Welding Consumables For Joint Welding: Lasting Connections

Lasting Connections
WELDING CONSUMABLES
FOR JOINT WELDING
voestalpine Böhler Welding

www.voestalpine.com/welding
LASTING CONNECTIONS
As a pioneer in innovative welding consumables, Böhler Welding offers a unique product portfolio
for joint welding worldwide. More than 2000 products are adapted continuously to the current
industry specifications and customer requirements, certified by well-respected institutes and thus
approved for the most demanding welding applications.
Böhler Welding shares its experience and knowl- Our clients benefit from a partner with
edge and co-operates closely with industrial cus-
tomers and distributors. In doing so, Böhler »» the highest expertise in joining, rendering
Welding offers joining solutions that have been the best application support globally
developed together with customers and partners available
and successfully proven in practice. »» specialized and best in class product
solutions for their local and global
Böhler Welding has made excellent consulting challenges
and support its standard. Employees with high »» an absolute focus on customer needs and
expertise in joint welding provide customers with their success
professional support. »» a worldwide presence through factories,
offices and distributors
2
FOR HIGH DEMANDING INDUSTRIES
Automotive Steel construction and special designs

Welding consumables of Böhler Welding are used in numer- For metallurgically demanding structures in bridges and
ous demanding areas of the automobile industry, e.g. in steel construction as well as in the field of fine-grained
auto body construction, production of axles and in the steels for crane and vehicle manufacture, the proven qual-
manufacture of exhaust systems. Our new generation of ity of Böhler Welding is akey to reducing manufacturing
metal cored wires has already been successfully applied costs and ensuring structural safety. The excellent welding
by notable branch leaders and enables the highest process characteristics are valued by welders all over the world.
reliability while at the same time minimising scrap rates and
rectification costs.
Chemical and petrochemical Thermal power

processing industry The demands for higher efficiency with improved economy
Top quality high-alloyed welding consumables made by and a simultaneously reduced environmental impact con-
Böhler Welding are available for plant construction. Dec- tinually spurs the development of new materials for thermal
ades of first-hand experience in development, manufac- power plants. Böhler Welding develops these high temper-
ture and applications provides users with the assurance of ature and creep resistant filler metals working closely with
the highest metallurgical standards, consistently high prod- leading steel producers and power station operators
uct quality and excellent welding characteristics. Reliable worldwide.
resistance to corrosion and ageing ensures safe and endur-
ing operation of the plants.
Pipeline Hydropower
The laying of pipelines through varying climatic zones and For the construction of Francis, Kaplan and Pelton turbines,
terrain demands a high level of engineering ingenuity. Böhler Welding offers high-quality, specialised welding con-
Böhler Welding faces this task in close collaboration with sumables, which are optimally suited for type 316L stainless
the leading pipelaying companies and offers a unique steel as well as for 13%Cr-4%Ni alloys. For the associated
product portfolio for the pipeline industry. The toughness pressure pipelines we also offer a wide product range which
of the weld metal, which is decisive for safety, is of primary meets the strictest safety requirements while also ensuring
concern. Over 100,000 km of pipeline successfully laid excellent mechanical properties.
worldwide with welding consumables made by Böhler Weld-
ing confirm the trust placed in our products.
CONTENT
Selection guide �� 6 TIG rods, high alloyed �� 25
Selection guide Pipeline �� 10 Solid wire, unalloyed and low-alloyed �� 28
Covered electrodes, unalloyed and low-alloyed �� 12 Solid wire, high alloyed �� 31
Covered electrodes, high alloyed �� 14 Wire/flux combination, un- and low-alloyed �� 35
Flux cored wires, unalloyed and low-alloyed �� 18 Wire/flux combination, high alloyed �� 38
Flux cored wires, high alloyed �� 20 SAW-flux for un- and low-alloyed wires �� 41
TIG rods, unalloyed and low-alloyed �� 23 Pipeline �� 43
3
4
BÖHLER PRODUCTS ALPHABETICAL
Avesta 253MA �� 16 BÖHLER FOX alform® 700 �� 13 Thermanit JE 308L Si �� 31
Avesta 253MA �� 26 BÖHLER FOX BVD 85 ��43 Thermanit MTS 3 �� 14
Avesta 253MA �� 33 BÖHLER FOX BVD 90 ��43 Thermanit MTS 3 �� 25
Avesta 308L/MVR �� 14 BÖHLER FOX C 9 MV �� 14 Thermanit MTS 3 �� 31
Avesta 316L/SKR �� 15 BÖHLER FOX CEL ��43 Thermanit MTS 3 PW ��20
Avesta 347/MVNb �� 15 BÖHLER FOX CEL 75 ��43 Thermanit MTS 616 �� 14
Avesta 904L �� 15 BÖHLER FOX CEL 80-P ��43 Thermanit MTS 616 �� 25
Avesta 2507/P100 �� 26 BÖHLER FOX CEL 85 ��43 Thermanit Nicro 82 �� 17
Avesta 2507/P100 �� 32 BÖHLER FOX CEL 90 ��43 Thermanit Nicro 82 �� 26
Avesta FCW 2507/P100-PW �� 21 BÖHLER FOX CM 2 Kb �� 13 Thermanit Nicro 82 �� 33
Avesta Flux 801 �� 42 BÖHLER FOX CN 13/4 �� 15 Thermanit Nicro 182 �� 17
Avesta Flux 805 �� 42 BÖHLER FOX CN 22/9 N �� 16 Thermanit NiMo C 24 �� 27
Avesta LDX 2101 �� 32 BÖHLER FOX CN 23/12-A �� 16 Thermanit NiMo C 24 ��34
BÖHLER 2.5 Ni-IG �� 23 BÖHLER FOX DCMS Kb �� 13 Thermanit TG Nicro 82 ��22
BÖHLER A 7 CN-IG �� 26 BÖHLER FOX DMO Kb �� 13 Union 37 �� 23
BÖHLER A 7 CN-IG �� 33 BÖHLER FOX EAS 2-A �� 14 Union I 1.2 Ni �� 23
BÖHLER A 7-FD �� 21 BÖHLER FOX EAS 4 M-A �� 14 Union I 52 �� 23
BÖHLER alform® 700-IG ��29 BÖHLER FOX EV 50 �� 12 Union K 56 �� 28
BÖHLER alform® 900-IG ��29 BÖHLER FOX EV 60 �� 12 Union MV 70 ��29
BÖHLER AWS E308L-17 �� 14 BÖHLER FOX EV 60 PIPE �� 44 Union NiMoCr ��29
BÖHLER AWS E309-L17 �� 16 BÖHLER FOX EV 63 �� 13 Union RV Ni 1 �� 18
BÖHLER AWS E316L-17 �� 15 BÖHLER FOX EV 70 �� 13 Union S 1 CrMo 2 +
BÖHLER AWS E6013 �� 12 BÖHLER FOX EV 70 PIPE �� 44 UV 420 TTR / UV 420 TTR-W �� 37
BÖHLER AWS E7018-1 �� 12 BÖHLER FOX EV 85 �� 13 Union S 1 CrMo 2 +
BÖHLER BB 24 �� 41 BÖHLER FOX EV PIPE �� 44 UV 420 TTR / UV 420 TTR-W ��40
BÖHLER BB 203 �� 42 BÖHLER FOX FFB �� 16 Union S 2 CrMo +
BÖHLER C 9 MV-IG �� 25 BÖHLER FOX FFB-A �� 16 UV 420 TTR / UV 420 TTR-W �� 37
BÖHLER C 9 MV-IG �� 31 BÖHLER FOX OHV �� 12 Union S 2 CrMo +
BÖHLER C 9 MV-MC �� 31 BÖHLER FOX SAS 2-A �� 15 UV 420 TTR / UV 420 TTR-W ��40
BÖHLER C 9 MV Ti-FD ��20 BÖHLER FOX SAS 4-A �� 15 Union S 2 Mo +
BÖHLER CAT 430L Cb-IG �� 31 BÖHLER HL 46-MC �� 28 UV 420 TTR / UV 420 TTR-W ��36
BÖHLER CAT 430L CbTi-IG �� 31 BÖHLER Ni 1-IG �� 23 Union S 2 Mo +
BÖHLER CM 2-IG �� 24 BÖHLER Ni 2-UP + UV 421 TT �� 35 UV 420 TTR / UV 420 TTR-W �� 39
BÖHLER CM 2-IG ��30 BÖHLER Ni 2-UP + UV 421 TT ��38 Union S 2 Ni 2,5 + UV 421 TT �� 35
BÖHLER CM 2 Ti-FD �� 19 BÖHLER NIBAS 70/20-FD ��22 Union S 2 Ni 2,5 + UV 421 TT ��38
BÖHLER CN 13/4-IG �� 32 BÖHLER NIBAS 625 PW-FD ��22 Union S 2 Ni 3,5 + UV 421 TT ��36
BÖHLER CN 13/4-MC �� 32 BÖHLER NiCu 1-IG ��29 Union S 2 Ni 3,5 + UV 421 TT ��38
BÖHLER CN 21/33 Mn-IG �� 33 BÖHLER NiMo 1-IG �� 44 Union S 2 + UV 420 TT �� 35
BÖHLER CN 22/9 N-IG �� 25 BÖHLER Pipeshield 71 T8-FD �� 44 Union S 2 + UV 420 TT ��38
BÖHLER CN 22/9 N-IG �� 32 BÖHLER Pipeshield 81 T8-FD ��45 Union S 3 Mo + UV 420 TT �� 37
BÖHLER CN 22/9 PW-FD �� 21 BÖHLER SAS 2-IG �� 25 Union S 3 Mo + UV 420 TT �� 39
BÖHLER CN 23/12-FD �� 21 BÖHLER SAS 2-IG (Si) �� 32 Union S 3 NiMo 1 +
BÖHLER CN 23/12-IG �� 26 BÖHLER SAS 2 PW-FD ��20 UV 420 TT ��36
BÖHLER CN 23/12-MC �� 33 BÖHLER SAS 4-IG �� 25 Union S 3 NiMo 1 + UV 420 TT �� 39
BÖHLER CN 23/12 Mo-FD �� 21 BÖHLER SAS 4-IG (Si) �� 32 Union S 3 NiMoCr +
BÖHLER CN 23/12 PW-FD �� 21 BÖHLER SAS 4 PW-FD ��20 UV 421 TT ��36
BÖHLER DCMS-IG �� 24 BÖHLER SG 2 �� 28 Union S 3 NiMoCr + UV 421 TT �� 39
BÖHLER DCMS-IG ��30 BÖHLER SG 3-P �� 44 Union S 3 NiMo +
BÖHLER DCMS Ti-FD �� 19 BÖHLER SG 8-P �� 44 UV 420 TTR / UV 420 TTR-W ��36
BÖHLER DMO-IG �� 23 BÖHLER Ti 46-FD �� 18 Union S 3 NiMo +
BÖHLER DMO-IG ��30 BÖHLER Ti 52-FD �� 18 UV 420 TTR / UV 420 TTR-W �� 39
BÖHLER DMO Ti-FD �� 19 BÖHLER Ti 60-FD �� 18 Union S 3 Si + UV 418 TT �� 35
BÖHLER EAS 2-FD ��20 BÖHLER Ti 70 PIPE-FD �� 44 Union S 3 Si + UV 418 TT ��38
BÖHLER EAS 2-IG �� 25 BÖHLER Ti 80 T-FD �� 19 Union S 3 + UV 420 TT �� 35
BÖHLER EAS 2 PW-FD ��20 BÖHLER X 70-IG ��29 Union S 3 + UV 420 TT ��38
BÖHLER EAS 4 M-FD ��20 Marathon 431 �� 42 Union S P 24 + UV P24 �� 37
BÖHLER EAS 4 M-IG �� 25 Marathon 543 �� 42 Union S P 24 + UV P24 ��40
BÖHLER EAS 4 PW-FD ��20 Phoenix Blau �� 12 Union TG 55 M �� 18
BÖHLER EMK 6 �� 28 Phoenix CEL 70 ��43 Union TG 55 Ni �� 19
BÖHLER EMK 8 �� 28 Phoenix SH CHROMO 2 KS �� 13 Union X 90 ��29
BÖHLER EML 5 �� 23 Phoenix Spezial D �� 12 UV 305 �� 41
BÖHLER EMS 2 + BB 24 �� 35 Thermanit 25/14 E-309L Si �� 33 UV 306 �� 41
BÖHLER EMS 2 + BB 24 ��38 Thermanit 35/45 NB �� 26 UV 400 �� 41
BÖHLER EMS 3 + BB 24 �� 35 Thermanit 617 �� 17 UV 418 TT �� 41
BÖHLER EMS 3 + BB 24 ��38 Thermanit 617 �� 27 UV 420 TT �� 41
BÖHLER FA-IG �� 26 Thermanit 625 �� 17 UV 420 TTRC �� 41
BÖHLER FFB-IG �� 26 Thermanit 625 �� 27 UV 420 TTR /
BÖHLER FFB-IG �� 33 Thermanit 625 ��34 UV 420 TTR-W �� 41
BÖHLER FOX 2.5 Ni �� 12 Thermanit CHROMO 9 V �� 14 UV 421 TT �� 42
BÖHLER FOX A7-A �� 16 Thermanit GE 316L Si �� 31
Our complete product range of welding consumables can be found in our handbook or at www.voestalpine.com/welding
5
SELECTION GUIDE
Welding process
SMAW FCAW GTAW (GW)
Unalloyed steels
BÖHLER FOX OHV BÖHLER Ti 46-FD BÖHLER EML 5
BÖHLER AWS E6013 BÖHLER Ti 52-FD Union I 52
BÖHLER FOX EV 50 Union TG 55 M Union 37

Re ≤ 355 MPa
BÖHLER AWS E7018-1
Phoenix Blau
Phoenix Spezial D
High strength steels
BÖHLER FOX EV 60 Union RV Ni 1 BÖHLER Ni 1-IG

Re ≤ 460 Mpa
BÖHLER FOX 2.5 Ni Union I 1.2 Ni
Re ≤ 500 Mpa BÖHLER FOX EV 63 BÖHLER 2.5 Ni-IG
BÖHLER FOX EV 70 BÖHLER Ti 60-FD

Re ≤ 550 Mpa
Union TG 55 Ni
BÖHLER FOX alform® 700 BÖHLER Ti 80 T-FD
Re ≤ 690 Mpa BÖHLER FOX EV 85
Re ≤ 890 Mpa
Creep resistant steels
BÖHLER FOX DMO KB BÖHLER DMO Ti-FD BÖHLER DMO-IG (DMO)

0.5 Mo
1Cr 0.5Mo BÖHLER FOX DCMS KB BÖHLER DCMS Ti-FD BÖHLER DCMS-IG
BÖHLER FOX CM 2 KB BÖHLER CM 2 Ti-FD BÖHLER CM 2-IG

2 1/4Cr 1Mo
Phoenix SH CHROMO 2 KS
BÖHLER FOX C 9 MV BÖHLER C 9 MV Ti-FD BÖHLER C 9 MV-IG
Thermanit CHROMO 9 V
9Cr 1Mo +V(W)
Thermanit MTS 3 Thermanit MTS 3 PW Thermanit MTS 3
Thermanit MTS 616 Thermanit MTS 616
Stainless steels
BÖHLER FOX EAS 2-A BÖHLER EAS 2-FD BÖHLER EAS 2-IG
304L Avesta 308L/MVR BÖHLER EAS 2 PW-FD
BÖHLER AWS E308L-17
6
GMAW SAW
BÖHLER EMK 6 BÖHLER EMS 2 + BB 24
BÖHLER EMK 8 BÖHLER EMS 3 + BB 24
BÖHLER HL 46-MC Union S 2 + UV 420 TT
Union K 56 Union S 3 + UV 420 TT
BÖHLER SG 2 Union S 3 Si + UV 418 TT
Union MV 70
BÖHLER Ni 2-UP + UV 421 TT
Union S 2 Ni 2,5 + UV 421 TT
BÖHLER NiCu 1-IG Union S 2 Ni 3,5 + UV 421 TT
Union S 3 NiMo + UV 420 TTR
Union S 3 NiMo 1 + UV 420 TT
BÖHLER alform® 700-IG Union S 3 NiMoCr + UV 421 TT
BÖHLER X 70-IG
Union NiMoCr
BÖHLER alform® 900-IG
Union X 90
BÖHLER DMO-IG Union S 2 Mo + UV 420 TTR
Union S 3 Mo + UV 420 TT
BÖHLER DCMS-IG Union S 1 CrMo 2 + UV 420 TTR
BÖHLER CM 2-IG Union S 2 CrMo + UV 420 TTR
Union S P 24 + UV P24
BÖHLER C 9 MV-IG
BÖHLER C 9 MV-MC
Thermanit MTS 3 Thermanit MTS 3 + Marathon 543
Thermanit MTS 616 + Marathon 543
BÖHLER CAT 430L CB-IG
BÖHLER CAT 430L CbTi-IG
Thermanit JE 308L Si Thermanit JE 308L + Marathon 431
S election guide 7
SELECTION GUIDE
Welding process
SMAW FCAW GTAW (GW)
Stainless steels
BÖHLER FOX EAS 4 M-A BÖHLER EAS 4 M-FD BÖHLER EAS 4 M-IG
316L Avesta 316L/SKR BÖHLER EAS 4 PW-FD
BÖHLER AWS E316L-17
BÖHLER FOX SAS 2-A BÖHLER SAS 2 PW-FD BÖHLER SAS 2-IG
347
Avesta 347/MVNb
316 Ti BÖHLER FOX SAS 4-A BÖHLER SAS 4 PW-FD BÖHLER SAS 4-IG
BÖHLER FOX CN 13/4

13Cr/4Ni
904L Avesta 904L
Duplex BÖHLER FOX CN 22/9 N BÖHLER CN 22/9 PW-FD BÖHLER CN 22/9 N-IG
Super Duplex Avesta FCW 2507/P100-PW Avesta 2507/P100
Lean Duplex
Avesta 253MA Avesta 253MA
Special application
BÖHLER FOX A 7-A BÖHLER A 7-FD BÖHLER A 7 CN-IG
BÖHLER FOX CN 23/12-A BÖHLER CN 23/12-FD BÖHLER CN 23/12-IG
BÖHLER AWS E309L-17 BÖHLER CN 23/12 PW-FD
BÖHLER CN 23/12 Mo-FD
Heat resistant steels
BÖHLER FOX FFB BÖHLER FFB-IG
BÖHLER FOX FFB-A BÖHLER FA-IG
Thermanit 35/45 Nb
Nickel base
Thermanit Nicro 182
BÖHLER NIBAS 70/20-FD
Thermanit Nicro 82 Thermanit TG Nicro 82 Thermanit Nicro 82
Thermanit 625 BÖHLER NIBAS 625 PW-FD Thermanit 625
Thermanit 617 Thermanit 617
Thermanit NiMo C 24
SAW Flux For un- and low-alloyed wires
BÖHLER BB 24 UV 306 UV 420 TTR
UV 400 UV 418 TT UV 420 TTRC
UV 305 UV 420 TT UV 421 TT
8
GMAW SAW
Thermanit GE 316L Si Thermanit GE 316L + Marathon 431
BÖHLER SAS 2-IG (Si)
BÖHLER SAS 4-IG (Si) Thermanit H-347 + Marathon 431
BÖHLER CN 13/4-IG BÖHLER CN 13/4-UP + BB 203
BÖHLER CN 13/4-MC
BÖHLER CN 22/9 N-IG Thermanit 22/09 + Marathon 431
Avesta 2507/P100 Avesta 2507/P100 CU/W + Flux 805
Avesta LDX 2101
Avesta 253MA
BÖHLER A 7 CN-IG BÖHLER A 7 CN-UP + BB 203
Thermanit 25/14 E-309L Si
BÖHLER CN 23/12-MC
BÖHLER CN 21/33 Mn-IG
BÖHLER FFB-IG
Thermanit Nicro 82 Thermanit Nicro 82 + Marathon 444
Thermanit 625 Thermanit 625 + Marathon 444
Thermanit NiMo C 24
For high alloyed wires
BÖHLER BB 203 Marathon 431
Avesta FLUX 801 Marathon 543
Avesta FLUX 805
S election guide 9
SELECTION GUIDE PIPELINE
Steel types SMAW
API
EN CEL BVD Pipe
Lower strenght pipeline steels
API
A, B BÖHLER FOX CEL BÖHLER FOX BVD 85 BÖHLER FOX EV PIPE
BÖHLER FOX CEL BÖHLER FOX BVD 85 BÖHLER FOX EV PIPE

