12555 Nwutipaas or Single Pass (per sly Sng } ornee z ‘Single or utile Electrodes: omer: _ CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~4. W. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -09 NOT COPY WITHOUT PERMISSION 12CODEWEST AP! 570 PREP COURSE FINAL EXAM # 1 COPYRIGHT 2008~ J W.COLEY, J. W. STOKES AND CODEWeST ~ ALLRIGHTS RESERVED -D0 NOT COPY WITHOUT PERMISSION (aw.483 (Back) PORNo: POR1 iia Tensile Test (QW-150 : T imate ‘Thimate “Type of Specimen TotalLoas | Unit Stes ature & No wath thiewness | Area ib pst Location oa Oe. 025 ire Ta 880 7.0m, Base Met 2 [ares Os 216 42.550) —7e,000 Base Me = 1 1% ‘Guided Bend Tests (aW-160) “Type and Figure Wo Resa Sueno Naess ‘Side Bend per OWab27 (One spon GREED Sie Send pet W463 2 ‘Side Bend per E4627 [Tone open cefeet 013 ‘Toughness Tests (@W-170) Specimen | Notch | specimen | Tost Nor | socaton | "Sie" | ss.sneor | _ a Wh ‘Comments: Wid Test (aW-180) Result ~ Satisfactory: Yes: No Penetration into Par Macro — Results: Type of Test: Deposit Analysis Other: Welders Name: Guy Rog Jona Bihar Tests conducted by: Other Tests Tas epen Stes, one S3P. ge TE te | _brap weight seat yn rent Metal: Yes: _| Laboratory Test No. No ‘lock No S57 Stamp No We cortty thatthe statements in this record aro correct and that the test wolds were prepared, Wwolded, and tested in accordance withthe requirements of Section IX of the ASME Code. Manufacturer: _ Ace Fabricators inc __ By: JobnRichardson CODEWEST API 570 PREP COURSE (COPYRIGHT 2908 ~ J. W. COLEY, J. W. STOKES AND CODEWEST- ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION BCODEWEST API 570 PREP COURSE FINAL EXAM # 3 COPYRIGHT 2008 ~ J, W. COVEY, 1,W. STOKES AND CODEEST - ALL RIGHTS RESERVED -DO NOT COFY/ VAITHOO PERMISSION CLOSED BOOK BEGINS HERE 51. On what does corrective action depend per RP API S77? 2. the nature of the non-conformance and its impact on the project &, the nature of the nan-conformance and its impact on the properties of the weldment, ©. chemical laboratory analysis, portable optical emission spectrometry 53. For a new piping system and piging systems for which service conditions are being changed, fone way of determining the probable rate of corrosion is to measure the thickness of the pipe after no more than (of service by using nondestructive thickness measurements of the piping system. a tyear b. 6 months 4 ‘months 1 month & a '54. Hydrofluoric acis, anhydrous hydrogen chloride, and hydrogen sulfide (greater than 9 percent are allin Class “service 4 55. A close-interval pipe-to-scil potential survey should be made on buried cathadically protectet: piping to verity that the piping has a protective potential throughout its length. For poorly coated pipes where cathocic protection potentials are inconsistent, the survey may be conducted at intervals for verifcation of continuous cotrasion contol. 2. 2year (e Syear © Byear 10-year '56. When checking piping that has costings or if coatings of underground piping are repaired. the Integrity of the coating may be tested using a high-voltage holiday detector. The detector vokage shall be: a. set fo the maximum in order to detect the smallest of detects Vi adjusted to the appropriate value for the coating material thickness, ‘© Seto the minimum in order to not damage the coating. @. adjusted to an average between the maximum ane the minimum voltage. ‘CODEWEST AP! 570 PREP COURSE COPYRIGHT 2008 J, W. COLEY, J, W- STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - D0 NOT COPY ‘WITHOUT PERMISSION 1 the Seriousness of the non-confarmance. 6: the time required to correct the condition 52. Other techniques for PM may be used for qualitative tests. One of these is? portable x-ray tuorescence. yy « x x Keddy current sorters Sie StH 7‘CONEWEST AP! 570 PREP COURSE FINAL EXAM #1 COPYRIGHT 2008 ~ J. W. COLE 4, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~00 NOT COPY ‘WITHOUT PERMISSION 57, Which of the following is an inspection!monitoring method for chloride stress corrosion racking? aur bat (6.PT or phase analysis Ec. c 3A {58 Which ofthe Isted items are NOT considered piping” as defines by 831.37 X a. pipe support bent B3L3 3ee-% pipe mixers co fe yelel vahes of pipes x : w gale valves ‘59, Bolts should extend completely through their nuts. Any which fall to do so are considered acceptable engaged ithe lack of complete engagement is not more tan: a. two threads, . baa" A ‘cone thread 4.1/2 the depth of the bot. 60. An owner asks an inspector i insulated small vents, bleeders, etc. can be checked for thickness, thread contact, Corrosion, and wela quality while the systems are in operation and Without stripping insulation. If you were the inspector, which of the methods listed below would you pick? ut Ger Z a oer 61. You are sent to a process unit in 9 refinery witha ultrasonic thickness measuring instrument to take thickness readings on a piping system. After you get the proper okays and reach the piping to be measured, you Tind that you can not place your hand on the piping; itis too hot. You go back and check with the operators and they tell you thatthe temperature of the line is 400, degrees F. Wich ofthe following courses of action would you take? a. Hake sure your couse wots ke the readngs and un mint e owe 2 Shes neptsue rent weak tewreninato sneha an he he rod 2 Aetna onset chengetne poten ana! hte esl ft Greer we tjou tow be cone pane snd olenperurecorecion tablet 662. The actual thickness of welded pipe uses in refinery service may vary from its nominal thickness by @ manufacturing tolerance of: oe iar S34 ahd x Teese, well! ples peed CODEWES? 