Professional Documents
Culture Documents
6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 2 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 3 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
ANNEXURE 4 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SECTION: WRITEUP
TATA CONSULTING ENGINEERS
SHEET 1 OF 3
GALVANISING OF STRUCTURAL STEEL
1. SCOPE
2. GALVANISING PLANT
2.1 The BIDDER shall indicate in his bid the galvanising plant where galvanising
work will be carried out. Prior approval shall be obtained from OWNER/
ENGINEER if galvanising proposed to be carried out outside Contractor’s
plant.
3. WORKMANSHIP
3.1 After all shop work is complete, all structural material shall be punched with
the erection mark to be hot-dip galvanised. Before galvanising, the steel shall
be thoroughly cleaned of any paint, grease, rust, scale, acid or alkali or such
other foreign matters as are likely to interfere with the galvanising process or
with the quality and durability of the zinc coating as specified in clause 4 of
IS : 2629. Pickling followed by Rinsing shall be carefully and properly done
as specified in IS: 2629.
3.2 Zinc conforming to any grade specified in IS : 209 shall be used for
galvanising. Mass of zinc coating under specified otherwise shall be at least
0.610 kg/sq. m. of total surface area for normal or rural atmosphere. In case of
industrial atmosphere, minimum mass of coating shall be increased as agreed
to between the Galvanizer and Purchaser. Stub members and members for
grillage type footing shall have heavier zinc coating of not less than 0.80
kg/sq. m. Where required by Purchaser, Post Treatment such as Chromating or
Phosphating may be applied to reduce risk of wet storage staining or to assist
subsequent painting, respectively.
3.3 The galvanised surface shall consist of continuous & uniformly thick coating
of zinc, firmly adhering to the surface of steel. The finished surface be cleaned
& smooth & be free from imperfections as flux, ash and bare patches, black
spots, pimples, lumpinch, runs, mist stains, bulky white deposits and blisters.
The presence of any of these defects noticed on visual or microscopic
inspection shall render the material liable for rejection. Sampling and nos. of
test for coating characteristics shall be as specified in IS : 4759. Mass of zinc
coating may be determined in accordance with IS : 6745.
3.4 There shall be no flanking or loosening when struck squarely with a chisel
faced hammer. The galvanised steel member shall withstand minimum four no
of one minute successive dips in copper sulphate solution kept at temp. of 18
ANNEXURE 4 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SECTION: WRITEUP
TATA CONSULTING ENGINEERS
SHEET 2 OF 3
GALVANISING OF STRUCTURAL STEEL
3.5 All galvanised members shall be treated with Sodium Dichromate solution or
an approved equivalent after galvanising, so as to prevent white storage stains.
3.6 Galvanising of each member shall be carried out in one complete immersion.
Double dipping shall not be permitted. When the steel section is removed from
the galvanising kettle, excess spelter shall be removed only by ‘bumping’.
3.7 Whenever galvanised bolts, nuts, locknuts, washers, accessories etc. are
specified, these shall be hot-dip galvanised. Spring washers shall be electro-
galvanised. Excess spelter from bolts, nuts, etc. shall be removed by
centrifugal spinning. Rechasing of bolt threads after galvanising shall not be
permitted. Nuts however may be tapped, but not to cause appreciable rocking
of the nuts on the bolts. Readily available GI nuts, bolts and washers
conforming to galvanising requirements may also be used.
3.9 Sufficient care should be exercised while storing, packing and handling.
Contractor shall ensure that galvanising is not damaged in transit. While
storing and transporting, adequate ventilation should be provided as otherwise
‘White rust’ or ‘Wet storage stain’ may result with humidity and atmospheric
gases. In the event of occurrence of any damage, contractor shall at its own
cost adopt scrapping & regalvanizing the member to satisfy the specific
requirements. In many cases, it will be advisable to give a Post-treatment like
Chromatting to minimise chances for formation of white rust.
4. METHOD OF MEASUREMENT
4.2 In case the galvanising is to be carried out on already fabricated steel work, a
separate rate for galvanising shall be quoted as called for in the Schedule of
Quantity. The weight of the actual completed structures including weight of
ANNEXURE 4 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SECTION: WRITEUP
TATA CONSULTING ENGINEERS
SHEET 3 OF 3
GALVANISING OF STRUCTURAL STEEL
bolts, nuts and washers shall be calculated from the approved drawings for
different items of work and NO ALLOWANCE in weight will be made for
weight of zinc added due to galvanising.
ANNEXURE 5 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SECTION:
SPEC. NO. TATA CONSULTING ENGINEERS LIMITED Performance
TCE.6079A-C-266- Guarantee
301
FLARE SYSTEM SHEET 1 OF 1
PERFORMANCE GUARANTEE
S. Utilities Units Continuous Intermittent
No Requirement Requirement
1. Water Kg/hr
2. Medium Pressure Steam Kg/hr
3. Fuel Gas Kg/hr
4. Power kWH
5. Noise Level at Stack dBA
Base for full load of
steam only ( <90 dBA
required as per
TCE.6079A-C-266-301
Section Spec Part IIA –
Page 18 of 402)
Note:
Bidder to note that cost loading will be done as per the formula provided below on
guaranteed utility consumption under column titled “Continuous Requirement” for
S.No 1 to 4. The “Continuous Requirement” refers to the operation of flare with
required amount of purge gas only.
In case Bidder fails to meet the Performance Guarantee after award of contract,
Penalty shall be applicable as follows for the utilities mentioned in the table above in
S. No 1 to 4.
The above formula for penalty will be applied for each utility where “(Actual Hourly
Utility Consumption) less (Guaranteed Hourly Utility Consumption)” is positive and
shall not be applicable if negative. Bidder will not get any benefit for better
performance than the guaranteed values i.e if “(Actual Hourly Utility Consumption)
less (Guaranteed Hourly Utility Consumption)” is negative.