X42 - X52
BÖHLER FOX EV 60 PIPE
Phoenix CEL 70 BÖHLER FOX EV 60 PIPE
X56 - X60 BÖHLER FOX CEL 75
BÖHLER FOX CEL 80-P
BÖHLER FOX CEL 85
EN

L210

L290MB-L360MB
BÖHLER FOX EV 60 PIPE
Phoenix CEL 70 BÖHLER FOX EV 60 PIPE
L385M-L415MB BÖHLER FOX CEL 75
BÖHLER FOX CEL 85
High strength pipeline steels
API
BÖHLER FOX CEL BÖHLER FOX BVD 85 BÖHLER FOX EV 60 PIPE
X65 BÖHLER FOX CEL 80-P
BÖHLER FOX CEL 85

X70
BÖHLER FOX CEL 85
BÖHLER FOX CEL 90

X80
BÖHLER FOX CEL 90
EN
L450MB BÖHLER FOX CEL 80-P
BÖHLER FOX CEL 85

L485MB
BÖHLER FOX CEL 85
BÖHLER FOX CEL 90

L555MB
BÖHLER FOX CEL 90
10
GMAW FCAW
BÖHLER SG 3-P BÖHLER Pipeshield 71 T8-FD
BÖHLER SG 8-P
BÖHLER SG 8-P
BÖHLER SG 8-P
BÖHLER SG 8-P
BÖHLER SG 3-P BÖHLER Ti 70 PIPE-FD
BÖHLER SG 8-P BÖHLER Ti 70 PIPE-FD
BÖHLER NiMo 1-IG BÖHLER Pipeshield 81 T8-FD
BÖHLER NiMo 1-IG
BÖHLER SG 8-P
BÖHLER NiMo 1-IG
BÖHLER NiMo 1-IG
S election guide P ipeline 11

COVERED ELECTRODES, UNALLOYED AND
LOW-ALLOYED
Brand Mech. Properties Ø Approvals Characteristics and applications
Standard EN ISO Typical values mm
Standard AWS
BÖHLER FOX OHV Heat treatment: Rutile-cellulosic covered electrode with very good weldability
2.0 TÜV (5687.),
EN ISO 2560-A: untreated, as welded in all positions, including vertical down.
2.5 DB (10.014.12),
E 38 0 RC 11 Re 460 MPa Universal electrode, especially suitable for small transformers.
3.2 ABS, DNV,
Rm 490 MPa Flexible coating, very stable arc. Multi-purpose application in
4.0 LR, LTSS,
AWS A5.1: A5 25 % steel construction, boiler and tank fabrication, vehicle
5.0 SEPROZ, CE
E6013 Av 75 J manufacture and shipbuilding.
BÖHLER AWS E6013 Heat treatment:

untreated, as welded 2.0 Rutile-cellulosic electrode with good weld ability in all positions
EN ISO 2560-A: Re 440 MPa 2.5 including vertical down. Excellent gap-bridging and arc-strik-
E 42 0 RC 11 TÜV (12680.), ing ability.
Rm 540 MPa 3.2
ABS, DNV, CE
A5 22 % 4.0 For tack welding and load fit ups. General purpose for industry
AWS A5.1: Av 80 J 5.0 and trade, assembly and shop welding
E6013 55 J…0 °C
BÖHLER FOX EV 50 Heat treatment: TÜV (0426.),

2.0 Basic covered electrode for high-quality welds. Excellent
untreated, as welded DB (10.014.02),
EN ISO 2560-A: 2.5 strength and toughness properties down to -50 °C.
Re 460 MPa CE, LR, ABS, BV, Weld metal recovery approx. 110 %. Good weldability in all
E 42 5 B 42 H5 3.2
Rm 560 MPa DNV, GL, RMR, positions except vertical down.
4.0
A5 27 % RINA, LTSS,
AWS A5.1: 5.0 Very low hydrogen content in the weld metal (according AWS
Av 190 J SEPROZ, CRS,
E7018-1H4R 6.0 conditions HD ≤ 4 ml/100 g).
70 J…-50 °C NAKS
Basic coated electrode engineered for high-quality welds.

Excellent strength and toughness properties. Also suitable for
BÖHLER AWS E7018-1 Heat treatment: welding steels with low purity and high carbon content.
untreated, as welded 2.0 Metal recovery > 110 %.
EN ISO 2560-A: Re 470 MPa 2.5 TÜV (12451.),
E 42 5 B 42 H5 Good weldability in out-of-position work except for
Rm 540 MPa 3.2 ABS, BV, DNV,
vertical-down.
A5 26% 4.0 GL, CE
AWS A5.1: Av 160 J 5.0 Suitable for welding in steel construction, boiler and container
E7018-1H4 130 J…-20 °C fabrication, vehicle construction, shipbuilding, and machine
construction as well as for buffer layers when building up on
high carbon steels.
Phoenix Blau Heat treatment: Rutile-Cellulose covered electrode. General purpose; useable
2.0
EN ISO 2560-A: untreated, as welded TÜV (00425.), in all positions; excellent gap-bridging and arc-striking ability;
2.5 for tack-welding and bad fit-ups.
E 42 0 RC 11 Re 420 MPa DB (10.132.19),
3.2
Rm 510 MPa ABS, BV, LR, GL Well suited for welding rusty and primered plates (roughly
4.0
AWS A5.1-04: A5 22 % (2Y), DNV 40 µm); excellent vertical down characteristics. Useable on
5.0
E6013 Av 50 J small transformers (42 V, open circuit).
Phoenix Spezial D Heat treatment: Double coated basic electrode. Outstanding welding
untreated, as welded characteristics on AC and DC in all positions except vertical
EN ISO 2560-A: 2.5 TÜV (03282.),
Re 440 MPa down.
E 42 3 B 12 H10 3.2 DB (10.132.42),
Rm 550 MPa
4.0 ABS, BV, DNV, Stable arc, good radiographic soundness.
A5 22 %
AWS A5.1: 5.0 GL, LR Useable in handicraft and industry for field and workshop
Av 80 J
E7016 50 J…-30 °C application.
BÖHLER FOX EV 60 Heat treatment: Ni-alloyed, basic covered electrode with excellent Mech.
untreated, as welded TÜV (1524.), Properties, most notably greater toughness and cracking
EN ISO 2560-A: 2.5
Rp0.2 510 MPa DNV, RMR, resistance for high-strength, fine-grained constructional steels.
E 46 6 1Ni B 42 H5 3.2
Rm 610 MPa Statoil, LTSS,
4.0 Suitable for a temperature range of -60 °C to +350 °C.
A5 27 % SEPROZ, CRS,
AWS A5.5: 5.0 Very low hydrogen content (according AWS condition
Av 180 J CE, VG 95132
E8018-C3H4R 110 J…-60 °C HD ≤ 4 ml/100 g).
BÖHLER FOX 2.5 Ni Heat treatment: TÜV (00147.), Ni-alloyed, basic covered electrode for unalloyed and
untreated, as welded DB (10.014.16), Ni-alloyed
EN ISO 2560-A: 2.5
Rp0.2 490 MPa ABS, BV, WIWEB, fine-grained constructional steels. Tough, crack-resistant weld
E 46 8 2Ni B 42 H5 3.2
Rm 570 MPa DNV, GL, LR, metal.
4.0
A5 30 % RINA,
AWS A5.5: 5.0 Low temperature toughness down to -80 °C.
Av 180 J Statoil, SEPROZ,
E8018-C1H4R 110 J…-80 °C CE Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
12
COVERED ELECTRODES, UNALLOYED AND
LOW-ALLOYED
Standard AWS
BÖHLER FOX EV 63 Heat treatment:

untreated, as welded
EN ISO 2560-A: 2.5 TÜV (0730.), Basic covered electrode for unalloyed and low-alloy steels of
Rp0.2 580 MPa higher strength and a carbon content of up to 0.6 %.
E 50 4 B 42 H5 3.2 DB (10.014.07 /
Rm 630 MPa Also suitable for rail joint welding.
4.0 81.014.01), RMR,
A5 26 %
AWS A5.5: 5.0 SEPROZ, CE Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
Av 170 J
E8018-GH4R 90 J…-40 °C

EN ISO 18275-A: untreated, as welded MoNi-alloyed, basic covered electrode with a high degree of
2.5 toughness and cracking resistance for high-strength,
E 55 6 1NiMo B 4 2 H5 Rp0.2 650 MPa
3.2 TÜV (0112.), fine-grained constructional steels.
Rm 700 MPa
4.0 SEPROZ, CE Suitable for the temperature range of -60 °C to +350 °C.
AWS A5.5: A5 24 %
5.0
E9018-GH4R Av 160 J Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
E9018-D1H4R (mod.) 70 J…-60 °C
BÖHLER FOX alform® 700 Heat treatment:

EN ISO 18275-A: untreated, as welded
2.5 Mn-Ni-Mo-alloyed, basic covered electrode with a high degree
E 69 6 Mn2NiCrMo B 4 2 H5 Rp0.2 780 MPa of toughness and cracking resistance for high-strength,
3.2
Rm 840 MPa NAKS fine-grained constructional steels.
4.0
AWS A5.5: A5 20 %
5.0 Very low hydrogen content in the weld metal (HD ≤ 4 ml/100 g).
E11018-GH4R Av 110 J
E11018MH4R (mod.) 60 J…-60 °C

2.5 Mn-Ni-Mo-alloyed, basic covered electrode with a high degree
E 69 6 Mn2NiCrMo B 4 2 H5 Rp0.2 780 MPa TÜV (4313.), of toughness and cracking resistance for high-strength,
3.2
Rm 840 MPa DB (10.014.22), fine-grained constructional steels.
4.0
AWS A5.5: A5 20 % SEPROZ, CE, BV
5.0 Very low hydrogen content in the weld metal (HD ≤ 4 ml/100g).
E11018-GH4R Av 110 J
E11018MH4R (mod.) 60 J…-60 °C
BÖHLER FOX DMO Kb

Heat treatment: TÜV (0019.),
EN ISO 3580-A: untreated, as welded DB (10.014.14), Basic covered electrodes for high-quality welds on high
E Mo B 4 2 H5 2.5 temperature boiler and pipe steels, preferred for 16Mo3.
Re 510 MPa KTA 1408.1, ABS,
EN ISO 2560-A: 3.2
Rm 590 MPa DNV, GL, Approved for long-term use at operating temperatures to
E 46 5 Mo B 4 2 H5 4.0
A5 24% Statoil, LTSS, +550 °C. Very low hydrogen content (according to AWS
5.0
Av 170 J SEPROZ, CRS, conditions, HD ≤ 4 ml/100 g)
AWS A5.5: 60 J…-50 °C CE, NAKS, RS
E7018-A1H4R
BÖHLER FOX DCMS Kb Heat treatment: Basic covered electrode, core wire alloyed, for high-quality
TÜV (0728.), welds on boiler and pipe steels or steels of similar quality.
EN ISO 3580-A: annealed 680 °C/2 h 2.5
DB (10.014.32),
E CrMo1 B 4 2 H5 Rp0.2 480 MPa 3.2 Preferred for 13CrMo4-5.
ABS, DNV, GL,
Rm 580 MPa 4.0 Approved for long-term use at operating temperatures to
LTSS, SEPROZ,
AWS A5.5: A5 23% 5.0 +570 °C. Suitable for step-cooling applications (Bruscato
CE, NAKS
E8018-B2H4R Av 160 J ≤ 15 ppm).
Basic covered electrode, core wire alloyed, for components

BÖHLER FOX CM 2 Kb Heat treatment:
TÜV (0722.), subject to high temperatures in the construction of boilers,
EN ISO 3580-A: annealed 720 °C/2 h 2.5 apparatus and tube steels, as well as in the petroleum industry,
DB (10.014.30),
E CrMo2 B 4 2 H5 Rp0.2 510 MPa 3.2 e.g. in cracking plants.
ABS, DNV, GL,
Rm 600 MPa 4.0 Preferred for 10CrMo9-10.
SEPROZ, CE,
AWS A5.5: A5 20 % 5.0
NAKS Approved for long-term use at operating temperatures to
E9018-B3H4R Av 120 J
+600 °C.
Heat treatment:
Phoenix SH CHROMO 2 KS stress relieved Basic covered CrMo alloyed electrode. Extra low content of
EN ISO 3580-A: Rp0.2 440 MPa 2.5 trace elements; step-cooling tested; not sensitive to long term
E CrMo2 B 4 2 H5 Rm 550 MPa 3.2 embrittlement. Manufacture of chemical apparatus,
TÜV (01823.)
A5 22 % 4.0 hydrocrackers; for welding work on heavy-duty boilers,
AWS A5.5: Av 130 J 5.0 superheaters, superheater lines; for welding of CrMo and
E9015-B3 90 J…-30 °C CrMoV alloyed steels for the petrochemnical industry.
80 J…-40 °C
C overed electrodes , unalloyed and low - alloyed 13

COVERED ELECTRODES, HIGH ALLOYED
Standard AWS
BÖHLER FOX C 9 MV Heat treatment: Basic covered electrode, core wire alloyed, for creep-resistant,
EN ISO 3580-A: annealed 760 °C/2 h 2.5 quenched and tempered 9-12 % chrome steels, especially T91
E CrMo91 B 4 2 H5 Rp0.2 580 MPa 3.2 TÜV (6762.), and P91 steels in turbine and boiler fabrication as well as in the
Rm 710 MPa 4.0 SEPROZ, CE chemical industry.
AWS A5.5: A5 19 % 5.0 Approved for long-term use at operating temperatures to
E9015-B9 Av 75 J +650 °C.
Thermanit CHROMO 9 V Heat treatment:

Basic covered CrMoVNb alloyed electrode. Good welding
EN ISO 3580-A: annealed 760 °C/2 h 2.5 characteristics in out of position work; high temperature
E CrMo91 B 4 2 H5 Rp0.2 550 MPa 3.2 resistant weld metal.
TÜV (06173.)
Rm 680 MPa 4.0
For quenched and tempered 9% chromium steels, in particular
AWS A5.5: A5 17 % 5.0
P 91 / T 91 according to ASTM.
E9015-B9 Av 47 J
Thermanit MTS 3 Heat treatment: High temperature creep resistant, resistant to scaling up to
EN ISO 3580-A: annealed 760 °C/2 h 2.5 600 °C.
E CrMo 9 1 B 4 2 H5 Rp0.2 550 MPa 3.2 Suited for joining and surfacing applications with quenched
TÜV (09168.)
Rm 680 MPa 4.0 and tempered 9 % Cr steels, particularly for matching high
AWS A5.5: A5 17 % 5.0 temperature resistant parent metal T91 / P91 according to
E9015-B9 Av 47 J ASTM.
Thermanit MTS 616 Heat treatment:

Basic covered CrMoNiVWNb alloyed electrode. Good welding
EN ISO 3580-A: annealed 760 °C/≥2 h characteristics in out of position work; high temperature
2.5
E ZCrMoWVNb9 0.5 2 B 4 2 H5 Rp0.2 560 MPa resistant matching weld metal.
3.2 TÜV (09289.)
Rm 720 MPa
4.0 For the welding of high temperature martensitic steels in
AWS A5.5: A5 15%
particular P 92 according to ASTM A 355.
E9015-G (E9015 B9 mod.) Av 41 J
Low carbon, core wire alloyed, austenitic, rutile covered

electrode. Application in all industry branches where identical
BÖHLER FOX EAS 2-A Heat treatment: 1.5
TÜV (1095.), steel types are welded, including higher-carbon varieties, as
EN ISO 3581-A: untreated, as welded 2.0 well as ferritic 13 % chrome steels.
DB (30.014.15),
E 19 9 L R 3 2 Rp0.2 430 MPa 2.5
ABS, GL, Statoil, The electrode offers particularly excellent welding characteris-
Rm 560 MPa 3.2 tics. The very good positional weldability and the self-releasing
VUZ, SEPROZ,
AWS A5.4: A5 40 % 4.0 slag are economically significant arguments that favour this
CE, CWB, NAKS
E308L-17 Av 70 J 5.0 electrode.
Intergranular corrosion resistant up to +350 °C.
Avesta 308L/MVR Heat treatment:

untreated, as welded Avesta 308L/MVR is a Cr-Ni electrode for all position welding
EN ISO 3581-A: 2.5 of 1.4301/ASTM 304 type stainless steels.
Rp0.2 440 MPa TÜV (1058.),
E 19 9 L R 3.25
Rm 570 MPa DB (30.007.01), Corrosion resistance:
4.0
A5 37 % DNV Very good under fairly severe conditions, e.g. in oxidising acids
AWS A5.4: 5.0
Av 60 J and cold or dilute reducing acids.
E308L-17 40 J…-40 °C
Low carbon, core wire alloyed austenitic electrode with

rutile-basic coating for use in all industries where similar type
BÖHLER AWS E308L-17 Heat treatment: steels including higher carbon grades as well as ferritic 13 %
EN ISO 3581-A: untreated, as welded chromium steels are welded.
2.0
E 19 9 L R 3 2 Re 430 MPa TÜV (10647.), This brand is noted for its outstanding welding characteristics,
3.2
Rm 560 MPa ABS, GL, CE excellent weld ability on AC, and high hot cracking resistance
4.0
AWS A5.4: A5 40 % of the weld metal. The main features of economic interest are
E308L-17 Av 70 J excellent out-of-position weld ability, self-detaching slag with
no residues, and moisture resistant coating. Resistant to
intergranular corrosion up to 350 °C.
Low carbon, core wire alloyed, austenitic, rutile covered

electrode. Application in all industry branches where identical
BÖHLER FOX EAS 4 M-A Heat treatment: 1.5 TÜV (0773.), steel types are welded, including higher-carbon varieties, as
EN ISO 3581-A: untreated, as welded 2.0 DB (30.014.14), well as ferritic 13 % chrome steels.
E 19 12 3 L R 3 2 Rp0.2 460 MPa 2.5 ABS, DNV, GL,
The electrode offers particularly excellent welding characteris-
Rm 600 MPa 3.2 LR, Statoil, VUZ, tics. The very good positional weldability and the self-releasing
AWS A5.4: A5 36 % 4.0 SEPROZ, CE, slag are economically significant arguments that favour this
E316L-17 Av 70 J 5.0 CWB, NAKS electrode.
14
Standard AWS
Avesta 316L/SKR Heat treatment:

Avesta 316L/SKR is a Cr-Ni-Mo electrode for all position
EN ISO 3581-A: 2.5 welding of 1.4436/ASTM 316 type stainless steels.
Rp0.2 460 MPa TÜV (1073.),
E 19 12 3 L R 3.25 Corrosion resistance:
Rm 590 MPa DB (30.007.10),
4.0 Excellent resistance to general, pitting and intergranular
A5 36 % DNV
AWS A5.4: 5.0 corrosion in chloride containing environments. Intended for
Av 60 J
E316L-17 severe conditions, e.g. in dilute hot acids.
55 J…-40 °C
Rutile electrode, core wire alloyed stainless steel. Preferably

used for 1.4435 / 316L steel grades. BÖHLER AWS E316L-17 is
BÖHLER AWS E316L-17 Heat treatment: an acknowledged world leader, noted for its superior welding
EN ISO 3581-A: untreated, as welded characteristics and metallurgy. It can be used on AC or DC.
2.5
E 19 12 3 L R 3 2 Re 460 MPa TÜV (10648.), Other advantages include high current capacity, minimum
3.2
Rm 600 MPa ABS, GL, LR, CE spatter formation, self-releasing slag, smooth and clean weld
4.0 profile, safety against formation of porosity due to moisture
AWS A5.4: A5 36 %
E316L-17 Av 70 J resistant coating and packaging into hermetically sealed tins.
The fully alloyed core wire ensures the most reliable corrosion
resistance. Resistant to intergranular corrosion up to +400 °C.
Stabilised, core wire alloyed, austenitic, rutile covered