4F1 570 PREP COURSE We 2 tn (COPYRIGHT 2008 -J. COLE, J.'W, STOKES AND CODEWES = AL RIGHTS RESERVED -D0 NOT COPY WITHOUT PERMISSION= = j = eee eee BSP eS SS CODEWEST AP! 570 PREP COURSE FINAL EXAM #1 COPYRIGHT 2008 ~ J, W. COLEY, J, W. STORES AND CODEWEST ~ ALL RIGHTS RESERVED -DO NOT COPY ‘WITHOUT PERMISSION 63. Which of the following piping systems are excluded or optional under the provisions of API 870? am, intermediate, and finished petroleum produets ping ©. piping earying raw, intermediate. and nsec cherncal products. _// hyerogen, naural gas fuel gas. and fare system piping Bimernal poing oF tng of fed heaters. 64, An owner has had a piping system recently designed, fabricated, and installed according to ‘ASME B31.3. The system has never been placed in service. The owner requests that you okay additional piping that Is being added to the system before start up. What is your course of action as an Inspector? 2 Agree to inspect and test the new piping as long as it complies with API 570. 'b Agree to inspect and test the new piping as long as it complies with B31.3, 7 Refuse to have anything toto with adcing the piping 4d. Refuse to have anything to do with the piping unless API 570 is used. 65. if pla" Is used for cleaning a pipe or if an “inteligent pig" is used for checking for defects or thickness the pipe line must be free of restrictions and the bends should be diameter formed bends rather than 90 degree weld ells for faclitaton of the pigging operation a. two three Y four dfive 68. Carbon, low-alloy and other feritic steels may be susceptibie to brite fallure at or below ambient temperatures. Brite fracture usually is not a concern with 2. low alloy steels (especially 2.26 Chr-1 Mo. b. thick-wal piping (relatively thin-wall piping “a & eric stainless steels, 67, Pressure tests on fining are normally requires fa. after the unit stars up when the operator requests one (©ater aterations ana major repars a ‘d-when the maintenance crew requests one, 163. What type gate valve should nat be used as block valves associated with pressure relief devices? 2 copious wedge gate valves 'b. magnum ported gate valves. (© full ported wedge gate valves. ©. reduced port gate valves. s7y 3 d x CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 ~ JW. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED 00 NOT COPY ‘WITHOUT PERMISSIONCODEWEST API 570 PREP COURSE FINAL EXAM # 1 CCOPYRIGMT 2008 - J, COLEV, . W. STOKES AND CODEWEST ALL RIGHTS RESERVED ~D0 NOT COPY WITHOUT PERMISSION 69, welder has not welded in the last seven months. He is qualifed for__ month(s) aoe ~ 70. The term NPS 10 indicates: 2. Apipe that has an inside diameter of 10" and an O.0. depending upon wall thickness, b. Apipe that has an outside diameter of 10" and an LD. depending upon wal thickness. {A pipe that has an outside diameter of 10.75" and a nominal inside aiameter of 10 A pipe that has an outside diameter of f0 625" and an inside diameter of 10 71, Who determines if pressure testis required after a repair is made to a piping system? Despector F Onnor User c, Maintenance Supervisor a Operator 72, & pipe isto be hot tapped. The piping engineer has used ASME B31. and designed the hot ‘ap nozzle and the related welds. According to API 570 what other publication should be followed when making the weld to the in-service pipe? “2\AP1 Pubkcation 2201 ‘b. API Standard 510 cS € Ae Standard 653 4. 9p Pubheaton 20 72. When an inspector knows or is advised that environmental cracking may be a problem in a particular piping circuit, what types of inspections would be mast effective? ‘a, Hammer test, VT, EMAT ET, VT, AE (© Furr PT, uT{shear wave) Ze Hiydrotest, UT (straight beam), Magnetic Flux Leakage 74. The corrosiveness ofthe soils (considering buried piping) can be determined by a measurement ofthe soll adresstvty rosivty e susceptlty. 4 impenetrabiy a 75, What's creep cracking dependent upon? imo, oruperature, and sess. B pressure intensity, nowness. 4 € relaxation, cycles out of roundness. 