Chapter:- 1

 Introduction

 OBJECTIVE OF TRAINING:

We studied the manufacturing planning & controlling process in our syllabus. We

acquire the theoretical knowledge about these processes. Therefore for knowing actual
experience of shop floor control industrial training is needed, as well as it is needed for,

 To increase moral skills,

 To increase practical knowledge,
 To make us familiar with shop floor operations,
 To gain knowledge about the measuring instrument, quality control.
 To production planning & control.
To learn above things industrial training is must needed.
 Chapter:-2

COMPANY PROFILE:-

NAME: Sankalp Manufacturer of Automotive & Engineering Components.

STARTED ON:Since-2009

ADDRESS: Ser No.595/4,Behind Kolhapur Axel.M.I.D.C.Shiroli.Kolhapur.

PHONE: 9850103316

WEBSITE: www.dunungindustries.com

FAX: 0236-224100

PRODUCTION CAPACITY:

TOTAL SHIFTS: 2 Shifts

EMPLOYMENT: On Season–250-300

Off Season–100-200
 Chapter:-3
 Company Layout
 Chapter:-4
 Overview of company

Department

Flywheel Cell

DCH Cell

DANA Cell

Export cell

Cover Cell
 Chapter:-5
 Department to allotted – Flywheel Cell

Layout of flywheel cell

 Department to allotted – Flywheel Cell

Layout of flywheel cell

 Chapter:-6

 Flow chart of operations

Operations

Infeed Loading

First Operation

Second Operation

Third Operation

Broaching

Ring Fitting

Balancing

Inspection

Dispatch
  Infeed Loading –
It is the process of loading or fixing the component on infeed loading machine. The
machine is pneumatic operated. The component is mounted on boss side coloring vane.
The position of job is identified by white coloring side of vane.

Sensor is used to check the job proper position. Fig shows loading machine

Fig:- 1[loading machine]

Fig :- 2
 First operations
Face milling
• In face milling, cutter is perpendicular to the machined surface. The cutter axis vertical,
but in the newer CNC machines it often is horizontal. In face milling, machining is
performed by teeth on both the end and periphery of the face-milling cutter.

• Face milling is usually applied for rough machining of large surfaces. Surface finish is
worse than in peripheral milling, and feed marks are inevitable. One advantage of the
face milling is the high production rate because the cutter diameter is large and as a result
the material removal rate is high. Face milling with large diameter cutters requires
significant machine power.

• In Face milling the axis of the cutter rotation is perpendicular to the work surface to be
machined.

Face milling