Figure No. Name Of Figure Page No.

1 Lister Jaguar Twin-Tube Chassis

2 Twin-Tube Chassis
3 A Multi-Tubular Chassis
4 A Slightly Modified Version Of The 2012 Cfs Space Frame
5 Monocoque Chassis
6 The 2013 CFS Hybrid Chassis
7 Flowchart Methodology Of Chassis
8 Front Impact Constraint And Force
9 Front Impact Stress Analysis Result
10 Front Impact Deformation Analysis Result
11 Side Impact Constraints, Force
12 Side Impact Stress Analysis Result
13 Side Impact Deformation Analysis Result
14 Reaction Of Chassis When Torsional Loads Are Exerted
15 Torsional Stress Analysis Constraints And Forces
16 Torsional Stress Analysis Result
17 Torsional Deformation Analysis Result
18 Model Of Buck Chassis (Initial Design)
19 3D Model of Final Chassis In CATIA
20 3D Model of Assembly of Parts In CATIA
21 3D Bending Process
22 3D Bending Machine
23 3D Bend Pipe
24 Welded Outermost Members of Chassis
25 Analysing The Space Constraint
26 Welding Of Mountings
27 Spray Painted Chassis
28 Chain Drive System
29 Torque and Speed Curve
30 Vertical Loading Diagram
31 Horizontal Loading Diagram
32 Combined Torsional and Bending Stress Results
33 Shaft Displacement Results
34 Sprocket Stress Results
Figure No. Name Of Figures Page No.
35 Sprocket Displacement Results
36 Wheel Hub Stress Results
37 Wheel Hub Displacement Results
38 Exploded View of Shaft Assembly in CATIA
39 Shaft
40 Sprocket
41 Wheel Hubs
42 Brake Disc Hub
43 Shaft Assembly
44 Vacuum Operated Fuel Pump
45 Fuel Line Connections
46 Fuel Flow
47 Fuel Tank Mounting And Hose Connections
48 Engine Kill Switch
49 Tyre Dimensions
50 Tyres
51 Steering Assembly In CATIA
52 Toe-In
53 Toe-Out
54 Camber Angle
55 Caster Angle
56 Kingpin Inclination
57 Design Methodology Flowchart
58 Ackerman Angle Determination
59 2D Simulation In Adams (Equilibrium Position)
60 2D Simulation In Adams (Steered Position)
61 3D Simulation In Adams (Equilibrium Position)
62 3D Simulation In Adams ( Steered Position)
63 Graph Of Time V/S Outer And Inner Wheel Angle
64 Graph Of Steering Angle V/S Outer And Inner Wheel Angle
65 Analysis of Front Axle
66 Analysis of Triangular Plate
67 Kingpin
68 C-Clamp
Figure No. Name Of Figures Page No.
69 Steering Arm
70 Stub Axle
71 Tie Rods
72 Triangular Plate
73 Steering Wheel
74 Positive Locks
75 Steering Assembly
76 Disc Brake Assembly
77 Drum Brake Assembly
78 Working of Disc Brake
79 Pedals
80 Master Cylinder
81 Hoses
82 Calliper
83 Bleeding Kit
84 Thermal Analysis Of Disc
85 Force Analysis Of Disc
86 Virtual Prototype In CATIA (Side View)
87 Actual Go-Kart (Side View)
88 Virtual Prototype In CATIA (Back View)
89 Actual Go-Kart (Back View)
90 Design of Pedal Shifter
Table No. Name Of Table Page No.
Structural Properties Of AISI 4130
Impact Analysis Results and FOS
Comparison Of Engines
Comparison of Rear Sprocket With Different
Number Of Teeth
Gear Ratios
Performance Characteristics
Comparison Of Ackerman And Davis Steering
Geometry
Iterations in MATLAB
Design Specifications
Dynamic Weight Transfer
Braking Parameters
Final Results
Braking Specifications
FMEA Of Go-Kart
Cost Sheet Of Go-Kart
 CONTENT

Sr. Chapter Page No.

