CODEWEST API 670 PREP COURSE FINAL EXAM #2 (COPYRIGHT 2008 - J, GOLEY, J W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ GO NOT COPY WITHOUT OPEN Book Pick THE BEST ANSWER 4. if 2 welder is tested in the 2G postion on an 8 inch diameter pipe, what positions and diameters is he Qualified to wela? 2, fat and horizontal in plate and fiat and horizontal In pipe 2-78 in, OD and over. » fat in plate and pipe, all diameter. «lat and veriea! in plate and, pipe 2-718 in. OD and over. {all positions in both plate and pipe-and all diameters. 2. ANPS 18 seamless pipe operates at 725 psi and 725° F, maximum. The pipe is made from ASTM AB72 Grade 870 material. What allowable stress would you use to determine the pipe's minimum thickness tor Pressure design? 46550 psi 417000 psi 16500 psi 20000 psi 3. A NPS 10 piping system was designed to operate at 350 psi and 400° F with a 0.0825" corrosion allowance. The pipe was originally installed with 0.260" thick wall made trom ASTM A33E Grade PS material The allowable stress is 17200 psi, The pipe is seamless. The current thickness measured ig 0.174" . the corrosion allowance of 0.0625" js maintained, what MAWP Is the pipe good for now? Round to the nearest ps 2. 933 psi , 840 psi ©. 357 psi 4.704 psi 4, Direct visual examination may usually be made when access is sufficient to place the eye within of tne surface to be examined and at an angle not less than to the surtace to be examined. 2. 12 inches, 45 degrees . 18 inches, 15 degrees ©. 24 inches, 39 degrees 4, 30 inches, 20 degrees 5. An existing NPS 18 piping system, reflux line of a depropanizer fower, operates at 275 psi and 200" F. The pipe material is seamiess ASTM 83 Grade B. The pipe thickness when installed in 1980 was 0.230" . During {an inspection in 1980 the thickness of the pipe measured 0.20" . In 1996 the thickness was measured ana found fo be 0.18". What isthe remaining Ife ofthis system? Round the answer to the nearest tenth of a year. (CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 - J, W, COLEY, JW, STOKES AND CODEWEST = ALL RIGHTS RESERVED ~ 00 NOT COPY WITHOUT FERMISSION 1(CODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008 -J, W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 6, What isthe allowable stress for an ASTM A312 Grade TP304. that is to operate at a service temperature of 1250° F? 2. 3200 psi . 2600 psi ©. 2100 psi 4.1700 psi 7. You find a fange (forged flange marked ASTM A182 Grade F') and itis class 300, You know the operating temperature is 500 degrees F, What operating pressure is permissible with this lange? 2. 640 psi , 500 ps! 6.665 psi 4.300 psi 8, Anew seamiess NPS 14, ASTM ASS Grade B material, pipe operates at 775 psi and a maximum of 750° F For only pressure design, what minimum thickness is required? 2,050" bast 043" 4.0.46" 8. ANASTM A135 Grade A NPS 6 electric resistance welded (ERW) pipe is to be used in a refnery for hydrocarbon service. It operates at 300 psi and 125 degrees F. What joint factor, Ej, would you use in determining the thickness for pressure only, 10. An ASTM A.83 Grade B NPS 6 pipe operates at 700 psi and 750° F. A blank fabricated from ASTM A-516 Grade 70 piate is to be used for testing and later for operations. The blanks to be used with 600 pound class flanges. What thickness blank willbe required? The corrasian allowance required is 0.10" an each side of the blank. The LD. of the gaskets is 6.75". Round the answer to the nearest hundredth, 11, ANPS 14 pipe with a wall thickness of 1.25” has to have a section 3 long cut out and replaced. The pipe material is ASTM A-63 Grade B. What preheat would you require on the butt welds? a. None , 100 degrees 175 degrees d, 50 degrees (CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008-4. W, COLEY, JW. STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION —— a ll oe —_ semCODEWEST API 570 PREP COURSE FINAL EXAM # 2 J. W, COLEY, J. W. STOKES AND GODEWEST ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERIISSION 12. You are UT inspecting an NPS 10 pipe. What diameters are the test points? a. 3 inches b.2inches 64 inches df inch 13. An A 108 Grade 8 pipe 0.75 in. thick requires impact testing. The nominal pressure stress is 8000 psi and ‘the design minimum temperature is ~ 20°F. Below what temperature is impact testing required? a. 93°F b. 15°F . 1088 6-207 14, During impact testing of an A 358 Grade 304 pipe, a 1/3 size impact test bar was used instead of a fll size bar. The design temperature Is 60°F below the minimum temperature requiring impact testing. At what ‘temperature must the impact test be performed? 2-20 b.— 5108 © 475°F 4. 50°F 15, AP-No. 1 branch connection has been added to a piping system. What isthe criteria for determining the need for postweld heat treatment? 2a, heat treatment is required when the thickness through the weld in any plane is greater than three times. the minimum material thickness requiring heat treatment, ». if the nominal wall thickness exceeds % in. heat treatment is required when the thickness through the weld in any plane ls greater than one-half the minimum material thickness requiring heat treatment. 4, heat treatment is required when the thickness through the weld in any plane is greater than twice the minimum material thickness requiring heat treatment 46. Whatis the recommended maximum thickness measurement inspection interval for Class 2 piping, tO years 8 years S years 3 years acce 17. ANPS 6 piping system, refux ine system of a depropanizer tower, operates at 275 psi and 200° F. The pipe materials ASTM ABS Grade B. The pipe thickness wen installed in 1980 was 0.425". During an Inspection in 1998 the thickness ofthe pipe measured 0.35", Whats the corrosion rate of te pipe In this system? 2, 0.0048 inyr 0.078 inyr 0.0078 fiyr 0.078 cmnyr CODEWEST API 670 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, J, W. STOKES AND CODEWEST~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION‘CODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008 - JW. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ 00 NOT COPY WITHOUT PERMISSION 18. ANPS 6 piping system, reflux ine system of a depropanizer tower, operates at 275 psi and 200° F. The pipe material is ASTM A53 Grade B. The pipe thickness when installed in 1985 was 0.400" . During an inspection in 1990 the thickness of the pipe measured 0.308" . In 1996 the thickness was measured and found to be 0.25". What s the value of the worst corrosion rate that should be used to calculate the remaining life of the pipe? 2. 0.0128 intyr . 0.00817 invyr «0.0830 iniyr 4. 