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ACI STRUCTURAL JOURNAL TECHNICAL PAPER


Title no. 92-S9

Code Background Paper:*

Concrete Capacity Design {CCD) Approach for


Fastening to Concrete

by Werner Fuchs, Rolf Eligehausen, and John E. Breen

A user-friendly, highly transparent model for the design of post-installed specified installation torque is applied. Thereby, one cone or
steel anchors or cast-in-place headed studs or bolts, termed the concrete two cones, according to the type of anchor, is/are drawn into
capacity design (CCD) approach, is presented. This approach is compared
to the well-known provisions of ACI 349-85. The use of both methods to
the expanding sleeve or segments. Torque-controlled an-
predict the concrete failure load offastenings in uncracked concrete under chors should expand further under load. Deformation-con-
monotonic loading for important applications is compared. Variables trolled anchors [(Fig. l(c)] are expanded by driving the cone
included single anchors away from and close to the edge, anchor groups, into the sleeve [drop-in anchor, Fig. l(c 1)] or onto the cone
tension loading, and shear loading. A data bank including approximately
[Fig. l(c 2) (self-drilling anchor) and Fig. l(c 3) (steel an-
1200 European and American tests was evaluated. The comparison shows
that the CCD method can accurately predict the concrete failure load of chor)] through a specified displacement. Deformation-con-
fastenings for the full range of investigated applications. On the other trolled anchors cannot expand further under load.
hand, depending on the application in question, the predictions of ACJ 349 Undercut anchors are anchors with parts that spread and
are sometimes unconservative and sometimes conservative. The CCD mechanically interlock with the concrete base material. Af-
method is more user-friendly for design. Based on this, the CCD method is
recommended as the basis for the design offastenings. ter production of the cylindrical hole by drilling, the under-
cutting is produced in a second operation before installation
Keywords: anchors (fasteners); concretes; failure; fasteners; loads of the anchor [Fig. l(d 1) through l(d 3)] or during installation
(forces); shear tests; structural design; studs; tension tests. of the anchor [Fig. l(d4 ) and l(d5)]. Much lower expansion
forces are produced during installation and loading than with
The demand for more flexibility in the planning, design, expansion anchors. In fact, certain undercut anchors can act
and strengthening of concrete structures has resulted in an virtually identically to cast-in anchors if the angle and diam-
increased use of metallic anchoring systems. Currently em- eter at the undercut are within certain limits.
ployed are cast-in situ anchors such as headed studs The operating principle of adhesive anchors [Fig. 1(e)] de-
[Fig. l(a)] or headed bolts and fastening systems to be in- pends on gluing together a threaded rod and the wall of the
stalled in hardened concrete, such as torque-controlled ex- drilled hole with reacting resins. The load is transferred to
pansion anchors [Fig. l(b)], deformation-controlled expan- the concrete base material by chemical bonding. Adhesive
sion anchors [Fig. l(c)], undercut anchors [Fig. l(d)], and anchors are not covered in this paper.
adhesive anchors [Fig. l(e)].
Cast-in situ elements are fastened to the formwork and BEHAVIOR UNDER TENSION LOADING
cast into the concrete. A common example is a plate with Under tension loading, fastening systems can experience
welded-on headed studs [Fig. l(a)], which produces me- four different types of failures (Fig. 2), each with very differ-
chanical interlocking with the concrete. ent load-deformation patterns, as shown in Fig. 3. Fig. 3 is
Post-installed anchors can be fastened in almost any posi- valid for anchors with relatively low remaining prestressing
tion desired in hardened concrete by installing them in a hole
drilled after concrete curing. A distinction is drawn between
metal expansion anchors, undercut anchors, and bonded an- *ACI Committee 318 has endorsed early publication of this paper which serves as
background to upcoming code revisions.
chors, according to their principles of operation. ACI Structural Journal, V. 92, No. I, January-February 1995.
Received Feb. 2, 1994, and reviewed under Institute publication policies. Copyright
Expansion anchors produce expansion forces and thereby © 1995, American Concrete Institute. All rights reserved, including the making of
(frictional) holding forces in the concrete base material. copies unless permission is obtained from the copyright proprietors. Pertinent discu~­
sion will be published in the November-December 1995 ACI Structural Journal1f
With torque-controlled expansion anchors [Fig. l(b)], a received by July I, 1995.

ACI Structural Journal I January-February 1995 73



Werner Fuchs is Manager, Innovation of the Hilti Development Corp., Kaufering, ~cone
Germany. He received his diploma degree in civil engineering from the University of

n-
Karlsruhe and PhD from the University of Stuttgart, Germany. After a postdoctoral expansiont
sleeve ·
fellowship at the University of Texas at Austin, he joined Hilti. He has conducted [
research and written extensively on topics related to techniques for fastening to con- e xpons ion cutter
crete. He is a member of ACI 355, Anchorage to Concrete. ~sleeve
cone cone
ACI member Rolf Eligehausen is a Professor and Department Head for fastening
technique at the Institute for Building Materials, University of Stuttgart. He studied I I
at the University of Braunschweig and obtained his PhD from the University of Stut- 0 0 0
tgart in I979. After 2 years of research work at the University of California at Berke-
ley, he returned to the University of Stuttgart and was appointed to the rank of 0

Professor in I984. He is a member of several international committees on reinforced


concrete and fastening technique, and has published several papers in these fields.
0
He is a member of ACI Committee 355, Anchorage to Concrete.
0 0

ACI honorary member John E. Breen holds the Nasser I. Al-Rashid Chair in Civil
Engineering at the University of Texas at Austin. He began research work in fasten-
ing to concrete in I963. He is a member and former chairman of ACI 318, Building
Code, and is former chairman of the ACJ Technical Activities Committee. He is an
Fig. l(c)- Fastening systems: deformation-controlled
associate member of ACI Committee 355, Anchorage to Concrete. expansion anchor (upper sketches show assembled
anchors; lower sketches show anchor mechanism actions)

0 0

Fig. l(a) -Fastening systems: headed studs


"'

"0
·u·. T.
<>

a o
..
..
Q
..
D

.. 0
co
..
Q
...

: '""'
0 0
. cutting
pin

d4 l ds l
anti expansion
sleeve Fig. l(d) -Fastening systems: undercut anchors (left-side
rot at ion
sketches show hole shape; right-side sketches show
cone installed anchors)
T T
G G G
fixture
0 0 0
0
0 0
0 0 0
0 0 0 0 0
0
0 0
0

0 0
0 mortar
0 0

Fig. l(b) -Fastening systems: torque-controlled expansion 0 to anchor


anchor (upper sketches show assembled anchors; lower 0 0 0 rod
sketches show anchor mechanism actions) 0 0 0 0

Fig. l(e) -Fastening systems: bonded or adhesive anchors


force after losses due to relaxation and other similar effects. (left-side sketches show hole shape; right-side sketches
The magnitude of the prestressing force will influence the show installed anchors)
behavior of the anchor at service load levels but has practi-
cally no influence at failure load levels. For expansion anchors, the failure load depends on the de-
Pullout or pullthrough failures are failure by sliding out of sign of the expansion mechanism, method of drilling the
the fastening device or parts of it from the concrete (pullout) hole, condition of the drilled hole, and deformability of the
or by pulling the cone through the sleeve (pull through) with- concrete. Currently, there is no established procedure to de-
out the breaking out of a fairly substantial portion of the sur- termine theoretically the ultimate load to be expected of fas-
rounding concrete [Fig. 2(c)]. For deformation-controlled tenings in the pullout or pullthrough type of failure. It must
fasteners, only the pullout failure mode is possible. be determined in comprehensive prequalification tests, such

74 ACI Structural Journal I January-February 1995


ductile steel failure

~------~
a) /

D
!...crete break out (brittle)
I
pull-through

-
b - - - - - - - - , o r pull-out

' ',•1
<(
0
X

1// /

/ ', '
• N

1
'I
If
//__ _',
I
11 \az ;--:~:1

0
., 0
0
0
0


= <> 0""'
• 0
/7N!
I ! !
v()
NNt
/'// _________ ...,;:,' ,.3 _./

00 =o =
o.,:: o""'
c) d1) dz) d3)
Axial Deformation

Fig. 2-Failure modes for fastenings under tensile loading: Fig. 3-Idealized load-deformation curves for fasteners
(a) steel failure; (b) concrete breakout; (c) pullout; (d) con- under tension load
crete splitting

as those proposed in ASTM ZXXX. 1 In the case of a pull-


through failure, in general the load-displacement relation- I
I
ship continuously increases and failure occurs at relatively I
large displacements (Line a 1 in Fig. 3). This anchor behavior I
I
is mainly dependent on the quality of the anchor production, I
and is acceptable in many applications. z I
I

In contrast, in the case of a pullout failure, the load-dis- "0 I


0 I
placement curve may increase continuously until peak load 0 I
_I I
(Line a 1 in Fig. 3) or the anchor may slip significantly in the I I
hole at a load level larger than ·the remaining prestressing -0
X
force of the anchor (Lines a2 and a3 in Fig. 3) before expand- <(
ing further and developing a higher load capacity. This be-
havior is influenced considerably by the installation
procedure and is highly undesirable. It must be prohibited by
performance requirements in prequalification testing of the
fastening device.
failure pullout failure
With expansion anchors, the depth of embedment can
control the type of failure. As shown in Fig. 4, there is a he f
critical embedment depth later termed hef the effective
Embedment Depth
embedment depth, at which the mode of failure changes
from concrete failure to pullout. This depends on the Fig. 4-Role of effective depth herfor expansion anchors
expansion mechanism and hef is determined in
prequalification tests.
Brittle failures are failure by concrete breakout or splitting
The concrete bearing area of undercut anchors and headed
of the structural concrete member before yielding of the fas-
studs is usually large enough to prevent pullout failure.
tener or fastened element [Fig. 2(b) and (d)] or by steel fail-
Ductile failures are failure by yielding of the fastening de-
vice or system fastened to the concrete before any breakout ure when the length over which inelastic steel strains appear
of concrete occurs [Fig. 2(a)]. is rather small.
Under conditions that the steel material is sufficiently duc- For nonductile fasteners and cases where the concrete ca-
tile and the length of the fastener or attachment over which pacity is less than the fastener device capacity, a brittle fail-
inelastic steel strains appear is large enough, and assuming ure will occur (Line bin Fig. 3).
that the concrete base material does not fail, a ductile steel It is not yet possible to determine theoretically the failure
failure will occur (Line c in Fig. 3). load to be expected in the "splitting" type of failure

ACI Structural Journal I January-February 1995 75


0) In practice, many fastenings or attachments are placed on
a grout bed. For this type of installation, a grout failure may
occur before any other type of failure. In this case, the shear
load must be transferred into the base by bending the an-
chors. This may reduce the load transfer capacity when corn-
pared to a fastening or attachment installed directly on the
base material. The effect of the grout bed on load transfer ca-
pacity is not discussed in this paper.

SCOPE
The relevant literature contains several approaches for the
calculation of concrete failure load in uncracked concrete.
The most important examples are design recommendations
of ACI Committee 349,4 PCI design procedures that are
somewhat similar to those of ACI 349, 5 and the concrete ca-
pacity design (CCD) method based on the so-called K -meth-
od developed at the University of Stuttgart. 6-8 The CCD
method provides a clear visual explanation of calculation of
the K -factors used in the K -method. It combines the trans-

d'3 c)
parency (ease of visualization of a physical model, making it
readily understood by designers for application) of the ACI
349 method, accuracy of the K -method, and a user-friendly
rectangular failure surface calculation procedure. A compar-
ison of the CCD method with the K -method is given in Ref- .
Fig. 5-Failure modes for fastenings under shear loading:
(a) steel failure preceded by concrete spall; (b) concrete erences 9 and 10. From this comparison, it is evident that the
breakout; (c) concrete pryout failure for fastenings far from CCD and K -methods predict almost identical failure loads.
edge In this paper, the provisions of ACI 349-85 and the CCD
method to predict the fastening capacity of brittle (concrete
breakout) failures in uncracked concrete are compared with
[Fig. 2(d)]. This type of failure can be avoided by specifying
a large number of test results. To facilitate direct compari-
minimum values of center-to-center and edge spacings, as
son, the capacity reduction factor <1> of ACI 349 and partial
well as component thickness. Again, prequalification testing
material safety factor y m of the CCD method are both taken
under ASTM ZXXX: 1 is designed to preclude such failures.
as 1.0. The comparison is made for fastenings both under
Concrete breakout failure [Fig. 2(b 1) through 2(b3)] is a
tension load (single fasteners close to and far from the edge,
very important practical design case, because many fasteners
as well as anchor groups with up to 36 fasteners far from the
are made such that a concrete failure will occur before yield-
edge) and under shear load toward the edge (single fasteners
ing of steel. In fasteners with deeper embedment but thinner
and double fastenings installed close to the edge in wide and
side cover, concrete blowout [Fig. 2(b4)] can govem. 2 This narrow as well as thick and thin members). Based on this
latter case is not covered in this paper. comparison, the accuracy of the two design approaches is de-
termined.
BEHAVIOR UNDER SHEAR LOADING
The failure modes of anchors loaded in shear are shown in
RESEARCH SIGNIFICANCE
Fig. 5. In principle, the same behavior as that under tensile While ductility is highly desirable in applications where
loading can be observed. However, a pullout failure may the- there are substantial life safety concerns, a brittle failure
oretically occur only if the ratio of anchorage depth to anchor mode covered by a sufficient safety factor is often accept-
diameter is very small and the tensile capacity is very low. In able. In both cases, concrete capacity must be predicted as
contrast, in shear, a brittle concrete failure will occur for fas- accurately as possible to insure a ductile failure (ductile de-
tenings located close to the edge [Fig. 5(b)] and cannot be sign) or sufficiently low probability of failure (brittle de-
avoided by increasing anchorage depth. Steel failure, often sign), respectively. In many applications, the relevant design
proceeded by a local concrete spall in front of the anchor methods (ACI 349-85 and CCD method) will predict rather
[Fig. 5(a)], will be observed for fasteners sufficiently far different concrete capacities. Therefore, screening of both
away from the edge. For that case, the load-displacement be- methods based on an extensive data base is needed. Compa-
havior will depend on ductility of the anchor steel. A con- rable earlier studies 11 •12 are based on a small number of test
crete pryout-type failure of fastenings located quite far away data and did not include the newly developed CCD method.
from the edge [Fig. 5(c)] may occur for single anchors and
especially for groups of anchors with a small ratio of embed- DESIGN PROCEDURES
ment depth to anchor diameter and high tensile capacity. 3 Fig. 6 shows concrete breakout cones for single anchors
The critical ratio depends on the anchor strength, concrete under tension or shear load, respectively, idealized accord-
strength, and number and spacing of fasteners. This failure ing to ACI 349.4 From this figure, it is evident that the con-
mode is not covered in this paper. crete cone failure load depends on tensile capacity of the

76 ACI Structural Journal I January-February 1995


ductile steel failure

~-------....;
a) /

D
-c /.crete break out (brittle)
0 I
0 pull-through
_j

0
/
-
b - - - - - - - - ......or pull-out

'
'.~

1/
X I /
<(

1/ ' \ \
•N //~~-
1°2

I
,_ pu II
r out
#

=
0
0
0
0


= <> D
• 0
/7N!
I I I
v?J
NNt

/
~ --------'
/// ', ,.3
00 = ==Q 0 • 0

c) d1) dz) d3)


Axial Deformation

Fig. 2-Failure modes for fastenings under tensile loading: Fig. 3-/dealized load-deformation curves for fasteners
(a) steel failure; (b) concrete breakout; (c) pullout; (d) con- under tension load
crete splitting

as those proposed in ASTM ZXXX. 1 In the case of a pull-


through failure, in general the load-displacement relation- I
I
ship continuously increases and failure occurs at relatively I
large displacements (Line a 1 in Fig. 3). This anchor behavior I
I
is mainly dependent on the quality of the anchor production, I
and is acceptable in many applications. z I
I

In contrast, in the case of a pullout failure, the load-dis- -c I


0 I
placement curve may increase continuously until peak load
(Line a 1 in Fig. 3) or the anchor may slip significantly in the
0
_j ,
I

I I
hole at a load level larger than the remaining prestressing 0
X
force of the anchor (Lines a2 and a3 in Fig. 3) before expand- <(
ing further and developing a higher load capacity. This be-
havior is influenced considerably by the installation
procedure and is highly undesirable. It must be prohibited by
performance requirements in prequalification testing of the
fastening device. failure pullout failure
With expansion anchors, the depth of embedment can
control the type of failure. As shown in Fig. 4, there is a he f
critical embedment depth later termed hef• the effective Embedment Depth
embedment depth, at which the mode of failure changes
from concrete failure to pullout. This depends on the Fig. 4-Role of effective depth hetfor expansion anchors
expansion mechanism and hef is determined in
prequalification tests.
Brittle failures are failure by concrete breakout or splitting
The concrete bearing area of undercut anchors and headed
of the structural concrete member before yielding of the fas-
studs is usually large enough to prevent pullout failure.
tener or fastened element [Fig. 2(b) and (d)] or by steel fail-
Ductile failures are failure by yielding of the fastening de-
vice or system fastened to the concrete before any breakout ure when the length over which inelastic steel strains appear
of concrete occurs [Fig. 2(a)]. is rather small.
Under conditions that the steel material is sufficiently duc- For nonductile fasteners and cases where the concrete ca-
tile and the length of the fastener or attachment over which pacity is less than the fastener device capacity, a brittle fail-
inelastic steel strains appear is large enough, and assuming ure will occur (Line bin Fig. 3).
that the concrete base material does not fail, a ductile steel It is not yet possible to determine theoretically the failure
failure will occur (Line c in Fig. 3). load to be expected in the "splitting" type of failure
ACI Structural Journal I January-February 1995 75
2h + d