In case Bidder fails to meet the Performance Guarantee after award of contract, for
S.No.5 listed in the table above even after modifications carried to reduce the noise
level, then penalty of 10% of the total contract value shall be levied.
SEAL &
SIGNATURE OF THE BIDDER
ISSUE
R0
REV. NO. P0 P1 R0 R1
ISSUE
INITIALS SIGN. INITIALS SIGN. INITIALS SIGN. INITIALS SIGN.
CONTENTS
1 LEGEND P0 1
ISSUE
P1
REVISION STATUS
ISSUE
P1
LEGEND
BW - BUTT WELDING
SW - SOCKET WELDING
CS - CARBON STEEL
SS - STAINLESS STEEL
CI - CAST IRON
CL - CLASS
ERW - ELECTRIC RESISTANT WELDED
EFW - ELECTRIC FUSION WELDED
SMLS - SEAMLESS
PE - PLAIN ENDS
BE - BEVELLED ENDS
TE - THREADED ENDS
SO - SLIP-ON
WN - WELDING NECK
LJ - LAP JOINT
RF - FLANGED RAISED FACE
FF - FLANGED FLAT FACE
SCH - SCHEDULE
GALV - GALVANISED
IBR - INDIAN BOILER REGULATION
EPDM - ETHYLENE PROPYLENE DIENE MONOMER
HDPE - HIGH DESNSITY POLYETHYLENE
NPT - AMERICAN STD. PIPE THREAD
Gr - GRADE
PSE- PLAIN SMALL END
BLE - BEVELLED LARGE END
THK - THICKNESS
NOTES:
1. SPECIFIC REQUIREMENTS GIVEN IN PIPING DRAWINGS OR IN ISOMETRICS SUPERSEDES
REQUIREMENTS GIVEN HERE.
0
2. USE PTFE TAPE FOR THREDED JOINTS FOR TEMPERATURE 250 C
ANNEXURE 6 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
RATING : 150 #
SERVICE : UTILITIES, COOLING WATER SUPPLY AND RETUREN AT 18 deg C, CHILLED WATER SUPPLY AND RETURN
SERVICE WATER, INSTRUMENT AIR (2” & ABOVE), PLANT AIR, NITROGEN,INERT GAS
DESIGN
ELBOWS, CAPS,
> 40 TO 150 ASTM A 234 Gr. WPB ANSI B 16.9 SCH STD, BW
REDUCERS,TEES
FITTINGS
SWAGES( ECC/CONC) 15 TO 80 ASTM A 234 Gr. WPB MSS SP 95 PSE & BLE,THICKNESS TO MATCH PIPE
BRANCH CONNECTION ALL SEE BRANCH CONNECTION CHART
40 ASTM A 105 ANSI B 16.5 SW, 150 CL
FLANGES 50 TO 600 ASTM A 105 ANSI B 16.5 SO, 150 CL
TYPE
TYPE OF SIZE PRESSURE DIM. STANDARD
MATERIAL OF REMARKS
VALVE RANGE RATING OR
ENDS
inch./ mm. BODY TRIM ANSI/ IS TAG NUMBER
CHECK STELLITED BS-5352 C63
GATE 40 ASTM A 105 STEM: 13% 800 SW API-602 G63
GLOBE Cr. STEEL BS-5352 T63
ASTM A 216
BALL 15 TO 400 SS 304 150 RF BS-5351 B23 NOTE-2
Gr.WCB
STRAINER
<40 ASTM A 105 SS 304 150 SW SY23
(Y-TYPE)
STRAINER ASTM A 234
50 TO 150 SS 304 150 BW STT23 MESH 40
(T-TYPE) Gr. WPB
STRAINER ASTM A 234
>200 SS 304 150 BW STT23
(T-TYPE) Gr. WPB-W
NOTES:
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
15
20
25
32
40
50
65
80
RUN
15 T
20 RT T
25 RT RT T
32 RT RT RT T
40 RT RT RT RT T
50 H H H H H T
65 H H H H H S T
80 H H H H H S S T
100 H H H H H S S S T
150 H H H H H S S S S T
200 H H H H H S S S S S T
250 H H H H H S S S S S S T
300 H H H H H S S S S S S S T
350 H H H H H S S S S S S S S T
400 H H H H H S S S S S S S S S T
450 H H H H H S S S S S S S S S S T
500 H H H H H S S S S S S S S S S S T
550 H H H H H S S S S S S S S S S S S T
600 H H H H H S S SR SR SR SR SR SR SR SR SR SR SR T
650 H H H H H S S SR SR SR SR SR SR SR SR SR SR SR SR T
700 H H H H H S S SR SR SR SR SR SR SR SR SR SR SR SR SR T
750 H H H H H S S SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
800 H H H H H S S SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
LEGEND :
T - STRAIGHT TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET SR - STUB-IN WITH R-PAD
CORR. ALL.
DESIGN
PR. psig/ kg/ cm2 g 20.03 20.03 18.28 16.17 14.06 11.95 FLANGE FACING RF, CONC. SERR. FINISH
inch
NOM. PIPE SIZE 15 20 25 32 40 50 65 80 100 150
mm
inch
OUTSIDE DIA. 21.3 26.7 33.4 42.2 48.3 60.3 73.03 88.9 114.3 168.3
mm
inch SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS
mm S160 S160 XS XS XS XS STD STD STD STD
inch
NOM. PIPE SIZE
mm
inch
OUTSIDE DIA.
mm
inch
THICKNESS
mm
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
MAINTENANCE
ALL FLANGED. TO BE KEPT MINIMUM
JOINTS
NOMINAL
PIPE MATERIAL DIMENSIONAL
ITEM REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
< 150 ASTM A 106 Gr. B ANSI B 36.10 BLACK, SMLS, 40 – PE, 50 - BE
PIPES
ELBOWS, CAPS,
> 40 TO 150 ASTM A 234 Gr. WPB ANSI B 16.9 SCH M, SMLS
REDUCERS,TEES
FITTINGS
ELBOWS, CAPS,
REDUCERS,TEES
B.W.