0.0780 inye 18, It must be determined if a weld in an NPS 10 pipe must be impact tested. The pipe is A 672 Grade C55, and the thickness is 625 in, Below what temperature would impact testing be required? 2. ~ 26°F, b.- 16.7% ©. +26 346.5 20. When inspecting injection points, more extensive inspections should be made in what areas? 2. beginning 12 pipe diameters upstream of the injection nozzle and continuing for atleast 10 pipe diameters ‘downstream of the injection point. », beginning 16 in. upstream of the Injection nozzle and continuing for a least 3 pipe diameters downstream ofthe injection point. «, beginning 12 in, upstream of the injection nozzle and continuing for atleast 10 pipe diameters downstream of the injection point. 4d. Beginning 12 in. upstream of the injection nozzle and continuing for atleast 25 feet downstream of the injection point 21. A2T hole diameter IO! isto be located on the source side of a 48" diameter pipe that has been welded, The wall thickness is 0.625". Select the hole type designation and the hole diameter of the I 2.178 0013" b.20 8 0.040" ©. 25.8 0.020" 4. 30 8 0.040 22. An A360 Grade LF forging must be impact tested. The material fuly deoxiized, Whatis the ‘acceptance criteria when a 7 mm specimen is used? 13.8 10 fbr b.20 8 15 fbr 69.187 fit 0.015" laterai expansion ‘CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 ~ J.W. COLEY, J, W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PeRMission, 4 _— i aCODEWEST AP! 670 PREP COURSE FINAL EXAM # 2 COPYRIGHT 2008 - J. W. COLEY, dW, STOKES ANO CODEWEST ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 23. ANPS 8 piping system operates at 550 psi and 400° F. The pipe is 0.45" wall made ftom ASTM ASS Grade B material. The pipe was installed in 1901. The allowable stress is 20000 psi. The pipe is seamless. The thickness measured in 1996 is 0.36". The next planned inspection Is in the year 2001. Calculate the MAWP in the year 2003 for ths pipe. Round answer to the nearest whole number. 2. 756 psi b. 983 psi ©. 835 psi 4.650 psi 24. One of the examples of service-specifc and localized corrosion Is 1. dew point corrosion in condensing streams, b. caustic SCC. €. underdeposit corrosion in slurries. d.aand cabove, 25. A new cast flanged fiting is being inspected prior to acceptance. The inspector has measured a thickness in one area of the NPS 14, Class 600 flange to be 0.81 in, What would be the diameter of the area of subminimum thickness permitted and what would be the minimum thickness permitted inthis area? @.1.237 in, diameter, 0.727 in .2.024 in. diameter, 0.880 in, 1.004 in. diameter, 0.970 in 4.000 in. diameter, 0.556 in 26. As a standard technique, the temperature of the penetrant and the surface of the part to be processed by PT shall not be below, or above ‘throughout the examination period. a. 60°F, 125° F 55°F, 1009 F 70°F 150° F d. 65° F, 135° F 27. What isthe hydrostatic test pressure of a ASTM A105 carbon steel class 400 forged flange? 2.1450 psi b. 1485 psi «. 1500 psi 4.1810 psi 28. What is the raised face dimension for an NPS 10 flange of Class 600? 2,006 in b.026 in. ¢.0.16in 6.085 in (CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 ~ J, W. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED = DO NOT COPY WITHOUT PERMISSIONCODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008 ~ JW. COLEY, 1, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION 29. A flanged fiting is found to have two areas of subminimum thickness, The fiting is NPS 6, Class 600 How far apart can these subminimum areas be and be acceptable? a. 1.250. 3031 in. ©. 5.001 in, 4. 6,000 in, 30, What isthe extent of follow-up examinations with NDE or insulation removal at areas with damaged insulation on a Class 1 system? a. 15% b. 50% ©. 10% 4. 33% 31. You are asked to check a new NPS 6 piping system that is made from ASTM A-106 Grade & material. ‘The system operates at 400 psi and 500 degrees F. The piping engineer has a note on the records that a thickness of 0,15" is required for structural teasons and a corrosion allowance of 0. 125° must be maintained What thickness of pipe would you use? Round to the nearest thousandth of an inch, 33. What marking is not required on a B16.5 flange? Note: The marking may be included, but iit is, the pressure rating shall be stamped next to it a. size b. designation «temperature rating class 34, A. NPS 10 gate valve made from ASTM A216 Grade WCB material was rolled out for inspection. An area ofthe valve bady was found by the inspector to be thinning. The maximum operating pressure ofthe valve Is 275 psi at 200 degrees F, The casting factor, Ec, is 0.8. The owner-operator requires the Inspector fo maintain a 0,125" corrosion allowance. What is the minimum thickness for the valve body? Round answer off to the nearest hundredth 0.15 0.25" 029 4.031 CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 - J, W. COLEY, J. W. STOKES AND CODEWEST = ALL RIGHTS RESERVED - DO NOT COPY WITHOUTCODEWEST API 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008- J W. GOLEY, , W. STOKES ANO CODEWEST - ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION 35, Statistical analysis employing point measurements to piping systems with significant localized unpredictable corrosion mechanism a. is not applicable b.is notimportant «is applicable 4. none of the above 36. What should the Inspector do regarding the selecting of corrosion rates? + a. consult with piping engineer to select the rate that best reflects the current process. b. select the one resulting in the shortest remaining Ife consul with a corrosion specials to select the rate that best reflects the current process. d. select the one resulting in the longest remaining life 37, Ifyou have a threaded pipe joint that is leaking in-service, you shoul: 2. not tighten it because of a possible crack in a thread root may lead to failure, b. tightened it immediately to stop the leak, «note the leak for record purposes andi have it repaired at the next shut-down, 4. hammer test it to make sure that itis not thin. 38. Which ofthe following is the standard used when performing welding in service or hot tapping? 2. APIS76 ». API Publ 2201 API Publ 651 API 880 30, When using API RP 579 to evaluate the effects of fire damage, which Section applies? 