4 latgue,corosion. parameters ‘CODEWEST AP|570 PREP COURSE COPPHNGHI’2008 «J, W. COLEY, JW STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY ‘WITHOUT PERMISSION 4thal U3 x * CODEWEST AP! 570 PREP COURSE FINAL EXAM # 4 ‘COPYRIGHT 2008 - J. W. COLEY, - W. STOKES AND CODEWEST ~ AL. RIGHTS RESERVED -DO NOT COPY WITHOUT PERWSSION 76. Which cf the followang is the maximum electrade size for a hot tap root pass on @ 24 in. pipe less than % in. thick? sin Syedn S27 Ih cea x (Drone of asove, 77.Inthe equation 25 , what does the term °S" stand for? 2. stain value fora pipe under hop stress © nt effeacy in inches per inch ¢, elongation strain in inches per inch of pipe under temperature sain Y ‘@alowable unt stress atthe design temperature in pounds per SqUare inch (os) 78. Deviations trom specifications or standards for materials, tolerances, o¢ workmanship inthe repair, alteration. and erating ofa pling syste Js not alowed. ‘Y/should be dene only after evaluations as o safety. stength corrosion resistance, and serviceability andthe change fs propel recorded « may be mage i the ownersuser approves ond the change is propery recorded «cam be made if the maintenance and safety deperment alow 79. Hot spots on pipe can be detected by several methods. Which of the methods listed below is NOT a method of detection. @risuaty-see a red glow. ‘se of temperature ingication crayons on suspected areas 7 € use ofa ultrasonic testing instument 574 fot? 4. use a infrared temperature indicating Insument. wn £80. During periodic scheduled inspections of injection point circut inspections, more extensive inspection, a point in a 100 foot straight section of NPS 3 pipe is checked. The inspector checks an area Upstream of the injection nozzle and he checks downstream for atleast a. 10inches, 10. (© 12 inches. 25 © 1Sinches, 15 ©. 12 inches, 20 f 2 rer 6&1. Chloride stress corrosion cracking (SCC) of austenitic stainless steels due to moisture and Chlorides; polythionic acid SCC of sensitized austenttc alloy steels due to exposure to sulfide, moisture condensation or oxygen; Caustic SCC (caustic embritlement): Amine SCC; and Hydrogen induced cracking are all examples of erosion and corresionverosion environmental cracking creep cracking, 4 brite fracture CODEWEST API 570 PREP COURSE (COPYRIGHT 2008- J W, COLEY, J. W. STOKES AND CODEWEST-~ ALL RIGHTS RESERVED - 00 NOY COPY ‘WITHOUT PERMISSION(CODEWEST API 670 PREP COURSE FINAL EXAM #1 ‘COPYRIGHT 2008 -J.W. COLEY, 1. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~ DO NOT COPY ‘WITHOUT PERMISSION 82. Before staring inspection, inspection personnel should ‘a. secure all the valves on the operating lines to be inspected b. procure TML’s the operating personnel a . go tothe safety group for permission to work inthe vicinity G@odiain permission to work in the vicinity from operating personnel 83 if an insert patch (fush patch) with full-penetration groove welds is used as @ permanent repair for a pipe in a class 1 or 2 piping system, wnat NDE procedure would you require? 2, spot radiograph welds or UT welds 100%-NDE procedures approved by inspector. (radiograph welds 100% or UT welds 100%-NDE procedures approves by Inspector °c. random radiograph welds or MT welds !00%--NDE procedures approved by Inspector. ae 4. radiograph welds at corners & af ane horizontal & one verical weld-Inspector approve '86, Discoloration ofthe sol, softening of paving asphalt, pool formation, bubbling water, puddles, freezing of the ground, odor are al 8 indications of sol impermeabilty inthe area b indications a a oil well that has not been capped. ¢. indications of poor road or parking ft paving preparations. ~~ (@ndications ofa leak in buried piping 85. A welder shall be requalfled whenever a change fs made in one or mere of he ited for esch welding process. a non-essential variables (boessential variables €. supplementary variables: co 4 testing variables 86, Whats the minimum radius of the comers of a small square or rectangular repair welded patch used to make a temporary repair toa pipe? a.y2incn inch €°1.5 inches a“ 42 inches 87, Aweldng electrode that ends a8 flows, EXX16, or EXK18, afe__elecrodes. 2. high-carbon B,low-chlonde low hydrogen a mg sicon 188. As an Inspector you should inspect the connection between the stem and the disk of a gate vive S74 /2+2 > a. ensure that the disk will not detach ftom the stem during operation affirm that the ball check is can operate successfully. E-assure that free rotation ofthe swing gate can take place. a affirm that the plug can operate freely and that no obstruction are present. CODEWESY API S70 PREP COURSE ‘COPYRIGHT 2008 ~ Wl, COLEY, J. W, STOKES AND CODEWEST ALL RIGHTS RESERVED -D0 NOT COPY WITHOUT PERMISSION 6COOEWEST AP! 570 PREP COURSE FINAL EXAM # 1 ‘COPYRIGHT 2003 - J. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -DO NOT COPY ‘WITHOUT PERMISSION £89. Who establishes the piping inepection intervals for thickness measurements and external Visual inspection and, where applicable, for internal and supplemental inspections? maintenance supervisor a 90, Services that are flammable but do not significantly vaporize when they leak and are not located in high-actwty areas are classified as, Gictass 3 B. Class 2 © Class 1 a” Normal 91, Most brite fractures of carbon, low-alloy, or other fefitc steels occur: 2. when the operators stant he system atterithas been hydrotested B. during the Secone bydrotest or fst year of service. ¢. after the steels have been in service for a long time. a (Causing the frst hydrotest or service overicad 92, Reclaimed pipe and other piping components may be used, provided they ar: 2, weldeble carbon steel and meet the requirements of B31. ® propery identifies and otherwise meet the requirements of 831.3. 4 % not threaded and they otherwise mest the requirements of API Pub. 2201 4. weldgble austenite stee! and meet the requirements of AISI 4140 93. Inspection of secondary, auxilany SBP associated with instruments and machinery is: (optional a “8 required mandatory. a. necessary. ‘94. An inspector in reviewing machinery that is subject to vibrations finds several threaded Connections an small connections to compressors and pumps. What should he do? 7% a, He should review records and assess the piping for possible renewal with a thicker wall ‘or for up-grading to welded components. b. He should immediately write work orders to have the threaded piping renewed with Welded components, ‘He should inspect the piping as normal and renew oF replace any piping where he finds __problems and make a record of his actions. (Be shouts check the piping using dye penetrant to find any possible cracks and increase the frequency of inspection of the piping CODEWEST AP) 570 PREP COURSE (COPYRIGHT 2008 - J, W. COLEY, 5.W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY ‘WITHOUT PERMISSION 7CODEWEST API 570 PREP COURSE FINAL EXAIA 1 COPYRIGHT 2008 - J. W, COLEY, J. W, STORES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 95, An external inspection for process piping, which ofthe following is NOT an item you would check for vibration problems? 2. excessive overhung weight S soi-to-ar interface ea «. threaded connections, di. inadequate support 16. For Fst time CUI inspections on Class 1 systems, the examination should include atleast percent o all suspect areas end percent of al areas of damaged insulation. a. 100, 100 b. 50, 100, 10,100 a (® 80. 75 97 To achieve the most accurate projection for the next inspection of TML's: ‘a only the thickness measurements ofthe earliest renewal date piping is needed 'b)a representative number of thickness measurements must be obtained 3 € the maximum number of thickness measurements should be obtained. 4d. a representative minimum readings of the earliest renewal date piping is needed. 98. Piping systems that are known to have a remaining life of, years or that are protected {against external corresion, need not have insulation removed Tor the periodic external inspection The condition ofthe insulating system or the outer jacketing should be observes periodically by operating or other personnel 2.20 : B15 a 0 38 99, During a pressure test of @ piping system, the new test Pump continues to pump over a long period of ime with a very slow increase in pressure inthe system being pressured. What would you diagnose as the possible problem? ‘a, A smaller pump should be used because of the possible high pressure. . The pump is undersized and a larger pump should be obtained, Za ((@)A leak in the system exists or too much aie may be trapped in the system. Blinds in the system are bulging and preventing the pressure from rising, 100. What is the axis of a weld? (@)A tine through the center ofthe weld, parallel with the sides ofthe weld '6“A line dravi parallel with the base of the material Aline through the center ofthe weld, perpendicular withthe wel a 4. Aline drawn from the base tothe cap of @ weld CODEWEST API 570 PREP COURSE COPYRIGHT 2008 — JW, COLEY, J. W. STOKES AND CODEWEST ALL RIGHTS RESERVED - 0 NOT COPY WITHOUT PERMISSION 8 = =CODEWEST API 670 PREP COURSE FINAL EXAM #4 ‘COPYRIGHT 2008 - J. W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 101 Primary process piping is normaly greater than @nvs2 DNPS 25 A cNPSS NPS 35 102, The API 570, Table 6-1, recommerided maximum thickness measurement inspection interval is 3 years. What Class piping (oF other) is ths interval for? 2 Chass 1 b Class2 ©injecton pomnts a @ Class 3 103. A pling system installed in a cold box in which the atmosphere is purged with an inart gas would probably have a remaining ie of over___ years. - 415 404. When all the airs expelled from a system that is being pressured for a hydro-test. the: 4. to pressure wit se slowly. B the equipment may be subjected to shock. Fu 2.2 €: the pressure wil ive rapidly. % SITY /02.