NOTES:
1. NUT SHALL BE PROVIDED WITH WASHER.
2. PTFE DULY REINFORCED WITH ARAMID FIBRES FOR ALL SERVICE
3. BALL VALVES SHALL BE GEAR OPERATED FOR 150 NB & ABOVE.
4. NDT REQUIREMENTS AS PER STANDARD
SIZE BRANCH
inch / mm
RUN 15 20 25 40 50 65 80 100 150
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H S T
65 H H H H S T
80 H H H H S S T
100 H H H H S S S T
150 H H H H S S S S T
LEGEND :
T - STRAIGHT TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET
SR - STUB-IN WITH R-PAD
CORR. ALL.
DESIGN
PR. psig/ kg/ cm2 g 20.03 20.03 18.28 16.17 14.06 11.95 FLANGE FACING RF, CONC. SERR. FINISH
inch
NOM. PIPE SIZE 15 20 25 32 40 50 65 80 100 150 200
mm
inch
OUTSIDE DIA. 21.3 26.7 33.4 42.2 48.3 60.3 73.03 88.9 114.3 168.3 219
mm
inch SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS
mm S160 S160 XS XS XS XS STD STD STD STD STD
inch
NOM. PIPE SIZE 250 300 350 400 450 500 600
mm
inch
OUTSIDE DIA. 273 324 356 406 457 508 610
mm
inch SCH SCH SCH SCH SCH SCH SCH
THICKNESS
mm STD STD STD STD STD STD STD
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
MAINTENANCE
ALL FLANGED. TO BE KEPT MINIMUM
JOINTS
ITEM NOMINAL
PIPE MATERIAL DIMENSIONAL
REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
< 350 ASTM A 106 Gr. B ANSI B 36.10 BLACK, SMLS, 40 – PE, 50 - BE
PIPES A672GR.B60 CL.32
400 TO 600 ANSI B 36.10 BE, EFsW
(200 BHN MAX)
SMLS, POE-TOE,PBE,TBE,SCH TO MATCH
PIPE NIPPLES 15 TO 40 ASTM A 106 Gr. B ANSI B 36.10
PIPE
ELBOWS, CAPS,
> 40 TO 350 ASTM A 234 Gr. WPB ANSI B 16.9 SCH M, BW, 1.5D
REDUCERS,TEES
FITTINGS
ASTM B 564,
CHECK 50 TO 600 MONEL400/A MONEL 150 RF BS-1868 SWING TYPE
494, M-30C
ASTM A 216 13% Cr.
GLOBE 50 TO 400 150 RF BS-1873
Gr.WCB STEEL
STELLITED
ASTM A 216
GATE 50 TO 600 STEM: 150 RF API-600
Gr.WCB
SS316
STRAINER
<40 ASTM A 105 SS 316L 150 SW
(Y-TYPE)
STRAINER ASTM A 234
50 TO 350 SS 316L 150 BW MESH 40
(T-TYPE) Gr. WPB
STRAINER ASTM A 234
400 TO 600 SS 316L 150 BW
(T-TYPE) Gr. WPB-W
NOTES:
1. MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN
2. ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELD SHALL BE
WET FLOURSCENT MP TESTED
3. FOR ALL WELDED PIPES, THE PLATE SHALL MEETS HIC RESISTENT REQUIREMENTS
4. POST WELD HEAT TREATMENT IS REQUIRED FOR ALL WELD JOINTS IRRESPECTIVE OF THICKNESS
5. NUT SHALL BE PROVIDED WITH WASHER.
6. NDT REQUIREMENTS AS PER STANDARD
SIZE BRANCH
inch / mm
RUN 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H S T
80 H H H H S T
100 H H H H S S T
150 H H H H S S S T
200 H H H H S S S S T
250 H H H H S S S S S T
300 H H H H S S S S S S T
350 H H H H S S S S S S S T
400 H H H H S S S S S S S S T
450 H H H H SR SR SR SR SR SR SR SR SR T
500 H H H H SR SR SR SR SR SR SR SR SR SR T
600 H H H H SR SR SR SR SR SR SR SR SR SR SR T
LEGEND :
T - STRAIGHT TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET
SR - STUB-IN WITH R-PAD
CORR. ALL.
TEMP. º F / º C -29 38 93 149 204 260 3.0
DESIGN
inch/ mm
18.2
PR. psig/ kg/ cm2 g 20.03 20.03 16.17 14.06 11.95 FLANGE FACING RF, CONC. SERR. FINISH
8
inch
NOM. PIPE SIZE 15 20 25 40 50 80 100 150 200 250 300 350 400
mm
i inch 114. 168.
