QUALITY ASSURANCE PLAN

CLIENT: VEDANTA ALUMINIUM PLANT LTD.

SUBJECT: QUALITY ASSURANCE PLAN OF AMC CIVIL TYPE OF JOBS FOR PLANT I/II/BOP/CPP REV. (00)

Agency
Extent of Reference Records to
Sl. No Item Category Type / Method of check Acceptance norms Format of record Remarks
check document be furnished CONTRACTOR TPIA CLIENT

A B C D E F G H I J L
1 Survey

Co-ordinates / Levels of
a) Bench Mark recoding of all Critical Visual checks 100% Approved Drg. As per approved Drg. Joint Record Yes P RW W Site Verification/Review
effected working area

Checking of bottom levels Verifiaction of Calibartion

b) Critical 100% Approved Drg. As per approved Drg. Calibration report Yes External Agency RW W Site Verification/Review
& marked C/L by TS system certifiacte

Verifiaction of Calibartion
c) Prizom Checking Critical 100% Approved Drg. As per approved Drg. Prizom repprt Yes External Agency RW W Site Verification/Review
certifiacte

2 Surface dressing
Specifications/ Specifications/
a) Checking for layout Major Dimensional check 100% Joint Records Yes P RW RW Site Verification/Review
Methodology Methodology

Breaking with proper side

Specifications/ Specifications/
b) slopes, Shoring Removing Major Visual Checks 100% Joint Records No P RW RW Site Verification/Review
Methodology Methodology
of Water, etc.

Checking location, firm bed, Specifications/ Specifications/

c) Major Visual Checks 100% -- yes P RW RW Site Verification/Review
levels, free from slush Methodology Methodology

Disposal/proper stacking of
Specifications/ Specifications/
d) breaking materials in Minor Visual Checks 60% -- No P RW RW Site Verification/Review
Methodology Methodology
demarked area.

3 Base Preparation

Core Cutter Method as per IS

Base should be compacted
sepcification wise, 03 No pit
as per MPDD 95% (Lab test Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
a) Critical reqd. in 500 SQM area as per 100% Yes External Agency RW RW Site Verification/Review
report for MDD & OMC by Methodology Part 29 Resgister)
IRC standard specification
Modified Proctor)
wise

4 Subgrade Preparation (If reqd.)

 Subgarde should be 500 mm
thickness (as per IRC 15-
2017 Clause 6.1) in two
layers as per standard
Core Cutter Method as per IS
specification wise &
sepcification wise, 03 No pit
according to MORT&H 5th Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
a) Critical reqd. in 500 SQM area as per 100% Yes External Agency RW RW Site Verification/Review
revision, also the MDD will Methodology Part 29 Resgister)
IRC standard specification
be min 1.75 gm/cc as per
wise
standard specification wise,
also CBR value reqd. min
8% as per IRC 15-2017
page no-18 (Clause 6.3.5)

Checking of thickness Thickness checked by Auto Specifications/ As per IRC 15-2017,

b) Critical 100% Joint Record Yes P RW RW Site Verification/Review
tolerence Level Methodology Table 10 page no-75

5 GSB 1st/2nd layer (as per approved Drg. Single or Double layer) with min 98 % Compaction as per IRC 15-2017/MORT&H 5th revision

Filling & compcation (in Sand Replacement Method as

layers not more than 200 per IS 2720 part 28, for density For each & every layer of
Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
a) mm) with min 98% reqd. as Critical with compaction test one test 100% Yes P RW RW GSB bed compaction test
Methodology Part 28 Resgister)
per standard IRC 15-2017 to be conducted every 2000 reqd.
specificatio wise SQM

Specifications/ Specifications/
b) Check for pre & final level Critical Auto Level 100% Joint Records Yes P RW RW Site Verification/Review
Methodology Methodology

Lab test report with Agg. AIV, LL

Lab Test for gradation of GSB
& PL, CBR more than 30% with
Test of GSB (Gradation V) as per IRC 15-2017 & Gradation of GSB will be
Specifications/ As per MORT&H 98% Dry density, Gradation I (or as
c) Materials as per IRC 15- Critical according to quantum of job 100% Yes External Agency RW RW conducted as per mentioned
Methodology Section 400 mentioned in approved BOQ) as per
2017 Table 4 will be check for every three frequecy
IRC 15-2017 Table 4 wise, once for
months periodical basis
each source