% (@ie System's dangerous adhe test should be stopped 105. What thickness technique would you recommend for measuring thickness of NPS 314 pipe? AUT = (rr © EF 4 Mechanical 106. More TML’s are normally selected for piping systems with all but one of the following characteristics. Which characteristic does not belong? {Higher potential for creating a safety or environmental emergency is a failure occurs @ Long, straight-un piping systems, €. Higher expected or experienced corrosion rates a @ Higher potential fr localized corrosion. 107. 4 rectangular plaque with smal! holes made of material raciographically similar to that of the ‘object neing radiographed or a set of small diameter wires, also made of material radiogaphically ‘similar to that of the object being radiographed thal ig used to check the image qualty of the radiograph are known 2s, 2. semibiance location markers (SLM's) . fgure storage systems (FSS's) (image quality indicators (10's) a“ «icon optical shims (105s) CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, Wy STOKES AND CODEWEST - ALL RIGHTS RESERVED -00 NOT COPY WITHOUT PERMISSION 9CODEWEST API 570 PREP COURSE FINAL EXAM #1 cOPYiNGHY 2009 4, W.COLEY. 4. W. STOKES AND CODEWEST ~ AL, RIGHTS RESERVED -_00 NOT COPY ‘WITHOUT PERMISSION 108. Thickness measurements may be obtained when the piping system is ib or out of operation and they are obtained by: a. an Engineer o Technician Ba Contactor Pipe Pater ne Inspector or Examine a Sa Oporto or Saloy Man 109. Examples of piping that internal visual Inspections are made on are a.ines smatier than NPS 12 2 transter lines benween exchanger & pracess towers, ao between heaters & towers. G large-diameter tines, ducts, catalyst tines, et. a ‘4. under ground gas piping, steam lines, Tuet gas ties, at; 119. Wich of the listed is nota type of inspection or surveillance covered by an API S70 Inspector? 4. intemal and external visual inspection. (Replication inspection for SCC. Thekness measurement inspection 4. Viating ping and sipplementsl inspection 111, Thickness measurements using utrasonic thickness instruments are usually used on piping hadi fang tha: 2.NPS 4 BINS 112 NPS 3/4 eo NPS 1 112. When an inspector checks downsteam of cont vais, especialy when ashing is secutng,dounstoam of ies, dounstenm of pump discharges ony pon of fw decton ange es cnecking fr ' {@)erasion and corrosionverasion ‘Penvonnentl crckig 4 torque aacting detepevacing 113. A welder that welds a circumferential groove butt weld an @ pipe with its avis inclined at 45 degrees to tho horizontal and welds without rotating the pipe is welding in the position 216 es es a 3.56 ‘CODEWEST API 570 PREP COURSE [COPYRIGHT 2008 - J. GOLEY, Jc STOKES AND CODEWEST - ALL RIGMTS RESERVED ~00 NOT COPY WITHOUT PERMISSION 0‘CODEWEST AP! 570 PREP COURSE FINAL EXAM #1 ‘COPYRIGHT 2008 - J. W. COLE, J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~DO NOT COPY WITHOUT PERMISSION 1114, What Standard covers pressure-temperature ratings, materials, tolerances, marking, testing {and methods of designating openings for pipe flanges and flanged ftings? =.API S70 : (bASME B16. SCAPI STA s 0. ASME 831.3, 115, Appropriate shall be taken before any piping system is opened and before some types of external nspedtion are performed. ‘equipment checks b. review procedures (©satety precautions a ‘operation procedures 4116. Which ofthe items listed below is not considered qualifications for an API Authorized Piping Inspector? 1 Batchelor of Science Degree in Engineering plus 1 yr experience in supervision of performance of inspection activities . Two year degree plus 2 yrs experience in design, inspection, repair or operation of piping systems, High school education plus 3 yrs experience in design, inspection, of piping systems, Five yrs experience maintaining (repairiconstr) and operating in-service piping systems 117, Aweider may be performance qualfed by visual and mechanically examining welds made In test coupons or by radiography of the weld test coupons. Alternately a welder may be performance qualified for a process or mode of arc transfer by’ {@)rediogrephing a6 inch length ofthe welders frst production weld “f.visual examination and utrasonic testing ofthe weld test Coupons 7 magnetic parco testing and ultrasonic testing ofthe weld test coupons. 4: eddy current testng and veual inspection ofthe frat production wels 118. A flanged joint is put together by: gniouee - aX c.Anassembler >< 4 Lb d. An activator: (ol ~ Le 118, At temperatures in the creep range, what could happen Ifthe flange bolts and gaskets, ‘gradually relax? 2. The bolt loads wilincrease & possible falure may esut B The flanges may bend because ofthe lomperatute. (othe bot icads wil reduce & leakage could ocour 4 S.The bat loess wl crease, causing the gasket fo be crushed, ‘CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 - J. W. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -20 NOT COPY ‘WITHOUT PERMISSION W(CODEWEST AP!570 PREP COURSE FINAL EXAM # 1 COPYRIGHT 2008 - J. W, COLE, W, STOKES AN CODEWEST. ACL RIGHTS RESERVED -09 NOT COPY WITHOUT PERMISSION 120. The corrosion rate in deadlags can vary significanty from adjacent active piping. The Inspector should moniter wal thickness on selected deadlegs, including 2 donnstream ofthe dealeg at eest 2 fet othe fst change of direction 8. Gpsteam ofthe dsdleg at east Zeta he Wt upsteam change of dracon. bind ange or valve tal Blots off the deadieg : bath the stagnant end & he connection fo an ate tne 121, the equation "25 , what does the term ‘O° stand for? 2 oulside diameter ofthe pipe, in inches (millimeters). : 'B: inside diameter ofthe pipe, in inches (ribieneters) 7 «side ajameter of te gasket fora raised or at face flange in inches (milimeters), d. average diameter of the pipe in inches (miimeters), 122. The definition of detect is: {a change in shape or dimensions ', An interruption of the typical structure of a materia (GJA discontinuity that by nature or accumulated effect render a part of product unable to meet "rinimum applicable acceptance standards, 4. None of the above. 123, What are F number groupings based on? a. Chemisty b. usability characteristics. Se TY Ow-y2)} cechetce none, ; x Gwe +24, Flanged joints using lw strength carben steel bolts shall nt be used above__degrvas F or below 20 cegrees 2.300 Nv (b>s00 D > 200 sire 3400 BIBS +125, Why do you control the raising ofthe hydro-est pressure in a piping systom hydrotest? Ww 2 Slowly rising pressure gives the Inspector time to laok the system over ©, You do not want o over tax the pump being used inthe presaure test, (©)Asuriden rsa in pressure may cause shock, resulting fale of equipment “EL Gontroling the pressure rise allows a uniform recording of te fest to be made 126, Low strength bolts shall only be used in class _and class _ joints 25, 150 ws50300 % BIg oS ¢, 300. 400 8,400,600 x ‘CODEWEST AP! 570 PREP COURSE ‘COPYRIGHT 2008 JW. COLEY, JW. STORES AND CODEWEST ~ ALL RIGHTS RESERVED ~0G NOT COPY ‘WITHOUT PERUISSION 2 / —(CODEWEST AP! 570 PREP COURSE FINAL EXAM A 1 2909 ~ +. Ws COLEY,s.W. STOKES AND CODEWEST~ ALL RIGHTS RESERVED - DOWST COPY ‘WITHOUT PERMISSION 4127. In service-specifc corrosion, when you have a sulfur cantant of greater than 0.5% by weight, ‘and high temperatures of say, 650° F, What ASTM grade of carbon steel pipe may catrade at higher rates? A106 Grade B (b' A-53 Grade A. 8-556 Grade B2 x A210 Grade A 128. A flanged joint is composed of three separate and indepiendent, although interrelated ‘components. What are these components? 2. flange face, boitholes, and hub (Bang, gasket, and Scits Y raised face, rng joint. and lapped joint 4 Slip-on filet welds, and hub 128. A.new giping system normally requires a hydro-static test after completion of construction This testis to: 2. salsty the owners requirements. b. stress the system fo insure structural integy / ensure tntness / ‘-cover any thing that might have been missed during construction 180 For spot radiography of girth and miter welds. NPS 2.5 and less requires: Bla single eipicak exoosure encompassing the entre weld B- the lesser of 25% ofthe inside crcumference or 6 inches a €.the minimum of 6 inches of wed lent. 4 the lesser of 10% ofthe inside circumference or 4 inches 131. tf piping is being instaliad with “cold spring” designed ino it, and the maintenance people Start to neat it to fit it up, what would you da a8 the Inspector on the job? Blow the work to contiaue--heating to close the gap wil do no hatin, «. Ask the construction foreman to sign a statement that he okayed the heating @ifyou fing nothing in the job specs, allow the work ta continue. 3K a Stop the work--heating must not be used to close gaps of piping with cold spring, x 132, When making a hardness test on piping welds, the hardness limit applies to 2. the heat affected zone only. b. the weld only he weld and to the heat affect zone 1. the pipe at least 1" from the weld CODEWEST API 670 PREP COURSE (COPYRIGHT 2008 J.W, COLEY, 1. W, STOKES AND CODEWEST- ALL RIGHTS RESERVED ~ DO NOT COPY *woTHOUT PERMISSION(CODEWEST API 570 PREP COURSE FINAL EXAM #4 (COPYRIGHT 2008 ~J.W. COLEY.. W. STOKES AND CODEWEST- ALL RIGHTS RESERVED 00 NOT COPY WITHOUT PERMISSION 133, An injection point inspection circuit includes a recommended upstream limit from the injection point, the greater of inches or pipe diameters and a recommended downstream limi of the change of flow direction past the injection point or____feet beyond the __ change in low direction, whichever Is less, 215.4, fat, 20, ia 10,3, second 30. frst 12.2 tha, 25, second (552.5, second 26 fret 134. If buried piping is uncoated, the Inspector should check at the soikto-air interface. He should call for excavating ‘deep to assess the potential for hidden damage. a.3't09 pews Seni Va 4.41010 195. When water or other aqueous solutions in a piping system freeze, what may happen: (@ihe pipe may fail because ofthe expansion ofthe material when it freezes. “8. Nothing, the materials wil occupy less space when it freezes, 7 ©. Piping should be designed to take the stresses: hence nothing should happen. 