AN = (211:-_!_11: ... sine)( h., .~) 2 • ,!d2


180 l 2 2 "
0 J 5- '-
e= 2·cos· 1 -
2·h 8 r + du

St :s; 2 h.r + du:

AN= ( 41t- :&x . . 4·sina)(h"' + ~r. i-d~


a) tension
e = 2 cos· 1 - ' - •-
2·h., + du

S 1 S: ../2 · (h"' + du/2):

AN = ( 3n:- i>l't + 2·sin9. 2 cos&+ 2}


(n., + ~ r.~ d~
e = 2 cos· 1 - ' - •-
2·h 11 + du

bz)
b) shear

Fig. 7-Projected areas for multiple fastenings under ten-


Fig. 6-Concrete breakout bodies idealized according to sile loading according to ACI 349: (a) double fastening; (b)
ACI 349: (a) tensile loading; (b) shear loading quadruple fastening

concrete, considered throughout this paper to be proportion- (1)


al to JJ: or![; . Both design procedures predict average
or mean failure loads; Nn or Vn- In subsequent codification of with
the CCD procedure for consideration by ACI
Committee 318, 13 equations are based on the 5 percent frac- fer =
tile to provide part of the safety requirement. In addition, the <1> = capacity reduction factor, here taken as 1.0
codification proposal bases the equations on the strength of AN = actual projected area of stress cones radiating
anchors in cracked concrete, with a multiplier that increases toward attachment from bearing edge of anchors.
the capacity when used in uncracked concrete. This paper Effective area shall be limited by overlapping
presents the results for uncracked concrete only and should stress cones, intersection of cones with concrete
be compared with design expressions for uncracked con- surfaces, bearing area of anchor heads, and overall
crete. The behavior of anchor groups is infuenced by stiff- thickness of concrete member
ness of the base plate. In this paper, a rigid base plate is
presumed and no plastic action of the anchor group is con- In the following, it is assumed that member thickness is
sidered. sufficiently large to avoid any reduction of the concrete cone
failure load.
ACI 349-85 tension loads For a single anchor unlimited by edge influences or over-
ACI Committee 349 is concerned with nuclear-related lapping cones [Fig. 6(a)]
structures. Because of concern with nuclear safety, the phi-
losophy of ACI 349 is to design ductile fastenings. To obtain (2)
a limit to guard against brittle concrete failure, the cone mod-
el was developed. 4 •14•15 with
Under tension loading, the concrete capacity of an arbi- projected area of a single anchor
ANa=
trary fastening is calculated assuming a constant tensile
JJ:
stress equal to <j> · 4 · acting on the projected area of the
=
failure cone, taking the inclination between the failure sur-
face and concrete surface as 45 deg The SI equivalent ofEq. (2) was detern;1ined assuming that

ACI Structural Journal I January-February 1995 77


...

/-~

~
a)
Av
0
= ~c2
2 1

bl

c
Av = ( 7t
7t·S
- 180 +sine) ·t 2

e = 2cos·1 (~)

1t I 2·9 . ) .c 2
Av = ( 1t - ---
180
+ sm9
1
cl
9 = 2cos· 1 (~)
2c 1

Fig. 8-Projected areas for fastenings under shear loading according to ACI 349: (a) single
fastening installed in thick concrete member; (b) single fastening installed in thin concrete
member (h ~ c 1); (b) doublefastening installed in thick concrete member (s 1 < 2c1)

1 in. =25.4 mm, 1 psi = 0.006895 N/mm2, 1 1b =4.448 N,


and JJ:: = 1.18 Jl: (4a)

{i"l
Nno=0.96·,.,;Jcc'hef'
2 ( du)
1+h' N (3)
AN
ef
=A. Nno[Eq(2)] 'lb (4b)
No
For fastenings with edge effects (c < hef) and/or affected
by other concrete breakout cones (s < 2 · he1), the average To obtain the failure load in SI units (N), Eq. (3) may be
failure load follows from Eq. (4) used in place ofEq. (2) in Eq. (4b).

78 ACI Structural Journal I January-February 1995


Fig. 7 shows the determination of the projected areas AN
for double and quadruple fastenings. Note the computational
complexity of determining e and AN.

ACI 349-85 shear loads


The shear capacity of an individual anchor failing the con-
crete (Fig. 8), provided that the concrete half-cone is fully
developed, is

(5)
a)
Again, with <1> = 1 and the conversion factors given, the
SI equivalent is

Vno = l (0.48 · JJ::')c~), N (6)

If the depth of the concrete member is small (h < c 1) and/


or the spacing is close (s < 2 · c 1 ) and/or the edge distance
perpendicular to the load direction is small (c2 < c 1), then the
load has to be reduced with the aid of the projected areas on
the side of the concrete member

( 7a)

Av Fig. 9-Idealized concrete cone for individual fastening


= AVo . vno, [Eq. (5)] ' lb ( 7b)
under tensile loading after CCD method

where
Under tension loading, the concrete capacity of a single
Av = actual projected area
fastening is calculated assuming an inclination between the
Avo = projected area of one fastener unlimited by edge failure surface and surface of the concrete member of about
influences, cone overlapping, or member thickness 35 de g. This corresponds to widespread observations that the
[Fig. 8(a)] horizontal extent of the failure surface is about three times
2
= n/2 · c 1 the effective embedment (Fig. 9).
The concrete cone failure load Nno of a single anchor in
To obtain the failure load in SI units (N), Eq. (6) may be
uncracked concrete unaffected by edge influences or over-
used in place ofEq. (5) in Eq. 7(b).
lapping cones of neighboring anchors loaded in tension is
Fig. 8 shows the determination of the projected areas Av
given by Eq. (8)
for shear loading using the cone concept of ACI 349. Again,
the computations are complex for the examples shown in
Fig. 8(b) and 8(c). (8)

ceo method tension loads where k 1, k 2 , k 3 are calibration factors, with


The concrete capacity of arbitrary fastenings under tension
or shear load can be calculated with the CCD method. To
predict the steel capacity, additional design models are nec-
essary, such as the one proposed in Reference 8 for elastic
design of ductile and nonductile fasteners, or in (9a)
Reference 16 for plastic design of ductile multiple fasten-
ings. Note that failure load of anchors by pullout is lower
than the concrete breakout capacity. Equations for calcula- where
tion of pullout capacity are available but are not sufficiently 35, post-installed fasteners
accurate or general. Therefore, the pullout failure loads must 40, cast-in situ headed studs and headed anchor
be evaluated and regulated by prequalification testing. bolts

ACI Structural Journal I January-February 1995 79


head is:::;; 13 Jfc' at failure. 8 Because the concrete pressure
under the head of most currently available post-installed un-
dercut anchors exceeds 13[/ at failure, knc = 35 or 13.5 (SI)
is recommended for use with this and other post-installed an-
chors.
In certain cases, when deeper embedments are used with
relatively thin edge cover, there is a chance of a side-face
blowout failure at a significantly reduced load. Such cases
are not covered in this paper.
Fig. 10-Definition of effective anchorage depth hedor dif- If fastenings are located so close to an edge that there is not
ferent fastening systems enough space for a complete concrete cone to develop, the
load-bearing capacity of the anchorage is also reduced. This
is also true for fasteners spaced so closely that the breakout
JJ: = concrete compression strength measured on 6 by cones overlap. One of the principal advantages of the CCD
12-in. cylinders, psi method is that calculation of the changes in capacity due to
hef = effective embedment depth, in. (Fig. 10) factors such as edge distance, spacing, geometric arrange-
ment of groupings, and similar .variations can be readily de-
In SI units, Eq. (9a) becomes termined through use of relatively simple geometrical
relationships based on rectangular prisms. The concrete ca-
pacity can be easily calculated according to Eq. (10)
(9b)

where (lOa)
knc = 13.5, post-installed fasteners
knc = 15.5, cast-in situ headed studs and headed anchor
bolts
JT::= concrete compression strength measured on cubes
(lOb)

with side length equal to 200 mm, N!mm 2


hef = effective embedment depth, mm (Fig. 10) where
ANa= projected area of one anchor at the concrete sur-
In Eq. (8), the factor k,. JJ: represents the nominal con-
face unlimited by edge influences or neighboring
crete tensile stress at failure over the failure area, given by
anchors, idealizing the failure cone as a pyramid
Jh:.r
k 2 · h~1 , and the factor k 3! gives the so-called size ef-
with a base length scr = 3hef [Fig. ll(a)]
fect. Note that, by basing the tensile failure load on the effec-
2
tive embedment depth heft the computed load will always be = 9. hef
conservative, even for an anchor that might experience pull-
actual projected area at the concrete surface,
out, as shown in Fig. 4.
Fracture mechanics theory 17 indicates that in the case of assuming the failure surface of the individual
concrete tensile failure with increasing member size, the fail- anchors as a pyramid with a base length scr =3het-
ure load increases less than the available failure surface; that For examples, see Fig. ll(b) through (d)
means the nominal stress at failure (peak load divided by tuning factor to consider disturbance of the radial
failure area) decreases. This size effect is not unique to fas- symmetric stress distribution caused by an edge,
tenings but has been observed for all concrete members with valid for anchors located away from edges
a strain gradient. For instance, it is well known that the bend-
ing strength of unreinforced concrete beams and shear (lOc)
strength of beams and slabs without shear reinforcement de-
crease with increasing member depth. Size effect has been
verified for fastenings by experimental and theoretical inves- (lOd)
tigations.8·18-20 A more detailed explanation of the applica-
tion of Bazant's theory to fastenings is given in Reference
21. Since the aggregate size in the test specimens is not spe- where
cifically introduced into the CCD method, an approximation c 1= edge distance to the closest edge. (Note that
is used. Since strain gradient in concrete for fastenings is
symbols for 'lf 1, \jl 2, \jl 4, and \jl 5 and the order
very large, size effect is maximum and very close to the lin-
ear elastic fracture mechanics solution. Therefore, the nomi- in which they appear in this text were selected
nal stress at failure decreases in proportion to 11Jh:.r and the to agree with Reference 13.)
failure load increases with h!). knc = see Eq. (9)
Higher coefficients for headed studs and headed anchor Nno = concrete cone failure load of one anchor unaffected
bolts in Eq. (9) are valid only if the bearing area of headed by edge or overlapping stress cones acording to Eq.
studs and anchors is so large that concrete pressure under the (9)
80 ACI Structural Journal I January-February 1995
hef = effective anchorage depth (Fig. 10). For fastenings --:~

with three or four edges and cmax :5: 1.5hefCcmax = A, = A" {single fastening)
= {2·1.5h.){2·1.5h.)
largest edge distance), the embedment depth to be
= {3h. )2 = 9h!
inserted in Eq. (lOa) and (lOb) is limited to hef=
cma/1.5. This gives a constant failure load for deep
embedments22
Examples for calculation of projected areas are given in .
Fig. 11. Note the relatively simple calculation for the CCD
A, = (c, + tsh.){2·t5h.)
method compared to Fig. 7 illustrating the ACI 349 method. if: c, s: 1.5haf
In Eq. (10), it is assumed that the failure load is linearly
proportional to the projected area. This is taken into account b)

by the factor A!lA-,.~. For fastenings close to an edge, the ax-


isymmetric state of stress, which exists in concrete in the
case of fastenings located far from the edge, will be dis-
turbed by the edge. Due to this disturbance, the concrete A, = {2·1.5h• + s,){2·1.5h•)
its, s a.oh..
cone failure load will be reduced. (This also occurs in
cracked concrete. 8•23 ) This is taken into account by the tun- c)

ing factor 'I' 2• A linear reduction from 'I' 2 = 1.0 for c 1 ;;:;
1.5he1 (no edge influence) to 'Jf 2 =0.7 for the theoretical case
c 1 =0 has been assumed. ·
Up to this point, it has been assumed that anchor groups A, = {c, + s, + tsh.)(c, + s, + tsh.J
are loaded concentrically in tension. However, if the load it: c,, c 2 s tsh ..
$ 11 S:z S 3.Qhet
acts eccentrically on the anchor plate; it is not shared equally
d)
by all fasteners. Based on a proposal in Reference 24, this ef-
fect can be taken into account by an additional factor 'I' 1
[Eq. (11)] Fig. ]]-Projected areas for different fastenings under ten-
sile loading according to CCD method

(lla)

relationship of the concrete capacity is proposed between


with AN, A No• 'I' 2, and Nno as defined in Eq. (1 0). these limiting cases (Fig. 14).
'Jf 1 = factor taking into account the eccentricity of the
resultant tensile force on tensioned fasteners. In the ceo method shear loads
case where eccentric loading exists about two axes The concrete capacity of an individual anchor in a thick
uncracked structural member under shear loading toward the
(Fig. 11), the modification factor 'I' 1 shall be com-
free edge (Fig. 15) is
puted for each axis individually and the product of
the factors used as 'I' 1 in Eq. (lla)

= (llb) where
outside diameter of fastener, in.
eN' = distance between the resultant tensile force of ten- activated load-bearing length of fastener, in., :5: 8d0
sioned fasteners of a group and centroid of ten- (Reference 25)
sioned fasteners (Fig. 12) = hef for fasteners with a constant overall stiffness,
Fig. 12 shows examples of an eccentricaly loaded such as headed studs, undercut anchors, and torque-
quadruple fastening under tensile loading located close to a controlled expansion anchors, where there is no
comer. In Fig. 13, Eq. (lla) is applied for the case of a distance sleeve or the expansion sleeve also has
double fastening. In this figure (as in Fig. 12), it is assumed the function of the distance sleeve
that the eccentricity eN' of the resultant tension force on the = 2d0 for torque-controlled expansion anchors with
fasteners is equal to eccentricity eN of the applied load. This distance sleeve separated from the expansion sleeve
is valid for eN :5: s1 16 and for eN > s1 16 if the fastener c 1 = edge distance in loading direction, in.
displacements are neglected. If the load acts concentrically In SI units with length quantities in mm and stress in N/
on the anchor plate, Eq. (10) is valid ('I' 1 = 1) [Fig. 13(a)]. If mm2, this equation becomes
only one fastener is loaded [Fig. 13(c)], the failure load of
the group is equal to the concrete capacity of one fastener
without spacing effects. For 0 :5: eN' :5: 0.5s1, a nonlinear (12b)

ACI Structural Journal I January-February 1995 81


C2 S I ,2

Fig. 12-Examples of eccentrically loaded quadruple fastening under tensile loading


located close to corner

s,

' ' AN
Nn = AN 0
. "'1 . Nn 0

N - An ·N 1
n - A no '1'1 = 1 + 2e'N I (3h 61 )
no

0) b) c)

Fig. 13-Effect of eccentricity of tensile force on failure load of double fastening 24

82 ACI Structural Journal I January-February 1995


a)

0
c::
:z
..........
c:: 1
:z

b)
Fig. 15-Concrete failure cone for individual fastener in
thick concrete member under shear loading toward edge:
0 (a) from test results; (b) simplified design model according
0 0,25s, to CCD method

e'n
Fig. 14-lnjiuence of eccentricity of tensile force on failure
load of double fastening 24

According to Eq. (12), the shear failure load does not


increase with the failure surface area, which is proportional
to c~. Rather, it is proportional to c:·s. This is again due to
size effect. Furthermore, the failure load is influenced by the
anchor stiffness and diameter. The size effect on the shear a)
failure load has been verified theoretically and
experimentally. 26
The shear load capacity of single anchors and anchor
groups loaded toward the edge can be evaluated from Eq.
(13a) in the same general manner as for tension loading by
taking into account that the size of the failure cone is depen-
dent on the edge distance in the loading direction, while in
tension loading it is dependent on the anchorage depth (Fig.
16)

(13a)

b)
where
Av = actual projected area at side of concrete member, Fig. 16-Comparison of tension and shear loading for CCD
idealizing the shape of the fracture area of individ- method

ACI Structural Journal I January-February 1995 83


Av = Av, (single fastening)
= 1.5c, (2 ·1.5c 1 )
= 4.5·c~

3c,

Av = 1.5c,(1.5c, + c 2 )
if: c 2 :s; 1.5c 1

Av = 2·1.5C 1 ·h
if: h :s; 1.5c 1

1,5c, 1,5c,

Av = (2·1.5c 1 + s,)·h
if: h :s; 1.5c1
s, :s; 1.5c,

1,5c 1 s, 1,5c,

Fig. 17-Projected areas for different fastenings under shear loading according to CCD
method

ual anchors as a half-pyramid with side length stress distribution caused by a comer
1.5c1 and 3cdFig. 17)
Avo = projected area of one fastener unlimited by comer
influences, spacing, or member thickness, idealiz-
ing the shape of the fracture area as a half-pyramid
with side length 1.5c 1 and 3c 1 [Fig. 15(b) and (13c)
17(a)]
\jl 4 = effect of eccentricity of shear load
c1 = edge distance in loading direction, in. (Fig. 17); for
1 fastenings in a narrow, thin member with c2,max <
= (13b)
1.5c 1 (c2,max =maximum value of edge distances
perpendicular to the loading direction) and h <
distance between resultant shear force of fasteners 1.5ct. the edge distance to be inserted in Eq. (13a),
of group resisting shear and centroid of sheared fas- (13b), and (13c) is limited to c 1 =max (c2,maJ1.5;
teners (Fig. 18) h/1.5). This gives a constant failure load indepen-
'l's= tuning factor considering disturbance of symmetric dent of the edge distance c 1 (Reference 21)