1 40. Injection points should be checked downstream of the injection point 2.to the frst change in direction or 25' beyond the injection point. ». to the third change in flow direction or 30' beyond the secand change in flaw direction, whichever is less, «to the second change in flow direction or 25’ beyond the first change in flow direction, Whichever is less. 4d.to the second change in flow direction or 20° beyond the frst change in low direction, whichever is less, 41, A uid service in which the fuid handled is nonflammable, non toxic, and not damaging to human tissue ‘whose design gage pressure does not exceed 150 psi and whose design temperature is between ~ 20°F and 66°F . Category M . Category D ©. Class 4 J. Class PM (CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008- JW, COLEY, J, W. STOKES AND CODEWEST = ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION‘CODEWEST AP! 570 PREP COURSE FINAL EXAM # 2 COPYRIGHT 2008 ~ J. W, COLEY, J. W- STOKES AND CODEWEST “ALL RIGHTS RESERVED ~ D0 NOT COPY WITHOUT 42, Identiication of materials by visual stampsimarkings. for PMI testing: 2. should not be considered as a substitute bate required by the ownerluser .ate not required by the piping engineer 4d. should be considered as a substitute 43. What is classified as smaltbore piging (S8°)? 2. Piping that s less than or equal to NPS 2 ». Piping that is less than or equal to NPS 2.25, C Piping that is less than or equal to NPS 2.5 4. Piping that is less than or equal to NPS 2.75 ‘44, Design of a component is the most important factor in deterining a components resistance to fatique cracking, This isa ertcal factor for what damage mechanism? a. vibration-induced fatigue ', mechanical fatigue corrosion fatigue 4. none of the above 45, What is secondary process piping? 2, Small-bore (< to NPS 3/4) process piping downstream of any pump. . Small-bore (< to NPS 1) sample piping on any process pipe. ¢. Small-bore (< to NPS 1.5) process piping past normally closed globe valves. 4. Small-bore (< to NPS 2) process piping downstream of normally closed block valves. 48, A change in either or both the design temperature or the maximum allowable working pressure ofa piping ‘system is known as: a. Rerating b. Renewal « Retrofting od. Regurgitation 147. Which of the below is NOT an authorized inspection agency? 2. The Inspection organization of the jurisdiction in which the piping system is used ». The inspection organization of an insurance company that writes insurance for piping ¢. An inspection organization of ASME that follows piping systems, 4. An independent irspection organization employed by the owner or user of piping (CODEWEST API 570 PREP COURSE COPYRIGHT 2406-1, W COLEY J. W. STOKES AND CODEWEST = ALL RIGHTS RESERVED ~D0 NOT COPY WITHOUT 8CODEWEST API 870 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 J. W. COLEY, JW, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ 00 NOT COPY WITHOUT PERMISSION CLOSED BOOK BEGINS HERE 51. At what temperature range does CU! become more severe? 212-250" b. 25 250°F 212-380" 6. 212~250°F 52, Other techniques may be used for qualtaive tests. One of these is? a. portable x-ray fluorescence. b. eddy current sorters. ©. chemical laboratory analysis. d. portable optical emission spectrometry '53. Which ofthe following units are affected by sulfuric acid dewpoint corrosion? 2. process heaters that burn fuels containing vanadium, b. FCC units ©, process heaters and boilers that burn fuels containing sulfur. d. Akalation units 54, Hydrofluoric acid, anhydrous hydrogen chloride, and hydrogen sulfide (greater than 3 percent) are alin Class _ ‘service. '55. A cluse-Interval pipe-to-soll potential survey should be made on buried cathodically protected piping to verify thatthe piping has a protective potential throughout its length. For poorly coated pipes where cathodic protection potentials are inconsistent, the survey may be conducted at intervals for verification of continuous corrosion contol. a. 2year b. Syear . S-year 4. 10-year, 156. PWHT at 1150°F for carbon steels is considered an effective prevention of what type cracking? a. high temperature hydrogen attack chloride stress corrosion cracking ¢ caustic stress corrosion cracking d, polythionic acid stress corrosion cracking CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 - J. W. COLEY, J. W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ 00 NOT CoPY wiTHOUT PERMISSION UCODEWEST API 570 PREP COURSE FINAL EXAM # 2 ‘COPYRIGHT #98 J. W. COLEY. 1. N- STOKES AND CODEWEST “ALL RIGHTS RESERVED ~00 NOT COPY WITHOUT PERMISSION 57, Which of te following is an inspection/monitoring method for chloride stress corrosion cracking? a.uT RT PT or phase analysis EC AE ‘58, Which of the listed items are NOT considered piping’ 28 defined by 831.37 2. pipe support bent » pipe mixers c telet valves off pipes d.gate valves 59, Bolts should extend completely through their nuts. Any whch fall to do so are considered acceptable engaged ifthe lack of complete engagement is nat more thant 1. two threads. ba" .one thread 4.1/2 the depth ofthe bolt 60. An owner asks an Inspector it insulated small vents, bleeders, etc, can be checked for thickness, thread contact, corrosion, and weld quality while the systems are in operation and without stripping insulation. f you ‘were the inspector, which of the methods listed below would you pick? aur BRT AE eT 61, You are sent to a process unit in a refinery with a ultrastnic thickness measuring intrument to take thickness readings on a piping system. After you get the proper okays and reach the piping to be measured, ‘you find that you can not place your hand on the piping, itis too hot. You go back ang check with the ‘operators and they tel ou that the temperature ofthe line is 400 degrees F. Which of the following courses cof action would you take? ‘a, Make sure your couplant works; take the readings and turn them in to the owner. ». Since the probe, when hot, reads low, estimate what this is and take the reading, «. Ask the operators to change the process and let the line coo' of 4. Check to see ifyou have the correct probe and a temperature correction table for it 662, Wich ofthe folowing is an example of where creep cracking has occurred? a.1%Cr b,9cr © aCr— 1Mo 4d. 1% Cr steels above 90°F CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 - J. W. COLEY, J. W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED -00 NOT COPY WITHOUT PERMISSION nhrn nna ne 2CODEWEST AP! 870 PREP COURSE FINAL EXAM # 2 ‘COPYRIGHT 2008 - J. W. COLEY, J. W. STOKES AND COGEWEST ~ ALL RIGHTS RESERVED ~DO NOT COPY WTHOUT PERMISSION 663. Which of the following piping systems are excluded or optional under the provisions of API 5707 {2 raw, intermediate, and fished petroleum products piping b piping carrying raw, intermediate, and firistied chemical products. hydrogen, natural gas, fuel gas, and flare eystem piping. 