4. System should be flexible enough to with stand the freezing, nothing will happen, 136, Corrosion under insulation (CUI) thatis dependent upon climate Is more apt to occur cose der, scontinet locations. @nvwarmer marine locations / exremely cola northern osaons 4. hot, ay, very low humid cations. 187. What are the only pipe components that use filet welds for primary welds? 2. expanded components and ring joint flanges. b, threaded components and weld neck flanges. 4 socket welding components and slip-on flanges. 4. flared components and miter bends 138, Cast iron shall not be used above ground within process unit limits in hydrocarbon or other farnmable fd service at tomperaiuts above." degrees F- nor at gape pressures above a 2500, 300 ©. 400, 200 4 an , emi % BI-3 B2S.4.2 (é) 44200, 400 / CODEWEST AP! 570 PREP COURSE ‘COPYRIGHT 2008 ~ J W. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY ‘WITHOUT PERMISSION 4‘CODEWEST API 570 PREP COURSE FINAL EXAM § 1 ‘COPYRIGHT 2008 ~ J. W, COLEY. JW, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -D0 NOT COPY WITHOUT PERHISSION 139, Hammer testing of piping, valves, and fitings is a method of extending the scope of measurement to detect the presence of unexpected thin sections, Which of the listed tems may safely be hammer tested? a castin and sess-eeved thes in caste and corosive smi J 6 certon sea ines in ow oF on-corosve service / © copper bing rate inne. or ther png mae tom st Gate, camont a other tena costa (ea) De terials 140, Pipe flanges and flanged fitings of ASME B 16.5 are obtainable in classes 150, 200, 400, 600, 1500 and 2500, a. #00 b. 1000, “ 3. 700 & 900 141, Per API 870 Service-specitic corrosion may occur in carbon steel piping when the sulfur Content in the oil is gréater than 0.5% by weight and the temperature is__or higher same a : , 450° F S?o as ¢ ©. 250° F - 500" F £42, you have vibrations, hydraulic hammer, pressure fluctuations, and frequent thetmal ccranges. piping may suffer from 2. environmental cracking, ». creep cracking Va. 6) fatigue cracking erosion cracking 143, Fatigue cracking can typically be first detected at points of high-stress intensification such horizontal straight runs of ping Va bbvanch connections or sharp changes of direction vertical straight runs of piping 6. propery designed expansion loops. 144. The maximum internal pressure permitted inthe piping system for continued operation at the ‘most severe condition of the coincident internal or external pressure and temperature (minimum (or maximum) expected during service is known as: ‘8, maximum relief waive pressure (MRVP) », maximum allowable operating pressure (MAOP) 4 (maximum allowable working pressure (MAWP) ‘d. maximum jurisdictional pressure allowed (MJPA) CODEWEST API 670 PREP COURSE COPYRIGHT 2008 ~ JW, COLEY, Jc W, STOKES ANO CODEWEST- ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERANSSION isCODEWEST API 570 PREP COURSE FINAL EXAM 41 ‘COPYRIGHT 2008 -J. W. COLEY. JW. STOKES ANO CODEWEST ALL RIGHTS RESERVED -_DO NOY COPY WITHOUT PERWISSION 148. fa backing ing is used in a veid joint where the resulting crevice is detrimental e.g subject to corrosion, vibration, or severe cyclic conditions), ‘a, mechanicat or other interlocks shall be provided to prevent separation. b it should have a maximum tensile stress of at least 10% higher than the weld metal «the joint should be radiographed to insure full penetration, “@: should be removed and the internal joint face ground smooth, 146, When will the performance qualification of a welder or welding operator for @ process expire? When he has not welded with a process during a period of 3 manths or more. (D When he has not welded with a’process during @ period of 6 months or more. °c. When he has not welded with a process during a period of 1 month or mor 4. When he has not welded with a process during a period of 12 months or more, 147. ASME Standard B16.5 covers pressure-temperature ratings, materials, tolerances, marking, Testing and mato of Gesigntng openings or Ranges end fangea kings NES tough Nes ath,0 : . @ia.24 va at 28 at, 28 148, Piping in a refinery that in normal active service cannot be valved off or, fit were valved off, would significantly affect unit operability is known as: a, secondary operating pining L (Byprimary process piping 7 Secondary process piping 6. lage-bore piping. 