84 ACI Structural Journal I January-February 1995


- I

~~~-
F
I

I
-
v

J
I -· Vn•.L

a)
sS3c, s s

- St

Fig. 18-Example of multiple fastening with cast-in situ


headed studs close to edge under eccentric shear loading tV n,11

Cz = edge distance perpendicular to load direction (Fig.


17)
Examples for calculation of projected areas are shown in
Fig. 17. Note the relatively simple calculation compared to
the more complex geometry of the ACI 349 procedures illus-
b)
~ Vn)t = 2·Vn.l-
Vn,l. according to Eq. (13)

trated in Fig. 8.
The considerations just presented relate to shear loads act- Fig. 19-Doublefastening: (a) shear load perpendicular to
edge; (b) shear load parallel to edge
ing perpendicular to and toward the free edge [Fig. 19(a)]. If
the load acts in a direction parallel to the edge [Fig. 19(b)],
the test performed at TNO Delft27 indicates that the shear 2. The assumption of slope of the failure cone surface.
load capable of being resisted is about twice as large as the This leads to different minimum spacings and edge distances
load that can be resisted in the direction perpendicular to and to develop full anchor capacity.
toward the edge (Fig. 19). A similar value can be conserva- 3. The assumption about the shape of the fracture area
tively used for resistance to loads in the direction perpendic- (ACI 349: cone, CCD method: pyramid approximating an
ular to but away from the edge. 26 idealized cone). In both methods, the influence of edges and
overlapping cones is taken into account by projected areas,
Comparison of ACI 349 and CCO methods based on circles (ACI 349) or rectangles (CCD method), re-
The main differences between these design approaches are spectively. Due to this, calculation of the projected area is
summarized in Table 1. They are as follows: rather simple in the case of the CCD method and often rather
1. The way in which they consider influence of anchorage complicated in the case of ACI 349.
depth hef (tensile loading) and edge distance c 1 (shear load- 4. The CCD method takes into account disturbance of the
ing). stresses in concrete caused by edges and influence of load

Table 1-Comparison of the influence of main parameters on maximum load


predicted by ACI 349 and CCO methods
ACI 349-85 CCDmethod
Anchorage depth, tension hL5
h;, '!
Edge distance, shear 2 1.5
c, ci
Slope of failure cone a= 45 deg a= 35 deg
Required spacing to develop full
2 h4 , tension 3 h,1 , tension
anchor capacity
2c 1 ,shear 3 c 1 , shear
Required edge distance to develop
I h,1 , tension 1.5 h,1 , tension
full anchor capacity
I c 1 , shear 1.5 c 1 , shear
Small spacing or I I direction Nonlinear (area-proportional) Linear reduction
close to edge 1
2 directions reduction Nonlinear reduction
Eccentricity of load - Taken into account

ACI Structural Journal I January-February 1995 85


...

Table 2-Single fastenings with post-installed fasteners far from edge, test series-Tensile loading
fc~200 • N/mm 2 hepmm
Edge Country
spacing of test n Minimum Average Maximum Minimum Average Maximum
GB 55 23.0 27.5 34.0 22.0 59.2 136.0
F 79 13.6 28.9 54.9 42.0 89.0 156.0
s 28 16.3 29.8 43.7 32.0 55.9 125.0
CJ 1.5hef D 360 8.8 31.7 75.4 17.6 62.7 220.0
EUR 522 8.8 30.8 75.4 17.6 65.9 220.0
USA 88 15.3 33.1 52.0 24.5 69.0 275.0
~ 610 8.8 31.1 75.4 17.6 66.3 275.0
GB 58 23.0 27.1 34.0 22.0 63.2 136.0
F 81 13.6 28.0 54.9 42.0 87.0 156.0
s 28 16.3 29.8 43.7 32.0 55.9 125.0
CJ l.Ohef D 400 8.8 31.6 75.4 17.6 62.6 220.0
EUR 567 8.8 30.7 75.4 17.6 65.1 220.0
USA 92 15.3 32.6 52.0 24.5 67.6 275.0
~ 659 8.8 31.0 75.4 17.6 65.5 275.0

Table 3-Single fastenings with cast-in situ headed studs far from edge, single tests-Tensile loading
fc~200 • N/mm 2 he!• mm
Edge Country
spacing of test n Minimum Average Maximum Minimum Average Maximum
s 3 30.9 39.5 56.7 130.0 137.3 142.0
cs 26 28.3 31.2 34.4 50.0 177.0 450.0
D 192 11.4 28.5 71.9 42.9 156.4 525.0
CJ 1.5hef EUR 221 11.4 28.9 71.9 42.9 158.5 525.0
USA 27 24.3 28.9 43.1 63.5 109.7 251.4
~ 248 11.4 28.9 71.9 42.9 152.6 525.0
s 6 30.9 38.6 56.7 112.0 133.3 142.0
cs 26 28.3 31.2 34.4 50.0 177.0 450.0
D 220 11.4 28.3 71.9 42.9 145.0 525.0
CJ l.Ohef EUR 252 11.4 28.8 71.9 42.9 147.0 525.0
USA 28 24.3 29.3 43.1 63.5 107.9 251.4
~ 280 11.4 28.6 71.9 42.9 141.7 525.0

eccentricities. These influencing factors are neglected by Shear loading


ACI 349. Tables 6 through 8 give an overview of the number of
shear tests and range of the varied parameters.
TEST DATA In European tests with anchors under shear loading, a flu-
In the following sections, some extracts of the data base oropolymer sheet was always inserted between the concrete
are reproduced to give the reader a sense of the large number surface and steel plate. This is to simulate reduction in fric-
of test series, individual tests, and range of variables consid- tion between the steel plate and concrete surface caused by
ered. The original summary of test results is given in reduction of the prestressing force with time 9 and by use of
Reference 10. Only tests where a concrete breakout failure a plate with a relatively smooth surface (e.g., a painted, cold-
occurred were taken into account. In response to review drawn, or greased plate). In the U.S., tests are usually per-
comments after submission of this paper for publication, formed with an unpainted steel plate attached directly on the
data from the Prague tests reported by Eligehausen et al. 21 concrete surface with no fluoropolymer sheet in between.
and the Arkansas Nuclear One tests 28 were added. This increases friction resistance and causes the U.S. test
values to be higher.
Tensile loading
Tables 2 through 5 give an overview of the number of ten- COMPARISON OF DESIGN METHODS
sile tests and range of the varied parameters. No difference WITH TEST DATA
in the procedure of performing tests with anchors under ten- In this section, test data from the wide range of tests shown
sile loading between Europe and the U.S. could be discov- in the previous section will be compared with the CCD and
ered. ACI design procedures.

86 ACI Structural Journal I January-February 1995


Table 4-Single fastenings with post-installed fasteners close to edge, test series-Tensile loading
fc~200 , Nlmm 2 hef• mm c 1,mm
Edge Country
spacing of test n Minimum Average Maximum Minimum Average Maximum Minimum Average Maximum
GB 3 23.0 23.8 25.5 37.0 67.3 100.0 50.0 83.3 120.0
F 2 18.4 18.4 18.4 63.5 63.5 63.5 63.5 63.5 63.5
D 36 24.0 28.7 59.0 30.0 81.5 220.0 30.0 95.6 330.0
CJ ~ 1.5 hef EUR 41 18.4 27.9 59.0 30.0 79.6 220.0 30.0 93.1 330.0
USA 42 17.2 27.1 34.1 34.2 118.0 222.3 31.8 96.0 177.8
:E 83 17.2 27.5 59.0 30.0 99.0 223.3 30.0 94.6 330.0
CJ ~ 1.0 hef D 10 24.0 26.3 37.7 53.0 100.9 220.0 30.0 93.5 220.0
USA 30 18.6 27.7 34.1 34.2 137.8 222.3 31.8 100.8 158.8
:E 40 18.6 27.3 37.7 34.2 128.6 222.3 30.0 98.9 220.0

Table 5-Quadruple fastenings with cast-in situ headed studs, single tests-Tensile loading
fc~200 ' N/mm2 hef• mm c 1,mm s,mm
Edge Country
spacing of test n Minimum Average ~aximum Minimum Average Maximum Minimum Average ~aximurr Minimum Average !Maximum
Quad- USA 3 32.5 33.6 35.8 161.9 161.9 161.9 - - - 50.8 76.2 101.6
rup1e D 32 17.9 27.5 38.9 67.3 179.4 360.3 - - - 80.0 125.5 400.0
fastening
:E 35 17.9 28.1 38.9 67.3 177.9 360.3 - - - 50.8 146.0 400.0

Table 6-Single fastenings with post-installed fasteners and fully developed concrete breakout, test
series-Shear loading
fc~200 ' N/mm2 hef• mm d,mm c 1,mm
Country
of test n Minimum Average Maximum Minimum Average Maximum Minimum Average Maximum Minimum Average Maximum
USA 60 21.3 31.7 53.9 25.0 94.5 220.0 8.0 20.9 32.0 40.0 128.3 300.0
D 84 16.1 25.7 48.4 27.4 70.3 167.6 6.4 14.6 25.4 38.1 98.0 203.2
:E 144 16.1 28.2 53.9 25.0 80.4 220.0 6.4 17.2 32.0 38.1 110.6 300.0

Table 7-Single fastenings with post-installed fasteners in concrete members with limited thickness,
single tests-Shear loading
fc~200 , N/mm2 hef• mm d,mm c 1,mm c 2,mm

Country Mini- Maxi- Mini- Maxi- Mini- Maxi- Mini- Maxi- Mini- Average Maxi-
of test n mum Average mum mum Average mum mum Average mum mum Average mum mum mum
D 38 35.2 42.8 46.4 155.0 250.8 306.0 20.0 27.5 40.0 63.0 140.2 220.0 62.5 184.1 300.0

Table a-Double fastenings in thick concrete members, single tests

Anchor-
fc~200 ' Nlmm 2 hef• mm d,mm c 1,mm c 2,mm

age Country Mini- Maxi- Mini- Maxi- Mini- Maxi- Mini- Maxi- Mini- Average Maxi-
device oftest n mum Average mum mum Average mum mum Average mum mum Average mum mum mum
Expan-
sion
anchor D 36 20.5 24.8 27.2 80.0 81.7 100.0 18.0 20.7 24.0 80.0 172.1 200.0 80.0 190.0 400.0

Tensile loading ted. As can be seen, the tension failure loads predicted by the
In Fig. 20 and 21, measured failure loads of individual an- CCD method compare rather well with the mean test results
chors are plotted as a function of embedment depth. The tests over the total range of embedment depths, with the exception
were performed on concrete with different compression of the two post-installed fasteners at the deepest embedment.
strengths. Therefore, the measured failure loads were nor- In contrast, anchor strengths predicted by ACI 349 can be
malized to fc: = 25 N/mm2 lfc' = 3070 psi) by multiplying considered as a lower bound for shallow embedments and
them with the factor (25/fcc, tes 1) 0 ·5 . In addition, predicted fail- give quite unconservative results for the deepest embedded
ure loads according to ACI and the CCD methods are plot- headed studs. This is probably due to the fact that size effect

ACI Structural Journal I January-February 1995 87


het [in] h~ UnJ
500.0 I 1200.0
2 4 6 8 10 5 10 15 20
100 I 250
450.0 X/

ac~""J
1000.0
90

400.0 200

80 800.0
/x
350.0 I
I 150
70 z=:. 600.0 I - CCD-Method "iii
.Q.

z I =:.
300.0 z
z
=:.
"iii
Q.
I
60 ~
z z 100
400.0
250.0
50

200.0 200.0 tN 50

40

150.0 CCD-Method~x
X

: X l
30

100.0 X
X/
~~
~

X
. X

- 20
h. [mm]

Fig. 21-Concrete breakout load for cast-in situ headed


studs, unaffected by edges or spacing effects-Tensile test
results and predictions
50.0 10
tN capacity when tests include many different concrete mixes.

0
h~ The coefficient of variation of expansion anchors is slightly
larger, which might be a result of the different load transfer
0 50.0 100.0 150.0 200.0 250.0 300.0
mechanisms.
het [mm]
Note that in Fig. 22 through 24, the average of the ratio
Nu,tes!Nu,predicted is higher for the ACI 349 method than for
Fig. 20-Concrete breakout load for post-installed fasten- the CCD method. This is due to the fact that the majority of
ers, unaffected by edges or spacing effects-Tensile test
results and predictions the evaluated data has an effective embedment depth hef
smaller than 150 mm (6 in.). For headed studs with embed-
is neglected by ACI 349. Substantial scatter exists with the ments greater than 300 mm (12 in.), ACI 349 predictions be-
deep embedment data, justifying a conservative approach in come unconservative (Fig. 21). Thus, the average values do
this region. not indicate local unconservative cases.
Fig. 22 shows the results of all evaluations for tensile load- In Fig. 25, results of tests with quadruple fastenings with
ing with post-installed fasteners far from the edge. Average headed studs are evaluated in the same way as in Fig. 22. The
values of the ratios Nu,test to Nn,predicted and corresponding co- figure indicates that spacing influence is more easily and ac-
efficients of variation for both methods are plotted. The av- curately taken into account by the CCD method than by ACI
erage and coefficient of variation are substantially better for 349. While the average failure load is predicted correctly by
the CCD method than for ACI 349. This is also true when the the CCD method, it is significantly overestimated by ACI
data are subdivided into five different anchor types (Fig. 23) 349. This can also be seen from Fig. 26, which shows failure
and for headed studs without edge or spacing influences loads of groups as a function of the distance s1 between the
(Fig. 24). Eq. (9) uses the same coefficient knc for undercut outermost anchors. Groups with 4 to 36 anchors were in-
anchors as for other post-installed anchors. The results stalled in very thick concrete specimens loaded concentrical-
shown in Fig. 23 support this procedure. These undercut an- ly in tension through a rigid load frame to assure an almost
chor tests were typically for undercut anchors with head equal load distribution to the anchors. Light skin reinforce-
bearing pressures greater than 13fc'- Better values would be ment was present near the top and bottom surfaces of the
expected if the undercuts were proportioned for lower bear- specimens and light stirrups were present near the edges in
ing pressures. some specimens for handling. The stirrups did not intersect
The coefficient of variation of the ratios of measured fail- the concrete cone. No reinforcement was present near the
ure load to the value predicted by the CCD method is about fastening heads. These specimens represent the capacity of
15 percent for headed studs and undercut anchors, which groups of fasteners installed in plain concrete. Embedment
agrees with the coefficient of variation of the concrete tensile depth and concrete strength were kept constant. In all tests a

88 ACI Structural Journal I January-February 1995


2.00 2.50
-....., C'>

,...,
_...,..u 1.50 .
....
u
2.00
G

.."'-
0 ...
0.. .
....
1.50
....
<

.
0
-~

.. c
'-Z
1.00 .."'"
0~

oz
=
~
;: ......
<-=.."' . -,.
;
...:- 1.00
u
-~ -~ - r::: -~ -
~
1--
: ~ r::: ~ ~ ~
.so r::: ~ r::: ~ %
::> z" .50 ~ ~ V::
~ ~
z
% ~ % ~ %
.00 .00
v:~ ~ ~ ~
ACI 349 CC-Method
610 610 268 48 98 7~ 110
.0
.0
~ ~ ~ ~ %
~ ~ % ~
N
;:..:
% ~
c 10.0 r::: ~ ~ r:::
~ ~ ~
0
c
~ ~
-......
0 10.0
"
~

>" 20.0
~
~ ~
~
~
~
~ r.:::

> 0
- 0
20.0 ~
.. 30.0
.
c
u 30.0 u
u

-;
0

-..
u
0
~0.0

40.0 +) A1 torque controlled expansion anchor with one cone


A3 torque controlled expansion anchor. bolt type
B drop-in anchor
C self-drilling anchor
Fig. 22-Comparison of design procedures for post- D undercut anchor
installed fasteners, unaffected by edges or spacing effects-
Tensile loading Fig. 23-Comparison of design procedures for post-
installed fasteners, unaffected by edges or spacing effects,
common cone failure was observed. For comparison, single divided into different fastening systems-Tensile loading
anchors were also tested. For the chosen embedment depth
[het= 185 mm (7.3 in.)], the capacity of single anchors is pre- size effect and effect of stress disturbance, as well as its as-
dicted almost equally by both methods. However, with in- sumption of a characteristic edge distance ccr = 1.5 hef·
creasing spacing of the outermost anchors, the failure load is Influence of load eccentricity on the failure load of anchor
significantly overestimated by ACI 349 and correctly pre- groups is shown in Fig. 28. The eccentricity en' is calculated
dicted by the CCD method. This is due to the fact that the using the general assumptions of the theory of elasticity, i.e.,
critical spacing scr = 2hef assumed by ACI 349, which fol- stiff anchor plate, anchor displacement equal to steel elonga-
lows from the assumption of a 45-deg cone, is too small. Ob- tion, and linear elastic behavior of concrete. It can be seen
viously, provision of special reinforcement designed to that the CCD method yields conservative results. This effect
is also neglected by ACI 349.
engage the failure cones and anchor fastenings back into the
block could provide substantial increase in load. This was
Shear loading
not investigated in these tests and such increases are not
Fig. 29 shows a comparison of results of U.S. and Europe-
treated in this paper.
an shear tests performed with single post-installed anchor
In Fig. 27, results of tests with single post-installed fasten- fastenings in thick concrete members with the design proce-
ers close to the edge are evaluated. The average ratio Nu,test dure of the CCD method and ACI 349. The tests \vere per-
to Nn,predicted is approximately the same for both methods. formed on concrete with different concrete strengths,
However, the coefficient of variation is much smaller for the different anchor diameters, and different ratios of embed-
CCD method and amounts to about the same value as for sin- ment depth to anchor diameter. Therefore, the measured fail-
gle fasteners away from edges. This shows that assumptions ure loads were transformed to a concrete strength fcc' =25
about the critical edge distance ccr =1.5hef• and the stress dis- N/mm2 Cf/ = 3070 psi), anchor diameter d0 = 18 mm (0.71
turbance factor 'If 2, are correct. Note that most of the tests in.), and a ratio lld0 =8 by multiplying them with the factor
were done with rather shallow anchors (Table 4). For deeper (25/fcc',test) 05 . (18/ do,test) o.s .. [ 8/ (ll d)]~~~~· On the av-
anchors, it would be expected that the CCD method would erage, the concrete breakout loads of the U.S. tests are higher
predict more accurate capacities due to its consideration of than those of the European tests, especia~ly at smaller edge

ACI Structural Journal I January-February 1995 89


- 2.00 2.00 . - - - - - - - - - - - - -
.,
"' 1. 50
.
-o

(,.) 1.50
_.,.,
0

.
0

o:n
0
~
.._
a..

c 1. 00
~'­
oO.

'-Z
~ ......
<-:='
.
"'
.50
::>
z

.00
ACI 349 CC-Method
ACI 349 CC-Method
248 248
.0 32 35
N .0
;:-.:
c
0 10.0
c:
"';; 0
10.0
... ·-
0 "';;
>
20.0 ...0
~ >
20.0
.c
·-
0
0

..
30.0
..
c:
0
30.0
..
0
u
40.0 0
u
40.0

Fig. 24-Comparison of design procedures for cast-in situ Fig. 25-Comparison of design procedures for quadruple
headed studes, unaffected by edges or spacing effects-Ten- fastenings with cast-in situ headed studes--Tensile loading
sile loading

3000 675
fcc : 25 N/mm 2 (3,6 ksi) n Symbol
he f =185 mm (7,3 in) 1 + b -
4 0 ~-~--
n =1-36 headed studs ~'0. --
16 6. ~~\--
06. 36 0
+D Mean value of a series
2000 ~--~5~,----~----------~----------~----------~~--------~ 450
'
,. - - - - . n=9
: -:.
:M
.......
z
225

-·...
,., :'
~:

'
200 400 600 800 1000[mm]
7,9 15,7 23,6 31,5 39,4 [in]

Fig. 26-Actual and predicted loads for groups of cast-in situ headed studs as function of distance between outermost
anchors-Tensile loading

90 ACI Structural Journal I January-February 1995


2.00

. ...,
v 1. so
0

_...,....
..
0~

O>C:
o:z 1. 00
:;;-....
."' N4e~JO
>~
<- '
~ N2 : N3
.so '
' H
'
::>
:z ~1~100 ;,~ 1~.Smm
I
it
!4----4'~ 4'!......+toll--4~in
.00 s, =300 mm
ACI 349 CC-Method s, = 12" in

30 83
.0

X
10.0 .2
., 0 Test results

~
c:
0

.v,------ - CCD-Method
I
... 20.0 §
~

--
>" 0.8
8
~ ~
-.
c:
30.0 r--
0 .6
v

-...
u
0 40.0 0. 4

0. 2
so.o 0.0 0.2 0.4 0.6 0.8 1.0

Fig. 27-Comparison of design procedures for single fas- Fig. 28-Comparison of test results on eccentrically loaded
tenings with post-installed fasteners close to edge-Tensile line fastenings composed offour cast-in situ headed studs
loading with load predicted by CCD method-Tensile loadinl

distances. This can be attributed to the absence of a ·fluo- applications, average failure loads predicted by ACI 349 are
ropolymer sheet in the U.S. tests and resulting friction con- unconservative and coefficients of variation are much larger.
tribution leading to higher shear capacity. The friction
contribution relative to the failure load is large for small edge CONCLUSIONS
distances. In this study, the concrete capacity of fastenings with cast-
Failure loads predicted by the CCD method agree well in situ headed studs and post-installed anchors in uncracked
with the average failure loads measured in European tests. plain concrete predicted by ACI 349 and the CCD method
has been compared with the results of a large number of tests
On the contrary, ACI 349 is conservative for small edge dis-
(see Tables 2 through 8). Based on this comparison, the fol-
tances and unconservative for large edge distances. This is,
lowing conclusions can be drawn:
again, probably due to the neglect of size effect by ACI 349.
1. The average capacities of single anchors without edge
Due to the friction contribution just mentioned, the U.S. test
and spacing effects loaded in tension are predicted accurate-
data are predicted more conservatively by both methods.
ly by the CCD method over a wide range of embedment
In Fig. 30 and 31, average values of the ratios Vu,tes!Vn,pre- depths [20 mm (0.8 in.)< hef$. 525 mm (20.7 in.)]. For a few
diction and corresponding coefficients of variation for post-in-
post-installed anchors with embedment depths in the 250-
stalled fasteners are given for European and U.S. test data, mm (10-in.) range, the CCD method was quite conservative.
respectively. The ACI 349 averages are more conservative. Conversely, ACI 349 underestimates the strength of shallow
This is due to the fact that most tests were done with small anchors and is unconservative for quite a number of deep
edge distances. However, the ACI 349 coefficients of varia- embedments. The same result was found for the predicted
tion are larger. A similar result was found for headed studs. 10 capacities of single anchors loaded in shear toward the edge
The results of European tests with double fastenings par- with small or large edge distances, respectively.
allel to the edge and loaded toward the edge (Fig. 32) and This result is due to the fact that ACI 349 assumes the fail-
tests with single fastenings in thin concrete members ure load to be proportional to a failure area that increases
(Fig. 33) are similarly evaluated. As can be seen, the CCD with the square of the embedment depth. On the other hand,
method compares more favorably with the test data. For both the CCD method takes size effect into account and assumes

ACI Structural Journal I January-February 1995 91


c, [In]
c ,[in]
200.0 , - - - , - - - - , - - - , - - - , - - -.......- - c - - - .
200.0 .--...,----....,-----,-- --,--...,.-----.----,
2 4 10 12
4 6 10

40
175.0
I 175.0
I
40

I
I
150.0
I 150.0
I
I 30
I -30
125.0
I 125.0 I
ACI349-( +
ACI349-/
I>
~
100.0
• 20
100.0 I CCD-Method

75.0
•I •
/ + - CCD-Method
i" 20

y , 75.0

• ;j •
50.0
10 50.0
10

25.0
25.0

100.0 150.0 200.0 250.0 300.0


150.0 200.0 250.0 300.0
c, [mm]
c, [mm]

(a) (b)

Fig. 29-Comparison of shear test results with ACI 349 and CCD method for single post-installed fasteners in thick concrete
members: (a) European tests; (b) U.S. tests

2.00 2.00
.,
.
.,
1. 50
.
1. 50
.,u
..
u
.,.
... -~

.
~~
a>C
oz 1.00 ----- .
0~

a>C
oz 1.00
:;; ..... :;; .....
.
>~ >~

<-
."' .50
<-
</)

.50
z
=>
z"

.00 .00
ACI 349 CC-Method ACI 349 CC-Method

55 55 84 84
X .0 X .0
c c
0 0

10.0 0 10.0
"
~ ~

>" >"
'";; '";;
20.0 20.0
..
c
u
.
c
u

-..
0
(..)
30.0
0
..
(..)
30.0

40.0 40.0

Fig. 3D-Comparison of design procedures for European Fig. 3/-Comparison of design procedures for U.S. tests
tests with single post-installed fasteners in thick concrete with single post-installedfasteners in thick concrete mem-
members-Shear loading toward edge bers-Shear loading toward edge

92 ACI Structural Journal I January-February 1995


2.00 2.00 , - - - - - - - - - - - - - - - ,
....
"'u 1. 50
..., ! 1.50
- ..."'
oD.

"'o:z
O>C 1. 00 ----- - ...
0~ 1.00 -----
:;;-..... "'
>~
...:-.."' ""c
o:z
:;;-.....
>-

:z
:::>
.50 <-;;;
.. .50

:>
:z
.00
ACI 349 CC-Me I hod
ACI 349 CC-Method
36 36 99
99
:-<: .0
c
0

;; 10.0 c
... 0 10.0
0
> ...
0
~ >
20.0 20.0
.
c
u

30.0
.
c
u
"' 30.0
w
0

w
..
0

Fig. 32-Comparison of design procedures for double fas- Fig. 33-Comparison of design procedures for European
tenings with post-installed fasteners in thick concrete mem- tests with single post-installed fasteners in thin concrete
bers (European tests)-Shear loading toward edge members-Shear loading toward edge

failure load to be proportional to the embedment depth to the ly. In contrast, the circular areas of ACI 349 result in consid-
1.5 power. erable computational complexity.
2. In many applications (for example, anchor groups away Summarizing, the CCD method is a relatively simple,
from edges loaded in tension, single anchors in thin concrete transparent, user-friendly, and accurate method for efficient
members loaded in shear, double fastenings in thick concrete calculation of concrete failure loads for fastenings in un-
members loaded in shear), the capacity is predicted more ac- cracked concrete. It is based on a physical model to assist de-
curately by the CCD method. Failure loads predicted by ACI signers in extrapolating the empirical results to other
349 for these cases are significantly unconservative. This is applications. Therefore, this method is recommended for the
mainly due to the fact that ACI 349 assumes a 45-deg failure design of fastenings. It is not incorrect to use the ACI 349
cone. The CCD method is based on an assumed inclination method for many fastening applications. However, since it
of the failure surface of about 35 deg, which produces better does not seem universally advantageous and in some appli-
agreement with test results. cations produces unconservative values, the authors strongly
3. In some applications, such as single anchors at the edge recommend use of the CCD procedures.
loaded in tension, the mean capacity is predicted accurately
by both methods. However, the coefficient of variation of the CAUTION
ratio of measured failure load to the value predicted by ACI It is known that the presence of tensile cracks can substan-
349 is rather large (V"' 45 percent). tially reduce the concrete capacity of fasteners.* Some fas-
4. In all applications investigated, concrete capacity is pre- teners are not suitable for use in cracked concrete. For those
dicted with consistent accuracy by the CCD method. The co- fasteners suitable for use in cracked concrete, it is possible to
efficient of variation of the ratios between measured and adjust the uncracked concrete failure loads predicted by the
predicted capacities is about 15 to 20 percent. This coeffi- CCD method by using an additional multiplicative factor.
cient of variation is equal to or not much larger than the value This factor results in cracked concrete capacities around 70
expected for concrete tensile strength when the test speci- percent of uncracked concrete capacities.t Similarly, it is
mens are produced from many different concrete mixes.
5. Calculation of the projected areas is simpler with the *'tEligehausen, R., and Balogh, T., "Behavior of Fasteners Loaded in Tension in
ectangular areas of the CCD method, making it user-friend- Cracked Concrete," accepted for publication in ACI Structural Journal.

,~J Structural Journal I January-February 1995 93


known that the concrete capacity of fasteners can be en- (Fastening Technique)," Betonkalender 1992, V. II, Ernst & Sohn, Berlin,
hanced by properly detailed local reinforcement. Such en- 1992, pp. 597-715. (in German)

hancement can be included in design provisions but is 9. Eligehausen, R., "Vergleich des K- Verfahrens mit der CC-Methode

outside the scope of this paper. (Comparison of the K -Method with the CC-Method)," Report No. 12/16-
9217, Institut fiir Werkstoffe im Bauwesen, Universitlit Stuttgart, 1992. (in
German)
NOTATION* 10. Fuchs, W., "Entwicklung eines Vorschlags fiir die Bemessung von
c distance from center of a fastener to edge of concrete
Befestigungen (Development of a Proposal for the Design of Fastenings to
CJ distance from center of a fastener to edge of concrete in one
Concrete)," Report to the Deutsche Forschungsgemeinschaft, Feb. 1991.
direction. Where shear is present, CJ is in the direction of the (in German)
shear force 11. Klingner, R. E., and Mendonca, J. A., "Tensile Capacity of Short
distance from center of a fastener to edge of concrete in direc- Anchor Bolts and Welded Studs: A Literature Review," ACI JOURNAL, Pro-
tion orthogonal to CJ· Where shear is present, cz is in the direc- ceedings V. 79, No.4, July-Aug. 1982, pp. 270-279.
tion perpendicular to shear force 12. Klingner, R. E., and Mendonca, J. A., "Shear Capacity of Short
outside diameter of fastener or shaft diameter of headed stud or Anchor Bolts and Welded Studs: A Literature Review," ACI JoURNAL, Pro-
headed anchor bolt ceedingsV. 79, No.5, Sept.-Oct. 1982, pp. 339-349.
head diameter of headed studs or headed anchors 13. ACI Committee 318, Letter Ballot LB 93-5, CB-30, Proposed
concrete compressive strength, measured on 6 by 12-in. cylin- Chapter 22, Fastening to Concrete, 1993.
14. ACI Committee 349, "Code Requirements for Nuclear Safety
ders
Related Concrete Structures (ACI 349-76)," American Concrete Institute,
fcc 1 concrete compressive strength, measured on 200-mm cubes Detroit, 1976.
fct concrete tensile strength 15. ACI Committee 349, "Design Guide to ACI 349-85," American
h • thickness of concrete member in which a fastener is anchored Concrete Institute, Detroit, 1988.
hef effective embedment depth 16. Cook, R. A., and Klingner, R. E., "Behavior and Design of Ductile
n number of test results Multiple-Anchor-To-Steel-Connections," Research Report No. 1126-3,
s distance between fasteners, spacing Center for Transportation Research, University of Texas at Austin, 1989.
St distance between outermost fasteners of a group 17. Bazant, Z. P., "Size Effect in Blunt Fracture, Concrete, Rock, Metal,"
v coefficient of variation Journal of Engineering Mechanics, ASCE, V. 110 No.4, 1984, pp. 518-
X ratio of actual to predicted load 535.
X mean value of x 18. Bode, H., and Roik, K., "Headed Studs-Embedded in Concrete and
AN projected area, tension Loaded in Tension," Anchorage to Concrete, SP-103, G. B. Hasselwander,
Av projected area, shear ed., American Concrete Institute, Detroit, 1987, pp. 61-88.
CEB Euro-Intemational Concrete Committee 19. Eligehausen, R., and Sawade, G., "Fracture Mechanics Based
cs Czechoslovakia Description of the Pull-Out Behaviour of Headed Studs Embedded in Con-
D Germany crete," Fracture Mechanics of Concrete Structures. From Theory to Appli-
EUR = Europe cations, L. Elfgren, ed., Chapman & Hall, London, 1989, pp. 263-281.
F France 20. Eligehausen, R., and Ozbolt, J., "Size Effect in Anchorage Behav-
GB Great Britain iour," Proceedings, European Conference on Fracture Mechanics, Frac-
N tensile load ture Behaviour and Design of Materials and Structures, Turin, Oct. 1991,
S Sweden pp. 17-44.
USA United States of America 21. Eligehausen, R.; Bouska, P.; Cervenka, V.; and Pukl, R., "Size Effect
V shear load on the Concrete Failure Load of Anchor Bolts," Fracture Mechanics of
a. slope of concrete breakout cone Concrete Structures, Elsevier Applied Science, 1992, pp. 517-525.
<P capacity reduction factor for safety considerations 22. Eligehausen, R., and Balogh, T., 'CC-Method (Concrete Capacity
Method)," Report No. 12115-92/1, Institut fiir Werkstoffe im Bauwesen,
Universitlit Stuttgart, 1992.
REFERENCES 23. Eligehausen, R.; Fuchs, W.; Lotze, D.; and Reuter, M., "Befestigun-
I. ASTM ZXXX, "Standard Specification for Performance of Anchors
gen in der Betonzugzone (Fastenings in the Concrete Tensile Zone)," Beton
in Cracked and Non-Cracked Concrete Elements," Draft 1, Mar. 22, 1993.
und Stahlbetonbau (Berlin), No.1, 1989, pp. 27-32; and No.2, pp. 71-74.
2. Furche, J., and Eligehausen, R., "Lateral Blowout Failure of Headed
(in German)
Studs near a Free Edge," Anchors in Concrete-Design and Behavior, SP-
130, American Concrete Institute, Detroit, 1991, pp. 235-252. 24. Riemann, H., " 'Extended K -Method' for the Design of Fixing
3. Zhao, G., "Befestigungen mit Kopfbolzen im ungerissenen Beton Devices as Exemplified by Headed Stud Anchorages," Betonwerk & Fer-
(Fastenings with Headed Studs in Uncracked Concrete)," PhD thesis, Uni- tigteil-Technik (Wiesbaden), No. 12, 1985, pp. 808-815.
versity of Stuttgart, 1993. 25. Paschen, H., and Schonhoff, T., "Untersuchungen iiber in Beton
4. ACI Committee 349, "Code Requirements for Nuclear Safety Related einge1assene Scherbolzen aus Beton (Investigations about Shear Bolts
Concrete Structures (ACI 349-85)," American Concrete Institute, Detroit, Made from Reinforcing Bars in Concrete)," Deutscher Ausschuss for
1985. Stahlbeton (Berlin), No. 346, 1983.
5. PC/ Design Handbook, 4th Edition, Precast/Prestressed Concrete
26. Fuchs, W., "Tragverhalten von Befestigungen unter Querlast im ung-
Institute, Chicago, 1992.
erissenen Beton (Behaviour of Fastenings under Shear Load in Uncracked
6. Eligehausen, R.; Fuchs, W.; and Mayer, B., "Loadbearing Behaviour
Concrete)," Mitteilungen No. 1990/2, Institut fiir Werkstoffe im Bauwesen,
of Anchor Fastenings in Tension," Betonwerk & Fertigteil-Technik (Wies-
Universitlit Stuttgart, 1990.
baden), No. 12, 1987, pp. 826-832; and No. I, 19~8, pp. 29-35.
7. Eligehausen, R., and Fuchs, W., "Loadbearing Behaviour of Anchor 27. Stichting Bouwresearch, "Uit beton stekende ankers (Anchors Stick-
Fastenings under Shear, Combined Tension and Shear or Flexural Load- ing Out of Concrete)," Report of the Study Commission B7, V. 27, 1971.
ing," Betonwerk & Fertigteil-Technik (Wiesbaden), No.2, 1988, pp. 48-56. 28. Maxi-Bolt Load Test Program, Arkansas Nuclear One, Engineering
8. Rehm, G.; Eligehausen, R.; and Mallee, R., "Befestigungstechnik Report 92-R-0001-01.
29. Burdette, E. G.; Perry, T. C.; and Funk, R. R., "Load Relaxation
*Notations for specific design procedures are defined in sections related to that pro- Tests of Anchors in Concrete," Anchorage in Concrete, SP-103, G. B. Has-
cedure. · se1wander, ed., American Concrete Institute, Detroit, 1982, pp. 133-152.

94 ACI Structural Journal I January-February 19f


Disc. 92-S9/From the January-February 1995 AC/ Structural Journal, p. 73

Concrete Capacity Design (CCD) Approach for Fastening to Concrete. Paper by .Werner Fuchs, Rolf Elige-
hausen, and John E. Breen

Discussion by Robert W. Cannon, Phillip J. Iverson, LeRoy A. Lutz, RichardS. Orr, and Authors

By ROBERT W. CANNON ACT 349 made no provisions for the design of nonductile,
MemberACJ, Consulting Engineer, Maryville, TN
cast-in-place anchorages. When you consider the reduced~
factors that must be applied for the less reliable brittle fail-
The authors of the CCD approach have been very eloquent ure, and the relatively minor differences in embedments re-
in their efforts to persuade the reader of the benefits of the quired for a ductile anchorage to develop a given load
CCD approach. Unfmtunately, the approach is limi ted with requirement, there appears to be no justification for such pro-
respect to applicability and departs from time-honored ap- visions.
proaches to the development of design criteria based on low- The paper makes quite a point about the simplici ty of the
er-bound test results. The so-called "five percent fractile" is CCD procedure for quadruple anchorages in comparison
completely misleadi ng, with respect to the approach's ability witb the complicated calculations of ACT 349. Most people
to predict group pullout and edge effects on concrete capac- today use computers; however, there are design charts
ities or provide meaningful explanations for significantly available 30 for hand calculations. There are eq ualizing sim-
higher test results than those achieved at Stuttgart, which plifications that can be used to overcome the complications
constitutes the principal database for the CCD approach. of calculating overlaps. In add ition, the reduced area requ ire-
ments for anchor heads were inserted in the code primarily
The ACI 349 equation for determining the pullout capaci-
to discourage designers from complicatin g designs by add -
ty of the concrete is basically a lower-bound equation used
ing plates and washers at the anchor head and is relatively in-
for determining the embedment requirements of ductile an-
significant when applied to the calculated pullout capacity of
chorage systems to increase design reliability by limiting the
standard bolts and studs.
mode of failu re to the tensile strength of steel rather than ,
By eliminating the bead size from the formula, the follow-
concrete. To assure yielding of the steel and full load transfer ing equation can be used for a group-projected area
at th e anchor head, the code requires development of the
minimum specified tensile strengths of all tensile stressed
anchors by application of appropriate strength reduction fac-
tors in detennining the tensile pullout capacity of the con- where Sx and Sy are the out-to-out dimensions in the x- and
crete (when all of the tensile anchors must be fully y-directions.
developed, there is no need to calculate the eccentricity of The major thrust of the paper follows the continuing ef-
the load as required in the CCD approach). The only excep- forts over the past 10 years of the authors to discredi t the 349
tio n to these requirements in the present code relates to ex- Code and to promote their theoretical " best fit" formula
pansion anchors, whose design is restricted to tests that are based on the results of tests whose details were largely with-
representative of the anchor spacing and load application, held from the review of Committees 349 and 355 on clai ms