No.
1 Introduction
Problem Statement
Objective
Scope
Methodology
2 Literature Review
2.1About Go-Kart
2.2 History Of Go-Kart
Go- Kart In India
Go-Kart’s In Foreign Countries
Engine And Transmission
Brakes
Steering
2.8 Chassis
3 Chassis
3.1 History
3.3.1 Twin- Tube Or Ladder Frame
3.3.2 Multi- Tubular Chassis
3.3.3 Space Frame
3.1.4 Monocoque
3.1.5 Hybrid Monocoque Space Frame
3.2 Selection Criterion
3.3 Methodology
3.4 Finite Element Analysis
3.4.1 Front Impact
3.4.2 Rear Impact
3.4.3 Side Impact
3.4.4 Torsional Analysis
3.5 Buck Chassis
3.6 Manufacturing Processes
3.6.1 3D Welding
3.6.2 MIG welding
 3.6.3 Spray Welding
4 Engine And Transmission
4.1 Engine
4.1.1 Objective
4.1.2 Engine Selection
4.1.3 Engine Specifications
4.2 Transmission
4.2.1 Calculation
4.2.2 Chain Selection
4.2.3 Force Analysis
4.3 Designed Components
4.3.1 Shaft Design
4.3.2 Sprocket Hub Design
4.3.3 Tyre Hub Design
4.3.4 Brake Disc Hub Design
4.4 Manufacturing
4.4.1 Shaft
4.4.2 Sprocket
4.4.3 Wheel Hub
4.4.4 Brake Disc Hub
4.4.5 Shaft Assembly
4.5 Fuel System
4.5.1 Vacuum Operated Fuel Pump
4.6 Intake And Exhaust System
4.7 Electrical System
4. 8 Wheels And Tyres
5 Steering
5.1 Ackerman Steering Geometry
5.2 Objectives
5.3 Components Of Steering System
5.4 Important Terms
5.4.1 Toe Angle
Camber Angle
Caster Angle
Kingpin Inclination
 Scrub Radius
Mechanical Trail
Pneumatic Trail
5.5 Design Methodology
5.6 Design Considerations
5.6.1 MATLAB Program
5.7 Simulation
5.8 Finite Element Analysis
5.8.1 Front Axle
5.8.2 Triangular Plate
5.9 Components Of The System
5.9.1 Kingpin
C- Clamp
Steering Arm
Stub Axle
Tie Rod
Triangular Plate
Steering Column
Steering Wheel
Positive Locks
Steering Assembly
5.10 Design Specifications
6 Brakes
6.1 Selection Factors
6.2 General Components Of Brake Systems
6.2.1 Brake Pads
Brake Shoes
Brake Drum
Brake Lining
Rotor
Piston
Calliper
Master Cylinder
Vacuum Servo/ Brake Booster
6.3 Types Of Brakes
 6.4 Drum Brakes
6.5 Disc Brakes
6.5.1 Hydraulics Principle
6.5.2 Working Principle
Advantages Of Disc Brakes
6.6 Components of Disc Brake
6.6.1 Brake Pedal
6.6.2 Master Cylinder
Brake Fluid, Pipes And Hoses
Calliper
Rotor
Tyre
Deceleration
Dynamic Weight Transfer
6.7 Assembly
6.7.1 Pedal
Master Cylinder
Hoses
Calliper
6.8 Bleeding
6.8.1 Need Of Bleeding Of Brakes
6.8.2 Bleeding Process
6.9 Design Methodology
6.10 Calculations
6.10.1 Dynamic Weight Transfer
6.11 Analysis Of Disc
6.12 MATLAB Program
6.13 Design Specifications
7 Failure Mode Effect Analysis (FMEA)
8 Technical Specifications
9 Cost
10 Future Scope
11 Conclusion
References