4. internal piping or tubing of fired heaters. 64. a close-interval pipe-o-soll potential survey measures the potential ofthe pipe to the sot ively over the pipe, at predetermined intervals between measurements. These intervals are usually? a. every 80 feet . every 100 feet ©.25, 5, 10 0720 feet 4. 1 foot 65. fa “pig Is used for cleaning a pipe or if an “inetigent pig” Is used for checking for defects or thickness the pipe line must be free of restrictions and the bends should be diameter formed bends rather than 90 degree welt els for facilitation of the pigging operation. a. two b.three «. four d. five 66, Carbon, lovsalioy and other ferric steels may be susceptible to brite failure at or below ambient ‘temperatures. Brite fracture usually isnot a concern with 2a. low alloy steets (especially 2.26 Chr-t Mo. b. thick-wall piping «relatively thin-wall piping 4. eric stainless steals 687. Which one ofthe following is not a record normally found inthe permanent fle? ‘8, manufacturers names ofthe piping in the systems b. calculated setiement thickness. «previous repairsireplacements, , original date of installation. 68. The corrosiveness of the soll can be determined by a measurement of the soil resistivity. What is meant when a lower reading is obtained? {. another sample must be taken the soll is relatively more corrosive. «the sol is neutral, 4d. the sollis less corrosive. 9, What NDE personne? quaiiication requirements apply for radiographing and evaluating film for ekderiwelding operator qualification? a, Inspectors choice. b. SNT-TC-1A none J, welding engineer's choice CODEWEST API 670 PREP COURSE (COPYRIGHT 2008 - JW. COLEY, J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WTHOUT PERMISSION(CODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008 ~ J. W, COLEY, J. W. STOKES AND CODEEST “ALL RIGHTS RESERVED ~ D0 NOT COPY WITHOUT PERMISSION 70. To what requirements must a visual examiner be qualified to a, ASME Section Vill, UW-51 b. ASME Section V, Aricie 2 ASME Section V, Article 8 ASME 831.3, Alice 10. 71, Who determines Ifa pressure testis required after a repair is made to a piping system? 2. Inspector b. Owner-User ‘¢ Maintenance Supervisor 4. Operator 72, What are the inspection requirements for Class 1 secondary SBP? a. annually ». optional C inspected to same requirements as primary process piping, 4d. inspected to same requirements as Class 2 secondary SBP. 73. When an Inspector knows or is advised that environmental cracking may be @ problem in a particular Piping crcut, what types of inspections would be mast effective? a. Hammer test, VT, EMAT BET, VT.AE . WEMT, PT, UT(shear wave) 4. Hydrotest, UT (straight beam), Magnetic Flux Leakage 74, To what should a step wedge comparison film be verified against? a, a National Standard step tablet. ».a calibrated densitometer. a national standard step tablet. 4. a national standard step wedge calibration fm. 7. What is creep cracking dependent upon? 2. time, temperature, and stress. b. pressure, intensity, newness relaxation, cycles, out of roundness. d. fatigue, corrosion, parameters. 76. Which of the folowing is the maximum electrode size fora hot tap root pass on a 24 in. pipe less than % in. tick? ahin b. 3/82 in, ©, 5132 in. 18 in, CODEWEST API 670 PREP COURSE ‘COPYRIGHT 2008 - J, W, COLEY, J. W, STOKES ANO CODEWIEST = ALL RIGHTS RESERVED - DO NOT COPY WITHOUT 4 = Ewa aaa a a on!(CODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2009 ~ J. W. COLEY, J, W. STOKES AND CODEWEST=-ALL RIGHTS RESERVED 00 NOT COPY WITHOUT PERMISSION TT. They have performed a hydrostatic test on a buried pipeline, The design pressure is 100 psi and the test pressure was 126 psi. After 4 hours the pressure had dropped § psi. The line was repressurized to 125 psi and isolated. After 4 additional haurs the pressure had dropped 5 psi. Is this acceptable? ayes b.no, the pressure drop was beyond the acceptable limit. ‘6-10, the additional time should have been 6 hours, 4, no, a calibrated pressure gage was not used. ‘78. Which of the folowing is the best method(s) for inspectinglmonitoring caustic embrittlement? aut b. WEMT, EC, RT, o ACM tech PT AE 78. When valve body andior closure pressure tests are performed they should be conducted in accordance wath? a. APL Sta 2201 b. API Std, 598 ©. API S70 4.8313 80. During periodic scheduled inspections of injaction point circut inspections, more extensive inspection, 3 point in a 100 foot straight section of NPS 3 pipe is checked. The inspector checks an area__ upstream ofthe injection nozzle and he checks downstream for at least 8. 10 inches, 10 ft b. 12 inches, 2.5 f. ©. 15 inches, 15 ft. 4. 12 inches, 20 f 81. Chloride stress corrosion cracking (SCC) of austenitic stainless steels due to rcisture and chlorides: poiythionic acid SCC of sensitized austenitic alloy steels due to exposure to sulfide, moisture condensation or oxygen; Caustic SCC (caustic embrittement); Amine SCC; and Hydrogen induced cracking are all examples of 2. erosion and corrosionfecosion b. environmental cracking. ©. creep cracking ol brite fracture 82. What should bodies of valves that operate in severe cyclic temperature service be checked internally for? a. lose parts mecranical fatigue «, corrasion/erasion d. cracks ‘CODEWEST AP! 570 PREP COURSE COPYRIGHT 2008 ~ JW. COLEY, J. W. STOKES AND GODEWEST- ALL RIGHTS RESERVED - DO NOT COPY WTHOUT PERWISSION‘CODEWEST API 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 - JW. COLEY, J, W. STORES AND COOEWEST--ALL RIGHTS RESERVED - DO NOT COPY WITHOUT 83. If an insert patch (fush patch) with ful-penetration groove welds is used as a permanent repair for 8 pipe in a dass 1 oF 2 piping system, what NDE procedure would you require? 2. spot radiograph welds or UT welds 100%--NDE procedures approved by inspector. b. radiograph welds 100% or UT welds 100%--NDE procedures approved by Inspector. random radiograph welds or MT welds 100%-NDE procedures approved by Inspector. d. radiograph welds at corners & at one horizontal & one vertical weid-Inspector approve. 84, Operators have reported to inspection that they have observed bulging of insulation and bands are missing, What is the possible cause? a. freezing b. caustic embritement cul 4. Chioride $cc. £85. Who must authorize the use of a flush patch in a pipe? 2. piping engineer b. ownerluser «inspector inspector and piping engineer £86, The remaining life of an end cap on a pipe has been calculated to be 10 years. The pipe is designated Class 2. What is the next interval for thickness measurements? a. 5 years b. 10 years ©. 