OUTSIDE DIA. 21.3 26.7 33.4 48.3 60.3 88.9 219 273 324 356 406
mm 3 3
inch SC
SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS H
mm S160 S160 XS XS XS STD STD STD STD STD STD STD
STD
inch
NOM. PIPE SIZE 450 500 600 650 700 750 800 850 900 950 1000 1050 1100
mm
inch
OUTSIDE DIA. 457 508 610 660 711 762 813 864 914 965 1016 1067 1118
mm
inch SCH SC
SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS STD H
mm STD STD STD STD STD STD STD STD STD STD XS
STD
inch
NOM. PIPE SIZE 1150 1200 1300 1350 1400 1800
mm
inch
OUTSIDE DIA. 1168 1219 1320.8 1371.6 1422 1828.8
mm
inch SCH SCH 12.7
THICKNESS 12.7 12.7 12.7
mm XS STD
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
MAINTENANCE
ALL FLANGED. TO BE KEPT MINIMUM
JOINTS
NOMINAL
PIPE MATERIAL DIMENSIONAL
ITEM REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
< 350 ASTM A 106 Gr. B ANSI B 36.10 SMLS, 40 – PE, 50 - BE
PIPES A672 GR. B60
400 ANSI B 36.10 BE, E.F.W
CL.12(200 BHN MAX)
SMLS, POE-TOE,PBE,TBE,SCH TO MATCH
PIPE NIPPLES 15 TO 40 ASTM A 106 Gr. B ANSI B 36.10
PIPE
ELBOWS, CAPS,
50 TO 350 ASTM A 234 Gr. WPB ANSI B 16.9 SCH M, BW, 1.5D
REDUCERS,TEES
B.W. FITTINGS
650
ASTM A 216 13% Cr.
BUTTERFLY TO 150 RF BS-5155 U23A B16.47B
Gr.WCB STEEL
1200
1250
ASTM A 216 13% Cr.
BUTTERFLY TO 150 RF BS-5155 U23B B16.47B
Gr.WCB STEEL
1300
15 TO ASTM A 216
BALL SS 304 150 RF BS-5351 B23 SEAT RPTFE,NOTE-3
400 Gr.WCB
50 TO ASTM A 216 13% Cr.
GLOBE 150 RF BS-1873 T23
400 Gr.WCB STEEL
NOTES:
1. NUT SHALL BE PROVIDED WITH WASHER.
2. PTFE DULY REINFORCED WITH ARAMID FIBRES FOR ALL SERVICE
3. BALL VALVES SHALL BE GEAR OPERATED FOR 150 NB & ABOVE.
4. NDT REQUIREMENTS AS PER STANDARD
5. PIPE WALL THICKNESS IS CALCULATEDBASED ON ACTUAL DESIGN LINE CONDITIONS ( 200 DEG. C AND 3.5KG/SQ.CM.G)
FOR 800 NB TO 1400 NB AND FOR 1800 NB PIPE.
SIZE
(inch/m BRANCH
m)
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
15
20
25
40
50
80
RUN
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H H T
80 H H H H S T
100 H H H H S S T
150 H H H H S S S T
200 H H H H S S S S T
250 H H H H S S S S S T
300 H H H H S S S S S S T
350 H H H H S S S S S S S T
400 H H H H S S S S S S S S T
450 H H H H SR SR SR SR SR SR SR SR SR T
500 H H H H SR SR SR SR SR SR SR SR SR SR T
550 H H H H SR SR SR SR SR SR SR SR SR SR SR T
600 H H H H SR SR SR SR SR SR SR SR SR SR SR SR T
650 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR T
700 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
750 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
800 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
850 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
900 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR T
950 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1000 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1050 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1100 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1150 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1200 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1300 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1350 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
1800 H H H H SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR
SIZE
(inch/m BRANCH
m)
1000
1050
1100
1150
1200
1300
1350
1800
950
RUN
950 T
1000 SR T
1050 SR SR T
1100 SR SR SR T
1150 SR SR SR SR T
1200 SR SR SR SR SR T
1300 SR SR SR SR SR SR T
1350 SR SR SR SR SR SR SR T
1800 SR SR SR SR SR SR SR SR T
LEGEND :
T - STRAIGHT TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET SR - STUB-IN WITH R-PAD
PR. psig/ kg/cm2 g 20.03 18.28 16.17 14.06 11.95 FLANGE FACING RF, CONC. SERR. FINISH
inch
NOM. PIPE SIZE 15 20 25 32 40 50 65 80 100 150 200 250
mm
inch
OUTSIDE DIA. 21.3 26.7 33.4 42.16 48.3 60.3 73.03 88.9 114.3 168.3 219 273
mm
inch SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS
mm S160 S160 XS XS XS XS XS STD STD STD STD STD
inch
NOM. PIPE SIZE 300 350
mm
inch
OUTSIDE DIA. 324 356
mm
inch SCH SCH
THICKNESS
mm STD STD
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
MAINTENANCE
ALL FLANGED. TO BE KEPT MINIMUM
JOINTS
NOMINAL
PIPE MATERIAL DIMENSIONAL
ITEM REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
< 350 ASTM A 106 Gr. B ANSI B 36.10 BLACK, SMLS, 40 – PE, 50 - BE
PIPES
ELBOWS, CAPS,
50 TO 350 ASTM A 234 Gr. WPB ANSI B 16.9 BW, SCH M
REDUCERS, TEES
FITTINGS
ELBOWS, CAPS,
REDUCERS
B.W.
ASTM
13% Cr
CHECK 50 A 216 150 RF BS-1868 C23I
STEEL
Gr.WCB
ASTM A
105/ ASTM
PISTON 50 TO 200 MFR'S STD 150 RF K23I
A 216
Gr.WCB
ASTM
13% Cr.
GLOBE 50 A 216 150 RF BS-1873 T23I
STEEL
Gr.WCB
ASTM
13% Cr.