149, All repair and alteration work must be authorized by the” ___priorto its commencement. a. operators b. jurisdiction 4 Pinspectar 150, A permanent repair of a defect in a pipe can be made by’ 2 fastening an expanded split sleeve over the defect, bolting a lap patch over the defect, fr clamping a weld cap over the problem area b. instaling a properly designed and fabricated coltad leak clamp over the defect, or use ‘a commercial leak sealing company to fabricate a device to seal off the defect, affixing a full circumferential welded spit sleeve over the defect, @lap patch less than “V2 the diameter of the pipe over the defect, or a weld cap over the corroded area, (Giremove the defect by preparing a welded groove that removes the defect, restore the ‘corroded area with weld metal or cut out a cylindrical section and replacing ‘CODEWEST AP! 570 PREP COURSE ‘COPYRIGHT 2008 - J, W, COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -00 No COPY ‘WITHOUT PERMISSION 16 — ia i _ |‘CODEWEST API $70 PREP COURSE FINAL EXAM ANSWER KEY #4 COPYRIGHT 2008 ~ J. W. COLEY, J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION 1.4, B165, 5.3.5(c) 2.2. B31.3, Table At 3.6570, Table 7-1 4.0, Section V, T-952 5.¢, 570, 7.1.1 6.b,B31.3, Table A4 7.2 B16, Table F2-1.5 8 b,831.3, 304.12 8.¢, B31.3, Table A-18 10.4, 831.3, 3045.3 11. ¢, B31.3. Thle 330.1.1 12. a, 831.3, 330.14 13. d, 831.3, 931.1.1 14. Section V, T-761.1 15,4, 577, 9.8.4 16. a, 570, Table 6-1 17.2, 870, 7.4.1 18.a,570, 7.1.1 19. a, 831.3, Table A-1 20.b, 816.5, 5.3.4 24. b, Sec. V, ThI T-276 22. b, Sec. V, T-282.1 23.0,570, Table 7-1 24. a, 570, Appendix C.2 25 b, 831.3, Table At 26.a, Sec. V, T-652 27.6, B165, Tble F2-11.1 28. a, Sec. IX, QW-253 29.0, Sec, V, 7-923 30, ¢, 570, 9.2.6 31.¢, B31.3, 304.12 32. b, Sec. IX, QW-432 33.6, B16, 42.5 34.b,574, 11.2 36 b, 577, 9.8.3 36.0, 574, 10.2.1.5.2 37. a, $74, 102.1.5.3 38 ¢, 574, 10.218 39. b, 570, 82.24 40.¢,570, 6.31 41. b, 831.3, 300.2 42. 4. B31.3, 3002 43. a, 570, 3.41 44. b, 570, 3.44 45. d. 570, 3.40 46.2, 570, 33 476,570, 34 48.b, Sec IX, QW-451.1 49.0. Sec IX, QW-408.2 50. a, Sec. IX, QW-451.1 51.0, 57, 45 52.b,578, 5.2.4.3 53.¢, 870, 7.12 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1CODEWEST API 570 PREP COURSE FINAL EXAM ANSWER KEY # 4 COPYRIGHT 2008 ~ J. W. COLEY, J. W, STOKES AND CODEWEST- ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION Seo ence anes 91.d, 570, 5.3.11 ‘ 93. a, 570, 6.6.2 - conan | 100. a, Sec. IX, QW-461 102. c, 570. Table 6-1 ft | 103. b, 570, 6.4 \ _—_——— a ; ilCODEWEST API570 PREP COURSE FINAL EXAM ANSWER KEY #1 COPYRIGHT 2008 ~ J. W, COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 108. ¢, 570, 5.4.2 109. c 670, 5.44 110 b, 570, 5.4 111, d. $70, 56 112 a, $70, 536 113. b, Sec. IX, QW-461.4 114, b, BI6.5, 1.4 115.c, $70, 52 116. d, 570, Appendix A 117. a, Sec. IX, QW.-304.1 118. ¢, BI6,5, 22 319 ¢, BIBS, 252 120, d, 570, 5.32 421, a, 574, 14.1 122. ¢, 877, 3.16 123. b, See, IX, QW-431 124. d, B16.5, 5.3.4 425. ¢, S74, 10.2.3 126. b, BIG, 5.3.4 127. 6, 570, 53.50) 128. b, BI65, 22 429, ¢, 831.3, 345.1 130. a, B31.3, 344.5.2(c) 131, a, 8313, 335-1(0) 132. 6,831.3, 331.1.7 133. d, 870, 5.3.4 434,570, 53.4 135, 9, 870, 5.3.12 436, 6,570, 533 437. ¢, B31.3, 311.25 138, ¢, B31.3, 323.42(b) 439. b, $74, 10.2.4 140. 4, B16.5, 1.1(a)(1) 141, b, 870, 5.3.5(0) 142 570, 53.9 143, b, $70, 5.39 4144, ¢, 570, 324 145, d, B31.3, 311.23 146. b, Seo. IX, W322. 147 b, B16, 1.1(2)(2) 148. b, 870, 3.34 449. d, 870, 8.1.4 180. 0, 570, 8.1.3.2 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J.W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSIONCODEWEST AP! 570 PREP COURSE FINAL EXAM ANSWER KEY #4 (COPYRIGHT 2008 J. W. COLE, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION Problem #2 47000-16500 6590-16750 psi Problem #3 p= 2SE(t-) _ 2x20000%1.0(0.42- 0.1) | eagpsi D 20 Problem #5 tinal teewal _ 0.375 -0.25 Corrosion rate (LT) = = 0.0078 in./yr ‘years between 16 PD 275 x 6.625 TSE = 0.0452 in. or 0.045 in. +PY) (20000 x1.0 +275 x 0.4) Remaining fie = =24.7 aoa oR 0.0083 7 Problem #8 = 0.4076 in or 0.41in 2SE+PY) 2(13000x1 Problem #10 w1a.75,|_ 3700 ¥16x12000x1.0 — +0.10 = 1.4334 or 1.43 in, CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J, W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -_DO NOT COPY WITHOUT PERMISSION 4CODEWEST API 570 PREP COURSE FINAL EXAM ANSWER KEY #1 COPYRIGHT 2008 - J, W, COLEY, J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION Problem #17 tina town _ 0.375 -0.25 Cotrasion cate (1) = “SSM, = D2 = = 0.0078 in yr Problem #18 : Corrasion rate (ut) = Mate tewe _ 0.378-0-28 _ 9 078 in yr earstetaeen 16 tecnar _ 0.30 - 0.25 Corrosion rate (ST) = 0.0083 in /yr Problem #23 carota ir it 280-04 «9 8Hn i 2SElte-2(o.r x years to next inspection)] _ 2x20000xt,0[0.42-2(0.016 X 5) _ 676 pai D 8 Problesn #34 tee ag A X65 dg 450,125 = 0.344 in 2(SE + PY) 3(18900x1.0 + 400x0.4 Problem #34 15PD , 6. 15%275X12.78 9 495 0.275 oF 0.28in 2x21900x0.8 CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 ~ J. W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED — DO NOT COPY WHTHOUT PERMISSION