78years, d. 3years 87, Whats the face of a weld? 1a. the exposed surface of a weld on the side from which the welding was done. the leg ofthe weld in contact withthe part to which itis attached «. the exposed surface of a weld on the side opposite which the welding was done. d.the convex exposed surface of a weld 88, Serious deterioration may have occurred in a gate valve, Where should thickness measurements be taken? 2. on the wedge. b.on the stem, between the seats, 4d. on the body near the stem £89, Who establishes the piping inspection intervals for thickness measurements and external visual inspection and, where applicable, for internal and supplemental inspections? a. NBIC or ASME b safety department or operations €, maintenance supervisor 4. owner-user or the inspector ‘CODEWEST API 670 PREP COURSE COPYRIGHT 2008 - J. W. COLEY, J. W. STOKES AND CODEWEST = ALL RIGHTS RESERVED --00 NOT COPY WITHOUT PERNISSION 6‘CODEWEST AP! 570 PREP COURSE FINAL EXAM #2 J. W, COLE, J. W. STOKES AND CODEWEST “ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT 20. What type valve would not be used in line that would be pigged? a. slide b. peg «globe 4.allthe above. 91. You are selecting TML's for @ high temperature sulfur line with low velocity fow. What would be a Consideration in the number of TML's to use? 2. no corrosion loss expected so one would be adequate. b. the number of TML’s would be fewer than fora circuit wth more localized metal es. a greater number of TML’'s would be required because of the product and temperature, 4d. none of the above would apply. 92, Can an examiner evaluste the results of an NDE examination? a.no . yes, provided they are SNT-TC-1A certified. yes, provided they have received special traning and have been authorized to do so by the ownerfuser. 4d. yes, provided the inspector has approved 93. Inspection of secondary, auxiliary SBP associated with instruments and machinery is: 2. optional b. required. mandatory. 4. necessary, ‘96, What type cracking occurs to sensitized austenitic alloy steels due to sulfide moisture condensation? a. caustic SOC b. polythionic acid SCC «hydrogen blistering 4. chloride SCC. 95. For services with high potential consequences if fallure were to occur, the giping engineer should consider Increasing the required minimum thickness above the calculated minimurn, This new required minimum thickness is called? 2. ending thickness 'b extra required minimum thickness ¢. retirement thickness 4, resolution thickness 96. The owner is changing a valve from a Glass 600 to a Ciass 400. What is this change? 2. alteration b. repair ©. maintenance activity 4. modification CODEWEST API 670 PREP COURSE COPYRIGHT 2008 - 4. W. COLEY, J. W, STOKES ANO CODEWEST ~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION(CODEWEST AP! 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008 ~ J. W. COLEY, J. Ws STOKES AND CODEWEST ~ ALL RIGATE RESERVED - 00 NOT COPY WrTHOUT PERMISSION 97. Which of the following is not an included fluid service? 2. calalyst lines ». raw petroleum products © sanitary sewer 6. sour water 98. Piping systems that are known to have a remaining lie of ‘years or that are protected against external Corrosion, need not have insulation removed forthe perodié external inspection. The condition of the Insulating system or the outer jacketing should be observes periodically by operating or ather personrel a.20 b15 10 a8 99, Prior to a pressure test ofa piping systern, IS ratio is found to be 6.4. What must be done? a. increase the ratio to 7.0, ' nathing, continue withthe test ¢ reduce the pressure to a ratio of 6.0 or less. 4. discuss withthe piping engineer to resolve this problem. 100, In the AWS Classification ERXXS-X, the § stands for? a. sulur b. solidus temperature ©. solid wire 4d. semiautomatic 101 Personne! pesforming visual examination (V7) shall have an annual vision test o assure natural or corrected near distance acuity suc that they are capable or reading a. standard U-i letters on standard Hunter tes type charts for near vision, b. standard G-1 numerals on standard Jaeger test type charts for far Vision, «. standard J ltters on standard Jaeger test type charts for near vision. 4, standard T-+ letters on standard hunter test type charts for far vision. 102. The API 570, Table 6-1, recommended maximum thickness measurement inspection interval is 3 years. What Class piping (or other) is this interval for? a. Class 1 Class 2 «Injection points 4. Class 3 103. A piping system instalied in 2 cold box in which the atmosphere is purged with an inert gas would probably have a remaining fe of over years, 2.60 b.10 6.28 15 CODEWEST api 670 PREP COURSE COPYRIGHT 2008 J,W, COLEY, JW. STORES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERIISSION 8CODEWEST AP! 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 - J W. COLEY, J. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERMISSION 104, When performing welding in-service the liquid flow rates should be 2. 1310400 fisec b atleast 8.0 fvsec ©.1.3t0 4.0 misec 4. there is no miniraum 4105. Which ofthe following is @ GMAW mode of arc transfer? 2. straight are b. globular are © under are 4. stud arc 4108. More TML's are normaly selected for piping systems with all but one ofthe following characteristics. Which characteristic does not belong? a. Higher potential for creating a safety or environmental emergency isa failure occurs. ». Long, strignt-run piping systems, Higher expected or experienced corrosion rates. 4, Higher potential for localized corrosion, 107, Bend flatening shall not exceed ‘% of nominal outside diameter for internal pressure. Been 0 108. Thickness measurements may be obtained when the piping system isin or out of operation and they are obtained by: 4 an Engineer or Technician . a Contractor or Pipe Fitter ¢. the Inspector or Examiner 6. a Operator or Safety Man 4109, When conducting PMi on autogenous welds its necessary to conduct the testing on: fa. on base and weld metals ». only the base metal « only on the weld metal «d. none of the above 110. Which of the listed is not a type of inspection or surveillance covered ty an API $70 Inspector? ‘a Intemal and external visual inspection. », Replication inspection for SCC. «Thickness measurement inspection 4. Vibrating piping and supplemental inspection, CODEWEST API 570 PREP COURSE (COPYRIGHT 2008 ~ J, W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WiTHOUT PERMISSION 9CODEWEST API 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 - JW. COLEY, JW. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~00 NOT COPY WITHOUT PERMISSION 111, Which of the following is a technique restriction for the PT method? 2. doing color contrast penetrant examination in bright sunlight color contrast fllowing a fluorescent penetrant examination. -not intermixing families d. aretest with water washable peretrants, 1112, When an inspector checks downstream of control valves, especially when flashing is occurring, downstream of orifices, downstream of pump discharges, at any pnt of low direction change, he Is checking for: 2. erosion and corrosionverosion b. environmental cracking «fatigue cracking 4. creep cracking 113, You are te perform a pressure test on a flanged fiting which Is NPS 8, What isthe holding time? a. 60 see. b.2min © 180 see. 4.10 min, 114, A flanged joints put together by: 2. an inspector bia fabricator ©. an assembler dan activator 118. Appropriate. shall be taken before any piping system is opened and before some lypes of extemal ingpections are performed, ‘8, equipment checks », review procedures «safety precautions 4d. operation procedures 4118. Which of the items listed below is not considered qualifications for an API Authorized Piping Inspector? 8, Bachelor of Science Degree in Engineering plus 1 yr experience in supervision or performance of Inepection activities. ». Two year degiee plus 2 yrs experience in design. inspection, repair or operation of piping systems. «High School education plus 3 yrs experience in design, inspection, of piping systems. d. Five yrs experience maintaining and operating in-service piping systems, 117. When materials having different preheat requirements are welded together, itis recommended that the temperature shown in Table 30.1.1 be used. 2 lower b. higher © median d. average ofthe higher and lower CODEWEST AP! 570 PREP COURSE ‘COPYRIGHT 2008 ~ J, W. COLEY, J. W. STOKES AND CODEWEST~ ALL RIGHTS RESERVED ~DO NOT COPY WITHOUT PERMISSION 10 ee eee eee eesan BEBE BE EB ESEESsEss ‘CODEWEST API 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 J. W. COLEY, . W, STOKES AND GODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1148. Which ofthe following isa limitation of the SMAW process? a, deposition rates are lower than for other processes, . has a low tolerance for contaminants «. the welding arc should be protected from air drafts that wil disperse the shielding gas. d. equipment is more complex and more costly. 119, Impact testing is not required ifthe design minimum temperature Is below — 20°F but ator above - 155°F and the Stress Ratio defined in Fig. $23.2.28 does not exceed 5 4120. The cortosion rate in deadllegs can vary significantly from adjacent active piping, The inspector should ‘monitor wall thickness on selected deadiegs, including 1a, downstream of the deadleg at least 2 feet or the frst change of direction, . upstream of the deadleg at least 2 feet or the first upstream change of direction ¢. blind flange or valve that blocks off the deadleg d. both the stagnant end & the connection to an active line 421, Which ofthe following are weight effects in the design of a piping system? a. earthquake b. wind thermal expansion 4. live loads 122. The definition of defect is: ‘a, a change in shape or dimensions. '. An interruption ofthe typical structure of a material 6. A discontinuity that by nature or accumulated effect render a part of product unable to meet minimum applicable acceptance standards. d. A discontinuity that is acceptable 123. What are F number groupings based on? a. Chemisty ». usability characteristics, ‘c. mechanical properties. 4. weldabilty, 4124. What should be done with wet electrodes? a. dried In accordance with manufacturer's recommendations, ». discarded C. used on low pressure welds. d. used in underwater applications. CODEWEST API 670 PREP COURSE COPYRIGHT 2008 -J. W, COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1(CODEWEST AP! 570 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008 - JW. COLEY, 1. W. STOKES AND CODEWEST~ ALL RIGHTS RESERVED ~ 00 NOT COPY WITHOUT PERUISSION 428. Wer particles applied tram aerasol spray cans may be applied currents applied magnetizing a. after b. before ©. before andior after 6. during 428. During an external inspection you find broken anchors and guides. What is probably the cause? ‘2, misalignment b. vibration 6. excess temperature d. excess pressure 127. In service-specific corrosion, when you have a sulfur content of greater than 0.5% by weight and high tempacatutes of Say, 650° F, What ASTM grade of carbon steel pipe may corrode at higher rates? 8. A106 Grade B bA8 Grade A © A556 Grade 82 A210 Grade At 128. A flanged joint is composed of three separate and independent, although interrelated components. What are these components? 2. flange face, bolt holes, and hub flange, gasket, and bolts 6 ralsed face, ring joint, and lapped joint 4. slip-on, filet welds, and hub 128. Ultrasonic inspections when performed for B31.3 applications are done using Whicii Article of Section V7 190 For spot rediagranty of gith and miter welds, NPS 2.5 and less requires 2.2 single eliptical exposure encompassing the entire weld. '. the lesser of 25% of the inside circureference ar 6 inches. ¢ the minimum of6 inches of weld length, 4: the lesser of 10% of the inside circumference or 4 inches. 131- piping is being installed with ‘cold spring” designed into it, and the maintenance people stat to heat it te ftitup, what would you do as the inspector on the job? 2. Stop the work--heating must not be used to close gaps of piping with cold spring ’>_ Allow the work to continue--beating fo clase the gap will dono harm. Ask the construction foreman to sign a statement thet he okayed the heating. 4. Ifyou find nothing in the job specs, allow the work to continue. ‘CODEWEST AP! 670 PREP COURSE COPYRIGHT 2008-2, W, COLEY, J. W. STOKES AND COUEWEST- ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION‘CODEWEST API £70 PREP COURSE FINAL EXAM #2 COPYRIGHT 2008- J W. COLEY, 1. , STOKES AND CODEWEST ~ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERWISSION 132, When excavating, and the trench is sufficiently deep, the sides should be. to prevent cave- ins. 2. packed with clay b. shared © tapered, 3. cemented 133, Am injection point inspection circuit includes @ recommended upstream limit from the injection point, the greater of, inches or pipe diameters and a recommended downstream limit of the range of fow direction past thie injection point, or feet beyond the change in flow direction, whichever is less. 18,4, first, 20, third b.10. 