GATE 50 A 216 150 RF G23I
STEEL
Gr.WCB
STRAINER ASTM A MESH 40
15 TO 40 SS 304 800 SW SY23I
(Y-TYPE) 105
ASTM A MESH 40
STRAINER
50 216 SS 304 150 RF SY23IB
(Y-TYPE)
GR.WCB
COMPACT STEAM
STEAM TRAPS 25 ASTMA 105 SS 410/420 150 SW SM23I
TRAP
NOTES:
1. ALL PIPES, FITTINGS, FLANGES, FLANGED AND WELDED END VALVES SHALL HAVE CARBON 0.25%.
2. PIPES, FITTINGS, FLANGES, VALVES AND SPECIALITIES SHALL BE IBR-APPROVED
3. NUT SHALL BE PROVIDED WITH WASHER.
4. NDT REQUIREMENTS AS PER STANDARD
SIZE BRANCH
inch / mm
RUN 15 20 25 40 50 65 80 100 150 200 250 300 350
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H S T
65 H H H H S T
80 H H H H S S T
100 H H H H S S S T
150 H H H H S S S S T
200 H H H H S S S S S T
250 H H H H S S S S S S T
300 H H H H S S S S S S S T
350 H H H H S S S S S S S S T
LEGEND :
T - EQUAL TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET
SR - STUB-IN WITH R-PAD
PR. psig/ kg/cm2 g 52.02 42.18 37.61 35.5 28.82 FLANGE FACING RF, CONC. SERR. FINISH
inch
NOM. PIPE SIZE 15 20 25 32 40 50 65 80 100 150 200 250
mm
inch
OUTSIDE DIA. 21.3 26.7 33.4 42.16 48.3 60.3 73.03 88.9 114.3 168.3 219 273
mm
inch SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS S160
mm S160 XS XS XS XS STD STD STD STD STD STD
inch
NOM. PIPE SIZE 300 350 400 450 500 600
mm
inch
OUTSIDE DIA. 324 356 406 456 508 610
mm
inch SCH SCH SCH SCH SCH SCH
THICKNESS STD STD XS XS
mm STD STD
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
MAINTENANCE
ALL FLANGED. TO BE KEPT MINIMUM
JOINTS
NOMINAL
PIPE MATERIAL DIMENSIONAL
ITEM REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
< 350 ASTM A 106 Gr. B ANSI B 36.10 SMLS, 40 – PE, 50 - BE
PIPES ASTM A 672 GR B60
400 TO 600 ANSI B 36.10 BE, EFsW
CL12
PIPE NIPPLES 15 TO 40 ASTM A 106 Gr.B ANSI B 36.10 SMLS, POE-TOE,PBE,TBE,SCH M
ELBOWS, CAPS,
50 TO 350 ASTM A 234 Gr. WPB ANSI B 16.9 BW, SCH M
REDUCERS, TEES
FITTINGS
ASTM
CHECK 13% Cr
50 TO 600 A 216 300 RF BS-1868 C33I
STEEL
Gr.WCB
ASTM
13% Cr.
GLOBE 50 TO 400 A 216 300 RF BS-1873 T33I
STEEL
Gr.WCB
ASTM
50 TO 600 13% Cr.
GATE A 216 300 RF API 600 G33I
STEEL
Gr.WCB
STRAINER ASTM A MESH 40
15 TO 40 SS 304 800 SW SY33I
(Y-TYPE) 105
ASTM A MESH 40
STRAINER
50 TO 600 216 SS 304 300 RF SY33IB
(Y-TYPE)
GR.WCB
COMPACT STEAM
STEAM TRAPS 25 ASTMA 105 SS 410/420 300 SW SM33I
TRAP
NOTES:
1. ALL PIPES, FITTINGS, FLANGES, FLANGED AND WELDED END VALVES SHALL HAVE CARBON 0.25%.
2. PIPES, FITTINGS, FLANGES, VALVES AND SPECIALITIES SHALL BE IBR-APPROVED
3. NUT SHALL BE PROVIDED WITH WASHER.
4. NDT REQUIREMENTS AS PER STANDARD
SIZE BRANCH
inch / mm
RUN 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H RT T
80 H H H H S T
100 H H H H S SR T
150 H H H H SR SR SR T
200 H H H H SR SR SR SR T
250 H H H H SR SR SR SR SR T
300 H H H H SR SR SR SR SR SR T
350 H H H H SR SR SR SR SR SR SR T
400 H H H H SR SR SR SR SR SR SR SR T
450 H H H H SR SR SR SR SR SR SR SR SR T
500 H H H H SR SR SR SR SR SR SR SR SR SR T
600 H H H H SR SR SR SR SR SR SR SR SR SR SR T
LEGEND :
T - EQUAL TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET
SR - STUB-IN WITH R-PAD
PR. psig/ kg/ cm2 g 19.33 19.33 16.17 FLANGE FACING RF, CONC. SERR.FINISH
Inch
NOM. PIPE SIZE 15 20 25 40 50 80 100 150 200
Mm
inch
OUTSIDE DIA. 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219
mm
inch SCH SCH SCH SCH SCH SCH SCH SCH SCH
THICKNESS
mm 80S 80S 40S 40S 40S 10S 10S 10S 10S
inch
NOM. PIPE SIZE
mm
inch
OUTSIDE DIA.
mm
inch
THICKNESS
mm
40 SW TO ANSI B 16.11
LINE JOINT
50 BW TO ANSI B 16.25
NOMINAL
PIPE MATERIAL DIMENSIONAL
ITEM REMARKS
SIZE RANGE SPECIFICATION STANDARD
inch / mm
ASTM A 312 Gr.
PIPES 200 ANSI B 36.19 SEAMLESS,BE
TP304
ASTM A 312 Gr.