along with the application of significantly lower strength ad- of proprietary information. This test data did not become
justment factors for design loading. available to the committees until Dr. Fuchs brought the data

ACI Structural Journal I November-December 1995 787


CC METHOD PREDICTIONS VS CAPACITY
(German Testing of Four Stud Anchors)
II)
.Q 1.4.-----.,---
x--·
:----~------,----~,----~-----.------,----~
:§ I . l !
-o 13 l ! ; + ; i ... -~··········· ....,

ct-o 1:2· :::::·::::::::::·::L.::·::.:::::::::r::::::::·::::: :r::::::::.:.::::·:.l::·:::::::::::


_g
I

\
I

j X
I
'

iX
..:.:.::::.: :::: ......
I AVG = 0.98
r: . . . . L. . . . . .
I
I
.!..... ....
i

~0
1.1 · · · · · · · · ···~ :t··· · ·!·· · · · · · ·~·· · · · ··./ STD: .01~ ....J••···········f ··············
I ! I

~ · ·················(··········· ····! ........ ... ................f.. ~


... .. ... j... ........)............... .... j,.,.........:.

t
0.9 ·· j······

~
· · · · · j· · t~ . i
I ! ! l ' • , i l
~ 0.8 l ·• l • -~ ~ m !
~ 0 .7 +---+-- ---=i;::__- +----+---t- '
r- 0 50 100 150 200 250 300 350 400 450
Out-to-out Distance of Anchors in mm
I • he = 185 mm • he = 360 m·m x he = 67 mm

Fig. A - CC method predictions versus capacity (German testing offour stud anchors)

RATIO OF AVERAGE ANCHOR STRESS TO YIELD


(German Testing of Four Stud Anchors)
1 . 6 ,.----.---~----,---,--- I
'0
(j) ; i I l: !!
>= 1.4 ······ ··- ~-·--·---+ ................. jj.................!I ........... ················-~---···· ........ i. ... .
-o l !
(1) i
g_ 1.2 ·-·--t- ........ --··· ·-~·-··· .......... ....t··········- ~ .. ······ ·······j '"''' ....... ···t . ·---·-·
(1) j ; i YIELDt,. i i
cr: 1 ····r············ ...•................ · ~.................
.' L... ·········+·· ~··· ·+·· ········· ····!· ·
(/) • i 1 ;

~ 0.8 .... . ........ 1 .................... ,.....•.......... --t- .......... ... t......... ......,..... : ········+········ ·······i·············· ·i
....

. t ;~': JIL ~ ~~~; ~.;~


_g 0.6
u
c:
<(
(1)
0.4 ·j +····
~
(1) 0.2
! • i . ' i ! '-------.-
! - - - ----.-- '
......... +................... ,................... +...................,....................L ................. +..................!..................................... .
i(
0+---~--·---r----r----+----.---_,-----r----~--~
0 50 100 150 200 250 300 350 400 450
Out-to-out Distance of Anchors in mm
Fig. B-Ratio of average anchor stress to yield (German testing offour stud anchors)

with him when he joined the staff of the University of Texas capable of developing the cracking strength of the slab.
at Austin for a postdoctoral fellowship. While the au thors admit the cracking of these slabs, they
Relevant information conceming the applicability of tests continue to show these test results as "uncracked" concrete
to accepted standards was not revealed along with the data, and use them as a maj or point of argument agai nst the reli-
nor discussed in the paper. For example, European ability of the 45 deg stress cone equation of ACI 349 for deep
standards31 clearly state that the minimum stmctural thick- embedments.
ness for testing anchms should be twice the embedment There is an old saying that "figures don't lie," that also ap-
depth of the anchor. Yet, the thickness of the slab used to test plies to statistics. Statistical comparisons of apples and or-
the individual 525-mm embedments, shown in Fig. 21 , was anges are meaningless and statistical comparisons of lower--
only 600 mm and so lightly reinforced that it was totally in- bound equation predictions with "best fit" data equations are

788 ACI Structural Journal I November-December 1995


CAPACITY OF 2 & 4 ANCHORS vs EMBEDMENT
ACITEMP2 MISCELLANEOUS TEST DATA

(/)
.0
c
0
u_
h:a
C/)

---

5 6 7 8 10 11

c-= EMBEDMENT DEPTH in inches


4 ANCHORS o 2 ANCHORS]

Fig. C-Capacity of two andfour anchors versus embedm.enJ (ACTJem2 miscellaneous test data)

meaningless as well. It should be obvious that such compar- (50 and 38 ksi), respectively. The stress level of the 150-mm
isons will always show the inability of the lower-bound embedment corresponds to yield, assuming the anchors were
equation to predict the mean and correspondingly show in- composed of typical welded stud material. Please note that
creased variability with respect to the predicted mean. In ad- the ACI 349 curve in Fig. 21 corresponds to the lower-bound
dition, the reliability of statistical comparisons of anchor of the 150-mm embedment data and the center of the 450-
tests is not dependent on the total number of comparisons mm embedment data. These tests were performed with test
nearly as much as it is dependent on weighted numbers with span and block size correlated to anchor size to preclude any
respect to embedment depths. The inclusion of Fig. 22 effects of the size of structure on pullout. From the previous
through Fig. 27 to graphically show these meaningless statis- information, it is reasonable to expect that yielding of the
tical comparisons can only be intended to mislead the reader. steel, prior to failure, would increase capacities of the 450-
The authors attempt to support their theory of "size effect" mm embedments if sized for ductility.
by referencing fracture mechanics theory based on "in the Fig. 25 through 27 are clearly misleading and were intend-
case of concrete tensile failure with increasing member size, ed to show the 349 Code as being unconservative. I do not
the failure load increases less than the available failure sur- understand why there would be a different number of cast-
face." There is definitely a "size effect" related to the pullout in-place tests of headed anchors for the ACI 349 and CC
capacity of headed anchors, but it is totally unrelated to any method comparisons in Fig. 25. I have all of the test data.
decreasing ability of concrete, with embedment depth, to Apparently, the 32 quadruple anchor tests for the CC method
transfer loads from the head of the anchor into the concrete, are those listed in the ACI data bank as Tests GER7-0l
as claimed by the authors. The size effect has to do with the through GER7-32. Fig. A is a plot of that data as a function
oversizing of anchors to assure a concrete failure, and its ef- of distance between outermost anchors with the differences
fect on the manner of load transfer from anchor to concrete. in embedment indicated by symbols. Fig. B is a plot of the
Tests performed by TV A32 on mechanically anchored 1•/.-in. same data as a function of average anchor stress divided by
grade 60 reinforcing b.ars under varying methods of surface the reported yield. Again, note that the average stress level is
treatment clearly demonstrated that full-load transfer to the substantially below yield at pullout failure of the concrete.
head of the anchor only occurred at yielding of the steel. Pri- Fig. C is a comparison of all two- and four-anchor test data,
o r to yielding, patt of the cast-in-place headed anchor's load with respect to embedment depth for both headed and undercut
was transfetTed through bond, with the amount depending on anchors, with anchor spacing sorted from the largest to the
load, ancho r size, and depth of embedment. The effect of smallest for the prediction graph of equations to proceed from
partial, rather than full , load transfer at the anchor head is a the smallest to the largest from one embedment to another. It ba-
reduction in the effective embedment resisting pullout and a sically shows the increasing conservatism of the CC method
reduced capacity for given embedment. with embedments greater then 6 in. Of special interest is the 14-
The Prague test data, shown in Fig. 2 1, at embedment in. embedment test that falls below CCD predictions. These are
depths of 150 and 450 mm (6 and 18 in.) had average anchor the same 360 mm tests shown in Fig. A. I assume the explana-
stresses at pullout failure of the concrete of345 and 262 MPa tion must be structural, rather than the spacing of anchors, since

ACI Structural Journal/ November-December 1995 789


Table A- Comparison of ceo with ACI349 and Section 11.11.2
Spacing, No. of ceo ACI 349 Section 1 Lll.2
mm studs
Cap, kN Design, kN* Cap, kN Design, kN ·r Cap, kN Design, kN'~'

100 4 267 200 290 174 - -


150 4 309 23 1 365 2 19 - -
270 4 423 317 577 346 - -
400 4 567 425 642 385 - -
450 16 690 518 - - 734 440
555 16 842 632 - - 863 518
711 16 1096 822 - - 1056 634
711 36 1094 821 - - 1055 633
740 9 1043 782 - - 994 596
810 16 1274 956 - - 1178 ' 707
850 36 1349 1012 - - 1227 736
'¢> = 0. 75 m accordance w1lh ACI 3 J8. Chapter 22 recomrnendat10ns.
t¢> =0.60 in accordance with author'; recommendations to ACl 349.

Table 8-Embedment requirements for ductile anchors in 3000 psi concrete

Cracked, in.

One anchor 8.00 9.00 7 00 8.00 7.00 800


Two anchors !US 10.25 8.00 10.00 9.00 J LOO
Four anchors 10.25 12.50 10.00 13.00 12.00 20.00
1wo 16-m. edges
One anchor 8.00 9.00 7.00 8.00 7.00 8.00
.. .
Two anchors 8.75 10.25 8.00 10.00 9.00 14.00
Four anchors 10.25 12.50 10.00 13.00 22.00 37 .00
One 8-111. and one 24-ln. edge
One anchor 8.00 9.00 7.00 9.00 8.00 11.00
Two anchors 11.00 11.25 8.00 12.00 13.00 20 .00
Four anchors 11.00 14.25 10.00 19.00 26.00 40.00
One 4-tn. and one 24-m. edge
One anchor 10.00 12.00 9.00 12.00 11.00 14.00
Two anchors 12.75 16.00 12.00 17.00 16.00 25 .00
Four anchors 12.75 16.00 17.00 23.00 30.00 44.00

the significantly higher undercut anchor tests at the 11.25-in. zone of the anchorage in much the same way as an embedded
embedment had identical spacing. plate attached to the anchor heads. Under these conditions,
The described data plots of Fig. 26 as "mean value of a se- the anchorage is more prone to act in a manner similar to that
ries" also appear to be misleading. Most of the plots appear of an embedded plate and should be designed for the shew:
to be that of individual tests, and the mean value of the 4-an- strength of the periphery by using he as d under the special
chor plot does not appear to come from the data of Fig. A In provisions for slabs and footings, Section 11.11 .2. This has
my search of the ACT data bank, I could not find any 36-an- the effect of subtracting w·ea S, • Sy from Eq. ( 1) in determin-
chor tests listed, and I could only find three 16-anchor tests ing pullout capacity.
at 561-, 711-, and 810-mm spacings. The 711 -mm spacing Table A provides a comparison of Section 11.11 .2 with the
conesponds closel y with the plotted 36-anchor tests, and CC method for the test data of Fig. 26. Please note the close
CCD method predictions are not affected by the number of comparisons of the capacities for the multiple rows of studs
anchors. The data bank indicates 22-mm (7/,-in.) diameter between the CCD and Section 11.11.2 predictions. Based on
studs. If so, the average anchor stress of tJ1ese thre e tes ts are the number of low tests in Fig. A, the design c)> for nonductile
29.5, 36, and 54.5 ksi, increasi ng, respectively, with the out- headed anchors should probably not be more than 0.5.
ermost spacing. Note the significantly higher pullout capac- 1 believe 1 have spent enough time defending ACI 349-85
ity of the higher stressed anchors witb respect to predictions. for now. Upon receipt of ACI 318's proposed Chapter 22, I
The same size anchors at the lower 400-mm spacing will wrote a two-part paper32 entjtJed "Straight Talk about An-
have yet a lower average stress. chorage to Concrete," which was recently published in the
The incorporation of multiple rows of interior studs into an September-October 1995 ACI Structural Journal , and I have
anchorage transforms the stiffness of the concrete within the created a computer prog ram . Both U.S. and metric versions

790 ACI Structural Journal I November-December 1995


are identical and are supplied as a unit. The program's default questions developed from that examination of the CCD
option is the 349 Code and it contains all of the proposed method have been answered in this ar1icle.
/changes that I have made to Committee 349 to correct exist- My initial concern related to the fact that the original equa-
ing problems for incorporating the design of different types tion for tensile capacity of a section of limited size indicated
of expansion anchors and other nonductile designs into the that a lesser capacity was calculated for a deep anchor as
code. For comparisons, the program contains the CCD .op- compared to a shallow anchor. This occurred because the
tion, a variable stress cone option based on a "best fit" equa- nominal stress decreased in propor1ion to 1/ Jh:;,
while the
tion varying individual capacities on the basis of embedment area of the failure cone was constant when it encompassed
to the 1.7 power, a CCD approach using the same equation, the entire concrete cross section. This concern was addressed
and a CCD option in which all of the components of the basic by the expansion of the definition of her used in Eq. (1 0) so
equation can be changed. that the value of h 4 used in the equation was limited by the
The basic problem with the CCD approach for practical maximum edge distance. To be more con-ect, the reference
design is that it is mostly limited to nonductile fixed depth for use of the newly defined h~r should include Eq. (9), as
embedments generally less than 10 in. For the design of duc- well as Eq. (lOb) and Eq. (lOa) to assure that the same heris
tile anchorages, there is nothing simple about the procedure, used in evaluating N,., in Eq. (9).
primarily because every aspect of the calculated capacity . A similar concern with the calculated shear capacity of an-
changes with embedment depth. chors with large edge distances in the direction of the shear
The CCD option is clearly not suitable for the design of force was addressed by the expansion of the definition for c 1.
ductile anchor systems. Under certain relationships of an- However, this definition is complex. It took some effor1 to
chor size, cracke,d condition of the concrete, spacing of an- understand this definition when it was first encountered.
chors, and edge distances, the embedment requirements I believe that a more straightforward approach to handle
become excessive. This does not necessarily involve large this situation would be to create a new variable c that differs
high-strength anchors. For example, this is shown in Table B from c 1. c 1 would be the actual edge distance; c would be de-
for l-in. bolts spaced 9 in. on center. It is clear from Table B fined as max(c2max•h) :S: 1.5c 1, the governing perpendicular
that with decreasing edge distances, the two- and four-an- edge distance.
chor grouping of CCD becomes more and more conservative
with respect to Appendix B; to a lesser degree so does CCM- Then
V AR. While there is no substantiating test data to prove or
disprove the edge effects on groups, there is plenty of test 1jf5 = 0.7 + 0.3c2mu,lc; c2 is actually c2min
data to substantiate the correlation of the original Eligehaus-
en equation (with modifications for determining the 349-85 1jf4 = 11(1 + e //c)
embedments) on the effects of edge distance on individual
anchors. I have also studied the ACI data bank on shear and and
repm1ed my findings to the working group of Committee
349. I found that the vast majority of tests, pelformed on
shear in Europe, were pelformed on relatively shallow em-
bedments of nonductile tensile anchorages and that breakout since the defined c was indicated as being applied to all com-
shear capacities were basically controlled by the tensile ponents of Eq. (13a). Since variable c represents the dimen-
strength of the anchors against pullout. For cast-in-place an- sion perpendicular to the anchor, the 1jf4 and 1jf5 expressions
chors, it makes very little sense to use nonductile anchors to become simpler without a 1.5 factor. As noted in the defini-
transmit shear. tion, the shear failure load may be independent of the actual
edge distance c 1•
REFERENCES This approach of defining the governing effective distance
30. Beseler, Jan W., and Siddlqui, Faruq M. A., "Computer Concrete Pull- with a different variable name could also be used for the an-
ont Strength ," Concrete Jncernationol , V. I 1, No.2, Feb. 1989, pp. 62-64. chor in tension. For example, the actual anchor depth could
31. UEAtc, "Directives for Assessment of Anchor Bolts," M.O.A.T. No.
42, European Union of Agreement, British Board of Agreement, Watford, be identified as h0 , while hercould be retained as the effective
UK, Dec. 1986. anchorage depth. ·
32. Cannon , Robert W., "Straight Talk about Anchorage to Concrete- Even with this change, the use of Eq. (10) and (13) would
Parts I and II," ACJ Structural Journal, V. 92, No. 5, Sept. -Oet. 1995, pp. be easier to apply and visualize conceptionally if the expres-
580-586. Also, ACJ Struci/JraJ Journal, V. 92, No.6, Nov.-Dec. 1995, pp.
724-734.
sions were rewritten simply in terms of a stress times an area.
This is done in ACI 318-89, Chapter 11 in the evaluation of
the various shear force limits and in the evaluation of an-
By LEROY A. LUTZ chors using ACI 349. If the user is performing a hand calcu-
lation using Eq. ( 10) and (13), less computation is necessary
FAC!. Milwaukee, WI
if NnJAno are combined into a simple axial stress term, and
This is a very informative article on anchorage behavior Vn)Avo are combined into a simple shear stress term. The
and on explanation of an analytical procedure to predict ten- present format is of little benefit to the designer.
sile and shear capacity for anchors. I had previously exam- On another matter, I was glad to see that a specific provi-
ined the proposed ACI Code provisions developed earlier sion for shear capacity parallel to an edge was presented.
based on using the CCD method. I found that several of my This allows the designer to take advantage of the extra ca-

ACI Structural Journal I Novem ber-December 1995 791


pacity as compared with load toward an edge. It appears that sive and, therefore, the majority of the test data is for rela-
one must simply calculate V,.l and then multiply by 2 to ob- tively shallow anchors. Both the concrete capacity method
tain V11 11· However, one should be aware that one can calcu- and Appendix B are adequate for embedments up to about 10
late Vn using Eq. (13a) for a single anchor near a corner for in. However, th~ design capacity equations also need to be
shear toward each of the two faces. By doing this and vary- reasonable when used for very deep embedments.