3, second, 30, frst 6.42, 2, third, 25, second 12, 3, second, 25, frst 4104. If buried piping 's uncoated, the Inspector should check at the soll-to-air interface. He should call for excavating "deep 0 assess the potential for hidden damage. 195, When two services that operates at different pressure-lemperature conditions are connected, the valve sagregating the two services shall be rated for the ‘service condition. 2. lower pressure. , more severe, bless severe 4. lower temperature. 196, Corrosion under insulation (CUI) that Is dependent upon climate is more apt to occur: 1. cooler drier, mid-continent locations. ». in warmer, marine locations, , extremely cold no‘thern locations. 4. hot, dry, very tow bumidty locations. 187. What are the only pipe components that use filet wets tor primary welds? ‘expanded components and ring joint flanges. b. threaded components and weld neck flanges, +. socket welding components and slip-on flanges. 4. fared comporients and miter bends. CODEWEST hP4 610 PREP COURSE COPYRIGHT 2008 J. W. COLEY, 2, W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSIONCODEWEST API 570 PREP COURSE FINAL EXAM #2 ‘COPYRIGHT 2008- J W. COLEY, J. W. STOKES AND CODEWEST = ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERISSION 438, Cast iron shall not be used above ground within process unit mits in hydrocarbon or other flammable fluid service at temperatures above degiees F. nor at gage pressures above. psi 1a, 800, 300 , 400, 200 300, 180 200, 400 139, Hammer testing of piping, valves, and fitings isa method of extending the scope of measurement to detect the presence of unexpected thin sections, Which of the lsted items may safely be hammer tested? 2. cast ron and stress-relleved lines in caustic and corrosive service. carbon stee! lines in low or non-corrosive service. ‘© copper tubing, brass piping, or ather piping made from soft materials 4d. glass, cement or cther internally coated (ined) pipe. 140. The gasket contact surface finish for a tongue and groove and small male and female flange shall not exceed roughness. 2.66 pin b. 125 uh 6 25 yin 4. 225 win 141. Dial indicating pressure gagee should have the dials graduated over a range of approximately double the Intended maximum pressure but in no case lass than times that pressure. Al2 lh 3 4 1 re 142. Ifyou have vibrations, hydraulic hammer, pressure fluctuations, and frequent thermal changes, piping may suffer from: 4. environmental cracking. b. creep cracking, « fatigue cracking 4d. erosion cracking 143, Fatigue cracking can typically be first detected at points of high-stress intensification such as: a. horizontal straight runs of piping, ». branch connections or sharp changes of direction 6. vertical straight runs of piping 4. propery designed expansion loops. 144, The maximum intesnal pressure permitted in the piping system for continued operation at the most severe condition of the coincident internal or external pressure and temperature (minimum or maximum) expected during service is known as: ‘2. maximum relief valve pressure (MRVP) '. maximum allowable operating pressure (MAOP) c maximum allowable working pressure (MAWP) maximum jurisdictional pressure allowed (MJPA) CODEWEST API 570 PREP COURSE ‘COPYRIGHT 2008 - JW. COLEY, J. W, STOKES AND CODEWEST-~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSONCODEWEST API 570 PREP COURSE FINAL EXAM # 2 COPYRIGHT 2008 J. W. COLEY, J, W- STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 145. Ifa backing ring is used in a weld Joint where the resulting crevice is detrimental (e.g, subject to ‘corrosion, vibration, or severe cyclic conditions), ‘2. mechanical or other interlocks shalt be provided to prevent separation. b it should have a maximum tensile stress of at least 10% higher than the weld metal. C the joint should be radiographed to insure ful penetration it should be removed and the intemal joint face ground smooth, 1148, When wil the performance qualification of a welder or welding operator for a process expire? 2. When he has not welded with a process during @ period of 3 months or more, b. When he has not welded with a process during a period of 6 months ar more, ‘c. When he has not welded with a process during a period of 1 month or more. 4d, When he has not welded with a process during a period of 12 months or more. 147. ASME Stantacd 816.5 covers pressure-temperature ratings, materials, tolerances, marking, testing and methods of designating openings for ‘ienges and flanged ftings NPS ___ through NPS. 2. 14, 30, bi 42,24 © 3/4, 28 2.518, 28 448, Piping ina refinery that in normal active service cannot be valved off or, if it were valved off, would significantly atfect unit operabilty is known as: 2. secondary operating piping ' primary pracess piping ©, Secondary process piping, 4 large-bore piping 149, Allrepair and alteration work must be authorized by the ____prior tits commencement, a. operators b.juristiction c. owner-user 4. Inspector. 180. A permanent repair of a defect in a pipe can be made by ‘2 fastening an expanded spilt sleeve over the defect, bolting a lap patch over the defect, or clamping a weld cap over the problem area b. installing a propery designed ane fabricated bolted leak clamp over the defect, or use ‘a commercial leak sealing company to fabricate a device to Seal off the defect. «. affixing a full circumferential welded spit sleeve over the defect, 2 lap patch Yexe than 112 the diameter ofthe pipe over the detect, ora weld cap over the corroded area, 4. remove the defect by preparing a welded groove that removes the defect, estore the corroded a¢ea with weld metal or cut out a cylindrical section and replacing ‘CODEWEST API 570 PREP COURSE COPYRIGHT 2008 J. W, COLEY, J. W. STOKES AND CODEWEST = ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERMISSION 15‘CODEWEST API S70 PREP COURSE FINAL EXAM ANSWER KEY # 2 COPYRIGHT 2006 ~ J. W. COLEY, J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~_00 NOT COPY WITHOUT PERMISSION 1a See. IX, QW-461.9 2. a, B31.3, Table A-t 3.¢ 870, Table 7-1 4.6, Section ¥, 7-962 56,670, 7.1.4 6b. 8313, Table A-t 7a, B165, Table F2-1.5 8 b,831.3. 304.12 9. ¢. B31.3, Table A1B 10. 4, 831.3, 3045.3 17 a, 831.3, Thle 330.11 12.4, 570, 3.48 13. a, 831.3, Fig. 323.2.28 14. ¢, B31.3.7b.323.3.4 15. d, B31.3, 331.13 16 2,570, Table 6-1 17. a, 870, 7.4.1 18. a 570. 7.4.1 19. a, B31.3.Tab, 323.224 20. ¢, 570, 5.3.1 25. b, See. V, TH T-276 22. 0,831.3,7.323.3.4,3.5 23. ¢, 570, Table 7-1 24, d, 570, 5.3.5(b) 25. a, B16.5, 6.1.2(a) and (b), Tb. GZ 28. a, Sec. V, 7-652 27.