PIPE NIPPLE 15 TO 50 ANSI B 36.19 SEAMLESS,PE
TP304
BENDS
SWAGES( ECC/CONC) 15 TO 80 ASTM A182 Gr.F304 BS 3799 PSE & BLE,THICKNESS TO MATCH PIPE
BRANCH CONNECTION ALL SEE BRANCH CONNECTION CHART
ALL ASTM A182 Gr.F304 ANSI B 16.5 WN, 150 CL, RF/125 AARH
FLANGES
ALL ASTM A182 Gr.F304 ANSI B 16.5 150 CL, RF/125 AARH
BLIND FLANGES
HEAVY HEX. ALL ASTM A 194, Gr.8 ANSI B 18.2.2 REF. NOTE 2
NUTS
SS316+GRAFIL+SS ANSI B 16.20
ALL SPIRAL
GASKETS 316 I/O RING CL.150
NOTES:
1. ALL PIPES, FITTINGS, FLANGES OF STAINLESS STEEL SHALL BE SOLUTION ANNEALED, PICKLED AND PASSIVATED
2. WASHER SHALL BE PROVIDED WITH NUT.
3. BALL VALVES SHALL BE GEAR OPERATED FOR 150 NB & ABOVE.
4. NDT REQUIREMENTS AS PER STANDARD
5. VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364 (NON COLD BOX APPLICATION)
SIZE BRANCH
inch / mm
RUN 15 20 25 40 50 80 100 150 200
15 T
20 RT T
25 RT RT T
40 RT RT RT T
50 H H H RT T
80 H H H H H T
100 H H H H H S T
150 H H H H H S S T
200 H H H H H S S S T
LEGEND :
T - EQUAL TEE
RT - REDUCING TEE
H - HALF COUPLING
TL -THREADOLET
SL - SOCKOLET
WL - WELDOLET
S - STUB –IN
N - NIPOLET
SR - STUB-IN WITH R-PAD
Bidder to indicate the sub-contractors along with their Proven Track Record
(PTR) for the following activities.
Bidder to indicate the sub-contractors along with their Proven Track Record
(PTR) for the following activities.
4. Applicable Galvanisation
Standard
5. Life of the Structure
3. Bidder to provide a scheme for erection of Flare considering the present flare in
operation.
4. Bidder to provide the schedule for completion of the contract providing time lines for
Design & Engineering, Manufacturing & Supply, Erection, Commissioning.
5. Bidder to fill in the technical data sheet strictly as per format attached in Attachment
No.1.
SEAL &
SIGNATURE OF THE BIDDER
ISSUE
R0
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1 Number Required 1
2 Tag Number (Flare Package) 143 -X-144
A SCOPE OF SUPPLY
MAIN EQUIPMENTS ITEMS
1.0 HC FLARE KOD 3 Nos X 50%
2.0 HC Flare water Seal Drum 3 Nos X 50%
3.0 HC Purge flame front generator with control package 1 Set
4.0 HC Flare Tip 3 No.
5.0 HC Flare molecular seal 3 Nos
6.0 HC flare blow down pump 2 Nos for each KOD (1 W + 1 S)
7.0 Acid Flare KOD 2 Nos X 100%
8.0 Acid flare Purge Flare Ignition Control Package 1 set
9.0 Acid Flare Tip 2 Nos
10.0 Acid Flare molecular seal 2 Nos
11.0 Acid flare blow down pump 2 Nos for each KOD (1 W + 1 S)
PROCESS REQUIREMENTS
1.0 Flow rate HC Flare T/HR 670
2.0 Acid gas flare T/HR 14
3.0 Temperature Normal Operating °C 138 for HC / 150 Acid gas
Mechanical Design °C 300
4.0 Pressure @ KOD inlet ( HC / Acid gas ) kg/cm2 g 0.5 for HC / 0.3 for Acid gas
Design kg/cm2 g 3.5
HC Flare
*
Acid flare
*
8.0 Steam rate for smokeless flare
HC Flare T/HR *
Acid flare T/HR NA
9.0 Emissivity
HC Flare T/HR
Acid flare T/HR
*
*
10.0 Purge rate
HC Flare NM3/HR/STACK
Acid flare NM3/HR /STACK
*
*
DETAIL DESIGN
1.0 Plot area mXm 35 ( North to South) x 90 ( East to West)
2.0 Header size ( HC Flare / Acid Flare) mm 1800 NB (HC Flare) / 350 NB (Acid Gas Flare)
3.0 Stack
Height
HC Flare m 125 ( Minimum )
Acid flare m 125 ( Minimum )
Design pressure kg/cm2 g 3.5
Page 1 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Corrosion allowance 1
AS PER ATTACHED PMS
Gas pipe material AS PER ATTACHED PMS
Piping for Steam Assist AS PER ATTACHED PMS
Support Structure DERRICK SUPPORT
Earthing protection / earthing lugs REQUIRED
HC Flare inch
*
Acid flare inch
*
Maximum length for erection
HC Flare m
*
Acid flare m
Trial assembly
*
REQUIRED
Match marked REQUIRED
Pipework & steelwork fixings REQUIRED
Ladders REQUIRED
Platforms Top REQUIRED
Intermediate REQUIRED
Utility pipework connections REQUIRED
