QUALITY ASSURANCE PLAN

CLIENT: ADANI
SUBJECT: QUALITY ASSURANCE PLAN FOR INTERNAL ROAD WORK AT MINES AREA (REV- 00)

Extent Agency
Reference Acceptance Records to be
Sl. No Item Category Type / Method of check of document norms Format of record furnished CONTRACTOR Remarks
check CLIENT

A B C D E A F G H I J L
p
1 Survey p
r
o
Co-ordinates / Levels of v
As per approved As per approved
a) Bench Mark recoding of Critical TS System 100% e Joint Record Yes P W Site Verification/Review
Drg. Drg.
all effected working area d
A
p
pD
rr
go
Checking of bottom .v
As per approved As per approved
b) levels & marked C/L by Critical TS System/Auto Levels 100% e Calibration report Yes P/External Agency W Site Verification/Review
Drg. Drg.
TS system dA
p
pD
rS
r
go
p
.ev
Instruments & Prizom Verifiaction of Calibartion As per approved As per approved
c) Critical 100% ec Prizom repprt - P/External Agency W Site Verification/Review
Checking certifiacte Drg. Drg.
id
f
iD
cr
2 Base/Embankment Preparation ag
t.
i
Base should be S
o
Core Cutter Method as per IS pn
compacted as per MPDD
sepcification wise, 03 No pit As per IS 2720 Part As per IS 2720 Part Joint Records (Compaction
a) 95% (Lab test report for Critical 100% es Yes P/External Agency W Site Verification/Review
reqd. in 500 SQM area as per c/ 8 & Part 29 8 & Part 29 Resgister)
MDD & OMC by
MORT&H 5th rev. i
Modified Proctor)
fM
ie
ct
3 GSB Gr IV, 1st/2nd layer (as per approved Drg. Single or DoubleSah layer) with min 98 % Compaction as per IRC 15-2017/MORT&H 5th revision
pto
eid
Filling & compcation (in coo
layers not more than 200 Sand Replacement Method as inl For each & every layer of
mm) with min 98% reqd. per IS 2720 part 28, for density As per IS 2720 Part As per IS 2720 Part Joint Records (Compaction
a) Critical 100% sof Yes P RW GSB bed compaction test
as per standard IRC 15- with compaction test one test to i/g 8 & Part 28 8 & Part 28 Resgister)
reqd.
2017 or MORT&H 5th be conducted every 1000 SQM c
Rev. specification wise y
aM
S
tep
eit
ohc
nio
Check for pre & final Specifications/ Specifications/
b) Critical Auto Level 100% fsd Joint Records Yes P RW Site Verification/Review
level Methodology Methodology
/oi
cl
aM
o
S
eptg
eity Lab test report with Agg.
Test of GSB Gr IV cho AIV, LL & PL, CBR more
Lab Test for gradation of GSB
(Gradation IV) Materials oni than 30% with 98% Dry Gradation of GSB Gr IV
Gr IV as per IRC 15-2017 Table
as per IRC 15-2017 As per MORT&H As per MORT&H density, Gradation I (or as will be conducted as per
c) Critical 4, page no-18 wise by IS sieving, 100% fsd Yes P/External Agency RW
Table 4 or MORT&H 5th o
i/ Section 400 Section 400 mentioned in approved mentioned frequecy or else
also one test per 500 m3
Rev section 900 clause cl BOQ) as per IRC 15-2017 random wise
subjected to min 2 test per day
wise. aoM Table 4 wise, once for each
gte source
ity
S
pho As per IRC 15-
eno 2017, Table 10
Checking of thickness Thickness checked by Auto As per IRC 15-2017,
d) Critical 100% csd page no- Joint Record Yes P RW Site Verification/Review
tolerence Level i/o Table 10 page no-75
75/MORT&H 5th
fl Rev.
iM
o
4 WMM laying over compacted base of GSB area with min 98 % Compaction ceg as per IRC 109-2015/MORT&H 5th revision
aty
S
th
Filling & compcation of p
io
the layer (thickness as eo
per approved Drg. Wise, Sand Replacement Method as dc
no For each & every layer of
but in layers not more per IS 2720 part 28, for density i As per IS 2720 Part As per IS 2720 Part Joint Records (Compaction
a) Critical 100% sl Yes P W WMM bed compaction test
than 250 mm & not less with compaction test one test to f 8 & Part 28 8 & Part 29 Resgister)
/o reqd.
than 75 mm) reqd. with be conducted every 1000 SQM i
min 98% as per IRC 109- g
c
M
ya
2015
e
tS
t
Check for pre & final pih
level, also checking the eoo
thickness tolerence of cnd Specifications/ Specifications/
b) Critical Auto Level 100% iso Joint Records Yes P W Site Verification/Review
WMM as per IRC 15- Methodology Methodology
/f
2017 Table 10, page no- l
75 wise io
cM
g
ea
y
t
Test of WMM hi
(Gradation Test);
Lab Test for gradation of WMM o Lab test report with Agg.
materials must be as per Gradation of WMM will be
as per IRC 109-2015 Table 2 nd As per MORT&Hth AIV, LL & PL, 98% Dry
IRC 109-2015, Table 2 As per MORT&Hth conducted as per mentioned
c) Critical wise by IS sieving, also one test 100% os revision Section density & gradation test as Yes P/External Agency W
specifiaction wise for revision Section 400 frequecy or else random
per 500 m3 subjected to min 2 /l 401 per IRC 109 -2015 Table 1,
uniform Grading purpose o wise
test per day 2 & 3, once for each source
& MORT&H 5th Rev. g
M
Section 900 clause
ey
t
h
o
d
o
l
o
g
y
5 Prime Coat/Tack Coat (Emulsion) by SS1/RS1 Grade, mentioned as per BOQ specifiaction wise
S
Laying Prime/Tack Coat p
with Grade of SS1/RS 1 e Lab Test report with MTC
(or else as per PO/Design c Specifications/ IS 8887-2018 for SS1/RS 1 Grade &
a) Critical Visual Checks 100% i Yes P W Site Verification/Review
Mix wise) by Emusion Methodology (Cationic types) relavant tests as per
Sprayer/Mechanical f specifications
Sparyer/manually i
c
a
t Emusion
i Sprayer/Mechanical
As per IRC 16 & MORT&H 5th o Sparyer reqd. to laying the
Check for proper qty revision (Clause 500-5) or as per n As per IRC 16 or Tack Coat uniformly all
Specifications/
b) engaged as per Critical mentioned in BOQ area should 100% s MORT&H 5th Joint Records yes P W over the area. However,
Methodology
specifications be used on Non Bituminous / revision wise manual laying will be
surface conducted as per
M instruction of EIC of
e NLCIL.
t
6 Bituminous maccadum (BM)by VG 30/VG 40 Grade 50 mm thickness/as h mentioned in BOQ specifiaction
o
d
Laying of Bituminous o
macadum (with 130 to l Lab Test report with MTC
140 Degree celcius) with o for VG 30 Bitumen, Design
50 mm compacted g
At site Gradation test reqd. for Mix as per MS-2 7th
thicknesss by 8 to 10 Ton y Specifications/ Specifications/
a) Critical BM with proper IS sieve as per 100% revision wise & other yes P/External Agency W Site Verification/Review
Vibro Roller as per Methodology Methodology
MORT&H 5th rev. relavant test as per
standard specifiaction
specifications, once for each
wise (as per IRC 111-
source
2009), Section 900 of
MORT&H 5th Rev.