BÖHLER FOX SAS 2-A Heat treatment: electrode. Application in all industry branches where identical
2.0 TÜV (1105.), steel types are welded, as well as ferritic 13 % chrome steels.
2.5 DB (30.014.06),
E 19 9 Nb R 3 2 Rp0.2 470 MPa The electrode offers particularly excellent welding characteris-
3.2 ABS, GL, LTSS,
Rm 620 MPa tics. The very good positional weldability and the self-releasing
4.0 VUZ, SEPROZ, slag are economically significant arguments that favour this
AWS A5.4: A5 35 %
5.0 CE, NAKS electrode.
E347-17 Av 70 J
Avesta 347/MVNb is a Nb-stabilised Cr-Ni electrode for

welding steels that are stabilised with titanium or niobium, such
Avesta 347/MVNb Heat treatment: as 1.4541/ASTM 321. A stabilised weldment has improved high
untreated, as welded 2.0 temperature properties, e.g. creep resistance, compared to
EN ISO 3581-A: Rp0.2 470 MPa 2.5 TÜV (1062.), low-carbon non-stabilised grades. Avesta 347/MVNb can also
E 19 9 Nb R Rm 620 MPa 3.2 DB (30.007.08), be used for the second layer (first layer 309 type) when
A5 35 % 4.0 DNV, CWB cladding mild steel.
AWS A5.4: Av 60 J 5.0 Corrosion resistance: Avesta 347/MVNb is primarily intended
E347-17 45 J…-40 °C for high temperature service oder applications that should be
heat treated. However, the corrosion resistance corresponds to
that of 308H, i.e. good resistance to general corrosion.
BÖHLER FOX SAS 4-A Stabilised, core wire alloyed, austenitic, rutile covered
Heat treatment:
2.0 electrode. Application in all industry branches where identical
EN ISO 3581-A: untreated, as welded TÜV (0777.), steel types are welded, as well as ferritic 13 % chrome steels.
2.5
E 19 12 3 Nb R 3 2 Rp0.2 490 MPa DB (30.014.07),
3.2 The electrode offers particularly excellent welding characteris-
Rm 640 MPa LTSS, SEPROZ,
4.0 tics. The very good positional weldability and the self-releasing
AWS A5.4: A5 32 % CE, NAKS
5.0 slag are economically significant arguments that favour this
E318-17 Av 60 J
electrode.
BÖHLER FOX CN 13/4 Heat treatment: Basic covered electrode for corrosion-resistant, martensitic
EN ISO 3581-A: untreated, as welded 2.5 and martensitic-ferritic rolled, forged and cast steels of
TÜV (3232.), identical type. Application in the construction of hydro
E 13 4 B 6 2 Rp0.2 890 MPa 3.2
LTSS, SEPROZ, turbines, compressors and steam power stations. Resistant to
Rm 1090 MPa 4.0
CE water vapour, steam and sea water atmospheres.
AWS A5.4: A5 12 % 5.0
E410NiMo-15 Av 32 J Low hydrogen content of HD ≤ 5 ml/100 g in the weld metal.
Avesta 904L is a high-alloy fully austenitic Cr-Ni-Mo-Cu

electrode designed for welding 1.4539/ASTM 904L type steels.
Heat treatment:
Avesta 904L It can also be used for welding 1.4404/ASTM 316 components
where a ferrite free weld is required, e.g. in cryogenic or
EN ISO 3581-A: Rp0.2 420 MPa 2.5 non-magnetic applications. The weld metal has a very good
E 20 25 5 Cu N L R Rm 600 MPa 3.25 TÜV (03496.), impact toughness at low temperatures.
A5 34 % 4.0 DB (30.007.09)
Corrosion resistance: Very good resistance to general corrosion
AWS A5.4: Av 70 J 5.0
in non- oxidising environments such as sulphuric acid and
E385-17 60 J…-40 °C
phosphoric acid. Very good resistance to pitting and crevice
50 J…-196 °C corrosion in chloride containing solutions. Meets the corrosion
test requirements per ASTM G48 Methods A, B and E (40 °C).
C overed electrodes , high alloyed 15

Standard AWS
BÖHLER FOX CN 22/9 N Heat treatment: Core wire alloyed, rutile covered electrode for welding of
untreated, as welded ferritic-austenitic duplex steels, e.g. 1.4462, UNS 31803. Areas
EN ISO 3581-A: 2.5 TÜV (3636.), ABS, of application primarily in offshore technology and the
Rp0.2 650 MPa
E 22 9 3 N L R 3 2 3.2 DNV, GL, chemical industry.
Rm 820 MPa
4.0 LR, RINA, Statoil,
A5 25 % In addition to increased strength and toughness, the high
AWS A5.4: 5.0 SEPROZ, CE
Av 55 J proportion of ferrite in the weld metal also makes it highly
E2209-17 50 J…-10 °C resistant to stress corrosion cracking.
Avesta 253 MA is primarily designed for welding the high

temperature stainless steel Outokumpu 253 MA, used for
Heat treatment:
2.0 furnaces, combustion chambers and burners. Both the steel
Avesta 253MA untreated, as welded and filler metal offers excellent resistance to oxidation up to
2.5
Rp0.2 535 MPa 1,100 °C. The chemical composition of Avesta 253 MA is
EN ISO 3581-A: 3.25 –
Rm 725 MPa balanced to give a crack resistant weld metal.
E 21 10 R 4.0
A5 37 %
5.0 Corrosion resistance: Excellent resistance to high temperature
Av 60 J
corrosion. Not intended for applications exposed to wet
corrosion.
Rutile basic electrode, for joint welding of dissimilar joints and/

or difficult to weld materials. Very popular electrode for
BÖHLER FOX A7-A Heat treatment: numerous applications. The weld metal offers exceptionally
untreated, as welded high ductility and elongation together with outstanding crack
EN ISO 3851-A: 2.5 resistance. No embrittlement for service temperatures down to
Rp0.2 520 MPa TÜV (09101.),
E Z18 9 MnMo R 3 2 3.2 -100 °C or above +500 °C. The scaling resistance goes up to
Rm 720 MPa SEPROZ, CE,
4.0 +850 °C. When working at service temperatures above +650 °C
A5 35% NAKS
AWS A5.4: 5.0 please contact Böhler Welding. The weld metal can be post
Av 75 J
E307-16 (mod.) ≥32 J…-100°C weld heat treated without
any problems. Good resistance against cavitation.
BÖHLER FOX A 7-A is suitable for both AC and DC.
BÖHLER FOX CN 23/12-A Heat treatment:

untreated, as welded TÜV (1771.),
EN ISO 3581-A: 2.5 Core wire alloyed, low carbon, austenitic, rutile covered
Rp0.2 460 MPa DB (30.014.08), electrode. Increased ferrite content (FN~17) in the weld deposit
E 23 12 L R 3 2 3.2
Rm 570 MPa ABS, BV, DNV, for safe and crack resistant dissimilar joints.
4.0
A5 40% GL, LR, SEPROZ,
AWS A5.4: 5.0 Suitable for service temperatures from -60 °C up to +300 °C.
Av 55 J CE, CWB, NAKS
E309L-17 ≥32 J…-60°C
BÖHLER AWS E309-L17 Heat treatment:

untreated, as welded Rutile electrode of type E 23 12 L / 309L providing increased
EN ISO 3581-A: 2.5 delta ferrite contents (FN ~17) in the weld deposit for safe and
Re 440 MPa
E 23 12 L R 3 2 3.2 crack resistant dissimilar joint welds and surfacing.
Rm 570 MPa ABS
4.0
A5 40% Operating temperature from -60 °C to +300 °C and for weld
AWS A5.4: 5.0
Av 60 J claddings up to +400 °C.
E309L-17 ≥32 J…-60°C
Heat treatment: Core wire alloyed, basic covered electrode for heat-resistant
BÖHLER FOX FFB
untreated, as welded rolled, forged and cast steels of identical type, e.g. in
EN 3581-A: 2.5 annealing and hardening shops, in steam boiler construction,
Rp0.2 420 MPa TÜV (0143.),
E 25 20 B 2 2 3.2 in the petroleum and ceramic industries.
Rm 600 MPa Statoil, SEPROZ,
4.0 Joint welds on heat-resistant CrSiAl steels subject to sulphurous
A5 36 % CE
AWS A5.4: 5.0 gases must be welded with BÖHLER FOX FA as the final pass.
Av 100 J
E310-15 (mod.) ≥32 J…-196 °C Scaling resistant up to +1,200 °C.
BÖHLER FOX FFB-A Heat treatment:

Core wire alloyed, rutile covered electrode for heat-resistant
EN ISO 3581-A: untreated, as welded 2.0 rolled steels of identical type, e.g. in annealing and hardening
E 25 20 R 3 2 Rp0.2 430 MPa 2.5 Statoil, SEPROZ, shops, in steam boiler construction, in the petroleum and
Rm 620 MPa 3.2 CE ceramic industries.
AWS A5.4: A5 35 % 4.0
Scaling resistant up to +1,200 °C.
E310-16 Av 75 J
Nickel base electrode, stainless; resistant to scaling up to

Heat treatment: 950 °C, creep resistant up to 800 °C. Cold toughness down to
Thermanit Nicro 182
untreated -196 °C. Well suited for austenitic ferritic joints.
EN ISO 14172: 2.5
Rp0.2 350 MPa TÜV (02073.), Well suited for tough joints and surfacing on heat resistant
E Ni 6182 (NiCr15Fe6Mn) 3.2
Rm 620 MPa TÜV (KTA) Cr- and CrNi steels/cast steel grades and Ni-base alloys.
4.0
A5 35 % (08109) For welding work on cryogenic steels/cast steel grades
AWS A5.11: 5.0
Av 90 J including Ni steels suitable for quenching and tempering.
ENiCrFe-3 70 J…-196 °C For joining applications on steels with a low expansion
coefficient (Dilavar, Invar).
16
Standard AWS
Heat treatment: Nickel base electrode, stainless; heat resistant; creep resistant.
Thermanit Nicro 82 untreated Cold toughness down to -269°C. Well suited for welding
EN ISO 14172: Rp0.2 380 MPa 2.5 austenitic ferritic joints.
E Ni 6082 (NiCr20Mn3Nb) Rm 620 MPa 3.2 TÜV (01775.),
Well suited for tough joints and surfacing on heat resistant Cr
A5 35 % 4.0 TÜV (KTA), GL and CrNi steels/cast steel grades and Ni-base alloys.
AWS A5.11: Av 90 J 5.0
70 J…-196 °C Temperature limits: 500 °C in sulphureous atmospheres, 800 °C
ENiCrFe-3 (mod.)
max for fully stressed welds. Resistant to scaling up to 1,000 °C.
50 J…-296 °C
Nickel base electrode, stainless; high resistance to corrosive

environments. Resistant to stress corrosion cracking.
Heat treatment: Resistant to scaling up to 1,100 °C. Temperature limit: 500 °C
Thermanit 625
untreated max. in sulphureous atmospheres.
EN ISO 14172: 2.5
Rp0.2 420 MPa Creep resistant up to 1,000 °C. Cold toughness down to -196 °C.
E Ni 6625 (NiCr22Mo9Nb) 3.2 TÜV (03463.),
Rm 760 MPa For joining and surfacing work with matching/similar corrosion
4.0 ABS, DNV, GL
A5 30 % resistant materials as well as on matching and similar heat
AWS A5.11: 5.0
Av 75 J resistant, creep resistant steels and alloys. For joining and
ENiCrMo-3 60 J…-196 °C surfacing work with cryogenic austenitic CrNi(N) steels/cast
steel grades and on cryogenic Ni steels suitable for quenching
and tempering.
Thermanit 617 Heat treatment:

Resistant to scaling up to 1,100 °C, creep resistant up to
EN ISO 14172: untreated 1,000 °C. High resistance to hot gases in oxidizing resp.
2.5
E Ni 6617 (NiCr22Co12Mo) Rp0.2 400 MPa carburizing atmospheres.
3.2 TÜV (06844.)
Rm 700 MPa
4.0 Suited for joining and surfacing applications with matching
AWS A5.11: A5 30 %
and similar heat resistant steels and alloys.
ENiCrCoMo-1 (mod.) Av 100 J
C overed electrodes , high alloyed 17

FLUX CORED WIRES, UNALLOYED AND LOW-ALLOYED
Standard AWS
BÖHLER Ti 46-FD Heat treatment:

All position rutile flux-cored wire with fast freezing slag system.
EN ISO 17632-A: TÜV (12522.), User friendly welding characteristics in all positions with one
Shielding gas:
T 46 2 P M 1 H10 DB (42.014.41), parameter setting. Excellent mechanical properties, easy slag
Ar + 15-25 % CO2 removal, low spatter loss, smooth, finely rippled bead surface,
T 42 2 P C 1 H5 ABS, GL, LR,
Re 500 MPa 1.2 high X-ray safety.
DNV, BV,
Rm 580 MPa
AWS A5.36: RINA (3Y S, C1), The product performs to the highest productivity with
A5 26 %
E71T1-M21A0-CS1-H8 CE significant savings in time and economical aspects when used
Av 160 J for positional welding.
E71T1-C1A0-CS1-H4 90 J…-20 °C
Heat treatment:
BÖHLER Ti 52-FD untreated, as welded
EN ISO 17632-A: Shielding gas:
Rutile flux-cored wire with fast-freezing slag system. Excellent
T 46 4 P M 1 H10 Ar + 15-25 % CO2 TÜV (11164.), welding properties in all positions.
T 42 2 P C 1 H5 Re 500 MPa 1.2 DB (42.014.35),
Rm 580 MPa 1.6 ABS, GL, LR, Excellent mechanical properties, easy slag removability and
low spatter loss. Highest productivity with significant savings in
AWS A5.36: A5 26 % DNV, BV, CRS, CE
time and economical aspects when used for positional welding.
E71T1-M21A4-CS1-H8 Av 180 J
E71T1-C1A2-CS1-H4 130 J…-20 °C
90 J…-40 °C
Heat treatment:
Shielding gas: M21 Re
Union TG 55 M is an all position flux cored wire that displays
460 MPa
exceptional high impact properties in the as welded as well as
Union TG 55 M Rm 560 MPa in the stress relieved condition with mixed gas M21 acc. to EN
A5 24 % ISO 14175. This “welder friendly” wire with its soft, spatterfree
EN ISO 17632-A: Av 140 J 1.0 TÜV (11194.), arc always operates in the spray arc mode.
T 46 4 P M 1 H10 47 J…-40 °C 1.2 DB (42.132.47),
T 42 2 P C 1 H5 It is possible to weld in all positions with one diameter (1.2 mm
1.4 ABS, DNV, LR, from 160 A to 250 A), so ideal for fit-up work.
Heat treatment: 1.6 BV, GL
AWS A5.20: untreated, as welded Deposition rates in vertical-up welding can reach 2.2 - 5.5 kg/h,
E71T-1MJH8 / E71T-1CH8 making it one of the most productive consumables available.
Shielding gas: C1
The slag is easily to detach. Good bead appearance with
Rp0.2 420 MPa
smooth tie-in.
Rm 520 MPa
A5 24 %
Av 130 J
Union RV Ni 1 is a seamless copper coated rutile basic flux

cored wire for the welding of cryogenic steels in all positions
Heat treatment:
with mixed gas M21 and C1 acc. to EN ISO 14175. The wire is
Union RV Ni 1 untreated, as welded characterised by a low spatter affinity, a fine bead appear-
EN ISO 17632-A: Shielding gas: M21 ance, a good slag detachability and x-ray proof joints.
T 50 6 1Ni P M 1 H5/ Rp0.2 500 MPa TÜV (11079.),
1.2 The weld metal furthermore disposes of excellent mechanical
T 46 5 1Ni P C 1 H5 Rm 560 MPa DB (42.132.40),
1.4 properties as welded and annealed. The Ni-alloyed weld metal
A5 22 % GL, LR, ABS, (acc. to stickelectrode E8018-C3) allows the application at
1.6
AWS A5.29: Av 120 J DNV petrochemical constructions and offshore technics.
E81T1-Ni1MJH4 90 J…0 °C
The fast solidifying slag permits the manual and mechanized
E81T1-Ni1CJH4 70 J…-20 °C
position welding with increased welding current. The welding of
47 J…-60 °C
root passes in all positions with ceramic backing strips is
proven.
Rutile flux cored wire with fast freezing slag for welding
Heat treatment: low-temperature steels. Outstanding welding properties in all
untreated, as welded positions. Exceptional mechanical strength and good slag
BÖHLER Ti 60-FD Shielding gas: detachability, low spatter losses, smooth, finely rippled seam
Ar + 15-25 % CO2 surface, notch-free weld toes. Out-of-position welding can be
EN ISO 17632-A: TÜV (12544.), carried out with increased welding current, and therefore very
Rp0.2 530 MPa
T 50 6 1Ni P M 1 H5 DB (42.014.42), economically with increased deposition rate.
Rm 570 MPa 1.2
GL, ABS, CE,
A5 27 % For high-quality welding in shipbuilding, for offshore
AWS A5.36: DNV, LR, BV
Av 140 J applications and steel structures with high strength require-
E81T1-M21A8-Ni1-H4 120 J…-20 °C ments, as well as for low-temperature applications down to
100 J…-40 °C -60 °C. BÖHLER Ti 60-FD is also suitable for sour gas applica-
60 J…-60 °C tion. Results for HIC-test acc. to NACE TM0248 and SSC test are
available.
18
FLUX CORED WIRES, UNALLOYED AND LOW-ALLOYED
Standard AWS
Union TG 55 Ni is a rutile basic flux cored wire with fast freezing

slag characteristic. It is suitable for GMAW welding with mixed
gas M21 acc. to EN ISO 14175 for welding of structural steels
with a nominal tensile strength of 560 MPa in all positions. The
Heat treatment:
Union TG 55 Ni wire displays exceptional high impact properties in the as
welded as well as in the stress relieved condition.
EN ISO 17632-A: Shielding gas: M21
Rp0.2 500 MPa 1.2 This “welder friendly” wire with its soft, spatter-free arc, always
T 50 6 1 Ni P M 1 H5 LR
Rm 560 MPa 1.6 operates in spray arc mode. It is possible to weld in any position
with one Diameter (1.2 mm from 160 A to 250 A), so ideal for
AWS A5.29: A5 20 %
fit-up work. Single sided root runs are made economically on
E81T1-Ni1M-JH4 Av 120 J
ceramic backing strips. The nickel alloyed weld metal
47 J…-60 °C – corresponding to the stick electrode E8018-C3 – is usable in
petrochemical plants and in offshore technology. Areas of
application are primarily in the offshore, structural steel and
shipbuilding industries.
Seamless rutile, Nickel-Molybdenum alloyed, flux cored wire for

Heat treatment:
BÖHLER Ti 80 T-FD single- or multilayer welding of high strength steels with
Argon-CO2 shielding gas.
EN ISO 18276-A: hielding gas: M21 1.0
Rp0.2 770 MPa 1.2 GL, DNV, ABS, Main features: excellent weldability in all positions, excellent
T69 6 Z P M 1 H5
Rm 800 MPa 1.4 LR, BV, CE bead appearance, very low spatter losses, fast freezing and
easy to remove slag. The good mechanical properties of this
AWS A5.36: A5 19 % 1.6
wire even at low temperatures (–60 °C) as well as the low
E111T1-M21A8-GH4 Av 75 J
content of diffusible Hydrogen make it especially suitable for
60 J…-60°C off-shore, pipeline applications and crane applications.
BÖHLER DMO Ti-FD Heat treatment: BÖHLER DMO Ti-FD is a flux-cored wire for welding in the
EN ISO 17634-A: untreated, as welded construction of boilers, pressure tanks, pipelines and for steel
T MoL P M 1 H10 Rp0.2 540 MPa construction, preferably for high temperature steel grades with
1.2 TÜV (11120.), CE 0.5 % Mo.
Rm 600 MPa
AWS A5.36: A5 23 % Due to the fast freezing slag, the flux-cored wire is especially
E81T1-M21PY-A1H8 Av 120 J suitable for positional welding.
BÖHLER DCMS Ti-FD Heat treatment: BÖHLER DCMS Ti-FD is a low-alloy, slag-forming flux-cored wire
EN ISO 17634-A: annealed 690 °C/1 h with rutile filling for welding in the construction of boilers,
T CrMo1 P M 1 H10 Rp0.2 ≥460 MPa vessels and pipe systems, preferably for creep resistant steels
1.2 TÜV (11162.), CE with 1 % chrome- and 0.5 % molybdenum-alloy.
Rm 550-740 MPa
AWS A5.36: A5 ≥20 % Due to the fast-freezing slag, the flux-cored wire is especially
E81T1-M21PY-B2H8 Av ≥47 J suitable for positional welding.
BÖHLER CM 2 Ti-FD BÖHLER CM 2 Ti-FD filler metal is a low-alloy, slag-forming