Thermocouple cable (incl. supports) REQUIRED
Page 2 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Diameter *
(HC Flare / Acid gas flare ) mm
Schedule / wall thickness
Page 3 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
5.0 Minimum Steam Pressure kg/cm2 g *
6.0 Pressure drop kg/cm2 *
SEAL DRUM
1.0 Manufacturer *
2.0 Material (HC Flare / Acid gas Flare) *
Shell *
Head *
Internals *
3.0 Thickness Shell mm *
4.0
Head mm *
1.0 Head configuration *
2.0 Dimensions Diameter mm *
3.0 Tan-Tan mm *
4.0 Design code ASME SEC VIII, DIV 1/2, OISD
5.0 Design pressure kg/cm2 g 3.5
6.0 Design temperature °C 300
Page 4 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
OTHERS
1.0 Commissioning Spares REQUIRED
GUARANTEES
Radiation Intensity at any point on Grade ( Including peak solar radiation) kW/m2 4.7
1.0
2.0 Noise Limitation dBA Continious / Intermittent 90
3.0
Water Consumption m3 / hr Continious / Intermittent *
4.0
Power Consumption kW Continious / Intermittent *
Page 5 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
5.0
Fuel Gas Consumption kg/hr Continious / Intermittent *
6.0
MP Steam Consumption kg/hr *
ELECTRICAL SYSTEM
3.0 QUALITY ASSURANCE PLAN FOR MOTORS AS PER CLAUSE NO. 14 OF SPECIFICATION NO. TCE.6079A-Z-202
4.0 AVIATION WARNING LIGHTING SYSTEM MECHANICALLY RECTRACTABLE TYPE, FLASHING, MAINTENED MEDIUM
INTENSITY TYPE ALONG WITH NECESSARY FLAMEPROOF CONTROL PANEL
WITH AUTO/MANUAL FACILITY, JUNCTION BOXES
NO. OF LEVLES AND NO. OF AVIATION LAMPS PER LEVEL AS PER LATEST
ICAO SYSTEM
5.0 LIGHTING SYSTEM FOR STAIRCASE AND PLATFORM FLAMEPROOF LIGHTIING FITTINGS WITH NECESSARY LIGHTING ACCESSORIES
Page 6 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Page 7 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
4.0 POWER SUPPLY
4.1 VOLTAGE LEVELS (A) 110 V AC UPS POWER SUPPLY TO OPERATOR INTERFACE PANEL
(B) SOLENOID VALVES & INTERROGATION VOLTAGE-110VAC UPS POWER SUPPLY
(C) 4-WIRE TRANSMITTERS-110VAC, UPS POWER SUPPLY
(D) CONTACT RATING OF POTENTIAL FREE CONTACTS FOR FIELD SWITCHES - 110 V AC, 2A.
5.0 INTERFACE WITH OTHER SYSTEM ALL SIGNALS TO BE WIRED TO PURCHASER'S DCS/MCC SHALL BE WIRED BY BIDDER TO JUNCTION BOXES
PROVIDED IN TH FIELD.
7.0 MANDATORY SPARES AS PER GENERAL ENGINEERING SPECIFICATION, PART IIB PAGE 309 OF 391 ANNEXURE-1.
8.0 DATA SUBMITTED ALONGWITH BID ALL DOCUMENTS LISTED IN CLAUSE NO 8.2 OF PART IIB PAGE 60 OF 199 OF TENDER DOCUMENT.
9.0 COORDINATION WITH DCS VENDOR & I&C ERECTION AS PER TENDER DOCUMENT CLAUSE NO 7.8 PART IIB PAGE 60 OF 199.
CONTRACTOR (A) COORDINATION WITH DCS VENDOR FOR CONTROL LOGIC DEVELOPMENT,GRAPHIC SCREEN
DEVELOPMENT, LIST OF ALARMS GENERATED ,LOOP TUNING ,OR ANY OTHER CONFIGURING
AS PER SYSTEM REQUIREMENT.
(B) COORDINATION WITH I&C ERECTION CONTRACTOR FOR WIRING BETWEEN FIELD JUNCTION BOXES
PROVIDED NEAR FLARE SYSTEM & PURCHASER'S DCS,LOOP CHECKING & COMMISSIONING OF THE
FLARE SYSTEM.
10.0 VENDOR LIST AS PER THE LIST OF APPROVED VENDORS IN THE TENDER DOCUMENT
Page 8 of 8
ANNEXURE 7 TO CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
Bidder to indicate the sub-contractors along with their Proven Track Record
(PTR) for the following activities.
Bidder to indicate the sub-contractors along with their Proven Track Record
(PTR) for the following activities.
4. Applicable Galvanisation
Standard
5. Life of the Structure
3. Bidder to provide a scheme for erection of Flare considering the present flare in
operation.
4. Bidder to provide the schedule for completion of the contract providing time lines for
Design & Engineering, Manufacturing & Supply, Erection, Commissioning.
5. Bidder to fill in the technical data sheet strictly as per format attached in Attachment
No.1.