Checking of thickness Thickness checked by Auto Specifications/ As per IRC 15-2017,

d) Critical 100% Joint Record Yes P RW RW Site Verification/Review
tolerence Level Methodology Table 10 page no-75
6 WMM laying over compacted base of GSB area with min 98 % Compaction as per IRC 109-2015/MORT&H 5th revision
Filling & compcation of the
layer (thickness as per Sand Replacement Method as
approved Drg. Wise, but in per IS 2720 part 28, for density For each & every layer of
Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
a) layers not more than 250 Critical with compaction test one test 100% Yes P RW RW WMM bed compaction test
Methodology Part 28 Resgister)
mm & not less than 75 mm) to be conducted every 2000 reqd.
reqd. with min 98% as per SQM
IRC 109-2015

Check for pre & final level,

also checking the thickness
Specifications/ Specifications/
b) tolerence of WMM as per Critical Auto Level 100% Joint Records Yes P RW RW Site Verification/Review
Methodology Methodology
IRC 15-2017 Table 10, page
no-75 wise

Test of WMM (Gradation Lab Test for gradation of

Test); materials must be as
c) per IRC 109-2015, Table 2
specifiaction wise for
uniform Grading purpose
Lab test report with Agg. AIV, LL
WMM as per IRC 109-2015 & Gradation of WMM will be
Specifications/ As per MORT&Hth & PL, 98% Dry density & gradation
Critical according to quantum of job 100% Yes External Agency RW RW conducted as per mentioned
Methodology revision Section 400 test as per IRC 109 -2015 Table 1, 2
will be check for every three frequecy
& 3, once for each source
months periodical basis

7 PCC M 10 (1:3:6)/M 15 (1:2:4) Grade of Concrete as per approved Drg.

Free fall Height should be

Before Pouring of Concrete
thickness 100 mm
a)
(compacted) or as per
approved Drg. Wise
Lab Test report with proper MTC
mainted at site for avoiding
Specifications/ As per IS 456, IS 4031 & reqd . (NC, setting time of Cement,
Critical Visual Check 100% Yes External Agency RW RW any kind of Seggregation.
Methodology IS 10262 Compressive Strength, Soundness &
Reports are submitted before
Fineness Test of Cement)
working at site.

Checking of vibrating by
Site Verification/Review &
neddle / plate Vibrator Specifications/
b) Major Visual Check 80% As per IS 2505/2506 -- Yes P RW RW minimum 14 days Curing
before & during the pouring Methodology
reqd.
of concrete

Checking of Camber, as per

Checking of dimension & Specifications/ Specifications/
c) approved Drg. during Critical 100% Joint Records Yes P RW RW Site Verification/Review
levels by Auto levels Methodology Methodology
pouring of concrete

8 Reinforcement (Fe-500 D) or as per mentioned in BOQ

Lab Test report with proper MTC

Checking of reinforcement As per IS 1786-2008, External Agency
Visual Check with dimensions Specifications/ (BendTest, Rebend Test, Carbon
a) (Fe-500D) & BBS, also Critical 100% For Dowel bar IS 432 Yes (Provided by RW RW Site Verification/Review
as per approved BBS Methodology Content & UTS with YS &
IMIR reqd. for every lot. Part 1 & IS 2502 Manufracture )
Elongation)

9 Curing (Water Ponding/Sparying with Hessian cloths)

Minimum 28 days reqd.
unless any other special cases
Curing is essential for 28 Specifications/
a) Major Visual Check 100% As per IS 456 As per site surveillance wise Yes P RW RW curing must be maintain 14
days minimum Methodology
days as per decide the EIC of
VAL

10 Back filling (If applicable in Road work as per approved Drg.)

Filling and compaction in

As per IS 2720 Part 7, Joint Records (Compaction Layer thickness as per site
a) layers not more than 500mm Critical Visual Checks 100% Specifications Yes External Agency RW RM
Part 16 & Part 29 Resgister) requirements
& CBR value not less than 5
 Filling & Compaction of
b) sand & aggregate around the Major Visual Checks 100% Specifications Specifications Joint Records Yes P RW RW Site Verification/Review
PVC pipe

c) Check for final level Major Visual Checks 100% Drawings Drawings Joint Records Yes P RW RW Site Verification/Review