Heat treatment:
flux-cored wire with rutile filling for welding in the construction
EN ISO 17634-A: annealed 720 °C/2 h of boilers, vessels and tube steels, preferably for creep resistant
T CrMo2 P M 1 H10 Rp0.2 600 MPa steels with 2.25 % chrome- and 1 % molybdenum-alloy (e.g.
1.2 TÜV (11812.), CE
Rm 700 MPa 10CrMo9 10).
AWS A5.36: A5 19 %
Due to the fast-freezing slag, the flux-cored wire is especially
E91T1-M21PY-B3-H8 Av 70 J
suitable for positional welding.
F lux cored wires , unalloyed and low - alloyed 19

FLUX CORED WIRES, HIGH ALLOYED
Standard AWS
BÖHLER C 9 MV Ti-FD Heat treatment:

BÖHLER C 9 MV Ti-FD is a slag-forming, flux-cored wire with
EN ISO 17634-A: annealed 760 °C/3 h rutile-basic filling for welding creep-resistant, quenched and
T ZCrMo9VNb P M 1 Rp0.2 580 MPa tempered 9-12 % chrome steels, especially T91 and P91 steels in
1.2 –
Rm 720 MPa turbine, boiler and tube steels as well as in foundry engineering.
AWS A5.36: A5 17 %
Due to a fast-freezing slag, also suitable for positional welding.
E91T1-M21PY-B91 Av 35 J
Thermanit MTS 3 PW is a rutile- basic flux cored wire for welding

Thermanit MTS 3 PW Heat treatment:
creep resistant, tempered 9 – 12 % chromium steels in turbine-,
annealed 760 °C/3 h
EN ISO 17634-A: boiler- and pipeline construction as well as in the foundry
Shielding gas: M21 technology.
T ZCrMo9VNb P M 1 Rp0.2 580 MPa 1.2 –
The wire is especially designed for the ASTM steels T91 / P91. This
Rm 720 MPa
AWS A5.29-05 flux cored wire is developed for welding with conventional power
A5 17 %
E91T1-B9M sources on DC + under mixture gas (Ar + 15 – 25 % CO2). It is also
Av 27 J suitable for positional welding.
BÖHLER EAS 2-FD Strip-alloyed, flux-cored wire with rutile-containing filling for
EN ISO 17633-A: Heat treatment: welding of austenitic CrNi steels, primarily in flat and horizontal
T 19 9 L R M21 (C1) 3 untreated, as welded welding positions. The ease of handling and high deposition rate
TÜV (5348.), of BÖHLER EAS 2-FD means greater productivity with excellent
T 19 9 L P M21 (C1) 1 Rp0.2 380 MPa 0.9
DB (43.014.14), welding characteristics, self- releasing slag, low spatter
(for ø 0.9 mm) Rm 560 MPa 1.2
CWB, GL, formation and seam oxidation, smooth seam finish with good
A5 40 % 1.6
SEPROZ, CE bead wetting and uniformly reliable penetration.
AWS A5.22: Av 60 J
E308LT0-4, E308LT0-1 ≥32 J…-196 °C The weld metal is suitable for temperatures down to -196 °C and
E308LT1-4/-1 (for ø 0.9 mm) intergranular corrosion resistant up to +350 °C.
BÖHLER EAS 2 PW-FD Heat treatment:

EN ISO 17633-A: untreated, as welded BÖHLER EAS 2 PW-FD is optimised especially for positional
TÜV (09117.),
T 19 9 L P M21 1 Rp0.2 380 MPa welding. The fast-freezing slag supports the weld pool and
1.2 DB (43.014.23),
T 19 9 L P C1 1 Rm 560 MPa enables particularly economical welding in all positions. The
1.6 CWB, GL, chemical and mechanical properties correspond to those of
A5 40 %
SEPROZ, CE BÖHLER EAS 2-FD.
AWS A5.22: Av 70 J
E308LT1-4 / E308LT1-1 40 J…-196 °C
BÖHLER EAS 4 M-FD Strip-alloyed, flux-cored wire electrode with rutile-containing

EN ISO 17633-A: Heat treatment: filling for welding of austenitic CrNiMo steels, primarily in flat and
T 19 12 3 L R M21 (C1) 3 untreated, as welded TÜV (5349.), horizontal welding positions. The ease of handling and high
T 19 12 3 L P M21 (C1) 1 Rp0.2 400 MPa 0.9 DB (43.014.15), deposition rate of BÖHLER EAS 4 M-FD means greater
(for ø 0.9 mm) Rm 560 MPa 1.2 CWB, GL, productivity with excellent welding characteristics, self-releasing
A5 38 % 1.6 LR, SEPROZ, CE, slag, low spatter formation and seam oxidation, smooth seam
Av 55 J DNV finish with good bead wetting and uniformly reliable penetration.
AWS A5.22:
E316LT0-4, E316LT0-1 35 J…-120 °C The weld metal is suitable for temperatures down to -120 °C and
E316LT1-4/-1 (for ø 0.9 mm) intergranular corrosion resistant up to +400 °C.
BÖHLER EAS 4 PW-FD Heat treatment:

BÖHLER EAS 4 PW-FD is optimised especially for positional
EN ISO 17633-A: untreated, as welded TÜV (09118.),
welding. The fast-freezing slag supports the weld pool and
T 19 12 3 L P M21 1 Rp0.2 400 MPa DB (43.014.24), enables particularly economical welding in all positions.
1.2
T 19 12 3 L P C1 1 Rm 560 MPa CWB, LR, GL, The chemical and mechanical properties correspond to those of
1.6
A5 38 % SEPROZ, CE, EAS 4 M-FD.
AWS A5.22: Av 65 J DNV, ABS
E316LT1-4 / E316LT1-1 45 J…-120 °C
BÖHLER SAS 2 PW-FD Heat treatment: BÖHLER SAS 2 PW-FD is optimised especially for positional
EN ISO 17633-A: untreated, as welded welding. The supporting effect of the fast-freezing slag enables
T 19 9 Nb P M21 1 Rp0.2 420 MPa positional welding with high amperage at high welding speeds.
TÜV (10059.), The areas of application, as well as the chemical and mechanical
T 19 9 Nb P C1 1 Rm 600 MPa 1.2
SEPROZ, CE properties, correspond to those of BÖHLER SAS 2-FD.
A5 35 %
AWS A5.22: Av 75 J For service temperatures down to -120 °C and intergranular
E347T1-4 / E347T1-1 38 J…-120 °C corrosion resistant up to +400 °C.
Heat treatment:
The BÖHLER SAS 4 PW-FD is optimised especially for positional
BÖHLER SAS 4 PW-FD untreated, as welded
welding. The supporting effect of the fast-freezing slag enables
Rp0.2 430 MPa positional welding with high amperage at high welding speeds.
EN ISO 17633-A: Rm 570 MPa 1.2 –
T 19 12 3 Nb P M21 1 The areas of application, as well as the chemical and mechanical
A5 35 % properties, correspond to those of BÖHLER SAS 4-FD.
T 19 12 3 Nb P C1 1 Av 65 J
40 J…-120 °C
20
Standard AWS
Heat treatment:
BÖHLER CN 22/9 PW-FD BÖHLER CN 22/9 PW-FD is a strip alloyed, flux-cored wire
electrode with a rutile-containing filling for positional welding on
EN ISO 17633-A: Rp0.2 600 MPa
TÜV (07666.), duplex steels for chemical apparatus and plant construction, in
T 22 9 3 N L P M21 1 Rm 800 MPa the chemical industry, for storage tanks as well as for tanker ships
ABS, CWB, DNV,
T 22 9 3 N L P C1 1 A5 27 % 1.2 for transporting chemicals and in the offshore industry.
GL, LR, RINA,
Av 80 J
SEPROZ, CE Positional welding for this duplex quality also yields excellent
AWS A5.22: 65 J…-20 °C
deposition rates. The supporting effect of the slag enables
E2209T1-4 / E2209T1-1 55 J…-40 °C positional welding with high amperage at high welding speeds.
45 J…-46 °C
Avesta FCW 2507-PW is primarily designed for welding the super

Avesta FCW 2507/P100-PW Heat treatment: duplex stainless steel 2507, ASTM S32760, S32550 und S31260
untreated, as welded and similar grades. Avesta 2507/P100-PW produces a ferrit-
EN ISO 17633-A: Rp0.2 670 MPa ic-austenitic stainless all weld metal which combines the good
T 25 9 4 N L P M21 (C1) 2 Rm 880 MPa 1.2 – characteristics of both types.
A5 27 % Corrosion resistance:
AWS A5.22: Av ≥50 J Very good resistance to pitting and stress corrosion cracking in
E2594T1-4/1 ≥32 J…-40 °C nitric acid environments. The critical pitting temperature is higher
than 40 °C.
BÖHLER A 7-FD Flux-cored wire with rutile-containing filling for primarily flat and
Heat treatment:
horizontal welding positions. Very universally applicable
flux-cored wire.
T 18 8 Mn R M21 3 Rp0.2 420 MPa
1.2 Characteristics of weld metal:
T 18 8 Mn R C1 3 Rm 630 MPa TÜV (11101.), CE
1.6 Cold-work hardening ability, very good resistance to cavity
A5 39 %
formation, crack resistant, thermal shock resistant, scaling
AWS A5.22: Av 60 J
resistant up to 850 °C, impervious to sigma-phase embrittlement
E307T0-G (mod.) ≥32 J…-100 °C above 500 °C, service temperature down to -100 °C.
BÖHLER CN 23/12-FD
EN ISO 17633-A: Heat treatment:
T 23 12 L R M21 (C1) 3 untreated, as welded TÜV (5350.), Strip alloyed, flux-cored wire with rutile-containing filling for
T 23 12 L P M21 (C1) 1 Rp0.2 400 MPa 0.9 DB (43.014.16), welding of dissimilar joints between high-alloy Cr and CrNi(Mo)
(for ø 0.9 mm) Rm 540 MPa 1.2 CWB, GL, LR, steels with unalloyed or low-alloy steels as well as for weld
A5 33 % 1.6 SEPROZ, CE, claddings in primarily flat and horizontal welding positions.
AWS A5.22: Av 60 J RINA, DNV Suitable for service temperatures from -60 °C up to +300 °C.
E309LT0-4(1) 45 J…-60 °C
E309LT1-4/-1 (for ø 0.9 mm)
BÖHLER CN 23/12 PW-FD Heat treatment: BÖHLER CN 23/12 PW-FD is a strip alloyed, flux-cored wire with
EN ISO 17633-A: untreated, as welded TÜV (09115.), rutile slag characteristics for positional welding of dissimilar
Rp0.2 400 MPa DB (43.014.22), joints between high-alloy Cr and CrNi(Mo) steels and unalloyed
T 23 12 L P M21 1 1.2
Rm 540 MPa ABS, LR, GL, or low-alloy steels.
T 23 12 L P C1 1 1.6
A5 35 % CWB, SEPROZ, The supporting effect of the fast-freezing slag enables excellent
AWS A5.22: Av 65 J CE, DNV, RINA positional welding characteristics.
E309LT1-4 / E309LT1-1 50 J…-60 °C Suitable for service temperatures from -60 °C up to +300 °C.
Rutile flux-cored welding wire of type T 23 12 2 L / E309LMoT0 for

GMAW of dissimilar joints of Cr- and CrNi(Mo)-steels and non- or
BÖHLER CN 23/12 Mo-FD low-alloy steels, as well as weld cladding of un- or low alloyed
base metals preferably in flat or horizontal position. The wire
EN ISO 17633-A: Heat treatment: offers a high safety against hot cracking even in the case of high
T 23 12 2 L R M21 (C1) 3 TÜV (05351.),
untreated, as welded dilution. For Mo-alloyed claddings the product is necessary for
T 23 12 2 L P M21 (C1) 1 DB (43.014.17), the 1. layer.
Rp0.2 500 MPa 0.9
(for ø 0.9 mm) ABS, DNV, GL,
Rm 700 MPa 1.2 Beside the major savings in time and cost BÖHLER offers a high
LR, RINA,
A5 30 % 1.6 production quality level together with lowest probabilities for
AWS A5.22: SE- PROZ, CWB,
Av 55 J welding errors. Increa- sed travel speeds as well as little demand
E309LMoT0-4/1 CE
37 J…-60 °C for cleaning and pickling provide considerable savings in time
E309LMoT1-4/-1 and money. Wire ø 0,9 mm is designed for positional welding,
(for ø 0.9 mm) wire ø 1.2 mm and 1.6 mm are recommended mainly for
downhand and horizontal welding positions, horizontal/vertical
position as well as slightly vertical down position (1 o’clock).
F lux cored wires , high alloyed 21

Standard AWS
Nickel base flux-cored wire containing a filling with rutile and

basic content for primarily flat and horizontal welding positions.
The ease of handling and high deposition rate means greater
productivity with excellent welding characteristics, self-releasing
Heat treatment: slag, low spatter formation and seam oxidation, smooth seam
BÖHLER NIBAS 70/20-FD
untreated, as welded finish with good wetting and safe penetration.
EN ISO 12153: Rp0.2 400 MPa Suitable for high-quality joint welding of nickel-based alloys,
T Ni 6082 R M21 3 1.2
Rm 650 MPa TÜV (10298.), CE high temperature and creep-resistant materials, heat- and
1.6 cold-resistant materials, as well as low-alloy, difficult-to-weld
A5 39 %
AWS A5.34: Av 135 J steels and dissimilar joints. Also for ferrite-austenite connections
ENiCr3T0-4 110 J…-196 °C at operating temperatures ≥ +300 °C or where post weld heat
treatments are required.
Suitable in pressure tank construction for -196 °C up to +550 °C,
otherwise scaling resistant up to +1,200 °C (sulphur-free
atmospheres).
Nickel base rutile/basic flux cored wire mainly designed for flat
and horizontal welding position. Easy handling and high
deposition rate of this wire are leading to high productivity with
brilliant welding properties. It produces self detaching slag,
Heat treatment: almost spatter and weld oxidation-free welding, fine bead
Thermanit TG Nicro 82
untreated, as welded appearance with good sidewall wetting and secure penetration.
EN ISO 12153: Rp0.2 360 MPa Suitable for high-quality welds of nickel-base alloys, high
T Ni 6082 R M 3 1.2
Rm 600 MPa – temperature and creep resistant steels, heat-resistant, cryogenic
1.6 materials, difficult-to-weld steels and mixed structures.
A5 30 %
AWS A5.34: Av 110 J Furthermore it is useable for ferrite austenite joint welding at
ENiCr3T0-4 80 J…-196 °C service temperatures above 300 °C or with post weld heat
treatment.
This wire is designed for applications in pressure vessel
constructions for temperatures from -196 °C up to 550 °C. It is
resistant to scaling up to 1,200 °C (sulfur free atmosphere).
Flux-cored wire for high-quality joint welds of high Mo-alloy,

BÖHLER NIBAS 625 PW-FD Heat treatment: nickel-based alloys (e.g. alloy 625 and alloy 825) as well as
untreated, as welded CrNiMo steels with a high Mo content (e.g. 6 % Mo steels). In
EN ISO 12153: Rp0.2 500 MPa addition, this type is also suitable for high temperature and
T Ni 6625 P M21 2 Rm 740 MPa 1.2 TÜV (11223.), CE creep-resistant steels, heat- and cold-resistant materials,
A5 40 % dissimilar joints and low-alloy, difficult-to-weld steels.
AWS A5.34: Av 90 J Suitable in pressure tank construction for -196 °C up to +550 °C,
ENiCrMo3T1-4 80 J…-196 °C otherwise scaling resistant up to +1,200 °C (sulphur-free
atmosphere).
22
TIG RODS, UNALLOYED AND LOW-ALLOYED
Standard AWS
Heat treatment:
BÖHLER EML 5 untreated, as welded The GTAW welding rod is suitable for thin-walled plate and pipe
EN ISO 636-A: Re 520 MPa 1.6 as well as root pass welds. The low Si content makes this
TÜV (1096.), welding rod especially suitable for joint welds that are
W 46 5 W2Si Rm 620 MPa 2.0
DB (42.014.02), subjected to enamelling or galvanising.
A5 26 % 2.4
Statoil, CE
AWS A5.18: Av 220 J 3.0 BÖHLER EML 5 can be used in sour gas applications (HIC-Test
ER70S-3 200 J…-20 °C acc. NACE TM-02-84) as well.
90 J…-50 °C
Heat treatment:
Union I 52 untreated, as welded
EN ISO 636-A: Shielding gas: I1 1.6 GTAW solid rod and wire for the welding with argon.
TÜV (1656.),
W 42 5 W3Si1 Re 440 MPa 2.0
DB (42.132.11), Typical fields of use: boiler, tank and pipeline constructions and
Rm 560 MPa 2.4
DNV apparatus engineering.
AWS A5.18: A5 25 % 3.0
ER70S-6 Av 130 J
50 J…-50 °C
1.5
Union 37 2.0
2.5
EN 12536: 3.0 Gas welding rod for unalloyed structual steels up to a yield
Ol – DB (70.132.01)
4.0 strength of 235 MPa. Liquide weld pool.
5.0
AWS A5.3: R45 6.0
8.0
BÖHLER Ni 1-IG Heat treatment:

W3Ni1 Rp0.2 500 MPa Ni-alloyed GTAW rod for welding of offshore pipe work and
2.0 similar high integrity applications.
W 46 5 W3Ni1 Rm 600 MPa –
2.4
A5 25 % High impact properties down to -50 °C.
AWS A5.28: Av 150 J
ER80S-Ni1 (mod.) ≥47 J…-50 °C
Heat treatment:
Union I 1.2 Ni untreated, as welded
Shielding gas: I1 TÜV (0513.), Ni alloyed welding rod / wire.
EN ISO 636-A: 2.0
W 46 6 W3Ni1 Re 470 MPa DB (42.132.49) Good flow characteristics in out of position welding.
2.5
Rm 600 MPa KTA 1408.1 Very good impact toughness of weld metal at low tempera-
3.0
AWS A5.28: A5 25 % (8012), DNV tures. Tested according to KTA 1408.
ER80S-G Av 150 J
47 J…-60 °C
BÖHLER 2.5 Ni-IG Heat treatment:

EN ISO 636-A: Re 510 MPa A 2.5 % Ni-alloyed GTAW welding rod, copper-coated, for
W2Ni2 2.0 TÜV (01081.), welding of cold-resistant, fine-grained constructional steels
Rm 600 MPa
W 46 8 W2Ni2 2.4 BV, GL, Statoil, and alloyed steels.
A5 26 %
3.0 SEPROZ, CE
Av 280 J Low temperature toughness down to -80 °C.
AWS A5.28: 80 J…-60 °C
ER80S-Ni2 ≥47 J…-80 °C
BÖHLER DMO-IG
Heat treatment:
EN ISO 21952-A: GTAW welding rod, copper-coated, for welding in the
W MoSi 1.6 construction of boilers, pressure tanks, pipelines, cranes and
Re 530 MPa DB (42.014.09), steel construction for steelwork. High-quality, very tough and
EN ISO 636-A: 2.0
Rm 650 MPa KTA 1408.1, BV, crack-resistant weld metal, resistant to ageing.
W2Mo (for rod) 2.4
A5 26 % DNV, CRS, CE,
3.0 Approved for long-term use at operating temperatures from
Av 200 J NAKS
AWS A5.28: -30 °C to +550 °C.
80 J…-30 °C
ER70S-A1 (ER80S-G)
T I G rods , unalloyed and low - alloyed 23

TIG RODS, UNALLOYED AND LOW-ALLOYED
Standard AWS
GTAW welding rod, copper-coated, for welding in the

BÖHLER DCMS-IG Heat treatment: construction of boilers, pressure tanks, pipelines, as well as for
annealed 680 °C/2 h 1.6 welding work on quenched and tempered or case-hardened
EN ISO 21952-A: TÜV (0727.),
Re 440 MPa 2.0 steels.
W CrMo1Si SEPROZ, CE,
NAKS
ER80S-G, ER80S-B2 (mod.) Av 250 J +570 °C. Suitable for step-cooling applications
(Bruscato ≤ 15 ppm).
BÖHLER CM 2-IG Heat treatment: GTAW welding rod, copper-coated, for welding in the
EN ISO 21952-A: annealed 720 °C/2 h 1.6 construction of boiler, vessels and tube steels, as well as in the
W CrMo2Si Re 470 MPa 2.0 TÜV (1564.), petroleum processing industry, e.g. in cracking plants.
Rm 600 MPa 2.4 SEPROZ, CE Preferred for 10CrMo9-10.
ER90S-G, ER90S-B3 (mod.) Av 190 J +600 °C.
24
TIG RODS, HIGH ALLOYED
Standard AWS
BÖHLER C 9 MV-IG Heat treatment: GTAW welding rod for creep-resistant, quenched and
annealed 760 °C/2 h tempered 9-12 % chrome steels, especially T91 and P91 steels
EN ISO 21952-A: 2.0 in turbine and boiler fabrication as well as in the chemical
Rp0.2 640 MPa TÜV (07106.), CE,
2.4 industry.
Rm 760 MPa NAKS
W CrMo91 3.0
A5 19 % Approved for long-term use at operating temperatures to
AWS A5.28: ER90S-B9 Av 150 J +650 °C.