ing the relative distance to the two faces, one will find that Extrapolation of the equations to 3-ft-deep anchor bolts re-
the relative capacity in the two perpendicular directions con- sults in the concrete capacity method giving a capacity about
tinues to increase as the ratio of the two edge distances in- one-half of that predicted by Appendix B. Such a deep em-
creases. These results indicate that the factor of 2 previously bedment should also have a capacity that is reasonably con-
noted cannot be substantiated by the Vn calculations. Maybe sistent with the capacity calculated as if it were a column
a limit needs to be applied to the shear calculation for the load on a slab. The requirements of ACI 349 Appendix B
corner condition, perhaps by using a further redefinition of parallel the requirements of ACI 318 Paragraph 11. 12.2.1 for
Ct. shear in slabs and footings. The shear strength is based on an
One item of importance to designers that was not ad- effective shear stress in the concrete of 4 JJ:', acting on an
dressed by the authors is a recommendation on evaluating area b 0 d. This area is based on the shear periphery at a dis-
the shear capacity of anchor groups where aU anchors do not tance from the face of the column proportional to the depth
have the same edge distance. The commentary to the pro- of the slab; thus, the shear capacity of a slab increases as the
posed ACI Code provisions developed earlier suggested that square of the depth of the slab for a small bearing area. The
all anchors share the total Load equally. This was identified paper argues that the difference in predicted capacities is due
as the "elastic distribution," where the capacity of the weak- to a size effect that bas also been observed in shear tests on
est anchor controls the group's capacity. beams. Committee 349 is hesitant to make changes to the ba-
This approach does not necessarily give the "strength" of sic principle of the 45-deg cone that is also the basis for other
the group, but may be just the load where initial failure oc- provisions of the code unless the test data fully supports that
curs and load redistribution begins. The current procedure such revisions are necessary.
for anchor groups in the PC! Design Handhoo/2 or in Sec-
tion 1925.3.3 of the UBC Code, 33 where the capacity of the Single anchor close to free edge
anchors away from the edge is considered, is a definite im- The provisions in ACI 349 were based on very limited
provement for group capacity evaluation. testing available at the time that ACI 349 was published. Our
Admittedly, one anchor's failure may influence the capac- review of the recent test data confirms the findings of the au-
ity of an adjacent anchor, but the designer needs a procedure thors of the paper. Proposed revisions are being developed
that will give a reasonable strength value for all situations. A for ACI 349 for anchors close to a free edge.
very common situation, that of four anchors in a 2 x 2 pattern
in the top of a rectangular pier, should be addressed properly, Group of anchors
not in an overly conservative manner. The paper recommends that the spacing between anchor
bolts should be 3hef to assure full capacity of each bolt. This
REFERENCES
constant value of 3he; has been selected for simplicity. Test
33. Unrform Budding Code , V. 2, Intemalional Conference of Building
Officials , Whittier. CA, 1994. data suggests that the spacing may be higher for shallow an-
chor bolts but may reduce to 2 for deeper anchor bolts. This
By RICHARD S. ORR spacing of 2hef for deep anchor bolts .would be consistent
with the 45-deg cone that is the basis of ACI 349. Use of the
Member ACI. Advisol )' Eng ineer. Westinghouse ElecJric Corpora1io11
3he; spacing is another severe penalty for design of deep an-
The paper on fastening to concrete provides an excellent chor bolts.
background for the consideration of code requirements for The paper proposes an approach for small eccentricities of
fasteners. As chairman of the ACI 349 subcommittee re- load. This should be treated as a special case of axial pius
sponsible for the steel embedment requirements, I would like .flexural loading. An ACI 349 committee report has been
to share the results of some of our subcommittee activities in
published with design examples showing a method similar to
this area. A task group of Committee 349 bas been reviewing
that used for reinforced concrete cross sections to calculate
the test data that is the basis for the recommendabons given
the anchor bolt loads for a group of anchors under combined
in the paper. It includes a large amount of data that was not
loads. It is believed that this approach is more rational than
available when ACI 349, Appendix B was first developed in
that proposed in the paper. However, it needs to be expanded
·the mid 1970s. The task group has not yet finalized their rec-
by additjonal testing to show the increase in capacity of the
ommendations, but a number of issues have been discussed.
concrete due to the compression reaction from the flexural
Single anchor capacity away from free edge loads.
A key difference of the concrete capacity method relative The paper proposes that edge effects for groups are con-
Lo ACI 349, Appendix B and other industry standards is the sidered by reducing the capacity of the full group in propor-
variation of capacity with depth. Our review of the test data tion to the reduction in capacity of the anchor closest to the
shows that a variabon to the power of 1.6 or l.7 provides a edge. This proposal appears overly conservative. Unfortu-
good fit to the test data. This power is important to the design nately , there is little published test data to improve on this'
capacity of deep anchors. Tes ting of deep anchors is expen- recommendation.

792 ACI Structural Journal I November-December 1995


Design friendliness for design is reserved for the code committee discussion;
., The paper argues that the Concrete Capacity method is user PCI would like to express irs opinions on "design" equations
'friendly and highly transparent. This may be true for the text- based on its experience during the last 25 years of using in-
book examples sho wn in the paper but it is less true for real de- formation available in the PC! Design Handbook. Following
sign situations, such as cases of adjacent embedments with are opinions the ad hoc group believes are appropriate to
different depths of anchor bolts, or nonrectangular gro ups of share with the discussion readers and authors:
anchors. It is essential that any design method be sufficiently I. As described, the data from which the CCD method was
close to the expected physical behavior so that the design en- derived is a collection from various tests on a variety of dif-
gineer may make design interpretations for the unusual cases. ferent anchorage conditions, many of which have their own
The 45-deg cone has been the basis for many successful past unique failure mode but which can be generally character-
designs and should not be eliminated too hastily. ized by a concrete cone-type failure. Each famil y of data
does have its own statistical characteristics that may be dif-
Miscellaneous
fe rent from those of the entire database. Specific interest
The paper treats undercut anchors the same as other ex-
gro ups, like PCI, should look at the data applicable to their
pansion anchors. The U.S. data fo r undercuts shows that
situation and analyze the results for comparison to the gen-
these anchors have capacities more similar to headed studs.
eralized CCD method and to existing recommendati ons.
The difference between the U.S. data and the European data
is still being evaluated but may be dependent on design de- 2. Based on o ur limited anal ysis of the database, it seems
tails of the proprietary anchors. that for single-headed studs with effective embedment
depths of 3 to 8 in., the PCI Design Handbook recommenda-
Fig. 21 shows the ACI 349 prediction of concrete breakout
tions, the ACI 349 method, and the CCD method all can pre-
data superimposed on the test data. This requires an assump-
dict performance with acceptable accuracy. What this
tion on the head diameters. This assumption should be
implies is that the calculation model used for this situation is
spelled out.
not very sensitive to the assumption of the slope of the con-
crete failure cone. The authors' Fig. 21 with htrbetween 100
By PHILLIP J. IVERSON
and 200 mm illustrates this point. ·
Technical Director; P recast/Prl!.sr.ressed Couctt'lC brslitufe 3. The autho rs' desire to have a behavior model that covers
The authors have presented an important contribution to the very short effective embedment case through the very
the development of "code rules" for the design of anchorages long effective embedment case is ambitious and, fo r many
to concrete. The development of the Concrete Capacity De- practical design cases, unnecessary. Headed studs of 500
sign (CCD) approach is fundamentally based on the exten- mm (20 in.) in length are rarely, if ever, used in our industry.
sive research conducted at the University of Stuttgart under Our producers would most likely use a bent or hooked de-
the direction of Dr. Eligehausen. The European equivalent of formed bar anchor to achieve the higher capacities necessi-
the CCD method i,s the Kappa method. tated by large embedments.
Because this paper is a code background paper, it concen- 4. For headed studs, the difference between the 35- and 45-
trates on the behavior of anchors. All types of anchors are in- deg slope of the fa ilure cone has the most impact on the edge
cluded in this discussion, including headed studs, embedded and spacing effect situations. Anchorages close to edges are
bolts, coil loops, undercut anchors~ and a variety of other a common application in our industry. The amo unt of test
post-installed torque and displacement controlled anchors. data available on headed stud anchorages to evaluate edge
In other words, the empirically developed (althoug h now distance effec ts, however, is minimal. For single studs in ten-
verified analytically) formulas are best fit equations of m any sion, there are 25 data points closer than hef to an edge. For
data sn bsets. These formul as also apply to anchors over a group studs in tension, there are 8 data points closer than hef
broad range of concrete compressive strengths and embed- to an edge. We believe further research and study into the of-
ment depths. It is encouraging that the many different anchor ten used "edge effect" situation is needed before we can de-
types, compressive strengths of concrete, and embedment velop design confidence in the CCD method.
depths can all be generally g rouped together under one be- Another very common application in the precast industry is
havior model for failure of concrete. grouped headed studs in tension and in shear or their combined
The Precast/Prestressed Concrete Institute is also pleased effects. From Table 5 we find that only 35 tests points are avail-
that the CCD model is pictorially very similar to the current able for the tension situation. We have not been able to access
PCI design approach for groups of headed studs. The authors anchorage group data for headed studs in shear. Our need for
have taken this user-friendly picture and developed it into a further study or research into this application is also clear.
highly transparent behavior model for anchorage to con- 5. Although an effort has been made to no rmalize the fail-
crete. At PCI , there is an ad hoc task gro up reviewing the da- ure loads to f/ =25N/mm2 (f/ = 3070 psi), our study of the
tabase used fo r the author's paper. The task group's prim ary data provided indicates that a majority of the headed stud
interest is in anchors used most often in the precast concrete tests were conducted in concrete wi th compressive strengths
industry, that is, the behavior performance of welded, -head- of less than 3000 psi and many were less than 2500 psi. In
ed studs that have embedment depths Jess than 8 in. (200 the precast concrete i ndustry, this would be considered very
mm). Thro ugh the ad hoc task group's studies, some obser- low-strength and not very typical of the strength when our
vations and several opinio ns have been formed regarding the anchorages must perform. The more typical and consistently
behavioral equations. The issue of capacity reduction factors available strength would be 5000 psi. A research program is

ACI Structural Journal I November-December 1995 793


underway at the Graduate School of Florida Institute of that we hope will give qmck insight and direction to a more
Technology entitled "Tensile Behavior of Embedment An- extensive program administered by our Research and Devel-
chors in High-Strength Concre te" by Eric Primavera. The re- opment Committee.
sults of that program should provide us with more insight on
the effect that higher strength concrete has on headed stud AUTHORS' CLOSURE
anchorages.
The authors were pleased that their article received the con-
6. There are many discussions that need to take place prior
siderable interest evidenced by the fairly lengthy discussion.
to the application of the CCD method's "design recommen-
Since several of the discussers referred to conflicts with the an-
dations," as alluded to earlier. Some of the points PCI would
chorage requirements of Appendix B of ACI 349, "Code Re-
have comments on are listed below:
quirements for Nuclear Safety-Related Concrete Structures,"
a. Cast-in anchorages have more consistency and reliabil-
ity than post-installed anchorages. Appropriate recognition and since the authors compared the CCD approach with the ACI
of this fact should be acknowledged. 349 provision in the article, it is important to recognize that the
b. Is it proper to assume no plastic action for an anchor authors' proposal for the. CCD approach is as a prutial basis for
group? ..a code proposal for ACI 318 "Building Code Requirements for
c. Is the 5-percent fractile of the complete database appro- Structural Concrete."
priate for a special anchor like the headed stud? The code It would seem to the authors that these general building
commi ttee has tended to take the lower-bound value for de- code requirements should generally be less conservative
sign. Is the 5-percent fractile low enough? than the requirements for nuclear-re lated stru ctures that
d. Were all of the tests in the database pelformed in the would have higher consequences of failure. It is not the au-
same manner so that they can all be considered a set? There thors' intent to ask ACI 349 to abandon a philosophy of pre-
are many test variables that can affect pullout capacity, such cluding brittle failure modes in sttuctures that are of
as rate of pull, and it would be interesting to review the test importance for nuclear safety. Nor is it the authors' intent to
setup information for each group of data. tell experienced nuclear designers and the nuclear regu lators
e. We understand that a design code would want to have what the proper safety level is for nuclear-related fastenings.
generalized equations applicable to any situation. We ques- In fact, in many applications in general buildings, the design-
tion whether the design community would really want one er m ay wish to design ductile fastenings. The improved ac-
equation to apply to aU of the design situations described. In curacy of the CCD approach, illustrated in the comparisons
the future, won't each of the indnstries, manufacturers, and in the paper, allow a designer to assess more accurately the
users of the wide range of applications covered be constantly concrete capacity of the fasteners. If the designer so chooses,
trying to infJuence this general procedure with new test re- the fasteners or, more logically, the attachment can then be
sults and special considerations for capacity reduction fac- designed as a "dnc tile fuse" to govern the failnre and impart
tors? The allowable stress method using manufacturers' data the desired ductility to the systems.
has worked reasonably well , although the aUowable stress
In several of the discussions, fairly lengthy comments are
approach is not consistent with current code philosophy.
provided regarding material contained in the 318 proposal, 13
f. Most real-world applications result in some combination
but they are not actually addressed in the paper being dis-
of shear and tension; for example, a simple shelf angle
cussed. For the benefit of jo urnal readers not having access
bracket. This paper makes no recommendations for this in-
to that committee document, we wonld point out that the
teraction situation, although we believe information is avail-
code proposal first presented a general performance require-
able fo r that equation.
ment fo r fas tening to concrete and indicated that any proce-
g. Are there other privately held data that can contribnte to
dure that showed acceptable agreement with.comprehensive
the database?
7 . Is the conversion factor for cube tensile strength and tests could be utilized. The specific code language was pat-
cylinder tensile strength printed immediately before Eq. (3) terned after the existing provisions that allow the designer to
correct? We would have assumed the 1.1 8 factor to be inside use any acceptable stress block in flexural analysis that gives
the radical. agreement with comprehensive test results. The well-known
This contribution by the auth ors adds significantly to the rectangular stress block is only a "deemed to satisfy" ap-
knowledge available on the subject of anchorage to concrete. proach. The Code proposal then indicated that a specific ap-
The predictability of the single cone tension fail ure should proach based on the CCD procedure of this article, modified
greatly add to the designer 's confidence. However, the paper by inclusion of fac tors for concrete cracking and for adjust-
and the research seem to clearly point to the need to better ing the basic eqnations of the present article to a five percent
understand both edge effects and gronps of welded-headed- frac tile, would be " deemed to satisfy" the general require-
studs, as well as groups of other types of anchorages. ments. This procedure has not yet been adopted by ACI
In an effort to answer some of the questions that the Uni- Committee 318. The current discussion will be useful in fu-