After completing Hot

Check for temp. while Hot Rolling should be completed As per IRC 111-
As per IRC 111- rollling, Cold rolling reqd.
b) rolling as per IRC 111- Critical within temp of 100 to 110 degree 100% 2009, Table 10 - yes P W
2009, Table 10 wise as per standard
2009 table 10 wise celcius wise
specifications basis

7 BC 40 mm thickness/as mentioned in BOQ specifiaction by VG 30 or VG 40

Laying of Pre Mix seal

Coat (with 130 to 140
Lab Test report with MTC
Degree celcius) with 30
At site Gradation test reqd. for for VG 30 Bitumen, Design
mm compacted
Pre Mix Seal surface/BC/SDBC Mix as per MS-2 7th
thicknesss by 8 to 10 Ton Specifications/ Specifications/
a) Critical layer with proper IS sieve as per 100% revision wise & other yes P/External Agency W Site Verification/Review
Vibro Roller as per Methodology Methodology
MORT&H 5th rev. & IRC 111 relavant test as per
Standard Specification
Table 7 wise respectively specifications, once for each
wise (as per IRC 111
source
-2009), Section 900 of
MORT&H 5th Rev.

After completing Hot

Hot Rolling should be completed
Check for temp. while Specifications/ Specifications/ rollling, Cold rolling reqd.
b) Critical within temp of 100 to 110 degree 100% - yes P W
rolling Methodology Methodology as per standard
celcius
specifications basis

8 Thermoplastic Paints for road marking as per mentioned in the BOQ

Check for Primer over
Concrete surface/BM
surface & followed by
Methodology & MTC of
applying Thermoplastic Specifications/ Specifications/
a) Critical Visual Checks 100% - yes P W paints must be provide
paints (Cataline or Methodology Methodology
from Vendor
Reflexline or equivalent
alkyle based as per EIC
of VL

Check for applying

paints (for Hot
Application) by Modern
Propeller Road marking
Visual Checks/Coin Test s per
machine with 2.5 mm Specifications/ Specifications/
b) Critical direction EIC of NLC/Thickness 100% Joint Records yes P W Site Verification/Review
single coat layer along Methodology Methodology
gauge
with Binder, Glass beads
250 gm Per SQM reqd.
as per MORT&H (Table
800.4) & IRC 35 (1997)

Legends: P PERFORM
R RANDOM Prepared By: Sasanaka Dey
W WITNESS General Manager
RW RANDOM WITNESS
RM RANDOM MONITORING
INCOMING MATERIAL
INSPECTION REPORT
IMIR (Weighment slip & Batch
report of BM)/BATCH
REPORTS