11 M 40 Grade of RCC comcrete (If reqd.)

Lab Test report with proper MTC

Before Pouring of Concrete
a)
as per approved Drg. wise
reqd . (NC, setting time of Cement,
Compressive Strength, Soundness &
Fineness Test of Cement) &
As per IS 456, IS 4031, Free fall Height should be
detailed Mix Design report with
IS 10262 - 2019 & IRC mainted at site for avoiding
Specifications/ trial mix. Also Agg. Mechanical
Critical Visual Check 100% 15 - 2017, (clause 12.4) Yes External Agency RW RW any kind of Seggregation.
Methodology properties (Crushing value, Impact
for Flexrula Strength min Reports are submitted before
Value with Combined Flakiness &
4.5 N/mm2 at 28 days working at site.
Elongation index, Gradation of 10
mm,20mm & Sand Zone II) must be
mentioned in Design Mix report as
per IS 383 - 2016 wise

Checking Slump test as per

Visual check reqd. fro every As per IRC 15-2017 Clause 4.5 at
IRC 15-2017 before & Specifications/
b) Critaical transit mixer or per batch of 100% As per IRC 15-2017 page no-12, Slump range will be 60- Yes P RW RW Site Verification/Review
during the pouring of Methodology
Ajax machine 80 mm
concrete

Checking vibrating
Specifications/
c) needle/plate vibrator before Critical Visual Check 100% As per IS 2505/2506 -- No P RW RW Site Verification/Review
Methodology
the pouring of concrete

Visual Check, dimension As per MORT&H section 900

checking reqd. for cube moulds
Cube/Beam sampling &
150 mm standard Size &
d) testing during the pouring of Critical 100%
Beam moulds (150 * 150 *
concrete
700) mm as per IS 10086 &
IRC 15-2017 wise
Compressive strength checking at 7 Quality Control Tabl 900-6-
Specifications/ & 28 days basis.Flexrual Strength 5.2 wise, beam sample reqd.
As per IS 456 & IS 516 Yes External Agency RW RW
Methodology checking reqd. at age of 28 days per150 m3 freuency wise &
curing as per IS 516 part 1 wise for taking cube sample as per
IS 456 reference

Checking of Transverse joint

should not more than 4.5 m as Joint Records (Maintained in Pour
Size of Panels as per IRC 15- Specifications/
e) Critical per IRC 15-2017 Clause 8.3 100% IRC 15-2017 Card & Cube test register in panel Yes P RW RW Site Verification/Review
2017 wise Methodology
wise or as per Design wise)
specifiaction wise.

Checking Dowel Bars & Tie Checking of Dowel bars as per

Bars as per IRC 15-2017 or approved Drg. or IRC-15-2017
Specifications/ IRC 15-2017, IS 432 Joint records (also maintained in the
f) as per approved Drg. wise Critical Clause 8.3.6 to 8.3.11 & For 100% Yes P RW RW Site Verification/Review
Methodology Part 1 & IS 1786-2008 Pour Card as per Panel wise)
before the pouring of Tie bars as per IRC -15-2017
concrete Table 8 wise

Checking of thickness
Thickness checked by Auto Specifications/ As per IRC 15-2017,
g) tolerence during & after the Critical 100% Joint Record Yes P RW RW Site Verification/Review
Level Methodology Table 10 page no-75
pouring of concrete

Checking of Camber, as per

Checking of dimension & Specifications/ Specifications/
h) approved Drg. during Critical 100% Joint Records Yes P RW RW Site Verification/Review
levels by Auto levels Methodology Methodology
pouring of concrete
12 Sand filling

As per IRC SP 65, bedding

Sand filling of Zone II As per IRC SP 65,
Specifications/ materials specifiaction, Lab Test
a) Grade based on BOQ Major Visual Checks 100% bedding materials Yes P RW RW Site Verification/Review
Methodology report for Gardadtion & Silt Content
thicknesss specifiaction
reqd.

13 Tiles/Paver blocks

For Paver Blocks,

specifiaction
Visual Check, Checking
followed as per IS
Laying Tiles over PCC area comressive strength of Paver External Agency
15658 or for cement Joint Records & Lab test report of
a) or Sand filling layer as per Major Blocks & others paarameters as 100% Specifications Yes (Provided by RW RW Site Verification/Review
concrete flooring Paver Blocks
drg. Wise per IS 15658-2021 or IS 1237 Manufracture )
tiles IS 1237 & for
& IS 1443-2018 wise
lyaing IS 1443 -
2018 wise

14 Gull Trap Pipe Connection (If reqd.)

Gully Chamber
(500*300*450 as per
Testing of bricks reqd. as
standard) mm made by
per IS 3495 Part 1 to Joint Records (All relavant test
Brick work with Cement
a) Critical Visual Check 100% Specifications Part 4 wise, reports of Bricks reqd. as per IS Yes P RW RW Site Verification/Review
Mortar (1:4), Inside
Specification reqd. as code 3495)
plastering with same ratio &
per IS 12894 wise
isntalled MS Flat Grating
Cover with Angle Frame

Specifications/ Specifications/ Specifications/ Minimum 07 days (as per IS

b) Curing of Brick work Critical Visual Check 100% - P RW RW
Methodology Methodology Methodology 2212) reqd.

