Installation instruction

Wärtsilä Power Plants

06/09/07
Doc. id: DAAB566768
Date: 29-Aug-2007
Page: 1 (19)
Status: Rev. a
Made/Approved: TeKa / AGt

Project: Power Master 46

Name: Installation instructions
Subject: Engine platform PM46

Table of contents
1. Layout of modules

Layout of modules 2
Erection order 3

2. Installation of modules

Module 1 Steel structure assembly 4

Module 2 Steel structure assembly 5
Module 3 Steel structure assembly 6
Module 3 Steel structure assembly 7
Module 4 Steel structure assembly 8

3. Installation of sleeves

Sleeves for handrails 9

4. Installation of handrails

Handrail for module 1 10

Handrail for module 3 11

5. Installation of grating

Fixing clip for grating 12

Map of grating for high level 13
Map of grating for sub level 14

6. Installation of toe boards

Toe board and fixing components 15

Map of toe board 16
Toe board adjusting to engine 17

7. Installation of safety components

Installation of gates 18

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Date: 29-Aug-2007
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Handrailings fixing together 19

1. Layout of modules

Engine platforms

1-5 x W18V46/W18V50DF

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Date: 29-Aug-2007
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Erection order

Step 1. Erection of feet. See position of feet from general arrangement drawing.
Modules 1, 3, 4 (pages 4-8)

Step 2. Trimming of high-level elevation. Lock by site weld. Modules 1, 3, 4

(pages 4, 6, 8)

Step 3. Mounting of horizontal beams to high-level. Modules 1, 3, 4 (pages 4, 6, 8)

Step 4. Mounting of module 2 (page 5).

Step 5. Trimming of sub-level elevation. Mounting of sub-level horizontal beams.

Modules 1, 3, 4 (pages 4, 6, 8)

Step 6. Mounting of stairs. Adjust right elevation of stairs and drill holes Ø13. Lock
stairs through these holes. Modules 1, 3, 4 (pages 4, 6 – 8).

Step 7. Mounting of all anchor bolts (M12). 2 anchor bolts / foot, 3 anchor bolts /
stairs for high-level and 4 anchor bolts / stairs for sub-level. Modules 1, 3, 4
(pages 4, 6 – 8).

Step 8. Mounting of sleeves. Sleeves to be welded on site, if they are not already
welded on the factory. For correct position of sleeves, see sleeves
arrangement drawing. (Page 9).

Step 9. Mounting of handrailings. Put railing to sleeve and attach it by 2 M12 x 40

screws. See railing arrangement drawing. (Pages 9 – 11)

Step 10. Mounting of gates. Attach steel pipe to sleeve by 2 M12x40 screws. Weld
bended round bar to railing and to Steel pipe. See railings arrangement
drawing. (Page 18)

Step 11. Cleaning and painting all site welding places

Step 12. Mounting of gratings and toeboards. Fixing clips 4 pcs / grating. Adjusting
of gratings and toeboards. See grating arrangement drawing. (Pages 12 –
17)

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Step 13. Mounting and painting handrailing fixing components. Fix handrailings
together by using threaded rod M8, washers M8, nuts M8 and RHS
25x25x2 or by coupling FinnRasti KP8000. (Page 19)

2. Installation of modules

Module 1. Steel structure assembly

Elevation of frames to be adjusted according to engine 0-Line

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Module 2. Steel structure assembly

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Module 3. Steel structure assembly

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Elevation of frames to be adjusted according to engine 0-Line

Module 3. Steel structure assembly

Fixing of stair (lower level) to be adjusted according to floor level

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Module 4. Steel structure assembly

Elevation of frames to be adjusted according to engine 0-Line

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3. Installation of sleeves (see Sleeves arrangement drawing )

Sleeves to be weld on site, if they’re not already welded on the

factory.

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4. Installation of handrailings

Module 1. Generator end

Module 1. Engine Turbo end

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Module 3. Engine Turbo end

Module 3. Generator end

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5. Installation of grating

Fixing clips 4pcs / grating

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Grating map

High-Level (Two engines)

Module 1. Module 2. Module 3. Module 2. Module 4.

Note:

In this area
grating and kick
plate to be
adjusted on site

Engine 0-Line
To be cut to fit
engine

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Grating map

Sub-level (One engine)

Engine 0-Line

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6. Installation of toe boards

High-level engine side

L=2000mm

Fixing components

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Toe board frame

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7. Installation of safety components

(2 pcs /engine, below of turbo charger)

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Handrailings fixing together

FinnRasti KP8000

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