SEAL &
SIGNATURE OF THE BIDDER
ISSUE
R0
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1 Number Required 1
2 Tag Number (Flare Package) 143 -X-144
A SCOPE OF SUPPLY
MAIN EQUIPMENTS ITEMS
1.0 HC FLARE KOD 3 Nos X 50%
2.0 HC Flare water Seal Drum 3 Nos X 50%
3.0 HC Purge flame front generator with control package 1 Set
4.0 HC Flare Tip 3 No.
5.0 HC Flare molecular seal 3 Nos
6.0 HC flare blow down pump 2 Nos for each KOD (1 W + 1 S)
7.0 Acid Flare KOD 2 Nos X 100%
8.0 Acid flare Purge Flare Ignition Control Package 1 set
9.0 Acid Flare Tip 2 Nos
10.0 Acid Flare molecular seal 2 Nos
11.0 Acid flare blow down pump 2 Nos for each KOD (1 W + 1 S)
PROCESS REQUIREMENTS
1.0 Flow rate HC Flare T/HR 670
2.0 Acid gas flare T/HR 14
3.0 Temperature Normal Operating °C 138 for HC / 150 Acid gas
Mechanical Design °C 300
4.0 Pressure @ KOD inlet ( HC / Acid gas ) kg/cm2 g 0.5 for HC / 0.3 for Acid gas
Design kg/cm2 g 3.5
HC Flare
*
Acid flare
*
8.0 Steam rate for smokeless flare
HC Flare T/HR *
Acid flare T/HR NA
9.0 Emissivity
HC Flare T/HR
Acid flare T/HR
*
*
10.0 Purge rate
HC Flare NM3/HR/STACK
Acid flare NM3/HR /STACK
*
*
DETAIL DESIGN
1.0 Plot area mXm 35 ( North to South) x 90 ( East to West)
2.0 Header size ( HC Flare / Acid Flare) mm 1800 NB (HC Flare) / 350 NB (Acid Gas Flare)
3.0 Stack
Height
HC Flare m 125 ( Minimum )
Acid flare m 125 ( Minimum )
Design pressure kg/cm2 g 3.5
Page 1 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Corrosion allowance 1
AS PER ATTACHED PMS
Gas pipe material AS PER ATTACHED PMS
Piping for Steam Assist AS PER ATTACHED PMS
Support Structure DERRICK SUPPORT
Earthing protection / earthing lugs REQUIRED
HC Flare inch
*
Acid flare inch
*
Maximum length for erection
HC Flare m
*
Acid flare m
Trial assembly
*
REQUIRED
Match marked REQUIRED
Pipework & steelwork fixings REQUIRED
Ladders REQUIRED
Platforms Top REQUIRED
Intermediate REQUIRED
Utility pipework connections REQUIRED
Thermocouple cable (incl. supports) REQUIRED
Page 2 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Diameter *
(HC Flare / Acid gas flare ) mm
Schedule / wall thickness
Page 3 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
5.0 Minimum Steam Pressure kg/cm2 g *
6.0 Pressure drop kg/cm2 *
SEAL DRUM
1.0 Manufacturer *
2.0 Material (HC Flare / Acid gas Flare) *
Shell *
Head *
Internals *
3.0 Thickness Shell mm *
4.0
Head mm *
1.0 Head configuration *
2.0 Dimensions Diameter mm *
3.0 Tan-Tan mm *
4.0 Design code ASME SEC VIII, DIV 1/2, OISD
5.0 Design pressure kg/cm2 g 3.5
6.0 Design temperature °C 300
Page 4 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
OTHERS
1.0 Commissioning Spares REQUIRED
GUARANTEES
Radiation Intensity at any point on Grade ( Including peak solar radiation) kW/m2 4.7
1.0
2.0 Noise Limitation dBA Continious / Intermittent 90
3.0
Water Consumption m3 / hr Continious / Intermittent *
4.0
Power Consumption kW Continious / Intermittent *
Page 5 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
5.0
Fuel Gas Consumption kg/hr Continious / Intermittent *
6.0
MP Steam Consumption kg/hr *
ELECTRICAL SYSTEM
3.0 QUALITY ASSURANCE PLAN FOR MOTORS AS PER CLAUSE NO. 14 OF SPECIFICATION NO. TCE.6079A-Z-202
4.0 AVIATION WARNING LIGHTING SYSTEM MECHANICALLY RECTRACTABLE TYPE, FLASHING, MAINTENED MEDIUM
INTENSITY TYPE ALONG WITH NECESSARY FLAMEPROOF CONTROL PANEL
WITH AUTO/MANUAL FACILITY, JUNCTION BOXES
NO. OF LEVLES AND NO. OF AVIATION LAMPS PER LEVEL AS PER LATEST
ICAO SYSTEM
5.0 LIGHTING SYSTEM FOR STAIRCASE AND PLATFORM FLAMEPROOF LIGHTIING FITTINGS WITH NECESSARY LIGHTING ACCESSORIES
Page 6 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
Page 7 of 8
Technical Datasheet of Flare System ATTACHMENT 1 TO ANNEXURE 7 OF CORRIGENDUM 4 TO FLARE SYSTEM TCE.6079A-C-266-301
SL.
DETAILS TCE SPEC. BIDDER'S REPLY.
NO.
1
4.0 POWER SUPPLY
4.1 VOLTAGE LEVELS (A) 110 V AC UPS POWER SUPPLY TO OPERATOR INTERFACE PANEL
(B) SOLENOID VALVES & INTERROGATION VOLTAGE-110VAC UPS POWER SUPPLY
(C) 4-WIRE TRANSMITTERS-110VAC, UPS POWER SUPPLY
(D) CONTACT RATING OF POTENTIAL FREE CONTACTS FOR FIELD SWITCHES - 110 V AC, 2A.
5.0 INTERFACE WITH OTHER SYSTEM ALL SIGNALS TO BE WIRED TO PURCHASER'S DCS/MCC SHALL BE WIRED BY BIDDER TO JUNCTION BOXES
PROVIDED IN TH FIELD.
7.0 MANDATORY SPARES AS PER GENERAL ENGINEERING SPECIFICATION, PART IIB PAGE 309 OF 391 ANNEXURE-1.
8.0 DATA SUBMITTED ALONGWITH BID ALL DOCUMENTS LISTED IN CLAUSE NO 8.2 OF PART IIB PAGE 60 OF 199 OF TENDER DOCUMENT.
9.0 COORDINATION WITH DCS VENDOR & I&C ERECTION AS PER TENDER DOCUMENT CLAUSE NO 7.8 PART IIB PAGE 60 OF 199.
CONTRACTOR (A) COORDINATION WITH DCS VENDOR FOR CONTROL LOGIC DEVELOPMENT,GRAPHIC SCREEN
DEVELOPMENT, LIST OF ALARMS GENERATED ,LOOP TUNING ,OR ANY OTHER CONFIGURING
AS PER SYSTEM REQUIREMENT.
(B) COORDINATION WITH I&C ERECTION CONTRACTOR FOR WIRING BETWEEN FIELD JUNCTION BOXES
PROVIDED NEAR FLARE SYSTEM & PURCHASER'S DCS,LOOP CHECKING & COMMISSIONING OF THE
FLARE SYSTEM.
10.0 VENDOR LIST AS PER THE LIST OF APPROVED VENDORS IN THE TENDER DOCUMENT
Page 8 of 8