¢, B16.5. Table F2-1.1 28. b, B16.5,6.4.1, Table F15 29. b, B31.3, 6.1.2, Table G2 30. a, 570, Table 6-2 1. ¢, B31.3. 304.1.2 32. b, See. IX, QW-432 33.¢, BI6.5,42.6 34, b, 574, 11.2 35. a, 570, 7.4.4 36..¢, 570, 7.4.1 37a, 874, 102.15.3 38. b. 570. 82 39, d, 570, 7.4 40.6, 570. 53.4 41 b,B31.3, 3002 42.2, 578, 5.1 48, a, 570, 3.41 44,b, 571, 4.2.16.3a) 45 4.870, 340 46 a. 570. 3.30 47. ¢, 570, 3.4 48 d, See. IX. QW.451.4 48. b Sec. IX, QW-432 See. 1K. QW463 871. 4.3.3.3(d) 578, 62.4.3 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J, W. COLEY. J. W. STOKES AND CODEWEST~ ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 1CODEWEST API 570 PREP COURSE FINAL EXAM ANSWER KEY # 2- COPYRIGHT 2008 ~ J, W. COLEY, J. W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ D0 NOT COPY WITHOUT PERMISSION 53.¢, 571. 4.3.7.4(a) 54a 570. 62.1 55.b, 570. 922 56.c. 871, 45.36(a) 57.0, 571, 45.1.7(b) 58a, 831.3, 3002 59.c, B31.3, 335.23 60. b.574. 10.1.22 61d, 574, 101.24 62.d,574, 6.3.10 63.d. 870, 1.2.2(b) 64.c, 874, 10.31.2 85.d.570, 8.16 66.¢, 870, 5.3.11 87. a, $74, 121 68, b, 870, 9.1.4 89.c, Sec. IX, QW-191.1 70. ¢, B31.3, 344.22 Tt. a, 870, 826 72. 3, APL-S70, 66.1 73.¢, 570, 5.3.7 74, b, Seo. V, T-262.2 75. a, 870, 6.3.10 76. b, 877. 11.2.3 77a, 870, 92.7 78.b, 571, 45.3.7(a) 79.b, 870, 5.9 80. b, 570, 5.3.4 81 b, 70, 537 82.0, 874, 10.2.1.4 83.b, 570 81.32 84. ¢, 574, 6.3.3.4 85.c 570. 8.1.1 88 a, 670, 63 & Tb 6-1 87. a, 831.3, 3002 88.¢, 574, 10.2.1.4 89, d. §70,6.3 90 4, 674, 4.33,3483.9 91.b, 570. 5.8.3 82. ¢, 870, 3.12 93.2 670, 66.2 94.b, 570, 5.3.7 95.¢, $70, 7.3 96. a $70, 34 97. ¢, 570, 1.2.1 98. ¢ 870, 64 99 b, B313, 345.42 100.¢, $77, Figure A-7 101.¢, Sec V, T-823, 102. ¢. 570, Table 6-1 103, b. 570. 6.4 104. a 877. 11.22 108. b, 87, 5.42 106. b, $70, 55.3 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERMISSION 2CODEWEST API.670 PREP COURSE FINAL EXAM ANSWER KEY # 2 COPYRIGHT 2008 ~ J, W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERNISSION b. 831.3, 33224 ©. 870. 5.4.2 6.578 4262 b.570. 54 , Sec. V. T-654 112 a, 670, 5.3.6 113. b. B16. 824 114, c, B16, 2.2 115. ¢, 570, 5.2 116. d, 570, Appendix A 117. b, B31.3, 330.23 118. a, 577, 623 119. c, 831.3, Table 323,2.2, Note 3 120. 4,570, 63.2 121. 4,831.3, 301.6 122.¢. 577, 3.16 123. b. 877, 7.3 124.6. 877. 7.7, 125. ¢, Sec. V, T-773, 126. a. 874, 10.2.1.6 127. b, 570, 5.3.8 128. b. B16.5, 2.2 129. b, B31.3. 344.61 130. 2, 831.3, 344.6.2(c) 431. a, B31.3, 335.1(b) 132, b, $74, 10.3.2.3 133. 4, 570.5.3.1 134.6. 570, 5.3.4 195. b, 831.3, 302.25 136. b. 570, 5.3.3 137. ¢, B313, 311.25 138. c, 831.3, 323.4.2(b) 139. b, S74, 10.2.4 140. b, B16.5, 6.4.5.1 441. ¢, Sec, V, T-1030 142. ¢, 870, 83.9 143. b, 870, 5.3.9 144, ¢, 870, 3.21 145. 4,831.3, 31123 146. b, Sec, IX, QW-322.1 147. b, B16.6, 1.1(a)(2) 148. b, 870, 3.34 149 570. 811 150. 4, 570, 8.1.3188.1.32 CODEWEST AP! 870 PREP COURSE COPYRIGHT 2008 ~ J, W. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~DO NOT COPY WITHOUT PERMISSIONCODEWEST API570 PREP COURSE FINAL EXAM ANSWER KEY # 2- (COPYRIGHT 2008 ~ J W. COLEY, J, W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ DO NOT COPY WiTHOUT PERMISSION Problem #2 18300-14800 + 4800 = 16550 psi Problem #3 p =2SE(t=c) _ 2117200x1.0(0.174 - 0.0828) _ 557 p45 10.75 Problem #8 Corrosion rate (LT) = teat tue! _ 0.230-0.750 _ 9 O96 in jyr yemroboeen 16 Corrosion rate (ST) = {aevous tana! _ 0.20 -0.15 _ 9 0083 iniyr yeorsbeten PD ___278x18 9 19934 2SE — 2x200001.0 ts 0.45 -0.123 Remaining life = “2 beset _ 0.19 = 0.129 _ 3.9. 3 femaining life = aa 5 yrs. or 3.3 years Problem #8 — T78x14__9.4067 or 0.41in. PY) 2(13000 x1.0+775 x 0.4) Problem #10 Po 36,75, 9200 __ 4.9.20 -0.84 in 16SE V16x14700x1.0 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, J, W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 4 aCODEWEST API 570 PREP COURSE FINAL EXAM ANSWER KEY # 2- COPYRIGHT 2008 - J. W. COLEY. J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION Problem #13 Obtain S at minimum temperature from Table A-1 = 20,000 psi & Curve B From Table 323,2.2A obtain the minimum temperature of 15°F at the intersection of 0.78 in.ané Curve B nominal pressure stress _ 8000 Calculate Stress Ratio = ———ORNS A __ stress at design minimum temperature 20000 Enter Figure 323.2.28 at 0.4 Stress Ratio and read 108°F reduction at top of figure. Subtract the reduction of 108°F from 18°F to get - 93°F. Below this temperature impact testing is required, Problem #14 From Table A-1 obtain minimum temperature of -425°F ‘Subtract from minimum temperature 80°F Temperature of impact test ~475°F Table 323.3.4 is not used since material is a P-No. 8 and General note of that table applies. Problem #17 tts! tecual _ 0.425 - 0.350 years between 16 Corrosion rate (LT) 0046 in./yr Problem #18 Corrosion rate (LT) == teat bet! _ 0.400 =0.259 varsbeteen 1 0128 in./yr foresters! _ 0,808 - 0.269 _ 9 99847 in syr earsterween 6 Corresian rate (ST) Problem # 18 From Table A-1 we get the minimum temperature as Curve C Table 323.2.2A at a thickness of 0.625 in. and Curve C gives a minimum temperature of ~ 26°F CODEWEST API 570 PREP COURSE COPYRIGHT 2008 ~ J. W. COLEY, J. W, STOKES AND CODEWEST ~ ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERMISSION 5CODEWEST API570 PREP COURSE FINAL EXAM ANSWER KEY # 2- (COPYRIGHT 2008 ~ JW. COLEY, J. W. STOKES AND CODEWEST ~ ALL RIGHTS RESERVED ~ DO NOT COPY WITHOUT PERMISSION Problem # 22 From Table A-1 the minimum specified tensile strength is 60 ksi From Table 323.2.5 the acceptance criteria for fully deoxidized steel is 13 and 10 fbf Per Note 2 of Table 323.3.5 we must multiply the full size acceptance criteria values by 7/10 giving The acceptance values for the subsize specimens as 9.1 and 7.0 fbf Problem #23 Corrosion rate (LT) = mts bens _ 0-450 -0.36 _ 9 48 in yr veebeween 5 2SElte- 2(c.r x years tonextinspection)] _ 2x20000x1.0[0.36 - 2(0.018 x §)] 835 psi Problem #25 From Table G2, d = 12.88 atte ty = 0.97 3512.88 x 0.97 = 1.237 in From para: 6.1.2, Diameter = 0,35-Vd x tr From para: 6.1.2, Minimum wall thickness = 0.75tq = 0.75 x 0.97 = 0.727 in, Problem #29 From Table G2, d = 6.00 and t,, = 0.50 1516.00 x 0.50 = 3.031 in From para: 6.1.2, Distance edge-to-edge = 1.75 Problem #31 PD 400 x 6,625 FO —————___ +.0.1§ + 8.125 = 0.344 in, 2SE+PY) 2(18900x1.0 + 400x0.4 Problem #34 JEPD , 1.5275 x10.75 ake +0.125 = 0.251 or 0.25 in. “2SE 2x 21900 x0.8 CODEWEST API 570 PREP COURSE COPYRIGHT 2008 = J. W COLEY, J. W. STOKES ANG CODEWEST ~ ALL RIGHTS RESERVED ~_DO NOT COPY WITHOUT PERMISSION 6