15 kerb Stone fixing

Kerb Stone (500*550*150)

mm or as per mentioned in
BOQ; Factory made with M
a) Major Visual Check 100% Specifications Specifications Joint Records Yes P RW RW Site Verification/Review
25 grade Cement Concrete
& jointed by Cement Mortar
1:3 ratio

16 Hume Pipe NP 3/ NP 4 Grade laying & installtion or as per mentioned in BOQ (If reqd.)

Specially in joint portion of

NP 3 or NP 4 grade of Visual Checking in joint As per IS 458 Joint Records (MTC of Hume Pipe External Agency
As per IS 458 2003, Hume pipes; Wire mesh reqd.
a) Hume Pipe installed reqd. at Major portion for per Caulking Space 100% 2021,specifiaction reqd. with mentioned the relavant Yes (Provided by RW RW
specifiaction followed with rich cement mortar as per
joint portion as per IS 458 followed parameters) Manufracture )
satndard specifiaction wise

17 Brick Work

Brick work where ever Testing of bricks reqd. as

reqd. as per site basis, with
a) Cement Mortar (1:4), Inside
& outside plastering with
same ratio
Visual Check, before start of
per IS 3495 Part 1 to Joint Records (All relavant test
the Brick Works, it must be in As per IS 12894
Critical 100% Part 4-2019 wise, reports of Bricks reqd. as per IS Yes External Agency RW RW Site Verification/Review
staturated condition based by 2002 & IS 2212
Specification reqd. as code 3495)
water sprinking
per IS 12894-2002 wise

Specifications/ Specifications/ Minimum 07 days (as per

b) Curing of Brick work Critical Visual Check 100% - Yes P RW RW
Methodology Methodology IS 2212) reqd.