versity of Stuttgart research and the publication of "Concrete ture revisions and in the debate of that proposal. Proponents
Capacity Desig n (CCD) Approach for Fastening to Con- of existing design procedures, like the ACI 349 procedure4
crete" by Werner Fuchs, Rolf Eligehansen, and John E. and the PCI procedure,5 should recognize that those proce-
Breen have brought to the forefront, PCI has initiated two re- dures would be admissible for use in any range where com-
search programs on the subject of anchorage to concrete. The prehensive tests show that they meet the general
first will be a small pilot program on groups of headed studs requirements.

794 ACI Structural Journ al I Nove mber-December 1995


RESPONSE TO ROBERT W. CANNON (see Fig. 7). His suggestion that designers should rely on
In the authors' paper, the provisions of ACJ 349-85 and the computer programs and design chm1s seems to be a poor
dtD method for predicting the fastening ,capacity of con- substitute for clarity and transparency.
crete breakout failures in uncracked concrete are compared Mr. Cannon claims that in the Stuttgart tests, with deep
with a large number of test results. To facilitate direct com- headed studs [h~r = 525 mm (20.6 in.)], the member depth
parison with test results, the capacity reduction factor <l> of was too small and the reinforcement was insufficient to pre-
ACI 349 and partial material safety factor Ym of the CCD cllude a structural failure of the concrete member. He sup-
method are both taken as 1.0. pot1s his opinion hy referring to European test standards. 31 It
Mr. Cannon apparently misunderstood the authors' men- should he pointed out that the UEAtc directive referenced is
tion of the 5-percent fractile under "Design Procedures." As only valid for expansion anchors that create rather high ex-
clearly indicated in the text of the article, CCD equations pansion and splitting forces. Therefore. a minimum member
representing the average.or mean of the behavior, as given in depth h- 2 hef is required to preclude a splitting failure . Be-
this article, were subsequently reformulated with changed cause the splitting forces o f headed studs are approximately
coefficients to represent five percent fractiles for consider- only one-third of the value valid for expansion anchors for
ation by ACI Conunittee 318. His objection to the 5-pen.:ent the same magnitude tensile loads, the member depth for
fractile is really not germane to the present article. However, headed stud tests can be much smaller than 2 her ln some of
his insistence on a design philosophy based upon " time hon- the Stuttgart tests, radial cracks appeared at the surface of the
ored ... lower-bound test results" is neither practical nor test member just before reaching peak load. The radial
consistent with the ACI 318 Building Code, where concrete cracks were kept very small by the existi ng stmctural surface
and steel properties and nominal resistance expressions do reinforcement. Because o f the state of stress in the concrete
not represent absolute lower-bounds. member, the cracks did not penetrate very far into the slab.
Mr. Cannon claims that the ACl 349 equation is basically a Therefore, they did not significantly influence the stresses in
lower-bound equation for the concrete cone failure load. If this the load transfer zone of the anchor and, thus, the concrete
is correct, then the ACI 349 related ratios Nu tes/N, predicred or cone failure load. In contrast, when tests are performed in
Vu tes! Vnpredicted• respectively, should be~ 1.0 for all test re- cracked concrete. the anchors are located in a crack with a
sults and certainly ~ 1.0 for averages. As can be seen from Fig. defined width over the complete embedment depth from the
2 1, 25, 26, 29, 32, and 33, this is not the case. To show this in start of the anchor location.34 This effect of such cracked
more detail, in Fig. D , the ratios Nu cest to Nn predicted for single concrete was specificall y addressed in the proposal submit-
fastenings with headed studs embedded away from a free edge ted to ACl Committee 3 I 8. 13
are plotted as a function of the embedment depth. Fig. D(a) is Mr. Cannon claims that Fig. 22 through 27 can only be in-
valid for ACI 349 predictions and Fig. D(b) is valid for the tended to mislead a reader because he states that a compari-
CCD method. Note, while in Fig. 21 the prediction by ACI son of the test results with the ACT 349 prediction will
349 had been plotted with the assumption d,/h~r = 0 [compare always show the inability of the (claimed) lowest-bound
Eq. (2)], in Fig. D(a), the actual size o f the head has been taken equation to predict the mean and will show increased vari-
into account for calculation of the failure loads predicted by ability with respect to predictions. This statement is incorrect
ACI 349. with respect to the ·variability if the prediction equation cor-
Fig. D(a) clearly demonstrates that the ACl 349 equation rectly takes into account all influencing parameters. This can
is a lower-bound of the test results for only the smallest em- be seen from Fig. E , in which the same test results were used
bedment depths. Even with he/around 75 mm (3 in.), some as in Fig. D. However, the measured failure loads are com-
test results are well below this "lower-bound." The expres- pared not with the mean, but rather, with the five percent
sion has become a fractile, statistically. For larger embed- fracti le of N,, predicted by the CCD method [Nu, 5 % = 0.75
ment depths, even the average capaci ties are significantly N., Eq. (9a)]. The variation coefficient of the ratios Nu 1es/N"
lower than the predicted values. In contrast, Fig. D(b) shows prediction is the same as in Fig. D (b).
that the CCD method is much more of an average capacity Mr. Cannon attacks the authors' introduction of a size effect
predictor for the total ran ge of embedment depths with good utilizing fracture mechanics theory by an extraneous discussion
accuracy. By using the 5-percent fractile (Nu, 5 % "" 0.75 N,.) of the decreasing ability of concrete to transfer loads from the
in design, one does, in fact, get a practical lower-bound of head of the anchor into the concrete. T he statements regarding
the test results (see Fig. E). However, th.is bound is based on the limits on head bearing stress are in a separate paragraph in
a clear statistical meaning. · tl1e original paper following the two paragraphs regarding size
In the CCD metbod, the projected areas of any fastening effect. He apparently misinterpreted the statement.
loaded in tension or shear ca n be easily calculated with rectan- Numerous experimental and numerical investigations
gular areas. In contrast, the calculation of the projected areas (e.g., References 35 through 37] have shown that concrete
in the ACl 349 approach is rather complicated (compare Fig. structures in the size range encountered in practice are sub-
7 and 8 to Fig. 11 and 17). jected to a size effect if there is a strain gradient and the fail-
To overcome this problem, Mr. Cannon proposes a simpli- ure is caused by overcoming tJ1e concrete tensile' capacity.
fied equation [Eq. (A)] to calculate the proj ected areas of an- Since tl1e strain gradient for fastenin gs in concrete is very
chor g roups loaded in tension. T he derivation of this large, the size effect is max imum.
eqvation is unclear to the authors. It certainly is not a trans- Generally speaking, in the Stuttgart and Prague tests, 21 the
parent model. It can only be a rough approach when com- anchors were designed not to yield at peak load to prevent a
pared to the many possible applications occurring in practice steel failure so that the concrete capacity could be deter-

ACI Structural Journal I November-December 1995 795


Xx
3.00\
_...,
2.50
.. ~

'
25·r
~ 2.00-
"-~ 2.00 .,..
"~
ll .,;
Q
X

~n id
l

r
X
~

,:::.I
.§ X ~
~ 1.50
"~ X X
z" 1.50 ~ ~ !I
f
I
X X
c
l z 1.00 ~~X
.•
j l X X
<:-
z =
~
-·---~
0.50'
z= I
0 100 200 300 400 500 0.00 ~·· 100 200 300 400
hcf [mm) her [mrn]
Fig. D(a) -Fig. E

'
"0
~
300t
2.50
s:-
.E'
~
5.00

"~ ] 4.00 ... . . . . . ·····--· ·


2.00!
",e, X ~

z
c:
1.50 I
l
z 3.00
X ~
I= 1.00 ~
z
2.00
z 0.50 1.00

0.00 0 100 200 300 400 500 0 00


· o o.so 1.00 Cso 2.oo 2.5o 3.oo 3.50
h 01 [mm]
5 1 !her
Fig. D(b) Fig. F

mined. To insure a full load transfer to the anchor head, the =


reached for s 3hep In Fig. G, the ratios of measured failure
anchor shank was thoroughly oiled. Therefore, the effect of loads to values predicted by the CCD method are plotted in
bond between anchor shaft and concrete on the test results a histogram. The average value is X= 0.99, with a coeffi-
was negligible. This is a distinct contrast to his reported test cient of variation V = 13 percent. In Fig. H, the same test data
of mechanically anchored deformed reinforcing bars. are compared with the ACI 349 prediction. These figures
Mr. Cannon indicated in the discussion of this article clearly demonstrate that ACI 349 is unconservative, espe-
which he originally submitted that there was a discrepancy cially for spacing s/h~r> 1.5.
between the data reported in the article and the data on aver- ln Fig. B, Mr. Cannon shows that in most of the tests, the
sion of the authors' database, which he had obtained from a stress in the anchors at failure was below yield. As previous-
source other than the authors. The authors then immediately ly discussed, this was purposely intended to reach a concrete
sent directly to Mr. Cannon a new diskette with the complete cone failure. Again, the shanks were thoroughly oiled to in-
database. This database includes 35 German and US group sure the load transfer to the anchor head. Tests that yield be-
tests with quadruple fastenings. He then revised his original fore concrete capacity is developed are not useful in
discussion but still indicates he found only n = 32. The au- developing theories for concrete failure.
thors do not understand why he did not find n = 35. Then = Cannon's Fig. C is a comparison of all two- and four-an-
35 points were used in the comparisons in Fig. 25. Unfortu- chor test data with headed studs and undercut anchors. He in-
nately, this figure contained a typographical error in the leg- dicates that it demonstrates the increasing conservatism of
end for the ACI 349 comparisons It indicated n = 32, but the CCD method for embedment depth h,r> 150 mm (6 in.).
should have indicated n = 35 as was shown for the CCD That statement is indefensible when one compares the rela-
method. tively close agreement in Fig. C with the lower point at the
Mr. Cannon's revised Fig. A is con·ect for n =32 but not n ll-in. embedment depth and all of the points with embed-
=35. However, even for the subset n = 32, his Fig. A shows ment depth above ll in. For the points with the greatest em-
that the CCD method is a reasonable predictor of the mean bedment, even the CCD predictions are unconservative and
behavior with quite acceptable scatter around that mean. In the four (Ae) predictions of Mr. Cannon are greatly uncon-
Fig. F, the ratios of measured failure loads of quadruple fas- servative.
tenings (n = 35) to the failure load of a single fastening, as Most of the tests with large embedment depths were per-
predicted according to Eq. (9), are plotted as a function of the formed with undercut anchors at a single construction site of
ratio of spacing to embedment depth. The test resultS scatter a nuclear power plant and were described in Reference 28.
around the solid line and give the capacity predicted by the Concrete for the test specimens was made from crushed, ,
CCD method. As shown, maximum group capacity is hard aggregate, with a maximum aggregate size of 30 mm

796 ACI Structural Journal I November-December 1995


(1•/, in.). O n the contrary, in most of the other tests, natural
15
·, round aggregates with a maximum size of 16 mm (s/s in.)
· were nsed. It is well known that the concrete tensile capacity n = 35
significantly increases with increasing maximum aggregate X= .99
size and is mnch higher for cmshed, hard aggregates than for v = 13.0 %
natural round aggregates.38•39 "Therefore, these test results
cannot be taken as representati ve for the ordinary concrete 10
often used in the building construction industry. If the influ-
ence of special concretes is to be considered in design, it ..----
seems more reasonable to increase the basic computed con- '
"--'
1::
crete cone capacity by use of a correction factor. Corre-
sponding research to determine such factors is underway.
All of the test res ults used in Fig. 26 have been reported to 5
ACI 349, Subcommittee 3. For reasons unknown to the au-
thors, all of the results with groups of more than four anchors
are no t contained in their database. As explained, the anchor
shanks were thoroughly oiled to minimize bond between an-
chor shaft and concrete.
0
As shown in Fig. 26, the CCD method reasonably predicts
the concrete con'e failure loads of large anchor groups inde- 0,0 0,4 0,8 1,2 1,6 2,0
pendent of the number of anchors and the spacing between
the outermost anchors. Mr. Cannon proposes the use of two Nu(tesl) / Nn(predicted, Eq. 11)
different models : 1) the cone model for quadmple fasten" Fig. G
ings; and 2) the punching shear model for groups with more
than fonr anchors. Fundamentally, punching shear behavior,
shown in Fig. l(a), is completely different from the cone
pullout failure shown in Fig. I(b). With flat slabs, the punch- 5.00 .
~
ing shear failu re load depends significantly on the strength of "'
the compression ring around the column.40 The use of two
different models for calculating the failure load for a con-
crete cone failure mode is very confusi ng.
I :·:r···
'?!_ ACI 349
X X

In the punching shear model, the height of the compression ! 2.00


ring is governed by the reinfo rcement ratio of the bending re- ·~ · I
inforcement. In contrast, the concrete cone capacity for fasten- 1.00
ings depends on the concrete tensile capacity and is not
influenced ve1y much by the area of the bending reinforce- 0 00
· 0 0.50 1.00 1.50 2.00 2.5 0 3.00 3.50
ment.8 For these reasons, the punching shear equations of ACT
sl lhef
3 18 or ACI 349, respectively, should not be generally used for
Fig. H
the calculation of the concrete cone capacity of fastenings.
The satisfactory agreement between the values calculated ac-
cording to the CCD method and ACT349, Section 11.11 , pre- a)
sented in Cannon's Table A, are a mere confirmation of the
general usefulness of the CCD method. However, the punch-
ing shear values should not be relied on because they could be
affected by changes in the fl exural reinforcement.
The CCD method predicts the concrete cone capacity with
sufficient accuracy for practical purposes, as shown in the
paper. Mr. Cannon complains that the CCD method is
"clearly no t suitable for the desig n of ductile anchor sys-
tems." When desig ning for ductile fas tenings, the concrete
b) (

~f
cone capacity mnst be larger than the steel capacity. The re-
sulting required embedment depths are given in Mr. Can-
non's Table B. Because of the different assumptions in the
models, the required embedment depths calculated accord-
ing to the CCD method certainly may be larger than those
\ Adf>l
calculated according to ACT349. T his is especially valid for
quadruple fastenings. Note, however, that ACl 349 is often
~N
unconservati ve for large embedment depths and for anchor Fig. I
groups (see Fig. 2 1, 25, 26, 29, and 32). T herefore, the com-

ACI Structural Journal I November-December 1995 797


parison in Table B does not show that the CCD method is not smaller tban the pullout failure load. Mr. Cannon proposes to
suitable for tbe design of ducti le anchor systems. In reality, use ductile cast-in-place anchors to transmit shear foi·ces.
it demonstrates that anchor groups designed according to an However , according to Reference 41 , ductile anchors are not
unconservative ACI 349 may not fail in the ductile manner needed to insure the concrete edge failure load. This agrees
anticipated, but by a brittle rupture of a concrete cone. Note
with the findings of the authors.
that, in practice, tJ1e concrete cone capacity may be favorably
The authors have tried to respond to all of tbe technical
influenced by factors not yet taken into account in the CCD
method, such as localized hanger reinforcement or the com- points raised by Mr. Cannon in a professio nal manner. They
pression force on a fastening loaded by a bending moment. greatly regret his incorrect characterization of their motives
In Europe, most shear tests towards the edge were per- for writing the original paper.
fanned with post-installed anchors. Contrary to the opinion
of Mr. Cannon, the failure loads were not governed by the RESPONSE TO LEROY A. LUTZ
anchor pull out capacity because, in many tests, due to the The authors appreciat~ the positive and helpful discussion
small edge distance, the measured shear failure load was by Mr. Lutz.

a) \
\
\
\

tlJ-.--::r~
\

j
200

',,,, I///~- c1 = C2 =c1 =105mm


h11r =2DDmm
her= 70517.5 = 70mm
I ~
v
V Oo
0 0

Fig. J(a)

b) \
\
\
\
\

I
I
I
/ (}ao
0

s
200

c1 = JJOmm
'' c2 = lOOmm
'' c3 = 120mm= cmax
c4 =- BOmm
her= 200mm
0
oOQ
o oc:)
h;, = 72017,5= 80mm
,-. ,
,...,

Fig. J(b)

798 ACI Structural Journal I November-December 1995


tv

ne:=>!""----
4.1=.--"'----7
/
/
/
/
/
/
;

s h

h = 720mm, s =100mm. c1 =200mm < 1,5 ·200mm,


c2,~ ~ 150mm < 1.5 ·200 mm. Cv =100mm < 1.5·200mm. c; =15011.5 = 700mm

Fig. K

As indicated in the original paper, for fastenings with three design (see Fig. L). The ratio V,d/Vall varies with varying
or four edges and Cma.x $ 1.5 hef[crruu =largest edge distance; ratio c/c 2.
for examples, see Fig. J(a) and (b)], the embedment depth It is a= 2.0 for c 1 = c2 , ex> 2 for c 1 < c2 and ex< 2 for c 1
should be limited toh,j = c,ax I 1.5. This gives a constant > c2 . This tendency seems correct. However, it should be
failure load for deep embedments. Mr. Lutz. is correct that for noted that up to the present time, only the case of a single an-
these cases, the newly defined he/ should be used in Eq. (9), chor in a corner with equal edge distances in the two direc-
(lOd), and (llb) and for the calculation of AN and ANo (see tions has been tested.
Fig. 11). Similarly, for fastenings in a narrow, thin member Lastly, Mr. Lutz asks for a procedure to calculate the shear
with c 2, max$ 1.5 c 1 (for example, see Fig. K), the edge dis- resistance of anchor groups where all anchors do not have