EN ISO 21952-A: annealed 760 °C/2 h 1.6 Creep resistant TIG rod, resistant to scaling up to 600 °C.
W CrMo91 Rp0.2 530 MPa 2.0 Suited for applications with quenched and tempered 9 % Cr
TÜV (6166.)
Rm 620 MPa 2.4 steels, particularly for matching creep resistant base metal
AWS A5.28: A5 17% 3.2 T91 / P91 according to ASTM.
ER90S-B9 Av 50 J

EN ISO 21952-A: annealed 760 °C/≥2 h 1.6
Creep resistant. Suited for joining and surfacing applications
WZ CrMoWVNb 9 0.5 1.5 Rp0.2 560 MPa 2.0
TÜV (9290.) with matching creep resistant resistant base metal P92
Rm 720 MPa 2.4 according to ASTM A 335.
AWS A5.28: A5 15 % 3.2
ER90S-G [ER90S-B9(mod.)] Av 41 J
BÖHLER EAS 2-IG Heat treatment:

Application in all industry branches where identical steel types
untreated, as welded TÜV (00145),
EN ISO 14343-A: 1.6 are welded, including higher-carbon varieties, as well as ferritic
Rp0.2 400 MPa DB (43.014.08), 13 % chrome steels, e.g. in the construction of chemical
W 19 9 L 2.0
Rm 550 MPa DNV, GL, apparatus and storage tanks, in the chemical, pharmaceutical
2.4
A5 38 % SEPROZ, CE, and cellulose industries, among many others.
AWS A5.9: 3.0
Av 150 J NAKS
ER308L Suitable for cryogenic applications down to -269 °C.
75 J… -269 °C
BÖHLER EAS 4 M-IG Heat treatment: Application in all industry branches where identical steel types
untreated, as welded TÜV (00149.), are welded, including higher-carbon varieties, as well as ferritic
EN ISO 14343-A: 1.6 13 % chrome steels, e.g. in the construction of chemical
Rp0.2 470 MPa DB (43.014.12),
W 19 12 3 L 2.0 apparatus and storage tanks, in the chemical and pharmaceu-
Rm 610 MPa DNV, GL,
2.4 tical industries, for the manufacturing of cellulose, artificial silk
A5 38 % SEPROZ, CE,
AWS A5.9: 3.0 and textiles, among many other branches.
Av 140 J NAKS
ER316L ≥32 J…-196 °C Low temperature service down to -196 °C.
BÖHLER SAS 2-IG Heat treatment: Application in all industry branches where identical steel types
untreated, as welded are welded, as well as ferritic 13 % chrome steels, e.g. in the
EN ISO 14343-A: 1.6 construction of chemical apparatus and storage tanks, in
Rp0.2 490 MPa TÜV (00142.), GL,
W 19 9 Nb 2.0 textile and cellulose manufacturing, dyework factories, among
2.4 many others.
A5 35 % CE, NAKS
AWS A5.9: 3.0
Av 140 J Low temperature service down to -196 °C and intergranular
ER347 ≥32 J…-196 °C corrosion resistant up to +400 °C.
BÖHLER SAS 4-IG Heat treatment:

1.0 Application in all industry branches where identical steel types
EN ISO 14343-A: 1.2 are welded, as well as ferritic 13 % chrome steels.
Rp0.2 520 MPa KTA 1408.1,
W 19 12 3 Nb 1.6 Also used in the construction of chemical apparatus and
Rm 700 MPa DB (43.014.03),
2.0 storage tanks, textile and cellulose manufacturing, dyework
A5 35 % GL, SEPROZ, CE,
AWS A5.9: 2.4 factories, food and beverage production, synthetic resin
Av 120 J NAKS
ER318 3.0 plants, among many others.
≥32 J…-120 °C
BÖHLER CN 22/9 N-IG Heat treatment:

GTAW welding rod for welding ferritic-austenitic duplex steels.
EN ISO 14343-A: untreated, as welded 1.6
TÜV (04484.), In addition to improved strength and toughness characteris-
W 22 9 3 N L Rp0.2 600 MPa 2.0
ABS, DNV, GL, tics, a purposeful adjustment of the composition also gives the
Rm 800 MPa 2.4 weld metal excellent resistance to stress corrosion cracking and
LR, Statoil, CE
AWS A5.9: A5 33 % 3.2 pitting.
ER2209 Av 150 J
T I G rods , high alloyed 25

Standard AWS
Avesta 2507/P100 rutile is designed for welding super duplex

steels such as 2507/1.4410.
Avesta 2507/P100 Heat treatment:
untreated, as welded 1.2 The weldability of duplex and super duplex steels is excellent
EN ISO 14343: but the welding should be adapted to the base material,
Rp0.2 700 MPa 1.6
W 25 9 4 N L considering fluidity, joint design, heat input etc.
Rm 900 MPa 2.0 –
A5 26 % 2.4 Corrosion resistance:
AWS A5.9: Av 80 J 3.2 Very good resistance to pitting and stress corrosion cracking in
ER2594 45 J…-46 °C chloride containing environments. PREN >40. Meets the
corrosion test requirements per ASTM G48 Methods A, B, E
(40 °C).

Heat treatment: temperature stainless steel Outokumpu 253 MA, used for
untreated, as welded 1.2 furnaces, combustion chambers and burners. Both the steel
Avesta 253MA Rp0.2 535 MPa 1.6 and filler metal offers excellent resistance to oxidation up to
EN ISO 14343-A: Rm 725 MPa 2.0 – 1,100 °C. The chemical composition of Avesta 253 MA is
G 21 10 N A5 37 % 2.4 balanced to give a crack resistant weld metal. The steel often
Av 60 J 3.2 forms a rather thick oxide in welding or hot rolling and oxidized
Hardness 210 Brinell plates and welds must be brushed or ground clean before
welding.
BÖHLER A 7 CN-IG Heat treatment: GTAW welding rod for welding of dissimilar joints or diffi-
untreated, as welded TÜV (00023.), cult-to-weld steels and 14 %-Mn steels.
EN ISO 14343-A: Rp0.2 460 MPa 1.6 DNV, GL, Characteristics of weld metal: Cold-work hardening ability, very
W 18 8 Mn Rm 650 MPa 2.0 DB (43.014.28), good resistance to cavity formation, crack resistant, thermal
A5 38 % 2.4 CE, NAKS, shock resistant, scaling resistant up to 850 °C, impervious to
AWS A5.9: Av 120 J VG 95132 sigma-phase embrittlement above +500 °C. Service tempera-
ER307 (mod.) ≥32 J…-110 °C tures down to -110 °C.
BÖHLER CN 23/12-IG Heat treatment:

EN ISO 14343-A: 1.6 GTAW welding rod with increased ferrite content (FN~16) in the
Rp0.2 440 MPa TÜV (4699.), GL, weld metal. High cracking resistance for difficult-to-weld
W 23 12 L 2.0
Rm 580 MPa SEPROZ, DB materials, as well as for welding of dissimilar joints.
2.4
A5 34 % (43.014.29), CE
AWS A5.9: 3.2 Suitable for service temperatures from -120 °C up to +300 °C.
Av 150 J
ER309L ≥32 J…-120 °C
BÖHLER FFB-IG Heat treatment:

GTAW welding rod for heat-resistant rolled, forged and cast
EN ISO 14343-A: steels of identical type, e.g. in annealing and hardening shops,
Rp0.2 420 MPa 1.6 in steam boiler construction, in the petroleum and ceramic
W 25 20 Mn Rm 630 MPa 2.0 SEPROZ industries. Fully austenitic weld metal. Preferred in the case of
A5 33 % 2.4 aggressive oxidizing, nitrogen-containing or low-oxygen gases.
AWS A5.9: Av 85 J
ER310 (mod.) Scaling resistant up to +1,200°C.
≥32 J…-196 °C
BÖHLER FA-IG Heat treatment: GTAW rod for gas-shielded welding of heat resisting,
untreated, as welded analogous or similar steels. Ferritic- austenitic deposit. The low
EN ISO 14343-A: Rp0.2 540 MPa Ni-content renders this filler metal especially recommendable
W 25 4 2.4 – for applications involving the attack of sulphurous oxidizing or
Rm 710 MPa
A5 22 % reducing combustion gases.
– Av 70 J Scaling resistance up to + 1,100 °C.
Heat treatment:
Thermanit 35/45 NB untreated Resistant to scaling up to 1,180 °C.
2.0
Rp0.2 450 MPa
EN ISO 18274: 2.4 – For joining and surfacing work on matching/similar heat
Rm 550 MPa
S Ni Z (NiCr36Fe15Nb0.8) 3.2 resistant cast steel grades
A5 –
Av –
Thermanit Nicro 82 Heat treatment: Nickel base, stainless TIG rod; heat resistant and creep
EN ISO 18274: untreated, as welded 1.6 resistant. Cold toughness down to -269 °C. For welding of
S Ni 6082 (NiCr20Mn3Nb) Rp0.2 400 MPa 2.0 TÜV (1703.), austenitic-ferritic joints as well as for joining or cladding of heat
Rm 620 MPa 2.4 DB (43.132.11) resistant Cr and CrNi steels and Nickel base alloys.
AWS A5.14: A5 35 % 3.2 Temperature limits: 500 °C in sulphureous atmospheres, 800 °C
ERNiCr-3 Av 150 J max. for fully stressed welds. Resistant to scaling up to 1,000 °C.
26
Standard AWS
Nickel base, stainless TIG rod; high resistance to corrosive

environments. Resistant to stress corrosion cracking. Resistant
EN ISO 18274: 1.6 to scaling up to 1,100 °C. Temperature limit: 500 °C max. in
Rp0.2 460 MPa TÜV (3464.), sulphureous atmospheres. High temperature resistant up to
S Ni 6625 (NiCr22Mo9Nb) 2.0
Rm 740 MPa DB (43.132.25), 1,000 °C. Cold toughness down to -196 °C.
2.4
A5 35 % DNV
AWS A5.14: 3.2 Suitable for joining or cladding of matching/similar corrosion
Av 120 J
ERNiCrMo-3 resistant steels, heat or creep resistant steels and alloys. Also
100 J…-196 °C for joining of cryogenic austenitic CrNi(N) steels or cast steels.

Resistant to scaling up to 1,100 °C, high temperature resistant
EN ISO 18274: untreated up to 1,000 °C. High resistance to hot gases in oxidizing resp.
S Ni 6617 (NiCr22Co12Mo9) Rp0.2 450 MPa 2.0 carburizing atmospheres.
TÜV (06845.)
Rm 700 MPa 2.4
For joining and surfacing applications with matching and
AWS A5.14: A5 30 %
similar heat resistant steels and alloys.
ERNiCrCoMo-1 Av 60 J
Thermanit NiMo C 24 Heat treatment:

Nickel based alloy. High corrosion resistance in reducing and,
EN ISO 18274: untreated 1.6 above all, in oxidzing environments. For joining and surfacing
S Ni 6059 (NiCr23Mo16) Rp0.2 450 MPa 2.0 TÜV (6462.), with matching and similar alloys and cast alloys.
Rm 700 MPa 2.4 GL (NiCr23Mo16)
For welding the cladded side of plates of matching and similar
AWS A5.14: A5 35 % 3.2
alloys.
ERNiCrMo-13 Av 120 J
T I G rods , high alloyed 27

SOLID WIRE, UNALLOYED AND LOW-ALLOYED
Standard AWS
BÖHLER EMK 6 Heat treatment:

EN ISO 14341-A: TÜV (3036.),
Shielding gas: M21 0.8
G 42 4 M21 3Si1 DB (42.014.11), Universally applicable copper-coated solid wire with a
Re 440 MPa 1.0
G 42 4 C1 3Si1 ABS, CWB, DNV, practically spatter-free metal transfer for either CO2 or gas
Rm 560 MPa 1.2 mixtures.
GL, LR, LTSS,
A5 30 % 1.6
AWS A5.18: SEPROZ, CE
Av 160 J
ER70S-6 ≥47 J…-40 °C
BÖHLER EMK 8 Heat treatment:

EN ISO 14341-A: TÜV (3038.),
Shielding gas: M21 Copper-coated solid wire with universal application in storage
G 46 4 M21 4Si1 0.8 DB (42.014.05), tanks, and for boiler and structural work.
Re 480 MPa
G 46 4 C1 4Si1 1.0 ABS, DNV, GL,
Rm 620 MPa Practically spatter-free metal transfer using either gas mixtures
1.2 LR, SEPROZ, CE,
A5 26 % or CO2.
AWS A5.18: NAKS
Av 150 J
ER70S-6 ≥47 J…-40 °C
Metal-cored high-efficiency wire for semi-automatic and fully

automatic joint welding of unalloyed and fine-grained
constructional steels and service temperatures from -20 °C to
BÖHLER HL 46-MC Heat treatment: +450 °C. Very high metal recovery between 93 and 97% and
untreated, as welded deposition rate up to 9 kg/hr. Steady spray arc-like droplet
EN ISO 17632-A: TÜV (12542.),
Re 490 MPa transfer with minimal spatter formation. Good penetration,
T 46 2 M M 1 H5 DB (42.014.43),
Rm 590 MPa high resistance to porosity, good wetting behaviour as well as
DNV, GL, LR, BV, low hydrogen contents (≤ 5 ml/100 g deposit) are further
A5 25 %
AWS A5.18: CE quality features of this flux cored wire. Ideal for horizontal and
Av 110 J
E70C-6MH4 50 J…-20 °C flat fillet welds. Compared to solid wires 20 % higher
productivity can be achieved. This wire is designed for
minimum oxide residues permit the welding of multi passes
without the need for inter-run cleaning.
Heat treatment:
Shielding gas: CO2
Re 450 MPa
Union K 56 Rm 550 MPa
GMAW solid wire electrode for welding unalloyed and low alloy
A5 25 %
EN ISO 14341-A: steels with CO2 or gas mixture.
Av 90 J 0.8 TÜV (0376.),
G 46 2 C1 4Si1 / 47 J…-20 °C 1.0 DB (42.132.01), Low spatter transfer in short and spray arc range. High arc
G 46 4 M21 4Si1 1.2 ABS, BV, GL, LR, stability also at high welding current amperage. Large
application range; specially suited for steels of higher strength
Shielding gas: M21 1.6 DNV
AWS A5.18: in boiler and pipeline construction, shipbuilding, vehicle
Re 480 MPa
ER70S-6 manufacturing and structural engineering.
Rm 580 MPa
A5 24 %
Av 95 J
65 J…-20 °C
47 J…-40 °C
Heat treatment:
Shielding gas: M21
BÖHLER SG 2 Re 420 MPa
Rm 500-640 MPa GMAW solid wire electrode for welding unalloyed and low alloy
EN ISO 14341-A: A5 20 % 0.8
TÜV (3640.), steels with gas mixtures (M1 – M3).
G 38 2 C1 3Si1 / Av 120 J 1.0
G 42 3 M21 3Si1 DB (42.132.15), Low spatter transfer in the short and spray arc range.
47 J…-20 °C 1.2
GL Used in boiler construction, shipbuilding, structural engineer-
1.6
AWS A5.18: Shielding gas: CO2 ing and vehicle manufacturing.
ER70S-6 Re 380 MPa
Rm 470-600 MPa
A5 20 %
Av 47 J
28
Standard AWS
Heat treatment:
Union MV 70 untreated, as welded
EN ISO 17632-A: Shielding gas: M21
TÜV (11076.),
T 46 6 M M 1 H5 / Rp0.2 460 MPa Union MV 70 is a high-efficiency seamless copper coated wire,
1.2 DB (42.132.33),
T 42 5 M C 1 H5 Rm 560 MPa with metal powder filling for all position welding with mixed gas
1.6 ABS, DNV, GL, M21, M31 and C1 according to EN ISO 14175.
A5 24 %
LR, BV
AWS A5.18: Av 140 J
E70C-6MH4 / E70C-6CH4 80 J…-20 °C
47 J…-60 °C
BÖHLER NiCu 1-IG Heat treatment:

EN ISO 14341-A: untreated, as welded Ni-Cu alloyed wire, copper-coated, for metal/gas-shielded arc
G 42 4 M21 Z3Ni1Cu Rp0.2 500 MPa welding on weather-resistant steels, constructional steels and
1.0 DB (42.014.08), special steels.
G 42 4 C1 Z3Ni1Cu Rm 580 MPa
1.2 CE
A5 26 % Due to the copper alloying, the weld metal features higher
AWS A5.28: Av 130 J resistance to atmospheric corrosion.
ER80S-G ≥47 J…-40 °C
BÖHLER alform® 700-IG Heat treatment:

EN ISO 16834-A: Medium alloyed solid wire for gas metal arc welding of
Rp0.2 790 MPa
G 79 5 M21 Mn4Ni1.5CrMo 1.0 quenched and tempered fine grained steels. Optimized and
Rm 880 MPa NAKS
1.2 proofed welding results can be expected with the appropriate
A5 ≥16% steel alform® 700 M.
AWS A5.28: Av ≥90 J
ER110S-G ≥47 J…-50 °C
BÖHLER X 70-IG Heat treatment:

EN ISO 16834-A: untreated, as welded TÜV (5547.),
Copper-coated solid wire for welding of high-strength,
G Mn3Ni1CrMo Rp0.2 800 MPa DB (42.014.19), quenched and tempered fine-grained constructional steels
1.0
G 69 5 M21 Mn3Ni1CrMo Rm 900 MPa GL, SEPROZ, CE, with a minimum yield strength of 690 MPa.
1.2
A5 19 % ABS, BV, DNV,
Good low temperature impact strength down to -50 °C.
AWS A5.28: Av 190 J LR, RMR
ER110S-G ≥47 J…-50 °C
Heat treatment:
Shielding gas: CO2
Rp0.2 680 MPa
Union NiMoCr Rm 740 MPa Medium alloy solid wire electrode for shielded arc welding of
A5 18 % quenched and tempered and thermomechanically treated fine
EN ISO 16834-A: TÜV (2760.), grained structural steels; for joint welding of wear resistant
Av 80 J 0.8
G 69 6 M21 Mn4Ni1.5CrMo DB (42.132.08), steels.
47 J…-40 °C 1.0
ABS, DNV, BV,
1.2 For use with CO2 and gas mixture. Outstanding toughnesss of
AWS A5.28: GL, LR
Shielding gas: M21 the weld metal at low temperatures. For use in crane and
ER100S-G Rp0.2 720 MPa vehicle manufacturing.
Rm 780 MPa
A5 16 %
Av 100 J
47 J…-60 °C
BÖHLER alform® 900-IG Heat treatment:

EN ISO 16834-A: untreated, as welded Medium alloyed solid wire for gas metal arc welding of
G 89 6 M21 Mn4Ni2CrMo Rp0.2 890 MPa 1.0 quenched and tempered fine grained steels. Optimized and
–
Rm 950 MPa 1.2 proofed welding results can be expected with the appropriate
AWS A5.28: A5 ≥15 % steel alform® 900 M x-treme.
ER120S-G Av ≥47 J…-60 °C
Union X 90 Heat treatment:

Medium alloy solid wire electrode for shielded arc welding of
EN ISO 16834-A: quenched and tempered fine grained structural steels.
Rp0.2 890 MPa Outstandingly tough weld metal at low temperatures when
G 89 6 M21 Mn4Ni2CrMo 1.0 TÜV (7675.),
Rm 950 MPa deposited with gas mixture.
1.2 DB (42.132.12)
A5 15%
AWS A5.28: Good resistance to cold cracking due to high purity of the wire
Av 90 J
ER120S-G surface. Used in crane and vehicle manufacture.
47 J…-60°C
S olid wire , unalloyed and low - alloyed 29

Standard AWS
BÖHLER DMO-IG Heat treatment:

Solid wire, copper-coated, for welding in the construction of
EN ISO 21952-A: TÜV (0021.), boilers, pressure tanks, pipelines, cranes and steel construc-
Rp0.2 500 MPa 0.8 tion. High-quality, very tough and crack-resistant weld metal,
G MoSi DB (42.014.09),
Rm 600 MPa 1.0 resistant to ageing.
SEPROZ, CE,
A5 25 % 1.2
AWS A5.28: NAKS Low temperature toughness down to -40°C. Approved for
Av 150 J
ER70S-A1 (ER80S-G) long-term use at operating temperatures to +550°C.
≥47 J…-40 °C
BÖHLER DCMS-IG Heat treatment: Solid wire, copper-coated, for welding in the construction of
annealed 680 °C/2 h 0.8 boilers, pressure tanks, pipelines, as well as for welding work on
EN ISO 21952-A: TÜV (1091.),
Rp0.2 440 MPa 1.0 quenched and tempered or case-hardened steels.
G CrMo1Si DB (42.014.15),
SEPROZ, CE
ER80S-G / ER80S-B2 (mod.) Av 150 J +570°C.
BÖHLER CM 2-IG Heat treatment: Solid wire, copper-coated, for welding in the construction of
EN ISO 21952-A: annealed 720 °C/2 h TÜV (1085.), boilers, vessels plates and tube steels, as well as in the
0.8 petroleum processing industry, e.g. in cracking plants.
G CrMo2Si Rp0.2 440 MPa DB (42.014.39),
1.0 Preferred for 10CrMo9-10.
Rm 580 MPa SEPROZ,
1.2
AWS A5.28: A5 23 % CE Approved for long-term use at operating temperatures to
ER90S-G / ER90S-B3 (mod.) Av 170 J +600°C.
30
SOLID WIRE, HIGH ALLOYED
Standard AWS
BÖHLER C 9 MV-IG Heat treatment: Solid wire electrode for creep-resistant, quenched and
EN ISO 21952-A: annealed 760 °C/2 h tempered 9-12 % chrome steels, especially T91 and P91 steels
G CrMo91 Rp0.2 620 MPa 1.0 in turbine and boiler fabrication as well as in the chemical
– industry.
Rm 760 MPa 1.2
AWS A5.28: A5 18 % Approved for long-term use at operating temperatures to
ER90S-B9 Av 80 J +650 °C.
BÖHLER C 9 MV-MC Heat treatment:

EN ISO 17634-B: annealed 760 °C/3 h
Metal cored wire for creep-resistant, quenched and tempered
TS 69T15-1G-9C1MV Rp0.2 650 MPa
1.2 – 9-12% chrome steels, especially T91 and P91 steels in turbine
Rm 760 MPa and boiler construction as well as in the chemical industry.
AWS A5.28: A5 18 %
E90C-B9 Av 55 J

EN ISO 21952-A: annealed 760 °C/2 h Creep resistant GMAW wire, resistant to scaling up to 600 °C.
G CrMo91 Rp0.2 520 MPa 1.0 Suited for joining and surfacinig applications with quenched
–
Rm 620 MPa 1.2 and tempered 9 % Cr steels, particularly for matching creep
AWS A5.28: A5 16 % resistant base metal T91 / P91 according to ASTM.
ER90S-B9 Av 50 J
Brinell-Hardness HB:
untreated, as
welded* 150
annealed** 130
BÖHLER CAT 430L Cb-IG Special GMAW solid wire for catalytic converters as well as
*untreated, exhaust silencers, mufflers, manifolds, and manifold elbows of
EN ISO 14343-A:
as welded, analogous or similar materials.
G Z18 L Nb 1.0 –
shielding gas Resists scaling up to +900 °C. Outstanding feeding
AWS A5.9: Ar + 8-10 % CO2 characteristics.
ER430 (mod.) Very good welding and flow characteristics.
** annealed,
760 °C/2 h,
shielding gas
Ar + 8-10 % CO2
Brinell-Hardness HB:
untreated,
as welded* 150
annealed** 130
BÖHLER CAT 430L CbTi-IG Special GMAW solid wire for joint welding and surfacing of
* untreated, exhaust systems. For analogous or similar materials. Double
EN ISO 14343-A:
as welded, 1.0 stabilized (Nb + Ti) with minimum affection to grain growth.
G ZCr 18 NbTi L –
shielding gas 1.2 Resists scaling up to +900 °C. Outstanding feeding
AWS A5.9: Ar + 0.5-5 % CO2 characteristics.
ER430Nb (mod.) Very good welding and flow characteristics.
** annealed,
760 °C/2 h,
shielding gas
Ar + 0.5-5 % CO2
Stainless; resistant to intercrystalline corrosion and wet

Thermanit JE 308L Si Heat treatment: corrosion up to 350 °C. Corrosion-resistance similar to
untreated, as welded matching low-carbon and stabilized austenitic 18/8 CrNi(N)
EN ISO 14343-A: Rp0.2 350 MPa 1.0 TÜV (0555.), steels/cast steel grades. Cold toughness down to -196 °C. For
G 19 9 L Si Rm 570 MPa 1.2 DB(43.132.08), joining and surfacing applications with matching and similar
A5 35 % 1.6 DVN - stabilized and non-stabilized - austenitic CrNi(N) and
AWS A5.9: Av 75 J CrNiMo(N) steels/cast steel grades. For joining and surfacing
ER308LSi 35 J…-196 °C work on cryogenic matching/similar austentic CrNi(N) steels/
cast steels grades.
Thermanit GE 316L Si Stainless; resistant to intercrystalline corrosion and wet

Heat treatment:
corrosion up to 400 °C. Corrosion-resistance similar to
EN ISO 14343-A: untreated, as welded 0.8 TÜV (0489.), matching low-carbon and stabilized austenitic 18/8 CrNiMo
G 19 12 3 L Si Rp0.2 380 MPa 1.0 DB (43.132.10), steels/cast steel grades.
Rm 560 MPa 1.2 LR, CWB, GL,
For joining and surfacing application with matching and similar
AWS A5.9: A5 35 % 1.6 DNV
– non-stabilized – austenitic CrNi(N) and CrNiMo(N) steels and
ER316LSi Av 70 J
cast steel grades.
S olid wire , high alloyed 31

Standard AWS
Application in all industry branches where identical steel types

BÖHLER SAS 2-IG (Si) Heat treatment:
are welded, including higher-carbon varieties, as well as ferritic
EN ISO 14343-A: 13 % chrome steels, e.g. in the construction of chemical
Rp0.2 460 MPa 0.8 TÜV (00025.), GL, apparatus and storage tanks, in the chemical, pharmaceutical
G 19 9 Nb Si Rm 630 MPa 1.0 LTSS, SEPROZ, and cellulose industries, among many others. Excellent gliding
A5 33 % 1.2 CE, NAKS ability and feed characteristics.
AWS A5.9: Av 110 J
ER347Si Low temperature service down to -196 °C and intergranular
≥32 J…-196 °C corrosion resistant up to +400 °C.
Solid wire for use in all industry branches where identical steel
BÖHLER SAS 4-IG (Si) Heat treatment:
types are welded, including higher-carbon varieties, as well as
EN ISO 14343-A: TÜV (03492.), ferritic 13 % chrome steels.
Rp0.2 490 MPa 0.8
G 19 12 3 Nb Si DB (43.014.04), Areas of application:
Rm 670 MPa 1.0
SEPROZ, CE, Construction of chemical apparatus and storage tanks, textile
A5 33 % 1.2
AWS A5.9: NAKS and cellulose manufacturing, dyework factories, food and
Av 100 J
ER318 (mod.) beverage production, synthetic resin plants, among many
≥32 J…-120 °C others.
BÖHLER CN 13/4-IG Heat treatment:

Solid wire for corrosion-resistant, martensitic and martensit-
EN ISO 14343-A: untreated, as welded ic-ferritic rolled, forged and cast steels of identical type.
G 13 4 Rp0.2 950 MPa TÜV (04110.),
1.2 Application in the construction of hydro turbines, compressors
Rm 1210 MPa SEPROZ, CE
and steam power stations. Resistant to water vapour, steam
AWS A5.9: A5 12 %
and sea water atmospheres.
ER410NiMo (mod.) Av 36 J
Metal cored wire for corrosion-resistant, soft martensitic and

BÖHLER CN 13/4-MC Heat treatment:
martensitic- ferritic rolled, forged and cast steels of identical
annealed 600 °C/2 h
EN ISO 17633-A: type. Application in the construction of hydro turbines and
Rp0.2 760 MPa compressors.
T 13 4 M M12 2 1.2
Rm 900 MPa SEPROZ
1.6 BÖHLER CN 13/4-MC exhibits very good toughness properties
A5 16 %
AWS A5.9: of the heat-treated weld metal, as well as a very low hydrogen
Av 65 J
EC410NiMo (mod.) content in the weld metal (under AWS conditions HD
60 J…-20 °C max. 4 ml/100 g) and excellent feeding characteristics.
BÖHLER CN 22/9 N-IG Heat treatment:

untreated, as welded Solid wire for welding ferritic-austenitic duplex steels. In
EN ISO 14343-A: TÜV (04483.),
Rp0.2 660 MPa addition to improved strength and toughness characteristics, a
G293NL 1.0 DB (43.014.26),
Rm 830 MPa purposeful adjustment of the composition also gives the weld
1.2 DNV, GL, Statoil, metal excellent resistance to stress corrosion cracking and
A5 28 %
AWS A5.9: SEPROZ, CE pitting.
Av 85 J
ER2209 ≥32 J…-40 °C
Avesta 2507/P100 is designed for welding super duplex steels

Avesta 2507/P100 Heat treatment: such as 2507, ASTM S32760, S32550 und S31260.
untreated, as welded 2507/P100 GMAW solid wire shows its best characteristics when
EN ISO 14343-A: 0.8 using impuls arc welding.
Rp0.2 600 MPa
G 25 9 4 N L 1.0
Rm 830 MPa – Corrosion resistance:
1.2
A5 27 % Very good resistance to pitting and stress corrosion cracking in
AWS A5.9: 1.6
Av 140 J chloride containing environments. PREN >40. Meets the
ER2594 100 J…-50 °C corrosion test requirements per ASTM G48 Methods A, B, E
(40 °C).
Avesta LDX 2101 is designed for welding the duplex stainless

steel Outokumpu LDX 2101®. LDX 2101 is a “lean duplex” steel
with excellent strength and medium corrosion resistance. The
steel is used in many various applications such as bridges,
Heat treatment: process equipment in desalination, pressure vessel in the pulp/
untreated, as welded paper industry and transport and storage tanks for chemicals.
Avesta LDX 2101 0.8 To ensure the right ferrite balance in the weld metal, Avesta
Rp0.2 520 MPa
1.0 LDX 2101 is over-alloyed with respect to nickel. Welding is
EN ISO 14343-A: Rm 710 MPa –
1.2 possible as well under short arc, spray arc or impuls arc. Using
G 23 7 N L A5 32 %
1.6 impuls arc, welding results both in flat and horizontal as well as
Av 150 J
110 J…-40 °C in vertical position are good.
Corrosion resistance:
Good resistance to general corrosion. Better resistance to
pitting, crevice corrosion and stress corrosion cracking than
1.4301/AISI 304.
32
Standard AWS

temperature stainless steel Outokumpu 253 MA, used for
furnaces, combustion chambers and burners. Both the steel
Heat treatment:
and filler metal offers excellent resistance to oxidation up to
1100 °C. The chemical composition of Avesta 253 MA is
Rp0.2 440 MPa 0.8 balanced to give a crack resistant weld metal. The steel often
Avesta 253MA Rm 680 MPa 1.0 – forms a rather thick oxide in welding or hot rolling and oxidized
A5 36 % 1.2 plates and welds must be brushed or ground clean before
Av 130 J welding.
Hardness 210 Brinell Corrosion resistance: Excellent resistance to high temperature
corrosion. Not intended for applications exposed to wet
corrosion.
Special solid wire for welding of dissimilar joints or diffi-

BÖHLER A 7 CN-IG Heat treatment:
cult-to-weld steels and 14 %-Mn steels. All-purpose filler metal
EN ISO 14343-A: 0.8 with many uses.
Rp0.2 430 MPa TÜV (00024.),
G 18 8 Mn 1.0 Characteristics of weld metal: Cold-work hardening ability, very
Rm 640 MPa DB (43.017.07),
1.2 good resistance to cavity formation, crack resistant, thermal
A5 36 % CE, GL, DNV
AWS A5.9: 1.6 shock resistant, scaling resistant up to 850 °C, impervious to
Av 110 J
ER307 (mod.) sigma-phase embrittlement above +500 °C. Service tempera-
≥32 J…-110 °C tures down to -110 °C.
Stainless; (wet corrosion up to 350 °C. Well suited for depositing

Thermanit 25/14 E-309L Si intermediate layers when welding cladded materials.
Heat treatment:
Favourably high Cr and Ni contents, low C content. For joining
EN ISO 14343-A: untreated, as welded unalloyed/low-alloy steels/cast steel grades or stainless heat
0.8
G 23 12 L Si Rp0.2 400 MPa resistant Cr steels/cast steel
1.0 GL, TÜV (12312.)
Rm 550 MPa
1.2 grades to austenitic steels/cast steel grades. For depositing
AWS A5.9: A5 30 %
intermediate layers when welding the side of plates clad with
ER309LSi Av 55 J
low-carbon – non stabilized or stabilized – austenitic
CrNiMo(N) austenitic metals.
Heat treatment: Metal cored wire for welding of dissimilar joints between
BÖHLER CN 23/12-MC
untreated, as welded high-alloy Cr and CrNi(Mo) steels and unalloyed or low-alloy
EN ISO 17633-A: Rp0.2 400 MPa steels.
T 23 12 L M M12 1 1.2
Rm 540 MPa – BÖHLER CN 23/12-MC features very good welding, wetting
1.6 and wire-feed characteristics, as well as high metallurgical
A5 32 %
AWS A5.9: Av 90 J reliability after mixing of different materials.
EC309L 70 J…-120 °C Suitable for service temperatures from -120 °C up to +300 °C.
BÖHLER CN 21/33 Mn-IG Heat treatment:

untreated, as welded Solid wire for joint welding and cladding of identical or similar
EN ISO 14343-A: Rp0.2 ≥400 MPa 1.0 type heat-resistant steels and steel casting grades.
G Z21 33 MnNb –
Rm ≥600 MPa 1.2 Typical alloys for the welding of pyrolysis furnance tubes in the
A5 ≥17 % petrochemical industry.
– Av ≥50 J
Solid wire for heat-resistant rolled, forged and cast steels of

BÖHLER FFB-IG Heat treatment: identical type, e.g. in annealing and hardening shops, in steam
EN ISO 14343-A: untreated, as welded boiler construction, in the petroleum and ceramic industries.
0.8
G 25 20 Mn Rp0.2 400 MPa Fully austenitic weld metal.
1.0 SEPROZ
Rm 620 MPa Preferred in the case of aggressive oxidizing, nitrogen-contain-
1.2
AWS A5.9: A5 38 % ing or low-oxygen gases.
ER310 (mod.) Av 95 J
Scaling resistant up to +1,200 °C.
Nickel based alloy; heat and creep resistant. Cold toughness

Thermanit Nicro 82 Heat treatment: down to -269 °C.
EN ISO 18274: 0.8 Good for welding austenitic-ferritic joints.
Rp0.2 380 MPa TÜV (3089.), DNV
S Ni 6082 (NiCr20Mn3Nb) 1.0 For welding of austenitic-ferritic joints as well as for joining or
Rm 620 MPa (NV 5 Ni), GL
1.2 cladding of heat resistant Cr and CrNi steels and Nickel base
A5 35 % (NiCr20Nb)
AWS A5.14: 1.6 alloys. Temperature limits: 500 °C in sulphureous atmospheres,
Av 90 J
ERNiCr-3 800 °C max. for fully stressed welds.
80 J…-196 °C
Resistant to scaling up to 1,000 °C.
S olid wire , high alloyed 33

Standard AWS
Nickel based alloy; high resistance to corrosive environment.