18 Shuttering for Raft/Columns & etc. with checking of alignments


Shuttering of Raft &
Columns & any other samll
a)
structures
Checking of Raft & Coulmn
b)
alignment as per Drg.
19 RCC M 20/ M 25/ M 30 & M 35 Grade of Concrete as per approved Drg.
Before Pouring of Concrete
a) thickness as per approved
Drg. Wise
Checking vibrating
needle/plate vibrator before
b)
& during the pouring of
concrete
Cube sampling & testing
c)
after the pouring of concrete
Slump test/ Consistency
Test of Concrete during &
d)
before the pouring of
concrete
20 Emulsion Paint/Synthetic Enamel Paint/Waether Coat as per BOQ
Applying Paint as per
a)
requriment of site
b) Check th finishing
Dimensional checking reqd. by
Critical tape measurement according to
approved Drg.
Checking reqd. by TS system
Critical
to ensuring proper alignmnent
Visual Check, batch report of
Critical concrete must be checking
reqd. as per IS 4925-2004 wise
Critical Visual Check
Visual Check as per IS 456
Critical Amnd 5 2019 & 516 part 1
2021 wise
Visual Check at site with
Critical
Slump cone appratus
Mixing the water with paints as
per mentioned by mfg. Guide
Major line wise & specification as per
IS 15489 2013 & IS 2932 2015
wise
Major Visula Check
Shuttering stripping time must be
maintained as per IS 456 (Clause
11.1) wise, for better stability
Specifications/ As per IS 456 Amnd 4
100% purpose for heavy structures, MS Yes P RW RW Site Verification/Review
Methodology 2013 & IS 14687 wise
shuttering boards & for Drain work
& any raft or columns (Ply Boards)
may be used at site
Specifications/ Specifications/
100% Joint Records with sketch reqd. Yes P RW RW Site Verification/Review
Methodology Methodology
Lab Test report with proper MTC Free fall Height should be
(for cement only) reqd . (NC, mainted at site for avoiding
setting time of Cement, any kind of Seggregation.
Compressive Strength, Soundness & Reports are submitted before
As per IS 456, IS 4031 & Fineness Test of Cement as per IS working at site. Also
IS 10262-2019. For Agg. 4031 Part 1 to Part 6) & detailed mechanical properties of Agg.
Specifications/ Mechnaical properties IS Mix Design report with trial mix. As per IS 2386 Part 1, Part 3
100% Yes External Agency RW RW
Methodology 2386 Part 1 to Part 4 & Also Agg. Mechanical properties & Part 4 checking reqd. & for
IS 383-2016 Table 7 & (Crushing value, Impact Value with Fine pariticales Silt content
Table 9 reqd. Combined Flakieness & Elongation with Gardation test reqd. as
index, Gradation of 10 mm,20mm & per IS 383-2016 Table 9 &
Sand Zone II) must be mentioned in Ag.. gradation as per Table 7
Desin Mix report as per IS 383 - wise to maintain three months
2016 wise periodical basis for AMC job.
Specifications/
100% As per IS 2505/2506 -- No P RW RW Site Verification/Review
Methodology
As per IS 456 Amnd 5
Specifications/ Compressive strength checking at 7
100% 2019 & IS 516 Part 1 Yes P RW RW Site Verification/Review
Methodology & 28 days basis.
2021
Checking the Slump randomly for
Ajax or Transit mixer for every time
of casting as per approved design
Specifications/ As per IS 1199 Part 1 &
100% mix; with tolerence as per IS 4925- Yes P RW RW Site Verification/Review
Methodology 2-2018 wise
2004 (SP. of Batching Plant) & IS
4926-2003 (SP. of RMC) wise, also
slump test register reqd. at site
External Agency
Specifications/ As per IS 15489 2013 & Joint Records with sketch reqd. &
100% Yes (Provided by RW RW Site Verification/Review
Methodology IS 2932 2013 wise mention the layer of coating
Manufracture )
Specifications/ Specifications/
100% - Yes P RW RW Site Verification/Review
Methodology Methodology
21 Vetrified Floor Tiles as per BOQ
Laying tiles as per As per IS 15622 2017
Cement Mortar with 1:3 as per External Agency
specification, before laying Specifications/ specification & as per IS MTC review reqd.as per IS 15622
a) Major BOQ & site condition basis for 100% Yes (Provided by RW RW Site Verification/Review
the tiles check the dimesions Methodology 1443 2018 laying 2017 wise
bedding materials Manufracture )
as per reqd. Wise procedures
Not less than 07 days as per
Specifications/ Specifications/
b) Curing of laid tiles Major standard practice with wet or 100% - Yes P RW RW Site Verification/Review
Methodology Methodology
moist cloths or covers
22 Boulder soiling as per BOQ

Filling not more than 300

mm & compcation reqd. by Specifications/ Specifications/ Joint Records (Compaction
a) Critical Visual Checks 100% Yes P RW RW Site Verification/Review
plate compactor or any type Methodology Methodology Resgister)
of mechanical compactors

Specifications/ Specifications/
b) Check for pre & final level Critical Auto Level 100% Joint Records Yes P RW RW Site Verification/Review
Methodology Methodology

Test report of Boulders (size

Specifications/ As per MORT&H Lab Test report with Sp. Gravity,
c) of boulders not more than Critical Lab Test 100% Yes External Agency RW RW Site Verification/Review
Methodology Section 400 crushing value & Impact Value
300 mm)

23 Soil/Embankment filling as per BOQ or approved Drg. Basis

Embankment filling with Core Cutter Method as per IS

not more than 300 mm layer sepcification wise, 03 No pit
Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
a) thickness as per MORT&H Major reqd. in 500 SQM area as per 100% Yes P RW RW Site Verification/Review
Methodology Part 29 Resgister)
5th rev. & IRC 36 2010 IRC standard specification
wise wise

MPDD will be check for

once for specific source, If
source changed MPDD test Specifications/ As per IS 2720 Part 8 & Joint Records (Compaction
b) Major As per Lab Test 100% Yes P RW RW Site Verification/Review
reqd. for revised value of Methodology Part 29 Resgister)
MDD & OMC as per IS
2720 part 8

24 Bonding Agent (SIKA -LATEX-SBR)/PERMA MASTER BOND (If reqd.)

External Agency
Lab Test report with
a) Using Bonding Agent Major Visual Check 100% Specifications Joint Records Yes (Provided by RW RW Site Verification/Review
proper MTC reqd.
Manufracture )

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