tance should be limited to c 1 = ma.x (c2 , max/1 .5; hi 1.5). This the same edge distance (e.g., double-fastening perpendicular
gives a constant failure load independent of the edge dis- to the edge or quadruple fastenings) situated at the edge or in
tance c 1. The newly defined c 1 should be used in Eq. ( 12), a corner and loaded by a shear force with an arbitrary angle
(13b), and (13c) and for the calculation of Av and Avo (see between shear force and edge. This application has not been
Fig. 17). The use of this proposal is demonstrated in Fig. J covered in the paper because of reasons of space. Engineer-
and K. Apparently, these more precise definitions are needed ing models based on the CCD method for calculating the
to clarify the application raised by Mr. Lutz. The corrected shear resistance in this case have been proposed in Referenc-
equations should read es 8 and 42. This proposal has also been incorporated in the
e )o.2 1.s draft CEB Design Guide.43 However, it should be pointed
vm =( do JdoJJ::: c/ ' lb (l4a) out that only limited test data is available to check the accu-
racy of the proposed equations. Hopefully, it will be dis-
cussed in ACI Corrunittee 3 18 whether this proposal should
be incorporated in the proposed Fastening to Concrete Chap-
'II4 = ----:-----:-
1 + (2/ /3c;')
(14b) ter of ACI 318.

RESPONSE TO RICHARD S. ORR


minc 2 Mr. Orr is properly concerned with the behavior of very
'lis = 0.7 + 0.3 l. 5 c .' (14c) deep embedments and claims that a variation of the embed-
I
ment depth to the power of 1.6 or 1. 7 provides a good fit to
Mr. Lutz also suggests the combination of the quotient the test data for single anchors without edge and spacing ef-
N 11 jA11 0 to ~ shear stress 1:0 . In principal, this could be done. fects. Four major test series have been performed with the
However, the authors do not propose to do so because the main aim to check the int1uence of the embedment depth on
stresses a 0 and '!0 are not constant. Instead , they decrease the concrete cone failure load. 18, 21,28.47 In References 18, 2 1,
with increasing embedment depth or increasing edge dis- and 47, headed studs were tested. The size range was 50 to
tance, respectively. They believe this would be an annoyance 175 rom (2 to 6.9 in.), 18 50 to 450 mm (2 to 17.7 in.),21 and
to the designers. 130 to 525 rom (5. 1 to 20.7 in.)47 . In Reference 28, undercut
Mr. Lutz discusses the case of a single anchor near the cor- anchors were used in a size range of 38. 1 to 304.8 mm (1.5
ner. In this case, the capacity V,.L and V11 11 must be calculat- to 12 in.). The test results are included in the database in the
ed for both edge distances, and the smaller value governs the article.

ACI Structural Journal I November-December 1995 799


h.r [in)
20 40 60 80 100
15.0
I / . {),. _..-··· 3
12.5 /
1 .
I /
.· /
.. --
I } /.l hcrI s 25
Nu - her2 1
17
lcr Iller
1.6 •
/
•. ··
10.0
I
I
I ' _/ • ,/ .·
2
~
c.
:.;;:
~. 7.5 / / ·/<-----·· 0
1.5 :::::.,
Yn,J. z I / / ___/
z
5.0 / ' 6, ......
I /./.-··· f'.~ = 33 Nlmm' (4786 psi)
I /..···
1
2.5 / ./ ;...-- 6. Numerical analysis 0.5
L/,:./ · o Tests
0.0
0.0 0.5 l.O 1.5 2.0 2.5 3.0
h.r [m]
Fig. M

h.r[in]
4 8 12 16
50

40~n = ll ~----~-----+-----+----_,
Yn,u = 2V~,.L n
---~n=9
n=6
-n
-~~-+----4-----t-~
~
30 ~---1-----+-----r----~--~

Ynu
,
~20~~,~~~
her
10 f- "-':: (l - - 1 -- -- --1

o L __ ____j_l_ __ ___,______ I._______._____ ___J

0 100 200 300 400 500


h.r[mm]
Fig. L Fig. N

While in the tests of References 18 and 47the failure loads by the proposed Eq. (9). This was to be expected because Eq.
basically increased with h!} . In the tests of Reference 28, (9) is based on linear fracture mechanics that yield the larges t
they increased in proportion to h~). Because, in general, not size effect
all dimensions were scaled in proportion to the embedment Because only a limited amount of test data is available for
depth and the amount of the data for hef > 200 mm (8 in.) is anchors with h~r = 500 mm (19.7 in.) and none for deeper
rather limited in the tests, a numerical investigation was car- anchors, a design equation sho uld be a conservative fractile
ried out in Reference 45 using a nonlinear finite element and in agreement with theoretical considerations. The au-
model. For the material model for concrete, a very advanced thors believe that the proposed Eq. (9) satisfies these condi-
nonload microplane model was used that takes into account tjons. Needless to say, if further tests of very deep bolts
nonlinear fracture mechanics. indicate hl.6, or even hu, are appropriate and safe for mas-
The matetial model parameters were calibrated to match sive nuclear-related structures, Committee 349 could change
the average test result of the Prague tests21 or h(f = 150 mm, their very unconservative h2 values to one of these values.
and thus, kept constant for all calculations. In the numetical Committee 318 could consider such a change a special case
study, all dimensions were scaled in proportion to the em- for extremely deep embedments.
bedment depth [he! = 50, 150,450, 1350, and 2700 mm (2, Mr. Orr argues that the failure load of deep anchors should
5, 9, 17.7, 53.1, and 106.2 in.)]. The calculated concrete cone be reasonably consistent with the capacity calculated as if it
failure loads were plotted in Fig. Mas a function of the em- were a column load on a slab. As discussed in connection
bedment depth. For comparison, the test data are shown as with the Cannon discussion, the behavior of fastener pullout
welL Furthen~ore, failure_ cur~es are plotted for theL~ssurr~­ and slabs failing in punching shear is quite different Further-
tion that N 11 mcreases wtth hcf (ACI 349-85), hef , hef , more, in recently drafted codes, such as Eurocode 2,46 the pe-
andh~/ (CCD method), respectively, taking N, == constant rime ter for calculating the shear stress is taken at a distance
for he!= 200 mm. Fig. M demonstrates that in this large scale 1.5d from the column face, and the design shear stl'ength de-
range, the failure loads of deep anchors are significantly creases with increasing slab thickness because of a size ef-
overestimated by ACI 349-85 and slightly underestimated fect found in experimenta!40 and numerical47 investigations.
800 ACI Structural Journal I November-December 1995
According to Mr. Orr, the test data suggest that the spacing Mr. Iverson are also shortcomings that apply to the present
scr for full anchor capacity could be higher than 3herfor shal- PC/ Design Handbook procedures. It behooves all of us in-
low anchors, and may be reduced to 2her for deeper anchor terested in fastening to concrete to see continued research
bolts. According to the evaluation of the authors, the influ- and development in this important area. The authors agree
ence of the.embedment on the spacing scr is small and was, that more data on fastenings close to an edge are needed and
therefore, neglected for reasons of simplicity. Because an- that there should be a reduction in capacity for fasteners that
chor groups with deep anchors [hef> 350 mm (16.6 in.)] have must be installed in the edge zone, as is often required in re-
not yet been tested, the shape of the failure cone of single an- pair and strengthening situations. Fig. 26 shows considerable
chors may be taken as a first indication of the spacing scr In data on groups of headed studs. The authors did not under-
the Prague tests, 21 the shape of the failure cone has been stand Mr. Iverson's concern in that area.
measured very carefully. The average angle of the failure Mr. Iverson indicates that producers would most likely use a
cone for tests with an almost constant pressure under the bent or hooked defoLmed bar anchor to achieve the higher ca-
head at shear load is plotted in Fig. Nasa function of the em- pacities necessitated by large embedments. By designing in
bedment depth. It can be seen that the shape of the failure this manner, a very limited increase of the concrete breakout
cone is not much influenced by the embedment depth. On an compared to headed studs or post-installed anchors can be ex-
average, the angle amounts to about 33 deg, which gives scr
= 3 hefi and agrees with the proposed value of the CCD meth-
pected. A hook can be compared to an idealized head of a head-
ed stud. it may mobilize a wider base of cone but, in reality,
od. Therefore, the authors believe that the proposal for scr = often no significant increase in the failure load can be realized.
3 hef is reasonably accurate for the ordinary embedment
The CCD method only covers the failure mode of the con-
depths used in practice.
crete cone type breakout. For very small edge distances c <
If normal forces and bending moments are acting on the
0.5 hef; a lateral blowout failure will occur; this has been
base plate, Mr. Orr proposes to calculate the loads on the an-
shown in many U.S. and European tests. Design equations
chor bolts with a method similar to that used for reinforced
for applications very close to the edge are given in Reference
concrete cross sections. The authors generally agree with
2, and provisions of this type will be added to the ACI 318
this proposal. Note that the paper does not discuss the meth-
proposal.
od of calculation of the loads on the anchors, but only theca-
pacity (resistance) of the anchorage in case of concrete cone Fastenings failing by concrete breakout systematically are
failure. The proposed factor 'I' I takes into account the influ- governed by the concrete tensile capacity. Investigations
ence of an eccentric tension load on the concrete cone failure have been conducted into the applicability of the 0.5 power
load in a rational way (see Fig. 14). It agrees reasonably well relationship between the concrete compressive and tensile
with test results (see Fig. 28). strength for high-strength concrete.48 They have shown that
the load-bearing capacity of anchors increases in the practi-
The authors agree that the concrete cone capacity might be
cal range of concrete strength, including normal high-
influenced by a compression reaction from flexural loads.
That case is currently under study at the University of Stut- strength concrete with JJ:. The limited data for fasteners in
high-strength concrete have not precluded the extensive sec-
tgart and a design proposal will be presented in due time.
tion on fasteners in PC! practice. 5
Mr. Orr also suggests that some data show undercut anchors
to be superior to other expansion anchors and feels that they Cast-in-situ anchorages and well-designed, tested, and ap-
should be treated more like headed studs. Until complete in- proved post-installed anchors have the san1e level of installation
formation is available concerning the effect of bolt prestress- safety and reliability. The ad vantages of the flexibility in appli-
ing and other variables on the behavior of these anchors, the cation of post-installed anchoring techniques cannot be denied.
authors would prefer to keep all of the post-installed anchors These facts should be acknowledged in the precast industry.
in a classification separate from cast-in-situ anchors. Several concerns raised by Mr. Iverson are certainly at the
The authors disagree that in the proposed method the edge cutting edge of current technology. It is useful to view them
effects of groups are considered by reducing the capacity of from the perspective that at the present time, ACI 318 simply
the full group in proportion to the reduction in capacity of the does not address fastening to concrete, the PC/ Design
anchors closest to the edge. Because the projected area AN is Handbook implicitly contains many of the same limitations
· calculated for the full group [see Fig. 11 (d)] , the capacity of that he raises, and technical committees, like ACI 355 and
the anchor(s) closest to the edge anJ. further away from the the CEB Committee on Fasteners, are actively studying
edge is averaged. This might be unconservative for very these questions. Certainly one of the most important ques-
small edge distances. However, in general, for these edge tions is whether a fastener group should be analyzed for lo~d
distances, other failure modes will govern the design (e.g., distribution using elastic or plastic theory. Investigation of
splitting or blowout failure). this question has been underway and tests have been run.
The authors cannot see why the CCD method cannot be However, at the moment, this question is still hotly debated.
applied to unusual design cases in a similar but simpler way Similarly, he questions the interaction of tension and shear
than has been perf01med with the 45-deg cone in the past. on fasteners. While length limitations precluded treatment of
that subject in the original paper, the 318 proposal 13 and the
RESPONSE TO PHILLIP J. IVERSON CEB Design Guide43 both treat that interaction.
The authors appreciate the constructive criticism by Mr. Mr. Iverson also asks whether all of the tests in the data-
Iverson and the careful review of the CCD proposal by the base were performed in the same manner, at the same load-
PCI ad hoc group. Many of the limitations of data cited by ing rate, etc. Obviously, a world data bank with no world

ACI Structural Journal I November-December 1995 801


testing standard will include vast testing differences. This is 36. Size Effect in Concrete Structures, H:. A. Mihushi, H:. Okamura, and
a distinct advantage, as the procedure is envisioned to apply z. P. Bazant, eds., E & FN Spon, London, 1994 . pp. 1-564.
37. Fracture Mechanics of Concrete Stmcwres, F. H. Wittmann, ed.,
to a wide range of applications. All the tests in the database
Aedification Publishers, Freiburg, 1995 , pp. 1-1 594.
are reproducible and were performed in ways so that they 38. Comite Euro-International du Beton: CEB-FIP Model Code 1990,
can be considered a set. A very extensive and detailed re- Thomas Telford, London, 1993.
sponse to this question was given to ACJ 349, Subcommittee 39. Neville, A.M., Properties of Concrete, Pillman Books Ltd., London,
3, in September 1993; the database was accepted and evalu- 1991.
ated at that time. 40. Kord ina, K., and Nolting, P., "Tragfaihigkeit durehstanzgefli.hrdeter
Finally, Mr. Iverson asks if the 5-percent fractile is appro- Stahlbeton-platten-Entwicklung von Bemessungsvorschlagen (Capacity
of Reinforced Concrete, (Slabs Falling in Punching Shear- Evalnation of
priate for a special anchor like the headed stud. He indicates Design Proposals)," DAfStb, V. 37 I , W. Ernst & Sohn, Berlin, 1986.
a concern over whether a 5-percent fractile is a sufficiently 4 1. Shaikb, A. F., and Whagong, Y., "In-Place Strength of Welded
low lower-bound. As mentioned previously, examination of Headed Studs, " Joumal of the Pr(!stressed Concrete Institute, Mar.-Apr.
test data will indicate most code provisions for shear, devel- 1985, pp. 56-81.
opment length, axial load, flexure, etc. are not absolute lower 42. Fuchs, W. and Eligehausen, R., "CC Verfahren ftir die Berechnung
bounds. The 5-percent fractile is only a statistical tool for der Betonausbruchlast von Verankerungen (CC Design Method to Deter-
mine the Concrete Breakout Load of Fasteners), Beton-und Stahiberonbau,
drawing a line th at encompasses most of the data. Compari-
V. I , 2, 3, Wilhelm Emst & Sohn, Berlin, 1995.
son ofthe test data and the 5-percent fractile are given in Fig.
43. Comite Euro-Intemational du Beton. CEB Design Guide, "Design o f
E. Only one outlier test falls more than 10 percent below the Fastenings in Concrete, Draft CEB Guide-Part. 1-3, " B~tlletin d'biforma-
5-percent fractile. We doubt that any segment of the industry tion No. 226, Lausanne, Aug., 1995.
would accept design provisions with a lower-bound based on 44. Eligehausen, R.; Fuchs, W.; Ick. U.; Mallie, R. ; Reuter, M.; Schim-
that single outlier. In addition, the ACJ 318 proposal, 13 with melpfennig, K.; and Schmal, B., "Tragverhalten von Kopfbolzenver-
which PC! is extremely familiar, includes both the usual load ankerungen bei zenlrischer Zugbeanspruchung (Load-Bearing Behavior of
Fastenings with Headed Studs under Tension Loading), " Bauingenieur 67
factors and conservative <j> failures and, in addition, is based
(1192), H. Y., pp. 183-196.
on fastener prequalification under Reference 1 to provide ap-
45. Ozbolt, J., "Mallstabseffekt nnd Duktiltiit. von Bcton-und Stahlbeton-
propriate safety. konsuuktionen (Size Effect and Ductility of Concrete and Reinforced Con-
The authors believe that the conversion factor for cube crete Structures)," Habilitation thesis, University of Stuttgan, 1995.
tensile strength and cylinder tensile strength is correct. They 46. Design of Concrete Structures-Part I: General Rules and Rules for
appreciate the interest and support of PC! in advancing fas- Structnres, ENV 1992-1-1 (Eurocode 2), 1992.
tener technology. 47. Menefrey, Ph., Simulation ofP•mching Failure- Failure Mechanism
and Size-Effect; Fracture Mechanics of Concrete Structures, F. H. Witt-
mann, ed., Aedification Publishers, Freiburg, 1995. .
CONCLUDING REMARKS 48. Ahmad, S. D., and Shah, S. P., "S tructural Properties of High-
According to the authors' opinions, the CCD method is user- Strength Concrete and Its Implications for Precast Prcs!Tessed Conerete, "
friendly, sufficiently accurate for practical applications, and can PC Journal, V. 30, No.6, Nov.-Dec. 1985, pp. 92-119.
be easily extended to cases not covered in this paper. Some fac-
tors favorably influencing the concrete cone failure load (e.g. ERRATA
compression reaction due to flexural loads and hanger rein- p. 81 , Eq. (12a)-For clarity, replace 1 with e in term (e/d0 ) 0·2·
forcement) should be taken into account in the future
p. 81, below Eq. (12a)-In definitions, replace 1 with an e
to read: e=activated load-bearing ....
REFERENCES
34. Eligehausen, R. and Balogh, T. , " Behavior of Fasteners Loaded in p. 81, Eq. (l2b)- For clarity in first term, replace l with t
Tension in Cracked Concrete," ACJ Structural Joumal, V. 92, No.3, May- p. 84, Eq. (13b)-Rewrite final term of denoQ'linator as (3C1)
June, 1995,pp.365-379.
p. 84, Definition of C 1-Reference should be to Reference 22
35. Fracture Mechanics of Concrete Structures, Z. P. Bazant, ed ..
Elsevier Applied Science, London and New York, 1992, pp. 1-996. p. 91, Fig. 28-Heading for abscissa should be 2 e; Is 1

802 ACI Structural Journal I November-December 1995

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