Resistant to stress corrosion cracking. Resistant to scaling up to
untreated
EN ISO 18274: 0.8 1,100 °C. Temperature limit: 500 °C max. in sulphureous
Rp0.2 460 MPa atmospheres. High temperature resistant up to 1,000 °C.
S Ni 6625 (NiCr22Mo9Nb) 1.0 TÜV (3462.),
Rm 740 MPa Cold toughness down to -196 °C.
1.2 DB (43.132.25)
A5 30 %
AWS A5.14: 1.6 Suitable for joining or cladding of matching/similar corrosion
Av 60 J
ERNiCrMo-3 resistant steels, heat or creep resistant steels and alloys. Also
40 J…-196 °C for joining of cryogenic austenitic CrNi(N) steels or cast steels.
Thermanit NiMo C 24 Heat treatment:

Nickel based alloy. High corrosion resistance in reducing and,
EN ISO 18274: untreated, as welded above all, in oxidizing environments. For joining and surfacing
1.0
S Ni 6059 (NiCr23Mo16) Rp0.2 420 MPa with matching and similar alloys and cast alloys.
1.2 TÜV (6461.)
Rm 700 MPa
1.6 For welding the cladded side of plates of matching and similar
AWS A5.14: A5 40 %
alloys.
ERNiCrMo-13 Av 60 J
34
WIRE/FLUX COMBINATION, UN- AND LOW-ALLOYED
Standard AWS
BÖHLER EMS 2 + BB 24 Heat treatment:

TÜV (7808.)
Wire/flux combination: untreated, as welded The SAW wire BÖHLER EMS 2 is universally applicable in
2.0 Wire: shipbuilding, steel construction as well as for boiler and
EN ISO 14171-A: Re 440 MPa
2.5 TÜV (02603.), storage tanks.
S 38 6 FB S2 Rm 520 MPa
3.0 KTA 1408.1,
A5 30 % It is also suitable for joint welds of standard and fine-grained
4.0 DB (52.014.03),
AWS A 5.17: Av 185 J constructional steels.
SEPROZ
F7A8-EM12K / F6P6-EM12K 90 J…-60 °C

TÜV (7811.)
Wire/flux combination: untreated, as welded The solid SAW wire BÖHLER EMS 3 is universally applicable in
Wire: shipbuilding, steel construction as well as for boiler and
EN ISO 14171-A: Rp0.2 455 MPa
S 42 4 FB S3 Rm 550 MPa
4.0 KTA 1408.1,
DB (52.014.04),
SEPROZ
F7A4-EH10K / F7P6-EH10K 70 J…-40 °C
Union S 2 + UV 420 TT Heat treatment:

Wire/flux combination: Rp0.2 400 MPa 2.0 General structural steels up to S355JR, boiler plates up to
EN ISO 14171-A: Rm 510 MPa 2.5 TÜV (3358.), P295GH, shipbuilding steels, pipe steels up to L360 and
S 35 4 FB S2 A5 26 % 3.0 DB (51.132.02) unalloyed boiler tubes, fine grained structural steels up to
Av 160 J 4.0 P355N, S355N.
AWS A 5.17: 100 J…-20 °C
F7A4-EM12 / F6P6-EM12 47 J…-60 °C

Wire/flux combination: Rp0.2 400 MPa General structural steels up to S355JR, boiler plates up to
EN ISO 14171-A: 3.0
Rm 510 MPa P355GH shipbuilding steels, pipe steels up to L360 and
S 38 4 FB S3 4.0 TÜV (1795.)
A5 26 % unalloyed boiler tubes, fine grained structural steels up to
5.0 P355N, S355N.
Av 160 J
AWS A 5.17: 100 J…-20 °C
F7A4-EH10K 47 J…-60 °C
Union S 3 Si + UV 418 TT Heat treatment:

Wire/flux combination: Rp0.2 460 MPa
EN ISO 14171-A: 2.5 TÜV (7276.), General structural steels and fine grained steels up to S460N,
Rm 550 MPa
S 46 6 FB S3Si 3.0 DB (51.132.05), P460N. Especially for offshore steels together with flux
A5 26 % UV 418TT.
4.0 DNV, GL, LR, BV
Av 160 J
AWS A 5.17: 120 J…-20 °C
F7A8-EH12K 47 J…-60 °C
BÖHLER Ni 2-UP + UV 421 TT Heat treatment:

Wire/flux combination for joint welding of cryogenic and
Wire/flux combination: untreated, as welded TÜV (11914.)
ageing resistance fine grained and Ni-alloyed steels. The flux
EN ISO 14171-A: Rp0.2 480 MPa Wire: react metallurgical neutral.
2.5
S 46 8 FB S2Ni2 Rm 580 MPa TÜV (2603.),
3.0 Excellent slag detachability, smooth beads, good wetting and
A5 22 % DB (52.014.10),
low hydrogen contents (≤ 5 ml/100 g) are further important
AWS A 5.23: Av 160 J KTA, SEPROZ
features.
F8A10-ENi2-Ni2 47 J…-80 °C
Union S 2 Ni 2,5 + UV 421 TT Heat treatment:

Wire/flux combination: Rp0.2 460 MPa TÜV (2213.),
EN ISO 14171-A: 2.5
Rm 560 MPa DB (51.132.06) Cryogenic fine grained steels up to S460NL, P460NL and
S 46 8 FB S2Ni2 3.0
A5 24 % ABS, BV, GL, LR, special structual steels e.g. 12Ni14G1.
4.0
Av 160 J DNV
AWS A 5.23: 120 J…-20 °C
F8A10-ENi2-Ni2 60 J…-60 °C
N = normalized, 920 °C/air SR = stress relieved, 580-620 °C A = annealed, 580-620 °C/air All values at test temperature +20 °C
SO = 60h 550°C + 40h 620 °C/air SR* = 750 °C/4 h, SR** = 760 °C/4 h A* = annealed, 670-720 °C
W ire / flux combination , un - and low - alloyed 35

Standard AWS

EN ISO 14171-A: Rm 560 MPa 3.0 For welding of cryogenic steels
S 46 8 FB S2Ni3 _
A5 25 % 4.0 e.g. 10Ni14, SA350G.LF3, SA 203 Gr. D.
Av 160 J
AWS A 5.23: 120 J…-20 °C
F8A15-ENi3-Ni3 47 J…-60 °C
Heat treatment:
Union S 3 NiMo + Rp0.2 560 MPa
UV 420 TTR / UV 420 TTR-W Rm 620 MPa
Wire/flux combination: A5 22 %
EN ISO 14171-A: Av 160 J 3.0
TÜV (1797.) Creep resistant fine grained steels.
S 50 6 FB S3Ni1,5Mo 4.0
Heat treatment: N+A
AWS A 5.23: Rp0.2 420 MPa
F9A8-EG-F1 Rm 540 MPa
A5 24 %
Av 120 J
Heat treatment:
Union S 3 NiMo 1 + Rp0.2 560 MPa
UV 420 TT Rm 620 MPa
Wire/flux combination: A5 20 % 2.0
EN ISO 14171-A: Av 160 J 2.5 For welding of reactor fine grained steels
TÜV (3020.)
S 50 6 FB S3Ni1Mo 3.0 e.g. 22NiMoCr37, 20 MnMo44, 20MnMoNi55, WB 36.
Heat treatment: SO 4.0
AWS A 5.23: Rp0.2 500 MPa
F9A8-EF3-F3 Rm 620 MPa
A5 24 %
Av 150 J
Heat treatment:
Rp0.2 690 MPa
Rm 780 MPa
Union S 3 NiMoCr + A5 17 %
UV 421 TT Av 120 J
60 J…-40 °C
Wire/flux combination: 2.0 TÜV (5063.),
47 J…-60 °C
EN ISO 26304-A: 2.4 DB (51.132.06),
Fine grained steels up to P690Q, S690QL1, S700MC.
S 69 6 FB SZ3Ni2,5CrMo 3.0 BV, WIWEB, GL,
Heat treatment: SR at
4.0 LR, DNV, ABS
580°C Rp0.2
AWS A 5.23: 690 MPa
A5 18 %
Av 100 J
60 J…-20 °C
47 J…-40 °C
Heat treatment:
Rp0.2 470 MPa
Union S 2 Mo + Rm 550 MPa
UV 420 TTR / UV 420 TTR-W A5 25 % 2.0
Mo alloyed steels and boiler plates of 16Mo3, fine grained
Wire/flux combination: EN Av 140 J 2.5
TÜV (3438.) steels up to S460N, P460N and similar pipeline steels like
ISO 14171-A: 3.0 StE 480 TM.
S 46 4 FB S2Mo Heat treatment: N+A 4.0
AWS A 5.23: F8A4-EA2-A3 Rp0.2 290 MPa
Rm 440 MPa
A5 26 %
Av 120 J
36
Standard AWS
Heat treatment:
Rp0.2 470 MPa
Union S 3 Mo + UV 420 TT Rm 550 MPa
A5 24 %
Wire/flux combination: EN 2.4
Av 140 J Mo alloyed steels and boiler plates of 16Mo3, fine grained
ISO 14171-A: 3.0 TÜV (1796.)
steels up to S460N, P460N.
S 46 4 FB S3Mo 4.0
Heat treatment: N+A
AWS A 5.23: F8A4-EA4-A4 Rp0.2 320 MPa
Rm 510 MPa
A5 26 %
Av 130 J
Union S 1 CrMo 2 +
UV 420 TTR / UV 420 TTR-W
Heat treatment: A*
Wire/flux combination: 2.0
Rp0.2 460 MPa
EN ISO 24589-A: 2.5
Rm 560 MPa – Creep resistant boiler steels e.g. 10CrMo9-10 or 12CrMo9-10
S S CrMo2 FB 3.0
A5 22 %
4.0
Av 140 J
AWS A 5.23:
F9P2-EB3R-B3R
Heat treatment: A*
Union S 2 CrMo + Rp0.2 470 MPa
A5 24 %
Av 140 J
EN ISO 24589-A: 2.5 CrMo alloyed boiler tubes and plates of 13CrMo4-5 and
TÜV (3439.)
S S CrMo 1 FB 3.0 similar steels.
Heat treatment: N+A
4.0
Rp0.2 330 MPa
AWS A 5.23: Rm 480 MPa
F8P2-EB2R-B2 A5 26 %
Av 120 J
Heat treatment:
Wire/flux combination: 740°C/4h
EN ISO 24598-A: Rp0.2 450 MPa 2.0
S S Z CrMo2VNb – 7CrMoVTiB10-10, T/P 24, P 23
Rm 590 MPa 2.4
A5 15 %
AWS A5.23: Av ≥47 J
EG
W ire / flux combination , un - and low - alloyed 37

WIRE/FLUX COMBINATION, HIGH ALLOYED
Standard AWS

TÜV (7808.)
Wire/flux combination: untreated, as welded The SAW wire BÖHLER EMS 2 is universally applicable in
2.0 Wire: shipbuilding, steel construction as well as for boiler and
EN ISO 14171-A: Re 440 MPa
S 38 6 FB S2 Rm 520 MPa
3.0 KTA 1408.1,
4.0 DB (52.014.03),
SEPROZ
F7A8-EM12K / F6P6-EM12K 90 J…-60 °C

TÜV (7811.)
Wire/flux combination: untreated, as welded The solid SAW wire BÖHLER EMS 3 is universally applicable in
Wire: shipbuilding, steel construction as well as for boiler and
EN ISO 14171-A: Rp0.2 455 MPa
S 42 4 FB S3 Rm 550 MPa
4.0 KTA 1408.1,
DB (52.014.04),
SEPROZ
F7A4-EH10K / F7P6-EH10K 70 J…-40 °C

Wire/flux combination: Rp0.2 400 MPa 2.0 General structural steels up to S355JR, boiler plates up to
EN ISO 14171-A: Rm 510 MPa 2.5 TÜV (3358.), P295GH, shipbuilding steels, pipe steels up to L360 and
S 35 4 FB S2 A5 26 % 3.0 DB (51.132.02) unalloyed boiler tubes, fine grained structural steels up to
Av 160 J 4.0 P355N, S355N.
AWS A 5.17: 100 J…-20 °C
F7A4-EM12 / F6P6-EM12 47 J…-60 °C

Wire/flux combination: Rp0.2 400 MPa General structural steels up to S355JR, boiler plates up to
EN ISO 14171-A: 3.0
Rm 510 MPa P355GH shipbuilding steels, pipe steels up to L360 and
S 38 4 FB S3 4.0 TÜV (1795.)
A5 26 % unalloyed boiler tubes, fine grained structural steels up to
5.0 P355N, S355N.
Av 160 J
AWS A 5.17: 100 J…-20 °C
F7A4-EH10K 47 J…-60 °C
Union S 3 Si + UV 418 TT Heat treatment:

EN ISO 14171-A: 2.5 TÜV (7276.), General structural steels and fine grained steels up to
Rm 550 MPa
S 46 6 FB S3Si 3.0 DB (51.132.05), S460N, P460N. Especially for offshore steels together with
A5 26 % flux UV 418 TT.
4.0 DNV, GL, LR, BV
Av 160 J
AWS A 5.17: 120 J…-20 °C
F7A8-EH12K 47 J…-60 °C
BÖHLER Ni 2-UP + UV 421 TT Heat treatment:

Wire/flux combination for joint welding of cryogenic and
Wire/flux combination: untreated, as welded TÜV (11914.)
ageing resistance fine grained and Ni-alloyed steels. The
EN ISO 14171-A: Rp0.2 480 MPa Wire: flux react metallurgical neutral.
2.5
S 46 8 FB S2Ni2 Rm 580 MPa TÜV (2603.),
3.0 Excellent slag detachability, smooth beads, good wetting
A5 22 % DB (52.014.10),
and low hydrogen contents (≤ 5 ml/100 g) are further
AWS A 5.23: Av 160 J KTA, SEPROZ
important features.
F8A10-ENi2-Ni2 47 J…-80 °C

Wire/flux combination: Rp0.2 460 MPa TÜV (2213.),
EN ISO 14171-A: 2.5
Rm 560 MPa DB (51.132.06) Cryogenic fine grained steels up to S460NL, P460NL and
S 46 8 FB S2Ni2 3.0
A5 24 % ABS, BV, GL, LR, special structual steels e.g. 12Ni14G1.
4.0
Av 160 J DNV
AWS A 5.23: 120 J…-20 °C
F8A10-ENi2-Ni2 60 J…-60 °C

EN ISO 14171-A: Rm 560 MPa 3.0 For welding of cryogenic steels
S 46 8 FB S2Ni3 _
A5 25 % 4.0 e.g. 10Ni14, SA350G.LF3, SA 203 Gr. D.
Av 160 J
AWS A 5.23: 120 J…-20 °C
F8A15-ENi3-Ni3 47 J…-60 °C
38
Standard AWS
Heat treatment:
Union S 3 NiMo + Rp0.2 560 MPa
EN ISO 14171-A: Av 160 J 3.0
TÜV (1797.) Creep resistant fine grained steels.
S 50 6 FB S3Ni1,5Mo 4.0
Heat treatment: N+A
AWS A 5.23: Rp0.2 420 MPa
A5 24 %
Av 120 J
Heat treatment:
Union S 3 NiMo 1 + UV 420 TT Rp0.2 560 MPa
Rm 620 MPa
EN ISO 14171-A: Av 160 J 2.5 For welding of reactor fine grained steels
S 50 6 FB S3Ni1Mo TÜV (3020.)
3.0 e.g. 22NiMoCr37, 20 MnMo44, 20MnMoNi55, WB 36.
Heat treatment: SO 4.0
AWS A 5.23: Rp0.2 500 MPa
F9A8-EF3-F3 Rm 620 MPa
A5 24 %
Av 150 J
Heat treatment:
Rp0.2 690 MPa
Rm 780 MPa
A5 17 %
Union S 3 NiMoCr + UV 421 TT Av 120 J
Wire/flux combination: 60 J…-40 °C
2.0 TÜV (5063.),
EN ISO 26304-A: 47 J…-60 °C
2.4 DB (51.132.06),
S 69 6 FB SZ3Ni2,5CrMo Fine grained steels up to P690Q, S690QL1, S700MC.
3.0 BV, WIWEB, GL,
Heat treatment:
4.0 LR, DNV, ABS
AWS A 5.23: SR at 580 °C
F11A8-EG-F6 Rp0.2 690 MPa
Rm 780 MPa
A5 18 %
Av 100 J
60 J…-20 °C
47 J…-40 °C
Heat treatment:
Union S 2 Mo + Rp0.2 470 MPa
Mo alloyed steels and boiler plates of 16Mo3, fine grained
EN ISO 14171-A: Av 140 J 2.5
TÜV (3438.) steels up to S460N, P460N and similar pipeline steels like
S 46 4 FB S2Mo 3.0 StE 480 TM.
Heat treatment: N+A 4.0
AWS A 5.23: Rp0.2 290 MPa
F8A4-EA2-A3 Rm 440 MPa
A5 26 %
Av 120 J
Heat treatment:
Union S 3 Mo + UV 420 TT Rp0.2 470 MPa
Rm 550 MPa
EN ISO 14171-A: 2.4
Av 140 J Mo alloyed steels and boiler plates of 16Mo3, fine grained
S 46 4 FB S3Mo 3.0 TÜV (1796.)
steels up to S460N, P460N.
4.0
Heat treatment: N+A
AWS A 5.23: Rp0.2 320 MPa
F8A4-EA4-A4 Rm 510 MPa
A5 26 %
Av 130 J
W ire / flux combination , high alloyed 39

Standard AWS
Union S 1 CrMo 2 +
UV 420 TTR / UV 420 TTR-W
Heat treatment: A*
Rp0.2 460 MPa
EN ISO 24589-A: 2.5
Rm 560 MPa – Creep resistant boiler steels e.g. 10CrMo9-10 or 12CrMo9-10
S S CrMo2 FB 3.0
A5 22 %
4.0
Av 140 J
AWS A 5.23:
F9P2-EB3R-B3R
Heat treatment: A*
Union S 2 CrMo + Rp0.2 470 MPa
A5 24 %
Av 140 J
EN ISO 24589-A: 2.5 CrMo alloyed boiler tubes and plates of 13CrMo4-5 and
TÜV (3439.)
S S CrMo 1 FB 3.0 similar steels.
Heat treatment: N+A
4.0
Rp0.2 330 MPa
AWS A 5.23: Rm 480 MPa
F8P2-EB2R-B2 A5 26 %
Av 120 J
Heat treatment:
Wire/flux combination: 740°C/4h
EN ISO 24598-A: Rp0.2 450 MPa 2.0
S S Z CrMo2VNb – 7CrMoVTiB10-10, T/P 24, P 23
Rm 590 MPa 2.4
A5 15 %
AWS A5.23: Av ≥47 J
EG
40
SAW-FLUX FOR UN- AND LOW-ALLOYED WIRES
Brand Main constituent: Grain size / Characteristics and applications
Standard EN ISO % density
Standard AWS
BÖHLER BB 24 is agglomerated fluoride-basic welding

flux. It is characterised by its neutral metallurgical
behaviour. When used in combination with suitable wire
electrodes the weld metal displays high toughness
BÖHLER BB 24 acc. properties at low/ subzero temperatures. The flux is
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
EN ISO 14174: EN ISO 14174: designed for joining and surfacing applications on
15 35 21 26 3 - 25 general-purpose structural steels, fine-grained high
SA FB 1 65 DC H5
strength and low temperature steels, and high- temper-
ature steel grades. BÖHLER BB 24 is a hydrogen-con-
trolled welding flux with hydrogen contents of maximum
5 ml/100 g weld deposit.
UV 400 is an agglomerated aluminate basic flux,

designed for joining and surfacing applications with
UV 400 acc. general-purpose structural steels, fine grained
EN ISO 14174: EN ISO 14174: structural steels, boiler and pipe steels. The flux is
20 30 28 16 3 - 20 characterized by its low silicon and moderate
SA AB 1 67 AC H5
manganese pickup.
It can be used on DC and AC.
UV 305 is an agglomerated aluminate-rutile flux for

UV 305 joining and surface welding. Suited for direct and
SiO2+TiO2 Al2O3+MnO CaF2+CaO+MgO acc.
alternating current. The flux is suited for butt welding in
EN ISO 14174: EN ISO 14174:
30 55 8 two-run technique and for sheet thickness up to 10 mm
SA AR 1 76 AC H5 4 - 14 for fillet welding. It is especially suited for welding tube
walls.
UV 306 is an agglomerated flux designed for joining

applications on general-purpose structural and pipe
UV 306 acc.
SiO2+TiO2 Al2O3+MnO CaF2+CaO+MgO steels. Suitable for use on DC and AC. For single- and
EN ISO 14174: EN ISO 14174: multi-wire welding with high welding speed using the
24 50 14 3 - 16
SA AR 1 77 AC H5 two-run technique as well as for fillet welding.
Very good slag removal.
UV 418 TT is an agglomerated fluoride-basic flux for

joining and surfacing and applications with dissimilar
UV 418 TT acc. steels. Mainly for high strength and cryogenic fine
EN ISO 14174: EN ISO 14174: grained structural steels.
15 38 20 25 3 - 20
SA FB 1 55 AC H5 This chameleonic flux is suited for many SAW wires on AC
and DC current. Also suited for Tandem and multi- wire
systems.
UV 420 TT is an agglomerated fluoride-basic flux for

joining and surfacing applications with general purpose
UV 420 TT structural steels, fine grained structural steels and creep
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 acc.
EN ISO 14174: resistant steels. It is characterized by its neutral
EN ISO 14174:
SA FB 1 65 DC / 15 35 21 26 metallurgical behaviour. When used in combination with
3 - 20 suitable wire electrodes the weld metal has high
SA FB 1 65 DC H5
toughness properties at subzero temperatures. It is
suited for single wire and tandem welding.
UV 420 TTR is an agglomerated fluoride-basic flux,

mainly for joining and surfacing applications with creep
UV 420 TTR / resistant steels. It displays neutral metallurgical
UV 420 TTR-W acc. behaviour and is characterised by a high degree of
EN ISO 14174: EN ISO 14174: purity. It is particularly suitable for welding hydrocrack-
15 35 21 26 3 - 20 ers because of the low P pick-up of 0.004 % max.
SA FB 1 65 DC /
SA FB 1 65 AC UV 420 TTR-W permits sound welding on AC, by this
achieving a higher level of toughness when welding with
CrMo-alloyed SAW wires.
This special variant of flux UV 420 TTR supports the

