VEDANTA ALUMINIUM PLANT LTD.

QUALITY ASSURANCE PLAN FOR POT LINE MAINTENANCE JOB (REV- 00)

Records Agency
Sl. No Item Category Type / Method of check Extent of Reference Acceptance Format of record to be Remarks
check document norms furnishe CONTRACTOR TPIA CLIENT
d
A B C D E F G H I J K
1
Surface dressing

Specifications/ Specifications/ Site

a) Checking for layout Major Dimensional check 100% Joint Records Yes P RW RW
Methodology Methodology Verification/Review

Breaking with
proper side slopes, Specifications/ Specifications/ Site
b) Major Visual Checks 100% Joint Records No P RW RW
Shoring Removing Methodology Methodology Verification/Review
of Water, etc.

Checking location,
Specifications/ Specifications/ Site
c) firm bed, levels, free Major Visual Checks 100% -- yes P RW RW
Methodology Methodology Verification/Review
from slush

Disposal/proper
stacking of breaking Specifications/ Specifications/ Site
d) Minor Visual Checks 60% -- No P RW RW
materials in Methodology Methodology Verification/Review
demarked area.

2 Base preparation

Base should be
compacted as per
Specifications/ As per IS 2720 Joint Records (Compaction Site
a) SPDD 95% (Lab Major Core Cutter Method 100% Yes External Agency RW RW
Methodology Part 7 & Part 29 Resgister) Verification/Review
test report for MDD
& OMC)

3 Boulder soiling

Filling &
compcation reqd. by
plate compactor or Specifications/ Specifications/ Joint Records (Compaction Site
a) Critical Visual Checks 100% Yes P RW RW
any type of Methodology Methodology Resgister) Verification/Review
mechanical
compactors

Check for pre & Specifications/ Specifications/ Site

b) Critical Auto Level 100% Joint Records Yes P RW RW
final level Methodology Methodology Verification/Review

Test report of
Lab Test report with Sp.
Boulders (size of Specifications/ As per MORT&H Site
c) Critical Lab Test 100% Gravity, crushing value & Yes External Agency RW RW
boulders not more Methodology Section 400 Verification/Review
Impact Value
than 300 mm)

4 PCC M 15 (1:2:4) Grade of Concrete

Free fall Height should

Lab Test report with proper
be mainted at site for
Pouring of Concrete MTC reqd . (NC, setting time
Specifications/ As per IS 456, IS avoiding any kind of
a) thickness 100 mm Critical Visual Check 100% of Cement, Compressive Yes External Agency RW RW
Methodology 4031 & IS 10262 Seggregation. Reports
(compacted) Strength, Soundness &
are submitted before
Fineness Test of Cement)
working at site.

Site
Checking of
Specifications/ As per IS Verification/Review &
b) vibrating by neddle / Critical Visual Check 80% -- No P RW RW
Methodology 2505/2506 minimum 14 days
plate Vibrator
Curing reqd.

5 RCC M25/M30 & M35 Grade of Concrete

Lab Test report with proper

MTC reqd . (NC, setting time
of Cement, Compressive
Strength, Soundness &
Fineness Test of Cement) &
Free fall Height should
detailed Mix Design report
be mainted at site for
Pouring of Concrete with trial mix. Also Agg.
Specifications/ As per IS 456, IS avoiding any kind of
a) 250 mm thickness Critical Visual Check 100% Mechanical properties Yes External Agency RW RW
Methodology 4031 & IS 10262 Seggregation. Reports
(compacted) (Crushing value, Impact Value
are submitted before
with Combined Flakieness &
working at site.
Elongation index, Gradation
of 10 mm,20mm & Sand Zone
II) must be mentioned in
Desin Mix report as per IS
383 - 2016 wise

Checking vibrating Specifications/ As per IS Site

b) Critical Visual Check 100% -- No P RW RW
needle/plate vibrator Methodology 2505/2506 Verification/Review

Cube sampling & Specifications/ As per IS 456 & Compressive strength Site
c) Critical Visual Check 100% Yes External Agency RW RW
testing Methodology IS 516 checking at 7 & 28 days basis. Verification/Review

6 Reinforcement (Fe-500 D)

Checking of Lab Test report with proper

Specifications/ As per IS 1786 & Site
a) reinforcement (Fe- Critical Visual Check 100% MTC (BendTest, Rebend Yes External Agency RW RW
Methodology IS 2502 Verification/Review
500D) & BBS Test, Carbon Content & UTS)

7 Curing (water Ponding/Sparying with Hessian cloths)

 Minimum 28 days
reqd. unless any other
Curing is essential
Specifications/ special cases curing
a) for 28 days Major Visual Check 100% As per IS 456 Joint Records Yes P RW RW
Methodology must be maintain 14
minimum
days as per decide the
EIC of VAL
 8 Brick Work

Brick work where As per IS 2212 for

ever reqd. as per site Brick work & IS
Joint Records (All relavant
basis, with Cement Specifications/ 12894, IS 1077 & Site
a) Critical Visual Check 100% test reports of Bricks reqd. as Yes External Agency RW RW
Mortar (1:4), Inside Methodology IS 3495 for Verification/Review
per IS code 3495)
& outside plastering specification &
with same ratio testing of Bricks

Curing of Brick Specifications/ Specifications/ Minimum 07 days (as

b) Critical Visual Check 100% - Yes P RW RW
work Methodology Methodology per IS 2212) reqd.

9 Back filling in foundation and trenches

Filling and
compaction in layers
As per IS 2720 Joint Records (Compaction Layer thickness as per
a) not more than Critical Visual Checks 100% Specifications Yes External Agency W/R RM
Part 7 & Part 29 Resgister) site requirements
300mm & CBR
value not less than 5

Filling &
Compaction of sand Site
b) Critical Visual Checks 100% Specifications Specifications Joint Records Yes P RM R
& aggregate around Verification/Review
the PVC pipe

Site
c) Check for final level Critical Visual Checks 100% Drawings Drawings Joint Records Yes P RM R
Verification/Review

10 IPS (minimum thickness of 60 mm to 75 mm)

Existing IPS Specifications/ Specifications/ Site
a) Critical Visual Checks 100% Joint Records Yes P RM R
breaking Methodology Methodology Verification/Review

Cleaning surface
Specifications/ Specifications/ Site
b) with water & blower Critical Visual Checks 100% - No P RM RM
Methodology Methodology Verification/Review
machine

Applying bonding Specifications/ Specifications/ Site

c) Critical Visual Checks 100% - Yes P RM R
agent Methodology Methodology Verification/Review

Pouring M-50 grade

As per Design mix (certified Specifications/ Specifications/ Site
d) concrete as per Critical 100% Joint Records Yes
by NABL Labs) Methodology Methodology Verification/Review
drawing

Minimum 28 days
reqd. unless any other
Curing is essential
Specifications/ special cases curing
e) for 28 days Major Visual Check 100% As per IS 456 Joint Records Yes P RW RW
Methodology must be maintain 14
minimum
days as per decide the
EIC of VAL

Checking of
Compressive Specifications/ As per IS 456 & Compressive strength Site
f) Major Laboratory Test 100% Yes External Agency RW RW
Strength of taken Methodology IS 516 checking at 7 & 28 days basis. Verification/Review
cube

Legends: P PERFORM
R RANDOM
W WITNESS
RW RANDOM WITNESS
RM RANDOM MONITORING
TPIA THIRD PARTY INSPECTION AGENCY
SPDD STANDARD PROCTOR DRY DENSITY