INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 / 1800 CUSTOMER PART #: DZ103927 MODEL NO.: DB4629-6479
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6068HF150 JOHN DEERE SARAN EDITION NO.: 4
APPLICATION: 200 KVA GEN-SET DATED: 07/10/2017
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: b.CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: (60 kPa)
.063" (1.6 mm) ID X 25" (635 mm) LONG. 6. 1500 RPM (WOT):
2. CALIBRATING INJECTORS........STANADYNE P/N 37392 a. SET TRANSFER PUMP PRESSURE 90-91 PSI,
(LOW DEAD VOLUME) (621-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) PUMP PRESSURE.
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI 7. 1800 RPM (WOT): CHECK ADVANCE FOR 0 °. IF NECESSARY ADJUST
(34 ± 3 kPa) AT PUMP INLET. ADVANCE ADJUSTING SCREW FOR 0 °.
4. ELECTRONIC ADVANCE INDICATOR: 39938 8. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
198-200 mm³/STROKE.
PUMP INSTALLATION: IT-083 9. 1800 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY
ROTATION-C-* LEVER ANGLES (REF.) 180-181 mm³/STROKE
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A 10. 200 RPM (WOT):
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) N/A a. TURN IN FUEL LIMITED ADJUSTING SCREW UNTIL IT BOTTOMS.
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. PRESET LIMITER ORIFICE SCREW FOR [55-60] mm³/STROKE.
E.S.O. (24 V E.T.R.) S.O. (∠ F) N/A 11. 500 RPM (WOT): BACK OUT FUEL LIMITER ADJUSTING SCREW TO
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 140-150 mm³/STROKE.
12. 1800 RPM (WOT): CHECK FUEL 180-181 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 13. 500 RPM (WOT): ADJUST FUEL LIMITER ADJUSTING SCREW TO
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 142-148 mm³/STROKE.
14. 200 rpm (WOT): READJUST FUEL LIMITER ORIFICE SCREW FOR
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 59-65 mm³/STROKE.
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 15. 1800 RPM (WOT): CHECK FUEL 180-181 mm³/STROKE.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 16. 500 RPM (WOT): ADJUST FUEL LIMITER ADJUSTING SCREW TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 142-148 mm³/STROKE.
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION 17. 200 RPM (WOT): ADJUST FUEL LIMITER ORIFICE SCREW FOR 59-65
(CCW DIRECTION). TURN SPEED DROOP CAP IN 4 FULL TURNS mm³/STROKE.
CLOCKWISE. READJUST ORIFICE SCREW IF NECESSARY AND REPEAT STEP. DO NOT
3. PUMP MAY BE SET FOR 1500 RPM OR 1800 RPM APPLICATION. PROCEED TO NEXT STEP UNTIL STEPS 16 AND 17 FALL INTO SPEC.
a. IF SET FOR 1500 RPM APPLICATION:
1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 18. 1500 RPM (ADJ. 85 mm³/STROKE): SET LIGHT LOAD ADVANCE
OBTAIN 10-20 mm³/STROKE. TRIMMER SCREW FOR 4.0 °.
b. IF SET FOR 1800 RPM APPLICATION: 19. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
1920 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 10-20 mm³/STROKE.
OBTAIN 10-20 mm³/STROKE. 20. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-14 mm³/STROKE. DO
4. 1500 APPLICATION CHECK POINTS: NOT BACK OUT SCREW FROM INITIAL SETTING.
(SEQUENCE MUST BE FOLLOWED AS LISTED) 21. CHECK POINTS:
THROTTLE THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 200 WOT 52-72 --- a. 200 WOT 57-67 --- 10 MIN. **
b. 400 WOT * 4 MAX. --- b. 400 WOT* 4 MAX. --- ---
c. 500 WOT 135-155 --- c. 500 WOT 140-150 --- ---
d. 1500 WOT 196-202 0 °-0.5° d. 1400 L.I. 10-14 --- ---
e. 1500 ADJ. 83-87 3.0°-5.0° e. 1500 WOT 198-200 0 °-0.5° 90-91 ***
f. 1500 WOT * 4 MAX. --- f. 1500 ADJ. 84-86 3.5°-4.5° ---
g. 1620 WOT 10-20 --- g. 1500 WOT* 4 MAX. --- ---
h. 1670 WOT 5 MAX. 9.5°-10.5° h. 1620 WOT 10-20 --- ---
* E.S.O. DE-ENERGIZED i. 1670 WOT 5 MAX. 9.5 °–10.5° ---
5. 1800 APPLICATION CHECK POINTS: * E.S.O. DE-ENERGIZED ** (69 kPa) *** (621-627 kPa)
(SEQUENCE MUST BE FOLLOWED AS LISTED)
22. SPECIAL NOTES:
THROTTLE a. TORQUE ALL FASTENERS PER S.B. 106.
RPM POSITION mm³/STROKE ADVANCE b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
a. 200 WOT 52-72 --- POSITION PER S.B. 164.
b. 400 WOT * 4 MAX. --- c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
c. 500 WOT 135-155 --- d. SEAL FASTENERS PER S.B. 134R.
d. 1500 WOT 196-202 0 °-0.5° e. FOR SERVICE ONLY:
e. 1500 ADJ. 83-87 3.0°-5.0° AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
f. 1500 WOT * 4 MAX. --- WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100
g. 1920 WOT 10-20 --- PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 211°
h. 1970 WOT 5 MAX. 9.5°-10.5° AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
* E.S.O. DE-ENERGIZED CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PUMP SETTINGS: FOLLOWING PUMP SERVICE PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
1. ROLLER-TO-ROLLER DIMENSION: . 2.022" ± .0015" BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,
(51.36 mm ± 0.04 mm) PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. TOOL.
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm) f. PUMP MAY HAVE BEEN SET FOR A 1800 ERPM APPLICATION BY
(USE KIT #23093 S.B. 95) JOHN DEERE, IF SO SERVICE AS FOLLOWS.
3. 0 RPM (WOT): a. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER (CCW DIRECTION). TURN DROOP CAP CLOCKWISE 6.5
S.B. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH TURNS.
5 -½ +1 TURNS ON CONTROL ROD GUIDE.
b. TURN SPEED DROOP ADJUSTING CAP IN 4 TURNS FROM b. 1920 RPM (WOT: ADJUST HIGH IDLE SCREW TO OBTAIN
MINIMUM DROOP POSITION. 5 MAX. mm³/STROKE.
c. BACK-OUT HIGH IDLE SCREW. c. 1800 RPM (WOT: ADJUST TORQUE SCREW FUEL DELIVERY
d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG 179-181 mm³/STROKE.
FLUSH WITH END OF LLA PISTON.
4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
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DB4629-6479

Note:

Note:

Note: REFERENCE S.B. 444

 DB4629-6479 EDITION 4 DATED 07/10/2017 Page 3 of 4

Note: O.S. METERING VALVE AND ARM ASSEMBLY 42185 REFERENCE S.B. 336

Note: THROTTLE LEVER BUSHING OUT

Note:
 DB4629-6479 EDITION 4 DATED 07/10/2017 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 02/16/2015 38025 1
26431 ESO MOUNTING AND GROUNDING KIT 10/30/2015 38571 2
33702 GASKET KIT 06/09/2016 39203 3
37057 CSA SOLENOID KIT 24V DELAY 07/10/2017 39903 4