C-content of the wire electrode when DC-welding. In
UV 420 TTRC comparison with UV 420 TTR the C-content in the all
weld metal is about 0.03-0.04 % higher. It is suitable for
EN ISO 14174: EN ISO 14174:
15 35 21 26 multipass welding, for single- and tandem-wire systems.
SA FB 1 65 DC 3 - 20 UV420 TTRC has prime importance for SAW of the
high- temperature resistant steel, for joining and
surfacing applications.
S A W - flux for un - and low - alloyed wires 41

SAW-FLUX FOR UN- AND LOW-ALLOYED WIRES
Brand Main constituent: Grain size / Characteristics and applications
Standard EN ISO % density
Standard AWS
UV 421 TT UV 421 TT is an agglomerated fluoride-basic flux for

welding of high strength and cryogenic fine-grained
EN ISO 14174: EN ISO 14174:
16 34 21 26 steels. It has a neutral metalurgical behaviour acc. to
SA FB 1 55 AC H5 3 - 20 burn-off or pickup of Si and Mn.
BÖHLER BB 203 is an agglomerated fluoride-basic flux

with high basicity for joint welding of soft martensitic
BÖHLER BB 203 acc. CrNi-steels and austenitic CrNi(Mo)-steels.
EN ISO 14174: EN ISO 14174: BÖHLER BB 203 produces well contoured and smooth
20 26 18 32 2 - 12
SA FB 2 DC welding beads. Beside good slag detachability the flux
features good fillet weld capabilities. The weld deposits
show high purity and good Mech. Properties.
Avesta Flux 801 is a neutral chromium compensated

Avesta Flux 801 agglomerated flux. It is a general-purpose flux designed
SiO2 Al2O3 CaF2+MnO Cr Density: for both joint welding stainless steel and for cladding
EN ISO 14174: 0.8 kg/dm³ onto unalloyed or low-alloyed steel. Flux 801 can be
30 15 40 5.6
SA CS 2 Cr DC used in combination with all types of stabilised and
non-stabilised Cr-Ni and Cr-Ni-Mo fillers.
Avesta Flux 805 is a basic, slightly chomium-compensa-

Avesta Flux 805 ted agglomerated flux. It is primalrily desinged for
SiO2 Al2O3 CaF2 Cr Density:
EN ISO 14174: welding with high-alloyed stainless fillers such as Avesta
10 36 48 2.5 1.0 kg/dm³ P12, 904L and 2205. Standard Cr-Ni and Cr-Ni-Mo fillers
SA AF 2 Cr DC
can also be welded with excellent results.
Marathon 431 is an agglomerated basic welding flux for

welding stainless high alloyed CrNi(Mo) steels. The weld
Marathon 431 acc. seams are smooth and finely rippled without any slag
SiO2 Al2O3 CaF2
EN ISO 14343: EN ISO 14174: residues. Besides the good slag detachability the flux
10 38 50 4 - 14 also provides good fillet weld properties. The weld
SA FB 2 64 DC
metals show high degree of purity and good Mech.
Properties.
Marathon 543 is an agglomerated fluoride-basic flux

with a high basicity. For joining and surfacing applica-
Marathon 543 acc. tions of creep resistant CrMo steels such as e.g. 12CrMo
SiO2 +Al2O3 CaF2+CaO+MgO
EN ISO 14174: EN ISO 14174: 19-5, P 91/T 91, X10CrMoVNb9-1, X20CrMoWV12-1.
35 60 3 - 20
SA FB 2 55 DC H5 In combintion with SAW wire Thermanit MTS 616 the flux
is suited for welding steels of type P 92 and X11Cr-
MoWVNb9-1-1, E 911.
42
PIPELINE
Standard AWS
BÖHLER FOX BVD 85 Heat treatment: Basic covered vertical down electrode for high-quality weld
untreated, as welded joints on large pipelines as well as in structural work. In pipeline
EN ISO 2560-A: Re 510 MPa 3.2
TÜV (03531.), construction, suitable for filler and cap welding.
E 46 5 1Ni B 4 5 Rm 560 MPa 4.0
SEPROZ, CE Vertical down welding enables an as much as 100 % higher
A5 27 % 4.5 deposition rate as compared to vertical up welding.
AWS A5.5: Av 170 J
E8045-P2 E8018-G 65 J…-50 °C This applies to all BÖHLER BVD electrodes!
BÖHLER FOX BVD 90 Heat treatment:

EN 757: untreated, as welded
Basic covered vertical down electrode for high-quality weld
E 55 5 Z2Ni B 4 5 Re 600 MPa 3.2 TÜV (03402.), joints on large pipelines as well as in structural work. In pipeline
Rm 650 MPa 4.0 Statoil, SEPROZ, construction, suitable for filler and cap welding.
AWS A5.5: A5 27 % 4.5 CE, GAZPROM
Especially crack-resistant weld metal with excellent toughness.
E9018-G Av 170 J
E9045-P2 (mod.) 80 J…-50 °C
BÖHLER FOX CEL Heat treatment:

Cellulosic covered electrode for vertical down welding of the
EN ISO 2560-A: 2.5 TÜV (1281.), root, hot passes, filler and cap passes on large pipelines. Great
Re 450 MPa economy as compared to vertical up welding, also in
E 38 3 C 2 1 3.2 DNV, Statoil,
Rm 520 MPa combination with basic vertical down electrodes.
4.0 SEPROZ, CE,
A5 26 %
AWS A5.1: 4.5 NAKS Particularly suitable for welding of root passes on minus
Av 100 J
E6010 polarity.
≥47 J…-30 °C
BÖHLER FOX CEL 75 Heat treatment:

untreated, as welded High-strength cellulosic covered electrode for vertical down
EN ISO 2560-A: Re 480 MPa 3.2 welding of large pipelines. Great economy as compared to
E 42 3 C 2 5 Rm 550 MPa 4.0 TÜV-A (533.) vertical up welding.
A5 23 % 5.0 BÖHLER cellulosic covered electrodes are used first and
AWS A5.5: Av 100 J foremost for hot pass, filler and cap welding.
E7010-P1 45 J…-40 °C
Phoenix CEL 70 Heat treatment:

EN ISO 2560-A: 2.5 TÜV (00247.), Cellulose covered electrode for vertical down circumferential
Rp0.2 420 MPa welds in pipeline constructions. Excellent weldability in root
E 42 2 C 2 5 3.2 DB (10.132.44),
Rm 510 MPa pass welding; also in the vertical up position.
4.0 ABS, GL, LR,
A5 22 %
AWS A5.1: 5.0 DNV, VNIIST CTOD, HIC and HSCC tested.
Av 80 J
E6010 28 J…-40 °C

EN ISO 2560-A: High-strength cellulosic covered electrode for vertical down
Re 490 MPa 3.2 welding of large pipelines.
E 46 4 1Ni C 2 5 TÜV (1361.), ABS,
Rm 570 MPa 4.0
SEPROZ, CE BÖHLER cellulosic covered electrodes offer excellent economy
A5 23 % 5.0
AWS A5.5: compared to vertical up welding.
Av 110 J
E8010-P1 ≥47 J…-40 °C
BÖHLER FOX CEL 80-P Heat treatment:

EN ISO 2560-A: High-strength cellulosic covered electrode for vertical-down
Re 490 MPa 3.2 welding of large pipelines.
E 46 3 1Ni C 2 5 Rm 570 MPa 4.0 TÜV (11181.), CE
BÖHLER FOX CEL 80-P provides a more intensive arc and a
A5 23 % 5.0
AWS A5.5: more fluid weld metal compared to BÖHLER FOX CEL 85.
Av 90 J
E8010-P1 ≥47 J…-30 °C

EN ISO 2560-A: Re 580 MPa TÜV (1324.),
E 50 3 1Ni C 2 5 4.0 High-strength cellulosic covered electrode for vertical down
Rm 650 MPa Statoil, SEPROZ,
5.0 welding of large pipelines, especially X70 and X80 steels.
A5 21 % CE
AWS A5.5: Av 100 J
E9010-P1 E9010-G ≥47 J…-30 °C
BÖHLER FOX EV PIPE Heat treatment: BÖHLER FOX EV PIPE is a basic covered electrode which has
untreated, as welded TÜV (7620.), excellent welding characteristics for pipe vertical up welds of
EN ISO 2560-A: 2.0 root passes with negative polarity as well as filler and cap
Re 470 MPa DB (10.014.77),
E 42 4 B 12 H5 2.5 passes with positive polarity, or even AC.
3.2
A5 29 % VNIIGAZ, CE, BÖHLER FOX EV PIPE offers considerable time savings against
AWS A5.1: 4.0
Av 170 J NAKS AWS E 7018 type electrodes when welding root passes due to
E7016-1H4R 55 J…-40 °C increased travel speeds.
P ipeline 43
PIPELINE
Standard AWS
BÖHLER FOX EV 60 PIPE Heat treatment: BÖHLER FOX EV 60 PIPE is a basic covered electrode which has
untreated, as welded excellent welding characteristics for pipe vertical up welds of
EN ISO 2560-A: 2.5 root passes with negative polarity as well as filler and cap
Re 550 MPa
E 50 4 1Ni B 12 H5 3.2 NAKS, passes with positive polarity, or even AC.
Rm 590 MPa
4.0 GAZPROM
A5 29 % BÖHLER FOX EV 60 PIPE offers considerable time savings
AWS A5.5: 5.0
Av 170 J against AWS E 8018 type electrodes when welding root passes
E8016-GH4R 110 J…-40 °C due to increased travel speeds.
BÖHLER FOX EV 70 PIPE Heat treatment: BÖHLER FOX EV 70 PIPE is a basic covered electrode which has
untreated, as welded excellent welding characteristics for pipe vertical up welds of
EN 757: Re 620 MPa 2.5 root passes with negative polarity as well as filler and cap
E 55 4 Z Mn2NiMo B 12 H5 Rm 680 MPa 3.2 – passes with positive polarity, or even AC.
A5 20 % 4.0 BÖHLER FOX EV 70 PIPE offers considerable time savings
AWS A5.5: Av 140 J against AWS E 9018 type electrodes when welding root passes
E9016-GH4R 55 J…-46 °C due to increased travel speeds.
BÖHLER SG 3-P
Heat treatment:
EN ISO 14341-A: untreated, as welded BÖHLER SG 3-P is a micro-alloyed solid wire designed for the
G3Si1 Re 510 MPa 0.9 TÜV (07682.), CE, automated gas-shielded arc welding of pipelines.
G 46 5 M21 3Si1 Rm 640 MPa 1.0 NAKS, Due to the precise addition of micro-alloying elements it offers
G 42 4 C1 3Si1 A5 25 % 1.2 GAZPROM very good low temperature impact strength to -50°C, as well as
Av 120 J excellent ductility and cracking resistance.
AWS A5.18: 55 J…-50 °C
ER70S-G
BÖHLER SG 8-P Heat treatment:

EN ISO 14341-A: untreated, as welded BÖHLER SG 8-P is a micro-alloyed wire designed for the
G3Ni1 Re 500 MPa 0.9 automated gas-shielded arc welding of pipelines. The precise
G 42 5 M21 3Ni Rm 590 MPa 1.0 DNV addition of micro- alloying elements results in a weld metal with
A5 24 % 1.2 excellent low temperature impact strength to -50°C as well as
AWS A5.28: Av 150 J excellent ductility and cracking resistance.
ER80S-G 80 J…-50 °C
BÖHLER NiMo 1-IG Heat treatment: Copper-coated wire for the gas-shielded arc welding of
EN ISO 16834-A: untreated, as welded TÜV (11763.), high-strength, quenched and tempered fine-grained
G 55 6 M21 Mn3Ni1Mo Re 620 MPa DB (42.014.06), constructional steels.
1.0
G 55 4 C1 Mn3Ni1Mo Rm 700 MPa GL, SEPROZ, CE, Due to the precise addition of micro-alloying elements, very
1.2
A5 23 % NAKS, good low temperature impact strength to -60°C, as well as
AWS A5.28: Av 140 J GAZPROM excellent ductility and cracking resistance, can also be
ER90S-G ≥47 J…-60 °C obtained when using BÖHLER NiMo1-IG.
BÖHLER Ti 70 PIPE-FD Heat treatment:

Micro-alloyed rutile flux-cored wire for single- and multi-pass
T 55 4 Mn1Ni P M 1 H5 Re ≥550 MPa TÜV (12279.),
1.2 welding of carbon-manganese steels and high-strength steels
Rm 640-820 MPa GAZPROM, CE using Ar-CO2 shielding gas.
AWS A5.29: A5 ≥18 %
E91T1-M21A4-G Av ≥47 J…-40 °C
Heat treatment:
BÖHLER Pipeshield 71 T8-FD Re 435 MPa
Böhler Pipeshield 71 T8-FD is a self shielded flux-cored wire
Rm 535 MPa NAKS,
AWS A5.29: 2.0 designed for semiautomatic vertical-down welding of pipelines
A5 28 % GAZPROM and low-alloyed steel constructions.
E71T8-A4-K6 Av 200 J
150 J…-30 °C
≥27 J…-40 °C
Heat treatment:
BÖHLER Pipeshield 81 T8-FD Re 500 MPa
Böhler Pipeshield 81 T8-FD is a self shielded flux-cored wire
Rm 600 MPa NAKS,
AWS A5.29: 2.0 designed for semiautomatic vertical-down welding of pipelines
A5 25 % GAZPROM and low-alloyed steel constructions.
E81T8-A4-Ni2 / E81T8-A4-G Av 170 J
120 J…-30 °C
≥27 J…-40 °C
44
The specifications in regard to the type and are influenced, among other factors, by the par-
application of our products are only for the user’s ent metal, the welding position and the welding
information. The data specified for the mechan- parameters. A guarantee of suitability for a cer-
ical properties always refer to the weld metal tain type of application requires an explicit writ-
alone under observance of the applicable stand- ten agreement in each individual case. Subject
ards. In the weld joint, the weld metal properties to modifications.
P ipeline 45
JOIN! voestalpine Böhler Welding
With over 100 years of experience, voestalpine Böhler Welding is the global top address for the daily challenges in the
areas of joint welding, repair, hardfacing and cladding as well as brazing. Customer proximity is guaranteed by more
than 40 subsidiaries in 25 countries, with the support of 2,200 employees, and through more than 1,000 distribution
partners worldwide. With individual consultation by our application technicians and welding engineers, we make sure
that our customers master the most demanding welding challenges. voestalpine Böhler Welding offers three specialized
and dedicated brands to cater our customers’ and partners’ requirements.
Lasting Connections – As a pioneer in innovative welding consumables, Böhler

Welding offers a unique product portfolio for joint welding worldwide. More than
2000 products are adapted continuously to the current industry specifications and
customer requirements, certified by well-respected institutes and thus approved
for the most demanding welding applications. As a reliable partner for customers,
“lasting connections” are the brand’s philosophy in terms of both welding and people.
Tailor-Made Protectivity™ – UTP Maintenance ensures an optimum combination of

protection and productivity with innovative and tailor-made solutions. Everything
revolves around the customer and their individual requirements. That is expressed in
the central performance promise: Tailor-Made Protectivity™.
In-Depth Know-How – As a leading brand of soldering and brazing consumables,

Fontargen Brazing offers proven solutions based on 50 years of industrial experience,
tried and tested processes and methods. This In-Depth Know-How has made
Fontargen Brazing an internationally preferred partner for every soldering and
brazing task.
The Management System of voestalpine Böhler Welding Group GmbH, Peter-Mueller-

Strasse 14-14a, 40469 Duesseldorf, Germany has been approved by Lloyd’s Register
Quality Assurance to: ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, applicable
to: Development, Manufacturing and Supply of Welding and Brazing Consumables.
More information: www.voestalpine.com/welding
130/2018/EN/GL
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Welding Consumables For Joint Welding: Lasting Connections

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Welding Consumables For Joint Welding: Lasting Connections

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Lasting Connections

voestalpine Böhler Welding

approved for the most demanding welding applications.

Automotive Steel construction and special designs

Chemical and petrochemical Thermal power

Covered electrodes, unalloyed and low-alloyed ��� 12 Solid wire, high alloyed �������������������������������������������������������������������� 31

Covered electrodes, high alloyed ����������������������������������������� 14 Wire/flux combination, un- and low-alloyed ������������� 35

SMAW FCAW GTAW (GW)

BÖHLER FOX OHV BÖHLER Ti 46-FD BÖHLER EML 5

BÖHLER AWS E6013 BÖHLER Ti 52-FD Union I 52

BÖHLER FOX EV 50 Union TG 55 M Union 37

High strength steels

BÖHLER FOX EV 60 Union RV Ni 1 BÖHLER Ni 1-IG

Re ≤ 500 Mpa BÖHLER FOX EV 63 BÖHLER 2.5 Ni-IG

BÖHLER FOX EV 70 BÖHLER Ti 60-FD

BÖHLER FOX alform® 700 BÖHLER Ti 80 T-FD

Re ≤ 690 Mpa BÖHLER FOX EV 85

Creep resistant steels

BÖHLER FOX DMO KB BÖHLER DMO Ti-FD BÖHLER DMO-IG (DMO)

BÖHLER FOX CM 2 KB BÖHLER CM 2 Ti-FD BÖHLER CM 2-IG

BÖHLER FOX C 9 MV BÖHLER C 9 MV Ti-FD BÖHLER C 9 MV-IG

Thermanit MTS 616 Thermanit MTS 616

304L Avesta 308L/MVR BÖHLER EAS 2 PW-FD

BÖHLER AWS E308L-17

BÖHLER EMK 6 BÖHLER EMS 2 + BB 24

BÖHLER EMK 8 BÖHLER EMS 3 + BB 24

BÖHLER HL 46-MC Union S 2 + UV 420 TT

Union K 56 Union S 3 + UV 420 TT

BÖHLER SG 2 Union S 3 Si + UV 418 TT

BÖHLER Ni 2-UP + UV 421 TT

Union S 2 Ni 2,5 + UV 421 TT

BÖHLER NiCu 1-IG Union S 2 Ni 3,5 + UV 421 TT

Union S 3 NiMo + UV 420 TTR

Union S 3 NiMo 1 + UV 420 TT

BÖHLER alform® 700-IG Union S 3 NiMoCr + UV 421 TT

BÖHLER alform® 900-IG

BÖHLER DMO-IG Union S 2 Mo + UV 420 TTR

BÖHLER DCMS-IG Union S 1 CrMo 2 + UV 420 TTR

BÖHLER CM 2-IG Union S 2 CrMo + UV 420 TTR

Thermanit MTS 3 Thermanit MTS 3 + Marathon 543

Thermanit MTS 616 + Marathon 543

BÖHLER CAT 430L CB-IG

BÖHLER CAT 430L CbTi-IG

Thermanit JE 308L Si Thermanit JE 308L + Marathon 431

SMAW FCAW GTAW (GW)

316L Avesta 316L/SKR BÖHLER EAS 4 PW-FD

BÖHLER AWS E316L-17

BÖHLER FOX CN 13/4

904L Avesta 904L

Super Duplex Avesta FCW 2507/P100-PW Avesta 2507/P100

BÖHLER FOX A 7-A BÖHLER A 7-FD BÖHLER A 7 CN-IG

BÖHLER FOX CN 23/12-A BÖHLER CN 23/12-FD BÖHLER CN 23/12-IG

BÖHLER AWS E309L-17 BÖHLER CN 23/12 PW-FD

BÖHLER CN 23/12 Mo-FD

Heat resistant steels

BÖHLER FOX FFB BÖHLER FFB-IG

BÖHLER FOX FFB-A BÖHLER FA-IG

Thermanit Nicro 182

BÖHLER NIBAS 70/20-FD

Thermanit Nicro 82 Thermanit TG Nicro 82 Thermanit Nicro 82

Thermanit 625 BÖHLER NIBAS 625 PW-FD Thermanit 625

Thermanit 617 Thermanit 617

SAW Flux For un- and low-alloyed wires

Covered electrodes, unalloyed and low-alloyed �� 12 Solid wire, high alloyed �� 31

Covered electrodes, high alloyed �� 14 Wire/flux combination, un- and low-alloyed �� 35